Molybdenum Containing Patents (Class 420/101)
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Patent number: 12031202Abstract: A high carbon martensitic stainless steel is disclosed. Said high carbon martensitic stainless steel comprises 1.7 to 1.9% by weight C, 17 to 18% by weight Cr, 1.6 to 2.0% by weight Mo, 2.9 to 3.5% by weight V, 0.40 to 0.60% by weight Nb, and Fe as main constituent. Further, the high carbon martensitic stainless steel has a microstructure comprising of primary carbides in an amount of 15 to 30% by volume and secondary carbides in an amount less than 2% by volume.Type: GrantFiled: June 6, 2023Date of Patent: July 9, 2024Assignee: STEER ENGINEERING PRIVATE LIMITEDInventors: Vijay Shrinivas, Thillairajan Arumugam
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Patent number: 11891682Abstract: An iron-based sintered alloy, which has a composition including, in terms of percent by mass, Ti: 18.4 to 24.6%, Mo: 2.8 to 6.6%, C: 4.7 to 7.0%, Cr: 7.5 to 10.0%, Ni: 4.5 to 6.5%, Co: 1.5 to 4.5%, Al: 0.6 to 1.0%, the balance being Fe and unavoidable impurities, wherein the alloy has a structure in which hard particles are dispersed in an island form in a matrix, among other characteristics.Type: GrantFiled: July 7, 2020Date of Patent: February 6, 2024Assignee: THE JAPAN STEEL WORKS, LTD.Inventors: Yusuke Watanabe, Kakeru Kusada, Tetsuo Makida, Youhei Sawamura
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Patent number: 11680301Abstract: An ultra-high strength maraging stainless steel with nominal composition (in mass) of C?0.03%, Cr: 13.0-14.0%, Ni: 5.5-7.0%, Co: 5.5-7.5%, Mo: 3.0-5.0%, Ti: 1.9-2.5%, Si: ?0.1%, Mn: ?0.1%, P: ?0.01%, S: ?0.01%, and Fe: balance. The developed ultra-high strength maraging stainless steel combines ultra-high strength (with ?b?2000 MPa, ?0.2?1700 MPa, ??8% and ??40%), high toughness (KIC?83 MPa·m½) and superior salt-water corrosion resistance (with pitting potential Epit?0.15 (vs SCE)). Therefore, this steel is suitable to make structural parts that are used in harsh corrosive environments like marine environment containing chloride ions, etc.Type: GrantFiled: June 11, 2021Date of Patent: June 20, 2023Assignees: The Boeing Company, Institute of Metal ResearchInventors: Jialong Tian, Ke Yang, Wei Wang, Yiyin Shan, Wei Yan
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Patent number: 10787719Abstract: Provided are a high-speed tool steel having excellent hot workability, and excellent damage resistance when made into various tools; a material for tools, and a method for producing the same. The high-speed tool steel contains, in mass %, 0.9-1.2% of C, 0.1-1.0% of Si, 1.0% or less of Mn, 3.0-5.0% of Cr, 2.1-3.5% of W, 9.0-10.0% of Mo, 0.9-1.2% of V, 5.0-10.0% of Co, 0.020% or less of N, and the remainder being Fe and impurities, wherein an M value calculated by a formula satisfies ?1.5?M value?1.5. Formula: M value=?9.500+9.334[% C]?0.275[% Si]?0.566[% W]?0.404[% Mo]+3.980[% V]+0.166[% Co], where the characters in brackets [ ] indicate the contained amounts (mass %) of the respective elements. The present invention also pertains to: a material for tools, which is obtained by using the high-speed tool steel; and a method for producing the material for tools.Type: GrantFiled: September 29, 2016Date of Patent: September 29, 2020Assignee: Hitachi Metals, Ltd.Inventor: Shiho Fukumoto
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Patent number: 10309536Abstract: A piston ring in cast tool steels including a ring of a tempered material having a chemical composition including a percent weight concentration of C from 0.80 to 1.40, Cr from 2.50 to 4.20, Mn from 0.10 to 1.00, Mo from 1.00 to 2.00, Nb from 2.50 to 4.50, P of no more than 0.05, S of no more than 0.05, Si from 0.10 to 1.00, Ti from 0.10 to 0.30, V from 1.00 to 3.00, W from 1.00 to 3.00, and a remaining concentration balance of Fe. The tempered material may have a microstructure including a matrix of tempered martensite with precipitation of at least one of secondary M2C carbides and MC carbides, M being at least one of V, Mo, Cr, and W. The microstructure may include NbC eutectic carbides having a cubic morphology. The tempered material may have a hardness from approximately 400 HV to 800 HV.Type: GrantFiled: October 24, 2016Date of Patent: June 4, 2019Assignees: Instituto De Pesquisas Technologicas Do Estado De Sao Paulo S/A, Mahle Metal Leve S/A, Mahle International GmbHInventors: Mario Boccalini, Jr., Eduardo Albertin, Moyses Leite De Lima, Gisela Marques Araujo
