Chromium Containing Patents (Class 420/100)
-
Patent number: 11215090Abstract: An iron-based alloy includes, in weight percent, carbon from about 1 to about 2 percent; manganese from about 0.1 to about 1 percent; silicon from about 0.1 to about 2.5 percent; chromium from about 11 to about 19 percent; nickel up to about 8 percent; vanadium from about 0.8 to about 5 percent; molybdenum from about 11 to about 19 percent; tungsten up to about 0.5 percent; niobium from about 1 to about 4 percent; cobalt up to about 5.5 percent; boron up to about 0.5 percent; nitrogen up to about 0.5 percent, copper up to about 1.5 percent, sulfur up to about 0.3 percent, phosphorus up to about 0.3 percent, up to about 5 percent total of tantalum, titanium, hafnium and zirconium; iron from about 50 to about 70 percent; and incidental impurities. The alloy is suitable for use in elevated temperature applications such as in valve seat inserts for combustion engines.Type: GrantFiled: May 6, 2020Date of Patent: January 4, 2022Assignee: L.E. Jones CompanyInventors: Cong Yue Qiao, David Doll, Todd Trudeau, Douglas Dooley
-
Patent number: 10843269Abstract: A method of producing a sintered and forged member includes a mixing process in which a manganese-containing powder made of Fe—Mn—C—Si containing manganese as a main component, an iron powder made of Fe, a copper powder made of Cu, and a graphite powder made of graphite are mixed together to prepare a mixed powder; a molding process in which the mixed powder is compression-molded into a molded product; a sintering process in which, when the molded product is heated, copper derived from the copper powder and manganese contained in the manganese-containing powder are alloyed, the alloyed copper-manganese alloy is brought into a liquid phase state, and the molded product is sintered to produce a sintered product while elements of the copper-manganese alloy diffuse into an iron base of the molded product; and a process in which the sintered product is forged.Type: GrantFiled: May 9, 2018Date of Patent: November 24, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Nobuyuki Shinohara, Kimihiko Ando, Toshiyuki Kosai
-
Patent number: 9593389Abstract: A heat treatment method of manufacturing high carbon bearing steel having excellent abrasion resistance and fatigue resistance, a steel wire rod for high carbon bearing steel subjected to the heat treatment, a manufacturing method of the steel wire rod, high carbon bearing steel manufactured by the heat treatment and a soaking method of a steel bloom used for manufacturing the steel wire rod. The heat treatment method of bearings includes the steps of: quenching a bearing-shaped steel part containing, by weight, 0.5% to 1.20% carbon and 1.0% to 2.0% silicon; and partitioning the quenched steel part at a temperature ranging from Ms?100° C. to Ms for at least 10 minutes, where Ms represents a temperature at which formation of martensite will start.Type: GrantFiled: December 12, 2008Date of Patent: March 14, 2017Assignee: POSCOInventor: Kwan-Ho Kim
-
Publication number: 20150110667Abstract: A high-strength and high-ductility steel sheet having a composition including, by weight, 1.0 to 1.4% C, 5.0 to 9.0% Mn, 2.0 to 8.0% Cr and the balance Fe, and unavoidable impurities. The steel sheet has an austenite structure formed at room temperature, and stacking fault energy is effectively controlled by the addition of Cr and N2. Mechanical twins are formed during the plastic deformation of the steel, thereby leading to high levels of work hardening, tensile strength and workability.Type: ApplicationFiled: October 21, 2014Publication date: April 23, 2015Inventors: Young-Kook LEE, Yeon-Seung JUNG, Singon KANG, Jeogho HAN, Dongjoon MIN
-
Publication number: 20140219859Abstract: Disclosed herein are iron-based alloys having a microstructure comprising a fine-grained ferritic matrix and having a 60+ Rockwell C surface, wherein the ferritic matrix comprises <10 ?m carbide precipitates. Also disclosed are methods of welding comprising forming a crack free hardbanding weld overlay coating with such an iron-based alloy. Also disclosed are families of alloys capable of forming crack-free weld overlays after multiple welding passes.Type: ApplicationFiled: February 10, 2014Publication date: August 7, 2014Applicant: Scoperta, Inc.Inventors: Justin Lee Cheney, John Hamilton Madok
-
Publication number: 20140150930Abstract: The present invention relates to a hot press forming steel plate made of a composition comprising: 0.3-1.0 wt % of C; 0.0-4.0 wt % of Mn; 1.0-2.0 wt % of Si; 0.01-2.0 wt % of Al; 0.015 wt % or less of S; 0.01 wt % or less of N; and the remainder being Fe and unavoidable impurities. Further, the present. invention relates to a method for manufacturing the hot press forming steel plate, characterized by comprising the steps of: heating, to between 1100 and 1300° C., a steel slab having the composition; performing hot rolling finishing between. an Ar3 transformation point and 950° C.; and performing winding between MS and 720° C. Further, the present invention. relates to a hot press formed member characterized by having the composition, and having a dual phase microstructure made of bainite and residual austenite.Type: ApplicationFiled: July 15, 2011Publication date: June 5, 2014Inventors: Kyoo-Young Lee, Jin-Keun Oh, Jong-Sang Kim, Tae-Kyo Han
-