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Publication number: 20150118098Abstract: The present invention relates to the application of at least partially bainitic or interstitial martensitic heat treatments on steels, often tool steels or steels that can be used for tools. The first tranche of the heat treatment implying austenitization is applied so that the steel presents a low enough hardness to allow for advantageous shape modification, often trough machining. Thus a steel product is obtained which can be shaped with ease and whose hardness can be raised to a higher working hardness with a simple heat treatment at low temperature (below austenitization temperature).Type: ApplicationFiled: May 7, 2013Publication date: April 30, 2015Applicant: VALLS BESITZ GMBHInventor: Isaac Valls
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Publication number: 20150013518Abstract: The invention relates to a tool (1) and a method for producing a tool (1) for the machining of metal sheets, in particular, for the trimming or forming thereof by means of deep drawing. The method comprises the provision of a metallic basic body (2), onto which a welding material (9) is welded at least in regions. According to the invention, the welding material (9) is composed of an alloy in % by mass of: carbon (C) 1.5-1.8% vanadium (V) 7.5-9.0% chromium (Cr) 4.5-6.0% molybdenum (Mo) 1.0-2.5% nickel (Ni) lower than (<)0.5% manganese (Mn) lower than (<)1.0% silicon (Si) lower than (<)1.0% as well as a remainder of iron (Fe) and melt-induced impurities.Type: ApplicationFiled: July 15, 2014Publication date: January 15, 2015Inventors: Torsten Hallfeldt, Raymund Eugen Pflitsch, Angelo Pintus, Frank Schreiber, Alfons Fischer
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Publication number: 20140234154Abstract: A hard weld overlay which is resistant to cracking when re-heated, and a method for designing such alloys, is disclosed. The alloys are able to resist re-heat cracking through prevention of the precipitation and/or growth of embrittling carbide, borides, or borocarbides at elevated temperatures. In one embodiment, the thermodynamics of the alloy system possess only primary carbides and secondary ferrite carbides.Type: ApplicationFiled: February 12, 2014Publication date: August 21, 2014Applicant: Scoperta, Inc.Inventors: Justin Lee Cheney, Shengjun Zhang, John Hamilton Maddock
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Publication number: 20140219859Abstract: Disclosed herein are iron-based alloys having a microstructure comprising a fine-grained ferritic matrix and having a 60+ Rockwell C surface, wherein the ferritic matrix comprises <10 ?m carbide precipitates. Also disclosed are methods of welding comprising forming a crack free hardbanding weld overlay coating with such an iron-based alloy. Also disclosed are families of alloys capable of forming crack-free weld overlays after multiple welding passes.Type: ApplicationFiled: February 10, 2014Publication date: August 7, 2014Applicant: Scoperta, Inc.Inventors: Justin Lee Cheney, John Hamilton Madok
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Patent number: 8735776Abstract: Weld deposit compositions with improved crack resistance, improved wear resistance, and improved hardness are provided by controlling matrix grain size and balancing Titanium and/or Niobium with Carbon and/or Boron content. Additionally, the presence of coarse chromium carbides is drastically decreased to reduce the amount of check-cracking. Preferably, the weld deposit is produced from a flux-cored or metal-cored wire. The weld deposit characteristics include a matrix having a fine grain size, small evenly dispersed carbides within the matrix, and a small amount of Carbon in the matrix.Type: GrantFiled: July 1, 2013Date of Patent: May 27, 2014Assignee: Stoody CompanyInventors: Ravi Menon, Jack Garry Wallin, Francis Lewis LeClaire
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Publication number: 20140099228Abstract: Disclosed is a steel having high manufacturability and better rolling-contact fatigue properties. The steel contains C of 0.65% to 1.30%, Si of 0.05% to 1.00%, Mn of 0.1% to 2.00%, P of greater than 0% to 0.050%, S of greater than 0% to 0.050%, Cr of 0.15% to 2.00%, Al of 0.010% to 0.100%, N of greater than 0% to 0.025%, Ti of greater than 0% to 0.015%, and O of greater than 0% to 0.0025% and further contains iron and unavoidable impurities. Al-containing nitrogen compound particles dispersed in the steel have an average equivalent circle diameter of 25 to 200 nm, and Al-containing nitrogen compound particles each having an equivalent circle diameter of 25 to 200 nm are present in a number density of 1.1 to 6.0 per square micrometer.Type: ApplicationFiled: May 25, 2011Publication date: April 10, 2014Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventor: Masaki Kaizuka