Publication number: 20140099228Abstract: Disclosed is a steel having high manufacturability and better rolling-contact fatigue properties. The steel contains C of 0.65% to 1.30%, Si of 0.05% to 1.00%, Mn of 0.1% to 2.00%, P of greater than 0% to 0.050%, S of greater than 0% to 0.050%, Cr of 0.15% to 2.00%, Al of 0.010% to 0.100%, N of greater than 0% to 0.025%, Ti of greater than 0% to 0.015%, and O of greater than 0% to 0.0025% and further contains iron and unavoidable impurities. Al-containing nitrogen compound particles dispersed in the steel have an average equivalent circle diameter of 25 to 200 nm, and Al-containing nitrogen compound particles each having an equivalent circle diameter of 25 to 200 nm are present in a number density of 1.1 to 6.0 per square micrometer.Type: ApplicationFiled: May 25, 2011Publication date: April 10, 2014Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventor: Masaki Kaizuka
-
Patent number: 8685179Abstract: An Fe-based amorphous alloy of the present invention has a composition formula represented by Fe100-a-b-c-x-y-z-tNiaSnbCrcPxCyBzSit, and in the formula, 0 at %?a?10 at %, 0 at %?b?3 at %, 0 at %?c?6 at %, 6.8 at %?x?10.8 at %, 2.2 at %?y?9.8 at %, 0 at %?z?4.2 at %, and 0 at %?t?3.9 at % hold. Accordingly, an Fe-based amorphous alloy used for a powder core and/or a coil encapsulated powder core having a low glass transition temperature (Tg), a high conversion vitrification temperature (Tg/Tm), and excellent magnetization and corrosion resistance can be manufactured.Type: GrantFiled: December 19, 2011Date of Patent: April 1, 2014Assignee: Alps Green Devices Co., Ltd.Inventors: Keiko Tsuchiya, Hisato Koshiba, Kazuya Kaneko, Seiichi Abiko, Takao Mizushima
-
Publication number: 20140065316Abstract: Disclosed herein are iron-based alloys having a microstructure comprising a fine-grained ferritic matrix and having a 60+ Rockwell C surface, wherein the ferritic matrix comprises <20 ?m Nb and W carbide precipitates. Also disclosed are methods of welding comprising forming a crack free hardbanding weld overlay coating with such an iron-based alloy. Also disclosed are methods of designing an alloy capable of forming a crack free hardbanding weld overlay, the methods comprising the steps of determining an amorphous forming epicenter composition, determining a variant composition having a predetermined change in constituent elements from the amorphous forming epicenter composition, and forming and analyzing an alloy having the variant composition.Type: ApplicationFiled: August 22, 2013Publication date: March 6, 2014Applicant: Scoperta, Inc.Inventors: Justin Lee Cheney, John Hamilton Madok
-
Patent number: 8562759Abstract: Disclosed herein are iron-based alloys having a structure comprising fine-grained ferritic matrix and having a 60+ Rockwell C surface, wherein the ferritic matrix comprises <10 ?m Nb and W carbide precipitates. Also disclosed are methods of welding comprising forming a crack free hardbanding weld overlay coating with such an iron-based alloy. Also disclosed are methods of designing an alloy capable of forming a crack free hardbanding weld overlay, the methods comprising the step determining an amorphous forming epicenter composition, determining a variant composition having a predetermined change in constituent elements from the amorphous forming epicenter composition, and forming and analyzing an alloy having the variant composition.Type: GrantFiled: September 17, 2010Date of Patent: October 22, 2013Assignee: Scoperta, Inc.Inventors: Justin Lee Cheney, John Hamilton Madok
-
Publication number: 20130183191Abstract: Provided is a bearing steel capable of exhibiting excellent cold workability in cold working that follows spheroidizing annealing and also capable of ensuring excellent abrasion resistance and rolling fatigue characteristics as a bearing member or the like. The bearing steel contains C: 0.9 to 1.10%, Si: 0.05 to 0.49%, Mn: 0.1 to 1.0%, P: not more than 0.05% (excluding 0%), S: not more than 0.05% (excluding 0%), Cr: 0.03 to 0.40%, Al: not more than 0.05% (excluding 0%), N: 0.002 to 0.025%, Ti: not more than 0.0030% (excluding 0%), and 0: not more than 0.0025% (excluding 0%), with the remainder being iron and unavoidable impurities. The average aspect ratio of cementite is not more than 2.00, the average circle-equivalent diameter of cementite is 0.35 to 0.6 ?m, and the number density of cementite having a circle-equivalent diameter of not less than 0.13 ?m is not less than 0.45/?m2.Type: ApplicationFiled: July 25, 2011Publication date: July 18, 2013Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Masaki Kaizuka, Mutsuhisa Nagahama
-
Publication number: 20130039796Abstract: A master alloy used to produce the steel part and a process for producing a sinter hardened steel part from the master alloy are described. The powdered master alloy having a composition of iron, about 1 to less than 5 weight % C, about 3 to less than 15 weight % Mn, and about 3 to less than 15 weight % Cr, wherein the master alloy comprises a microstructure composed of a solid solution of the alloying elements and carbon, the microstructure comprising at least 10 volume % austenite and the remainder as iron compounds. The process comprises: preparing the master alloy, mixing the master alloy with a steel powder to produce a mixture wherein the weight % of the master alloy is from 5 to 35 weight % of the mixture, compacting the mixture into a shape of a part and sintering the mixture to produce the steel part, and controlling the cooling rate after sintering to produce sinter hardening. The master alloy powder can also be used as a sinter hardening enhancer when mixed with low-alloy steel powders.Type: ApplicationFiled: February 15, 2011Publication date: February 14, 2013Inventors: Gilles L'Esperance, Ian Bailon-Poujol, Denis Christopherson, JR.
-
Patent number: 8241559Abstract: The invention relates to a steel material having a high silicon content, and to a method for the production thereof, the steel material being particularly suitable for piston rings and cylinder sleeves. In addition to iron and production-related impurities, the steel material contains 0.5 to 1.2 wt. % carbon, 3.0 to 15.0 wt. % silicon and 0.5 to 4.5 wt. % nickel. Also, the steel material can contain small amounts of the following elements Mo, Mn, Al, Co Nb, Ti, V, Sn, Mg, B, Te Ta La, Bi, Zr, Sb, Ca, Sr, Cer, rare earth metals and nucleating agents such as NiMg, MiSiMg, FeMg and FeSIMg. due to the high Si content, a degree of saturation higher than 1.0 is attained, with the melting temperature of the steel material corresponding to normal cast iron. The steel material can be produced according to a conventional cast-iron technique and has a high resistance to wear and tear and a high structural strength (minimal distortion).Type: GrantFiled: May 7, 2007Date of Patent: August 14, 2012Assignee: Federal-Mogul Burscheid GmbHInventor: Laszlo Pelsoeczy
-
Publication number: 20120196149Abstract: The present disclosure relates to an alloy, for hardbanding and/or hard overlay applications, which is abrasion resistant to the order of siliceous earth particles and weldable in crack free state on industrial products. The alloy is a carbon chrome based alloy comprising titanium and vanadium carbides and thus has an extremely low coefficient of friction, high abrasion resistance as welded without working. In tool joints and stabilizers, the alloy achieves an optimum balance between tool joint and stabilizer wear resistance and induced casing wear. The alloy is also self-shielded and therefore does not require external shielding gas.Type: ApplicationFiled: January 27, 2012Publication date: August 2, 2012Inventor: Robin William Sinclair FIFIELD
-
Publication number: 20120160363Abstract: Provided are high manganese containing ferrous based components and their use in oil, gas and/or petrochemical applications. In one form, the components include 5 to 40 wt % manganese, 0.01 to 3.0 wt % carbon and the balance iron. The components may optionally include one or more alloying elements chosen from chromium, nickel, cobalt, molybdenum, niobium, copper, titanium, vanadium, nitrogen, boron and combinations thereof.Type: ApplicationFiled: December 21, 2011Publication date: June 28, 2012Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Hyun Woo Jin, Raghavan Ayer, Douglas Paul Fairchild, Mario L. Macia
-
Patent number: 8202375Abstract: A description is given of a temperature-stable cast-iron alloy having high wear resistance at temperatures between 500 and 900° C. The alloy is characterized in that it has the following composition expressed in weight percentages: chromium: 15.0-20.0%, carbon: 1.0-2.0%, manganese: 0.8-1.2%, silicon: 1.2-1.5%, nickel: 1.5-2.5%, balance iron and unavoidable metallic and non-metallic contaminants where the non-metallic contaminants comprise nitrogen, oxygen, phosphorous and sulphur. Hereby is obtained a cast-iron alloy which has a higher wear resistance and a reduced tendency to form the undesirable sigma phase when heated to temperatures between 500 and 900° C. as compared to the known allows.Type: GrantFiled: June 12, 2007Date of Patent: June 19, 2012Assignee: FLSMIDTH A/SInventors: Asger Karlsson, Rasmus Kirkegaard Stage
-
Publication number: 20120093677Abstract: The invention relates to a method for producing a hot strip from transformation-free ferritic steel, wherein a melt is cast into a roughed strip and the latter is subsequently rolled into a hot strip. For this purpose, it is provided that the melt is cast in a horizontal strip casting facility under conditions of a calm flow and free of bending into a roughed strip in the range between 6 and 20 mm and is subsequently rolled into hot strip having a degree of deformation of at least 50%.Type: ApplicationFiled: March 11, 2009Publication date: April 19, 2012Applicants: SMS SIEMAG AG, Salzgitter Flachstahl GMBHInventors: Karl-Heinz Spitzer, Bianca Springub, Joachim Konrad, Hellfried Eichholz, Markus Schäperkötter
-
Publication number: 20120014831Abstract: The present invention provides a wire rod with a composition at least including: C: 0.95-1.30 mass %; Si: 0.1-1.5 mass %; Mn: 0.1-1.0 mass %; Al: 0-0.1 mass %; Ti: 0-0.1 mass %; P: 0-0.02 mass %; S: 0-0.02 mass %; N: 10-50 ppm; O: 10-40 ppm; and a balance including Fe and inevitable impurities, wherein 97% or more of an area in a cross-section perpendicular to the longitudinal direction of the wire rod is occupied by a pearlite, and 0.5% or less of an area in a central area in the cross-section and 0.5% or less of an area in a first surface layer area in the cross-section are occupied by a pro-eutectoid cementite.Type: ApplicationFiled: October 19, 2010Publication date: January 19, 2012Inventors: Shingo Yamasaki, Toshiyuki Manabe, Daisuke Hirakami, Nariyasu Muroga
-