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Patent number: 8669491Abstract: Weld deposit compositions with improved crack resistance, improved wear resistance, and improved hardness are provided by controlling matrix grain size and balancing Titanium and/or Niobium with Carbon and/or Boron content. Additionally, the presence of coarse chromium carbides is drastically decreased to reduce the amount of check-cracking. Preferably, the weld deposit is produced from a flux-cored or metal-cored wire. The weld deposit characteristics include a matrix having a fine grain size, small evenly dispersed carbides within the matrix, and a small amount of Carbon in the matrix.Type: GrantFiled: February 16, 2006Date of Patent: March 11, 2014Inventors: Ravi Menon, Jack Garry Wallin, Francis Louis LeClaire
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Patent number: 8562760Abstract: Disclosed herein are iron-based alloys having a microstructure comprising a fine-grained ferritic matrix and having a 60+ Rockwell C surface, wherein the ferritic matrix comprises <10 ?m Nb and W carbide precipitates. Also disclosed are methods of welding comprising forming a crack free hardbanding weld overlay coating with such an iron-based alloy. Also disclosed are methods of designing an alloy capable of forming a crack free hardbanding weld overlay, the methods comprising the steps of determining an amorphous forming epicenter composition, determining a variant composition having a predetermined change in constituent elements from the amorphous forming epicenter composition, and forming and analyzing an alloy having the variant composition.Type: GrantFiled: November 3, 2010Date of Patent: October 22, 2013Assignee: Scoperta, Inc.Inventors: Justin Lee Cheney, John Hamilton Madok
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Publication number: 20130224065Abstract: Provided is bearing steel excellent in workability after spheroidizing-annealing and in hydrogen fatigue resistance property after quenching and tempering. The bearing steel has a chemical composition containing, by mass %: 0.85% to 1.10% C; 0.30% to 0.80% Si; 0.90% to 2.00% Mn; 0.025% or less P; 0.02% or less S; 0.05% or less Al; 1.8% to 2.5% Cr; 0.15% to 0.4% Mo; 0.0080% or less N; and 0.0020% or less O, which further contains more than 0.0015% to 0.0050% or less Sb, with the balance being Fe and incidental impurities, to thereby effectively suppress the generation of WEA even in environment where hydrogen penetrates into the steel, so as to improve the roiling contact fatigue life and also the workability such as cuttability and forgeability of the material.Type: ApplicationFiled: November 29, 2011Publication date: August 29, 2013Applicant: JFE STEEL CORPORATIONInventors: Yasumasa Hirai, Kiyoshi Uwai
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Publication number: 20130039796Abstract: A master alloy used to produce the steel part and a process for producing a sinter hardened steel part from the master alloy are described. The powdered master alloy having a composition of iron, about 1 to less than 5 weight % C, about 3 to less than 15 weight % Mn, and about 3 to less than 15 weight % Cr, wherein the master alloy comprises a microstructure composed of a solid solution of the alloying elements and carbon, the microstructure comprising at least 10 volume % austenite and the remainder as iron compounds. The process comprises: preparing the master alloy, mixing the master alloy with a steel powder to produce a mixture wherein the weight % of the master alloy is from 5 to 35 weight % of the mixture, compacting the mixture into a shape of a part and sintering the mixture to produce the steel part, and controlling the cooling rate after sintering to produce sinter hardening. The master alloy powder can also be used as a sinter hardening enhancer when mixed with low-alloy steel powders.Type: ApplicationFiled: February 15, 2011Publication date: February 14, 2013Inventors: Gilles L'Esperance, Ian Bailon-Poujol, Denis Christopherson, JR.
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Patent number: 8241559Abstract: The invention relates to a steel material having a high silicon content, and to a method for the production thereof, the steel material being particularly suitable for piston rings and cylinder sleeves. In addition to iron and production-related impurities, the steel material contains 0.5 to 1.2 wt. % carbon, 3.0 to 15.0 wt. % silicon and 0.5 to 4.5 wt. % nickel. Also, the steel material can contain small amounts of the following elements Mo, Mn, Al, Co Nb, Ti, V, Sn, Mg, B, Te Ta La, Bi, Zr, Sb, Ca, Sr, Cer, rare earth metals and nucleating agents such as NiMg, MiSiMg, FeMg and FeSIMg. due to the high Si content, a degree of saturation higher than 1.0 is attained, with the melting temperature of the steel material corresponding to normal cast iron. The steel material can be produced according to a conventional cast-iron technique and has a high resistance to wear and tear and a high structural strength (minimal distortion).Type: GrantFiled: May 7, 2007Date of Patent: August 14, 2012Assignee: Federal-Mogul Burscheid GmbHInventor: Laszlo Pelsoeczy