Publication number: 20110265535Abstract: A high hardness, high toughness and inexpensive shot material for shot peening is provided. The high-hardness shot material for shot peening comprises, in mass %, 5 to 8% of B; 0.05 to 1% of C; 0 to 25% of Cr; balance Fe and inevitable impurities. B and C are contained in a total amount of 8.5% or less.Type: ApplicationFiled: April 8, 2011Publication date: November 3, 2011Applicant: SANYO SPECIAL STEEL CO., LTD.Inventor: Toshiyuki Sawada
-
Publication number: 20110121056Abstract: Disclosed herein are iron-based alloys having a microstructure comprising a fine-grained ferritic matrix and having a 60+ Rockwell C surface, wherein the ferritic matrix comprises <10 ?m Nb and W carbide precipitates. Also disclosed are methods of welding comprising forming a crack free hardbanding weld overlay coating with such an iron-based alloy. Also disclosed are methods of designing an alloy capable of forming a crack free hardbanding weld overlay, the methods comprising the steps of determining an amorphous forming epicenter composition, determining a variant composition having a predetermined change in constituent elements from the amorphous forming epicenter composition, and forming and analyzing an alloy having the variant composition.Type: ApplicationFiled: November 3, 2010Publication date: May 26, 2011Inventors: Justin Lee Cheney, John Hamilton Madok
-
Publication number: 20110101621Abstract: The present invention pertains to wear-resistant components for internal combustion engines, particularly piston rings, especiallly piston rings that feature a wear protection layer with iron base alloy on their surface that is subjected to wear and are characterized in that they are manufactured of a coating powder by means of high-velocity flame spraying (HVOF), wherein the coating is single-phase and comprises the elements Fe, Cr, V and C, and wherein VC forms mixed crystals and also leads to a dispersion strengthening. The present invention furthermore pertains to a method for manufacturing wear-resistant components for internal combustion engines, particularly piston rings, according to the present invention.Type: ApplicationFiled: January 21, 2009Publication date: May 5, 2011Inventors: Marcus Kennedy, Michael Zinnabold, Marc-Manuel Matz
-
Publication number: 20110068152Abstract: Disclosed herein are iron-based alloys having a structure comprising fine-grained ferritic matrix and having a 60+ Rockwell C surface, wherein the ferrific matrix comprises <10 ?m Nb and W carbide precipitates. Also disclosed are methods of welding comprising forming a crack free hardbanding weld overlay coating with such an iron-based alloy. Also disclosed are methods of designing an alloy capable of forming a crack free hardbanding weld overlay, the methods comprising the step determining an amorphous forming epicenter composition, determining a variant composition having a predetermined change in constituent elements from the amorphous forming epicenter composition, and forming and analyzing an alloy having the variant composition.Type: ApplicationFiled: September 17, 2010Publication date: March 24, 2011Inventors: Justin Lee Cheney, John Hamilton Madok
-
Publication number: 20110052442Abstract: The present invention provides a bearing component formed from a steel composition comprising: (a) from 0.5-1.2 wt. % carbon, (b) from 0.15-2 wt. % silicon, (c) from 0.25-2 wt. % manganese, (d) from 0.85-3 wt. % chromium, (e) optionally one or more of the following elements from 0-5 wt. % cobalt, from 0-2 wt. % aluminium, from 0-0.6 wt. % molybdenum, from 0-0.5 wt. % nickel, from 0-0.2 wt. % vanadium, from 0-0.1 wt. % sulphur, from 0-0.1 wt. % phosphorous, and (f) the balance iron, together with unavoidable impurities.Type: ApplicationFiled: March 25, 2009Publication date: March 3, 2011Applicant: AKTIEBOLAGET SKFInventor: Mohamed Sherif
-
Publication number: 20100322816Abstract: The purposes of the present inventions are to provide a raw material for shot-peening materials wherein breaking a wire is prevented in obtaining a finished wire to improve the productivity, to provide a finished wire and a method of manufacturing shot-peening materials by which productivity is improved, and to provide shot-peening materials that are manufactured by that method. The finished wire, of which the area of carbides with a particle size of 2 ?m or less is 80% or more of the total area, is manufactured by the steps of wiredrawing a raw material to obtain a wire, and repeatedly annealing and cold-drawing the wire. The raw material for the shot-peening materials comprises, by mass %, 0.95-1.10% carbon, 0.15-0.30% silicon, 0.40% or less manganese, 0.020% or less phosphorus, 0.010% or less sulfur, 1.40-1.60% chromium, 0.0015% or less oxygen, and the remaining materials of iron and unavoidable impurities. The method of manufacturing the shot-peening materials uses that raw material.Type: ApplicationFiled: November 14, 2008Publication date: December 23, 2010Inventors: Yuji Kobayashi, Toshiya Tsuji
-