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Publication number: 20120196149Abstract: The present disclosure relates to an alloy, for hardbanding and/or hard overlay applications, which is abrasion resistant to the order of siliceous earth particles and weldable in crack free state on industrial products. The alloy is a carbon chrome based alloy comprising titanium and vanadium carbides and thus has an extremely low coefficient of friction, high abrasion resistance as welded without working. In tool joints and stabilizers, the alloy achieves an optimum balance between tool joint and stabilizer wear resistance and induced casing wear. The alloy is also self-shielded and therefore does not require external shielding gas.Type: ApplicationFiled: January 27, 2012Publication date: August 2, 2012Inventor: Robin William Sinclair FIFIELD
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Patent number: 8168009Abstract: “HARD ALLOYS WITH DRY COMPOSITION”, presenting a composition of alloy elements consisting, in mass percentage, of Carbon between 0.5 and 2.0; Chrome between 1.0 and 10.0; Tungsten-equivalent, as given by ratio 2Mo+W, between 7.0 and 14.0; Niobium between 0.5 and 3.5. Niobium can be partially or fully replaced with Vanadium, at a ratio of 2% Niobium to each 1% Vanadium; Vanadium between 0.5 and 3.5. Vanadium can be partially or fully replaced with Niobium, at a ratio of 2% Niobium to each 1% Vanadium; Cobalt lower than 8, the remaining substantially Iron and impurities inevitable to the preparation process. As an option to refine carbides, the steel of the present invention can have content of Nitrogen controlled, below 0.030 and addition of Cerium or other earth elements at content between 0.005 and 0.020. For the same purpose, Silicon and Aluminum can be optionally added, at content between 0.5 and 3.0% for both of them.Type: GrantFiled: July 18, 2007Date of Patent: May 1, 2012Inventors: Rafael Agnelli Mesquita, Celso Antonio Barbosa
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Publication number: 20120093679Abstract: The invention relates to a method for the production of tools for a chip-removing machining of metallic materials and to a tool with improved wear resistance and/or high toughness. The invention further provides an alloyed steel with a chemical composition comprising carbon, silicon, manganese, chromium, molybdenum, tungsten, vanadium, and cobalt as well as aluminum, nitrogen, and iron. The alloyed steel may be used to make tools to a hardness of greater than 66 HRC and increased chip-removing machining performance.Type: ApplicationFiled: October 17, 2011Publication date: April 19, 2012Applicant: BOEHLER EDELSTAHL GMBH & CO. KGInventors: Gert KELLEZI, Devrim CALISKANOGLU, Andreas BAERNTHALER
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Publication number: 20120093677Abstract: The invention relates to a method for producing a hot strip from transformation-free ferritic steel, wherein a melt is cast into a roughed strip and the latter is subsequently rolled into a hot strip. For this purpose, it is provided that the melt is cast in a horizontal strip casting facility under conditions of a calm flow and free of bending into a roughed strip in the range between 6 and 20 mm and is subsequently rolled into hot strip having a degree of deformation of at least 50%.Type: ApplicationFiled: March 11, 2009Publication date: April 19, 2012Applicants: SMS SIEMAG AG, Salzgitter Flachstahl GMBHInventors: Karl-Heinz Spitzer, Bianca Springub, Joachim Konrad, Hellfried Eichholz, Markus Schäperkötter
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Publication number: 20120014831Abstract: The present invention provides a wire rod with a composition at least including: C: 0.95-1.30 mass %; Si: 0.1-1.5 mass %; Mn: 0.1-1.0 mass %; Al: 0-0.1 mass %; Ti: 0-0.1 mass %; P: 0-0.02 mass %; S: 0-0.02 mass %; N: 10-50 ppm; O: 10-40 ppm; and a balance including Fe and inevitable impurities, wherein 97% or more of an area in a cross-section perpendicular to the longitudinal direction of the wire rod is occupied by a pearlite, and 0.5% or less of an area in a central area in the cross-section and 0.5% or less of an area in a first surface layer area in the cross-section are occupied by a pro-eutectoid cementite.Type: ApplicationFiled: October 19, 2010Publication date: January 19, 2012Inventors: Shingo Yamasaki, Toshiyuki Manabe, Daisuke Hirakami, Nariyasu Muroga
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Patent number: 7922836Abstract: A ferrous abrasion resistant sliding material capable of improving seizing resistance, abrasion resistance and heat crack resistance is provided. The ferrous abrasion resistant sliding material has a martensite parent phase which forms a solid solution with carbon of 0.15 to 0.5 wt %, and the martensite parent phase contains one or more types of each special carbide of Cr, Mo, W and V dispersed therein in a total content of 10 to 50% by volume.Type: GrantFiled: November 30, 2009Date of Patent: April 12, 2011Assignee: Komatsu Ltd.Inventor: Takemori Takayama