Publication number: 20100192895Abstract: The invention relates to a steel material having a high silicon content, and to a method for the production thereof, the steel material being particularly suitable for piston rings and cylinder sleeves. In addition to iron and production-related impurities, the steel material contains 0.5 to 1.2 wt. % carbon, 3.0 to 15.0 wt. % silicon and 0.5 to 4.5 wt. % nickel. Also, the steel material can contain small amounts of the following elements Mo, Mn, Al, Co Nb, Ti, V, Sn, Mg, B, Te Ta La, Bi, Zr, Sb, Ca, Sr, Cer, rare earth metals and nucleating agents such as NiMg, MiSiMg, FeMg and FeSIMg. due to the high Si content, a degree of saturation higher than 1.0 is attained, with the melting temperature of the steel material corresponding to normal cast iron. The steel material can be produced according to a conventional cast-iron technique and has a high resistance to wear and tear and a high structural strength (minimal distortion).Type: ApplicationFiled: May 7, 2007Publication date: August 5, 2010Applicant: FEDERAL-MOGUL BURSCHEID GMBHBURGERMEISTER-SCHMIDT- STRASSE 17Inventor: Laszlo Pelsoeczy
-
Patent number: 7291421Abstract: A battery module is constructed of an integral battery case which is constituted by forming a plurality of prismatic cell cases into a unitized body, wherein positive electrode plates and negative electrode plates laminated alternately upon one another with intervening separators are respectively accommodated in each of the cell cases, thereby constituting a plurality of cells, these cells being electrically connected in series. A plurality of such battery modules are arranged in a direction in which the electrode plates within each cell are laminated in a condition with coolant passages formed between the battery modules, and bound tightly together with end plates arranged at both ends in the direction of adjacent arrangement of the battery modules.Type: GrantFiled: February 7, 2003Date of Patent: November 6, 2007Assignees: Matsushita Electric Industrial Co., Ltd., Toyota Jidosha Kabushiki KaishaInventors: Tadao Kimura, Shinji Hamada, Yoshiaki Ogata, Tomokazu Yamauchi, Toshiyuki Sekimori
-
Patent number: 6893609Abstract: A long-life bearing steel for general purpose use is provided at low cost with no use of specific secondary refining process. Specifically, a bearing material having a component composition in which C: 0.95 to 1.10 mass %, Si: 0.15 to 0.70 mass %, Mn: 1.15 mass % or less, Cr: 0.90 to 1.60 mass %, and P: 0.025 mass % or less are contained, S and O, that are elements forming nonmetallic inclusions, are contained at S: 0.025 mass % or less and O: 0.0012 mass % or less, and the rest is composed of Fe and incidental impurities, wherein the maximum diameter of the oxide-based nonmetallic inclusion is more than 10 ?m, but 15 ?m or less in an inspection area: 320 mm2, the number of oxide-based nonmetallic inclusions having an equivalent circle diameter of 3 ?m or more is 250 or less in the inspection area: 320 mm2, while in the material, AlN is contained at 0.Type: GrantFiled: January 24, 2002Date of Patent: May 17, 2005Assignee: JFE Steel CorporationInventors: Akihiro Matsuzaki, Takashi Iwamoto, Yoshio Yamazaki, Katsuhiko Kizawa, Masao Goto
-
Patent number: 6837945Abstract: The invention concerns a steel article, which consists of an alloy having a chemical composition, which contains in weight-%: 1.2 to 2.5 C; 0.8 to 2.0 Si, which partly can be replaced by aluminium, which may exist in an amount of max 1.0%; 0.1 to 1.5 Mn; 0.5 to 1.5 Cr; 1.2 to 5.0 (V+Nb/2), however max 1.0 Nb; balance iron and impurities in normal amounts, and having a microstructure which contains 4 to 12 volume-% of MC-carbides. The steel article can be used for manufacturing of cold-work tools, particularly pilger rolls for cold rolling of tubes. The invention also relates to a method of manufacturing the article.Type: GrantFiled: April 28, 2000Date of Patent: January 4, 2005Assignee: Uddeholm Tooling AktiebolagInventors: Odd Sandberg, Bo Rydell
-
Patent number: 6524405Abstract: The present invention is directed to an iron, aluminum, chromium, carbon alloy and a method of producing the same, wherein the alloy has good room temperature ductility, excellent high temperature oxidation resistance and ductility. The alloy includes about 10 to 70 at. % iron, about 10 to 45 at. % aluminum, about 1 to 70 at. % chromium and about 0.9 to 15 at. % carbon. The invention is also directed to a material comprising a body-centered-cubic solid solution of this alloy, and a method for strengthening this material by the precipitation of body-centered-cubic particles within the solid solution, wherein the particles have substantially the same lattice parameters as the underlying solid solution. The ease of processing and excellent mechanical properties exhibited by the alloy, especially at high temperatures, allows it to be used in high temperature structural applications, such as a turbocharger component.Type: GrantFiled: March 31, 2000Date of Patent: February 25, 2003Inventor: Hui Lin
-
Patent number: 6511554Abstract: The present invention relates to stainless spheroidal carbide cast iron material is such: comprises iron (Fe) as its main component, C 0.6˜4.0% and V 4˜15% as its necessary components, P 0.01˜0.15%, S 0.01˜0.05% Al 0.05˜1.0%, and Mg 0.01˜0.2% as gas (hydrogen) bubble assistants, and Si 0.2˜4.5%, Cr 13˜30%, Mn 0.2˜3.0%, and Ni and/or Co 4˜15% as anticorrosion matrix formers, and according to the case of necessary, alloy elements 0.1˜1.Type: GrantFiled: July 5, 2001Date of Patent: January 28, 2003Inventors: Yutaka Kawano, Shigenori Nishiuchi, Satoru Yamamoto, Seisuke Sugahara, Toshiyuki Kikuchi