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Publication number: 20100291407Abstract: An alloy to be surface-coated, which can keep excellent hardness of 58HRC or above even when the amount of an alloying element added is reduced or even when the alloy is heated to a temperature of as high as 400 to 500° C.; and sliding members produced by forming a hard film on the surface of the alloy. An alloy to be surface-coated, the surface of which is to be covered with a hard film, which alloy contains by mass C: 0.5 to 1.2%, Si: 2.0% or below, Mn: 1.0% or below, Cr: 5.0 to 14.0%, Mo+1/2 W: 0.5 to 5.0%, and N: more than 0.015 to 0.1% with the balance being Fe and impurities, preferably such an alloy which contains by mass C: 0.6 to 0.85%, Si: 0.1 to 1.5%, Mn: 0.2 to 0.8%, Cr: 7.0 to 11.0%, Mo+1/2 W: 1.0 to 4.0%, and N: 0.04 to 0.08%.Type: ApplicationFiled: January 16, 2009Publication date: November 18, 2010Applicant: HITACHI METALS, LTD.Inventors: Kenji Yokoyama, Kunichika Kubota, Toshihiro Uehara, Takehiro Ohno, Katsuhiko Ohishi
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Publication number: 20100247368Abstract: A bainitic steel alloy and a method for making such an alloy are disclosed, in which the bainite plates are particularly small, less than 50 nanometres in width. In preferred embodiments of the invention, each bainite plate is surrounded by a film of retained austenite; the level of retained austenite in the alloy is greater than 10%; and the alloy is substantially free of blocky unstable austenite and cementite.Type: ApplicationFiled: March 10, 2010Publication date: September 30, 2010Applicant: ROLLS-ROYCE PLCInventors: Martin J. RAWSON, Mathew J. PEET, Harshad K.D.H BHADESHIA, Scott D. WOOD, Paul O. HILL, Emma E. BOOTH
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Publication number: 20100221139Abstract: Method for reducing the segregated seams of a steel which has high mechanical strength and high wear resistance and whose composition comprises by weight: 0.30%?C?1.42%; 0.05%?Si?1.5%; Mn?1.95%; Ni?2.9%; 1.1%?Cr?7.9%; 0.61%?Mo?4.4%; optionally V?1.45%, Nb?1.45%, Ta?1.45% and V+Nb/2+Ta/4?1.45%; less than 0.1% of boron, less than 0.19% of (S+Se/2+Te/4), less than 0.01% of calcium, less than 0.5% of rare earths, less than 1% of aluminum, less than 1% of copper; the balance being iron and impurities resulting from the production operation. The composition further complies with: 800?D?1150 with D=540(C)0.25+245(Mo+3V+1.5Nb+0.75Ta)0.30+125Cr0.20+15.8Mn+7.4Ni+18Si. According to the method, the molybdenum is completely or partially replaced with double the proportion of tungsten so that W>0.21%, and Ti, Zr, C are adjusted so that, after adjustment, Ti+Zr/2?0.2W, (Ti+Zr/2)×C?0.07, Ti+Zr/2?1.49% and D is unchanged at approximately 5%. Steel obtained and method for producing a steel workpiece.Type: ApplicationFiled: May 10, 2010Publication date: September 2, 2010Applicant: INDUSTEEL CREUSOTInventors: Jean BEGUINOT, Dominique Viale
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Publication number: 20100108199Abstract: A ferrous abrasion resistant sliding material capable of improving seizing resistance, abrasion resistance and heat crack resistance is provided. The ferrous abrasion resistant sliding material has a martensite parent phase which forms a solid solution with carbon of 0.15 to 0.5 wt %, and the martensite parent phase contains one or more types of each special carbide of Cr, Mo, W and V dispersed therein in a total content of 10 to 50% by volume.Type: ApplicationFiled: December 30, 2009Publication date: May 6, 2010Inventor: Takemori Takayama
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Publication number: 20100074791Abstract: A ferrous abrasion resistant sliding material capable of improving seizing resistance, abrasion resistance and heat crack resistance is provided. The ferrous abrasion resistant sliding material has a martensite parent phase which forms a solid solution with carbon of 0.15 to 0.5 wt %, and the martensite parent phase contains one or more types of each special carbide of Cr, Mo, W and V dispersed therein in a total content of 10 to 50% by volume.Type: ApplicationFiled: November 30, 2009Publication date: March 25, 2010Inventor: Takemori Takayama
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Patent number: 7615123Abstract: A powder metallurgy cold-work tool steel article of hot isostatic compacted nitrogen atomized, prealloyed powder. The alloy of the article includes the addition of niobium, which combined with the use of gas atomization, results in a fine carbide size distribution. This in turn results in improved bend fracture strength and impact toughness. In addition, as a result of isostatic compaction of nitrogen gas atomized prealloyed powder a fine distribution of carbides results to obtain a microstructure that achieves both improved toughness and wear resistance.Type: GrantFiled: September 29, 2006Date of Patent: November 10, 2009Assignee: Crucible Materials CorporationInventors: Alojz Kajinic, Andrzej L. Wojcieszynski
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Publication number: 20090274574Abstract: A forging steel has a dissolved Mg concentration within the range of 0.04-5 ppm by mass and a dissolved Al concentration within the range of 50-500 ppm.Type: ApplicationFiled: April 24, 2007Publication date: November 5, 2009Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)Inventors: Tetsushi Deura, Motohiro Nagao, Atsushi Tomioka, Shogo Fukaya
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Patent number: 7445750Abstract: The invention relates to a tool steel, the composition of which comprises (the percentages being expressed in % by weight): 0.8 ? C ? 1.5 5.0 ? Cr ? 14 0.2 ? Mn ? 3 Ni ? 5 V ? 1 Nb ? 0.1 Si + Al ? 2 Cu ? 1 S ? 0.3 Ca ? 0.1 Se ? 0.1 Te ? 0.1 1.0 ? Mo + ½W ? 4 0.06 ? Ti + ½Zr ? 0.15 0.004 ? N ? 0.02 the balance of the composition consisting of iron and impurities resulting from the smelting, it being furthermore understood that: 2.5×10?4%2?(Ti+½Zr)×N, to a process for manufacturing parts made in this steel and to the parts obtained.Type: GrantFiled: April 16, 2002Date of Patent: November 4, 2008Assignee: USINORInventors: Jean Beguinot, Dominique Viale
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Publication number: 20080159901Abstract: Method for reducing the segregated seams of a steel which has high mechanical strength and high wear resistance and whose composition comprises by weight: 0.30%?C?1.42%; 0.05%?Si?1.5%; Mn?1.95%; Ni?2.9%; 1.1%?Cr?7.9%; 0.61%?Mo?4.4%; optionally V?1.45%, Nb?1.45%, Ta?1.45% and V+Nb/2+Ta/4?1.45% ; less than 0.1% of boron, less than 0.19% of (S+Se/2+Te/4), less than 0.01% of calcium, less than 0.5% of rare earths, less than 1% of aluminum, less than 1% of copper; the balance being iron and impurities resulting from the production operation. The composition further complies with: 800?D?1150 with D=540(C)0.25+245 (Mo+3 V+1.5 Nb+0.75 Ta)0.30+125 Cr0.20+15.8 Mn+7.4 Ni+18 Si. According to the method, the molybdenum is completely or partially replaced with double the proportion of tungsten so that W>0.21%, and Ti, Zr, C are adjusted so that, after adjustment, Ti+Zr/2?0.2 W, (Ti+Zr/2)×C?0.07, Ti+Zr/2?1.49% and D is unchanged at approximately 5%. Steel obtained and method for producing a steel workpiece.Type: ApplicationFiled: May 12, 2005Publication date: July 3, 2008Inventors: Jean Beguinot, Dominique Viale
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Publication number: 20080145264Abstract: Low carbon carburizing (surface hardening) and higher carbon through hardening steels primarily containing molybdenum, vanadium and nickel and, to a lesser amount, chromium used for rolling contact bearings, gears and other similar applications where high hardness at elevated temperatures is required. The alloy steel includes, in % by weight: 0.05% to 1.25% C; up to 1.25% Cr; 0.40% to 4% Mn; up to 4.0% Mo; up to 2.0% V; 1.0% to 3.0% Ni; 4% to 8% (Mo+V+Ni+Cr); less than 0.20% Si; and balance Fe plus incidental additions and impurities. The method for providing a steel having improved hardness at elevated temperatures includes the steps of: (a) providing an alloy including, in % by weight: less than 1.25% Cr, 0.4% to 4% Mn, up to 4% Mo, up to 2% V, 1 to 3% Ni, 4% to 8% (Mo+V+Ni+Cr), less than 0.2% Si, a C content selected from one of 0.05% to 0.40% C defining a carburizing steel or greater than 0.40% to 1.Type: ApplicationFiled: December 19, 2006Publication date: June 19, 2008Applicant: The Timken CompanyInventors: Dennis W. Hetzner, George M. Waid
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Publication number: 20080078475Abstract: A powder metallurgy cold-work tool steel article of hot isostatic compacted nitrogen atomized, prealloyed powder. The alloy of the article includes the addition of niobium, which combined with the use of gas atomization, results in a fine carbide size distribution. This in turn results in improved bend fracture strength and impact toughness. In addition, as a result of isostatic compaction of nitrogen gas atomized prealloyed powder a fine distribution of carbides results to obtain a microstructure that achieves both improved toughness and wear resistance.Type: ApplicationFiled: September 29, 2006Publication date: April 3, 2008Inventors: Alojz Kajinic, Andrzej L. Wojcieszynski