-
Patent number: 6406563Abstract: The present invention relates to stainless spheroidal carbide cast iron is such: comprises Fe as its main component;, C 0.6˜4.0% and V 4˜15% as its necessary components, P 0.01˜0.15%, S 0.01˜0.05%, and Al 0.05˜1.0% as bubble assistants, and Ni 4˜15%, Si 0.2˜4.5%, Cr 13˜30%, and Mn 0.2˜1.5% as anticorrosion matrix formers in weight %; produced by the process that minute spheroidal space of gas (hydrogen) bubble is dispersed substantially equally into molten metal positively by high temperature melting at 1950˜2073 K which is the bubbling reaction temperature, and spheroidal vanadium carbide of a covalent bond is crystallized inside of the spheroidal space, which has special characteristics such as corrosion-resistance, heat-resistance, abrasion-resistance, toughness and processing ability.Type: GrantFiled: February 26, 2001Date of Patent: June 18, 2002Inventors: Yutaka Kawano, Shigenori Nishiuchi, Satoru Yamamoto, Seisuke Sugahara, Toshiyuki Kikuchi
-
Patent number: 6403026Abstract: Steel for the manufacture of a component for bearings, the chemical composition of which comprises, by weight: 0.6%≦C≦1.5%; 0.4%≦Mn≦1.5%; 0.75%≦Si≦2.5%, 0.2%≦Cr≦2%; 0%≦Ni≦0.5%; 0%≦Mo≦0.2%; 0%≦Al≦0.05%; S≦0.04%; the balance being iron and impurities resulting from smelting and the composition furthermore satisfying the relationships: Mn≦0.75+0.55×Si and Mn≦2.5−0.8×Si. Process for the manufacture of a bearing component.Type: GrantFiled: July 13, 2000Date of Patent: June 11, 2002Assignees: Ascometal, S.N.R. Roulements, Valti Societe Anonyme pour la Fabrication de Tubes RoulementsInventors: Jacques Bellus, Gilles Baudry, Gilles Dudragne, Daniel Girodin, Gérard Jacob, Alain Vincent, Gérard Lormand
-
Publication number: 20020066502Abstract: A bearing for use in the main spindle of a machine tool is provide, in which at least the raceway of the bearing contains by mass, C: 0.6-1.3%, Si: 0.3-3.0%, Mn: 0.2-1.5%, P: 0.03% or less, S: 0.03% or less, Cr: 0.3-5.0%, Ni: 0.1-3.0%, Al: 0.050% or less, Ti: 0.003% or less, O: 0.0015% or less, N: 0.015% or less; and the rest is composed of Fe and unavoidable impurities. The raceway is tempered after either quenching or carbonitriding and its surface hardness presents at least HRC 58 after tempering.Type: ApplicationFiled: October 4, 2001Publication date: June 6, 2002Inventors: Hiroshi Tako, Mamoru Mizutani
-
Patent number: 6162390Abstract: Steel for the manufacture of a component for bearings, the chemical composition of which comprises, by weight: 0.6%.ltoreq.C.ltoreq.1.5%; 0.4%.ltoreq.Mn.ltoreq.1.5%; 0.75%.ltoreq.Si.ltoreq.2.5%; 0.2%.ltoreq.Cr.ltoreq.2%; 0%.ltoreq.Ni.ltoreq.0.5%; 0%.ltoreq.Mo.ltoreq.0.2%; 0%<Al.ltoreq.0.05%; S.ltoreq.0.04%; the balance being iron and impurities resulting from smelting and the composition furthermore satisfying the relationships: Mn.ltoreq.0.75+0.55.times.Si and Mn.ltoreq.2.5-0.8.times.Si. Process for the manufacture of a bearing component.Type: GrantFiled: April 6, 1998Date of Patent: December 19, 2000Assignees: Ascometal, S.N.R. Roulements, Valti Societe Anonyme pour la Frabrication de tubes RoulementsInventors: Jacques Bellus, Gilles Baudry, Gilles Dudragne, Daniel Girodin, Gerard Jacob, Alain Vincent, Gerard Lormand
-
Patent number: 6153024Abstract: This wire stock is made of a microalloyed steel having a carbon content of between 0.2% and 0.6% by weight and furthermore containing at least one alloying element selected from the group consisting of vanadium, molybdenum and chromium, in a proportion, by weight, of at least 0.05% and at most 0.5% of said alloying element or of the combination of said alloying elements. Such wire stocks are manufactured in order to produce, by deformation and heat treatment, a ready-to-use wire which is used, for example, to reinforce articles made of plastics or made of rubber, especially tire covers, plies, belts, hoses.Type: GrantFiled: December 4, 1998Date of Patent: November 28, 2000Assignee: Ispat-UnimetalInventors: Jean-Claude Arnaud, Eric Depraetere, Raoul Serre, Marc Francois
-
Patent number: 6099797Abstract: This invention reveals steel alloys for use in manufacturing reinforcing wires for rubber products, such as tires. The steel filaments made with such steel alloys have an outstanding combination of strength and ductility. The steel alloys of this invention can be manufactured into filaments having a tensile strength in the range of 4000 MPa to 5000 MPa. Additionally, these can be patented in a low-cost process due to their having a very fast rate of isothermal transformation. This allows the steel in the steel wire being patented to transform from a face-centered cubic microstructure to an essentially body-centered cubic microstructure within a very short period. This invention more specifically discloses a steel alloy composition which is particularly suitable for use in manufacturing reinforcing wire for rubber products which consists essentially of (a) iron, (b) about 1.05 to about 1.7 weight percent carbon, (c) about 0.2 to about 0.8 weight percent manganese, (d) about 0.1 to about 0.Type: GrantFiled: January 28, 1999Date of Patent: August 8, 2000Assignee: The Goodyear Tire & Rubber CompanyInventors: Anand Waman Bhagwat, Sameer Suresh Vijayakar, Dong Kwang Kim