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Patent number: 6893609Abstract: A long-life bearing steel for general purpose use is provided at low cost with no use of specific secondary refining process. Specifically, a bearing material having a component composition in which C: 0.95 to 1.10 mass %, Si: 0.15 to 0.70 mass %, Mn: 1.15 mass % or less, Cr: 0.90 to 1.60 mass %, and P: 0.025 mass % or less are contained, S and O, that are elements forming nonmetallic inclusions, are contained at S: 0.025 mass % or less and O: 0.0012 mass % or less, and the rest is composed of Fe and incidental impurities, wherein the maximum diameter of the oxide-based nonmetallic inclusion is more than 10 ?m, but 15 ?m or less in an inspection area: 320 mm2, the number of oxide-based nonmetallic inclusions having an equivalent circle diameter of 3 ?m or more is 250 or less in the inspection area: 320 mm2, while in the material, AlN is contained at 0.Type: GrantFiled: January 24, 2002Date of Patent: May 17, 2005Assignee: JFE Steel CorporationInventors: Akihiro Matsuzaki, Takashi Iwamoto, Yoshio Yamazaki, Katsuhiko Kizawa, Masao Goto
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Patent number: 6881280Abstract: An iron-based corrosion resistant and wear resistant alloy is addressed. The alloy contains (in weight percent) 1.1-1.4% carbon, 11-14.25% chromium, 4.75-6.25% molybdenum, 3.5-4.5% tungsten, 0-3% cobalt, 1.5-2.5% niobium, 1-1.75% vanadium, 0-2.5% copper, up to 1.0% silicon, up to 0.8% nickel, up to 0.6% manganese, and the balance iron. The alloy is suitable for use in valve seat insert applications.Type: GrantFiled: August 15, 2002Date of Patent: April 19, 2005Assignee: L.E. Jones CompanyInventor: Cong Yue Qiao
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Patent number: 6869692Abstract: Bimetal saw band comprising a support band of high microstructural stability and fatigue strength, comprising 0.25 to 0.35% of carbon, 0.3 to 0.5% of silicon, 0.8 to 1.5% of manganese, 1.0 to 2.0% of molybdenum, 1.5 to 3.5% of chromium, 0.5 to 1.5% of nickel, 0.5 to 2.5% of tungsten, 0.15 to 0.30% of vanadium, 0.05 to 0.10% of niobium, 0.05 to 1.0% of copper, up to 0.2% of aluminum, up to 1% of cobalt, remainder iron including melting-related impurities, and tooth tips made from a steel with high wear resistance, comprising 1.0 to 2.0% of carbon, 3 to 6% of chromium, 1 to 5% of vanadium, 3 to 10% of molybdenum, 4 to 10% of tungsten, 4 to 10% of cobalt, up to 1% of silicon, up to 1% of manganese, up to 0.5% of niobium, up to 0.5% of nitrogen, remainder iron including melting-related impurities.Type: GrantFiled: February 6, 2003Date of Patent: March 22, 2005Assignee: Stahlwerk Ergste Westig GmbHInventors: Oskar Pacher, Werner Lenoir
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Patent number: 6866816Abstract: A unique austenitic iron base alloy for wear and corrosion resistant applications, characterized by its excellent sulfuric acid corrosion resistance and good sliding wear resistance, is useful for valve seat insert applications when corrosion resistance is required. The alloy comprises 0.7-2.4 wt % carbon, 1.5-4 wt % silicon, 3-9 wt % chromium, less than 6 wt % manganese, 5-20 wt % molybdenum and tungsten combined, with the tungsten comprising not more than ? of the total, 0-4 wt % niobium and vanadium combined, 0-1.5 wt % titanium, 0.01-0.5 wt % aluminum, 12-25 wt % nickel, 0-3 wt % copper, and at least 45 wt % iron.Type: GrantFiled: August 12, 2003Date of Patent: March 15, 2005Assignee: Alloy Technology Solutions, Inc.Inventors: Xuecheng Liang, Gary R. Strong
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Publication number: 20040103959Abstract: The invention concerns an article of a steel which is characterized in that it consists of an alloy which contains in weight-%: 1.2-2.0 C, 0.1-1.5 Si, 0.1-2.0 Mn, max. 0.2 N, max. 0.25 S, 4-8 Cr, 0.5-3.5 (Mo+W/2), 5-8 V, max. 1.0 Nb, balance essentially only iron and unavoidable impurities, and that the steel has a micro-structure obtainable by a manufacturing of the steel which comprises spray forming of an ingot, the micro-structure of which contains 8-15 vol-% carbides of essentially only MC-type where M substantially consists of vanadium, of which carbides at least 80 vol-% have a substantially rounded shape and a size in the longest extension of the carbides amounting to 1-20 &mgr;m.Type: ApplicationFiled: September 29, 2003Publication date: June 3, 2004Inventors: Odd Sandberg, Lennart Jonson
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Patent number: 6680129Abstract: Chain parts and other steel articles are provided with hard, wear-resistant carbide coatings by tumbling them in a heated retort with a particulate mix which includes a source of vanadium and/or niobium. The steel substrate comprises a steel having at least 0.2% carbon, preferably 0.7-1.2%. Where the chromium content of the steel is 4-12%, preferably 4-8%, the chemical deposition process includes drawing a small amount of chromium from the steel substrate into the vanadium or niobium carbide coating, where it is distributed substantially homogeneously, helping to provide adhesion strength to the coating.Type: GrantFiled: October 28, 2002Date of Patent: January 20, 2004Assignee: BorgWarner Inc.Inventors: Yumin Wang, Yoshito Hanayama, Doug Fornell, Naosumi Tada, Kunihiko Mishima