-
Patent number: 5764025Abstract: A base plate includes a planar member. Two rods extend from the planar member, each of the rods having a free end. A battery includes two bores there-through, the bores positioned and configured to receive the rods when the battery is positioned on the planar member. Two first terminals protrude from the planar member. Two second terminals are recessed within the battery and are configured and positioned to contact the first terminals when the battery is positioned on the planar member. Two third terminals are configured for connection to a vehicle's battery cables and are electrically connected to the first terminals. A cap threadedly connects to the free end each rod to secure the battery on the base plate.Type: GrantFiled: September 16, 1996Date of Patent: June 9, 1998Inventor: Robert J. Lehmann
-
Patent number: 5674449Abstract: An iron base alloy having high wear resistance at elevated temperatures with good oxidation resistance contains 1-2.8 wt. % carbon, 3-16 wt. % chromium, 1-8 wt. % vanadium, 0.5-5 wt. % niobium, up to 14 wt. % molybdenum and up to 14 wt. % tungsten, the molybdenum and tungsten combined comprising 6-14 wt. % of the alloy.Type: GrantFiled: May 25, 1995Date of Patent: October 7, 1997Assignee: Winsert, Inc.Inventors: Xuecheng Liang, Gary R. Strong
-
Patent number: 5478523Abstract: A machinable, graphitic steel is disclosed having a composition in weight % of about 1.0 to 1.5 total C; 1.0 to Si; 0.3 to 1.0 Mn; up to 2.0 Ni; up to 0.5 Cr; up to 0.5 Mo; up to 0.1 S; up to 0.5 Al; balance Fe and incidental impurities. The steel is hot worked and cooled to precipitate a controlled amount of graphite for improved machinability and to achieve a controlled amount of matrix carbon for enhanced physical properties. A matrix carbon content of between about 0.2 to 0.8 weight % is desired. The steel may be further heat treated to yield further variations in the microstructure and physical properties.Type: GrantFiled: January 24, 1994Date of Patent: December 26, 1995Assignee: The Timken CompanyInventors: James A. Brusso, George T. Matthews
-
Patent number: 5229069Abstract: This invention reveals steel alloys which are particularly suitable for use in manufacturing reinforcing wires for rubber products, such as tires. The steel filaments made by this process have an outstanding combination of strength and ductility. Additionally, the steel alloys of this invention can be patented in a low cost process due to their having a very fast rate of isothermal transformation. This allows the steel in the steel wire being patented to transform from a face centered cubic microstructure to an essentially body centered cubic microstructure within a very short period. This invention more specifically discloses a steel alloy composition which is particularly suitable for use in manufacturing reinforcing wire for rubber products which consists essentially of (a) about 92.8 to about 99.18 weight percent iron, (b) about 0.4 to about 1.5 weight percent carbon, (c) about 0.05 to about 1 weight percent silicon, (d) about 0.05 to about 1.2 weight percent manganese, (e) about 0.01 to about 1.Type: GrantFiled: November 23, 1992Date of Patent: July 20, 1993Assignee: The Goodyear Tire & Rubber CompanyInventors: Robert M. Shemenski, Dong K. Kim
-
Patent number: 5167727Abstract: This invention reveals steel alloys which are particularly suitable for use in manufacturing reinforcing wires for rubber products, such as tires. The steel filaments made by this process have an outstanding combination of strength and ductility. Additionally, the steel alloys of this invention can be patented in a low cost process due to their having a very fast rate of isothermal transformation. This allows the steel in the steel wire being patented to transform from a face centered cubic microstructure to an essentially body centered cubic microstructure within a very short period. This invention more specifically discloses a steel alloy composition which is particularly suitable for use in manufacturing reinforcing wire for rubber products which consists essentially of (a) about 92.8 to about 99.18 weight percent iron, (b) about 0.4 to about 1.5 weight percent carbon, (c) about 0.05 to about 1 weight percent silicon (d) about 0.05 to about 1.2 weight percent manganese, (e) about 0.01 to about 1.Type: GrantFiled: October 1, 1991Date of Patent: December 1, 1992Assignee: The Goodyear Tire & Rubber CompanyInventors: Dong K. Kim, Robert M. Schemenski
-
Patent number: 5066455Abstract: This invention reveals steel alloys which are particularly suitable for use in manufacturing reinforcing wires for rubber products, such as tires. The steel filaments made by this process have an outstanding combination of strength and ductility. Additionally, the steel alloys of this invention can be patented in a low cost process due to their having a very fast rate of isothermal transformation. This allows the steel in the steel wire being patented to transform from a face centered cubic microstructure to an essentially body centered cubic microstructure within a very short period. This invention more specifically discloses a steel alloy composition which is particularly suitable for use in manufacturing reinforcing wire for rubber products which consists essentially of (a) about 96.5 to about 99.05 weight percent iron, (b) about 0.6 to about 1 weight percent carbon, (c) about 0.1 to about 1 weight percent silicon, (d) about 0.1 to about 1.2 weight percent manganese, (e) about 0.1 to about 0.Type: GrantFiled: July 25, 1990Date of Patent: November 19, 1991Assignee: The Goodyear Tire & Rubber CompanyInventors: Dong K. Kim, Robert M. Shemenski
-
Patent number: 4929288Abstract: A white iron alloy exhibits enhanced combined corrosion and abrasion resistance in hot slurries, such as those formed in the production of raw phosphoric acid. The alloy may contain from between about 0.75% to 1.5% carbon, between about 2.0% to 2.5% manganese, between about 2.0 to 3.0% molybdenum, between about 1.0% to 2.0% copper, up to about 0.85% silicon, between about 0.5% to 1.0% tungsten, between about 24 to 30% chromium and the balance being iron along with normal residual elements. The alloy may be cast and is age hardenable.Type: GrantFiled: January 4, 1988Date of Patent: May 29, 1990Inventor: Robert J. Borges
-
Patent number: 4911885Abstract: a high carbon chromium bearing steel having a carbon content from 0.8% to 1.2% by weight, and which is characterized by a nickel content of 1.0% to 2.0% by weight, a chromium content of 0.9% to 2.0% by weight, a silicon content of 1.0% to 2.0% by weight, and a sulfur combined and phosphorus content of 0.015% to 0.040% by weight.Type: GrantFiled: March 31, 1989Date of Patent: March 27, 1990Assignees: Koyo Seiko Co., Ltd., Nippon Koshuha Steel Co., Ltd.Inventors: Yoshiaki Hyodo, Masamichi Shibata, Toshihiro Miyakawa
-
Patent number: 4842818Abstract: Method for manufacturing a tapered rod for a coil spring from a metallic material of mainly steel in a linear state, by imparting heating to the same with a predetermined temperature gradient pattern in the axial direction thereof while or before pulling by tensile force the metallic material chucked at two axially distant points in either direction in a gradually decreasing or stepwise decreasing speed, until a desired tapered portion is formed.Type: GrantFiled: June 4, 1984Date of Patent: June 27, 1989Assignee: Daido Tokushuko Kabushiki KaishaInventors: Tetsuo Kato, Shozo Abeyama, Makoto Saito
-
Patent number: 4769214Abstract: An ultrahigh carbon steel having a composition of carbon in an amount of from about 0.8 weight percent up to the maximum solubility limit of carbon in austenite, aluminum in an amount of from about 0.5 to about 10 weight percent, an effective amount of a stabilizing element acting to stabilize iron carbide against graphitization, and the balance iron. Preferably, the aluminum is present in an amount of from about 0.5 to about 6.4 weight percent and the stabilizing element is chromium. The steel has excellent ductility and is readily hot, warm and cold worked without cracking. It is particularly useful in superplastic forming operations, and may be processed to a suitable microstructure by any technique which reduces its grain size to about 10 microns or less, and preferably to about 1 micron. Such a very fine grain size is readily acheived with the steel, and the aluminum and stabilizing additions act to retain the fine grain size during superplastic processing.Type: GrantFiled: September 19, 1985Date of Patent: September 6, 1988Assignee: SPTekInventors: Oleg D. Sherby, Dong W. Kum, Toshimasa Oyama, Jeffrey Wadsworth
-
Patent number: 4761187Abstract: A method of improving the stress corrosion resistance of an alloy comprising heating a martensitic stainless steel to a molten state and incorporating into said molten steel from 0.5 to 2.0 weight percent of an additive selected from the group consisting of platinum, palladium or a mixture thereof.Type: GrantFiled: August 25, 1986Date of Patent: August 2, 1988Assignee: Rockwell International CorporationInventors: Neil E. Paton, Daniel P. Dennies, Jesse B. Lumsden, Lillian W. Ng
-
Patent number: 4642219Abstract: A high-quality bearing steel contains 0.70 to 1.10% by weight of C, 0.15 to 1.60% by weight of Si, 0.15 to 1.15% by weight of Mn, 0.010% by weight or less of P, 0.002% by weight or less of S, 0.50 to 1.60% by weight of Cr, 0.015% by weight or less of Al, 0.0050% by weight or less of N, 0.0006% by weight or less of O, 0.0015% by weight or less of Ti, and the remainder of Fe together with impurities. The steel can further contain 0.05 to 0.50% by weight of Mo or a member or members selected from a group consisting of 0.05 to 0.30% by weight of V and 0.05 to 0.30% by weight of Nb. the bearing steel has an excellent durability life and cold workability.Type: GrantFiled: March 4, 1985Date of Patent: February 10, 1987Assignees: Aichi Steel Works, Ltd., Koyo Seiko Kabushiki KaishaInventors: Yatsuka Takata, Tadamasa Yamada, Eiki Kikuchi