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Publication number: 20030156965Abstract: This invention relates to a nitrogen-alloyed steel with a high wear resistance, which is manufactured via spray compacting and has the following composition (in mass-%): C: 0.8-2.5%, N: 0.03-0.75%, Si: 0.15-1.8%, Mn: ≦1.0%, P: ≦0.03%, S: ≦0.05%, Cr: 4.0-11.5%, Mo: 0.5-6.0%, V: ≦4.0%, Nb: ≦4.0%, W: ≦3.5%, O2: ≦0.005%, other ally constituents as needed, residual iron and usual contaminants as the residue. The chemical composition has been optimized to have the carbide-carbonitride-forming elements satisfy a wear factor Sv, and to maintain the silicon-nitrogen ratio VSiN in order to minimize the residual austenite contents. In addition, the invention relates to a procedure for manufacturing this type of steel and a composite manufactured using steel according to the invention. The steel material according to the invention has an improved wear resistance and dimensional stability.Type: ApplicationFiled: February 18, 2003Publication date: August 21, 2003Inventors: Claudia Ernst, Volker Schuler, Bernd Gehricke, Ingolf Schruff
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Publication number: 20030152477Abstract: Bimetal saw band comprising a support band of high microstructural stability and fatigue strength, comprising 0.25 to 0.35% of carbon, 0.3 to 0.5% of silicon, 0.8 to 1.5% of manganese, 1.0 to 2.0% of molybdenum, 1.5 to 3.5% of chromium, 0.5 to 1.5% of nickel, 0.5 to 2.5% of tungsten, 0.15 to 0.30% of vanadium, 0.05 to 0.10% of niobium, 0.05 to 1.0% of copper, up to 0.2% of aluminum, up to 1% of cobalt, remainder iron including melting-related impurities, and tooth tips made from a steel with high wear resistance, comprising 1.0 to 2.0% of carbon, 3 to 6% of chromium, 1 to 5% of vanadium, 3 to 10% of molybdenum, 4 to 10% of tungsten, 4 to 10% of cobalt, up to 1% of silicon, up to 1% of manganese, up to 0.5% of niobium, up to 0.5% of nitrogen, remainder iron including melting-related impurities.Type: ApplicationFiled: February 6, 2003Publication date: August 14, 2003Inventors: Oskar Pacher, Werner Lenoir
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Patent number: 6511554Abstract: The present invention relates to stainless spheroidal carbide cast iron material is such: comprises iron (Fe) as its main component, C 0.6˜4.0% and V 4˜15% as its necessary components, P 0.01˜0.15%, S 0.01˜0.05% Al 0.05˜1.0%, and Mg 0.01˜0.2% as gas (hydrogen) bubble assistants, and Si 0.2˜4.5%, Cr 13˜30%, Mn 0.2˜3.0%, and Ni and/or Co 4˜15% as anticorrosion matrix formers, and according to the case of necessary, alloy elements 0.1˜1.Type: GrantFiled: July 5, 2001Date of Patent: January 28, 2003Inventors: Yutaka Kawano, Shigenori Nishiuchi, Satoru Yamamoto, Seisuke Sugahara, Toshiyuki Kikuchi
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Patent number: 6436338Abstract: An iron-based corrosion resistant and wear resistant alloy is addressed. The alloy contains (in weight percent) 1.1-1.4% carbon, 11-14.25% chromium, 4.75-6.25% molybdenum, 3.5-4.5% tungsten, 0-3% cobalt, 1.5-2.5% niobium, 1-1.75% vanadium, 0-2.5% copper, up to 1.0% silicon, up to 0.8% nickel, up to 0.6% manganese, and the balance iron. The alloy is suitable for use in valve seat insert applications.Type: GrantFiled: May 30, 2000Date of Patent: August 20, 2002Assignee: L. E. Jones CompanyInventor: Cong Yue Qiao
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Patent number: 6272963Abstract: A metal band saw is disclosed which is used to cut cutting-resistant materials such as SKD11, stainless steel, etc. and has characteristics of generating less chips on the cutting edge as well as improving wear resistance, resulting in very long service life. The blade material for the metallic band saw comprises high-speed steel containing 2 wt. % or less of vanadium (V), wherein 3 area % or more of carbide grains having a major diameter of 3 &mgr;m or more as observed in a metallographic structure.Type: GrantFiled: August 10, 1999Date of Patent: August 14, 2001Assignee: Hitachi Metals, Ltd.Inventor: Shiho Fukumoto
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Patent number: 6200528Abstract: An alloy steel having the capability of retaining high hardness at elevated temperature for a prolonged time is suitable for use as a high speed tool steel. The alloy steel comprises in % by weight: 0.7-1.4 C; less than 1 Mn; less than 0.04 P; up to 0.7 Si; 3-6 Cr; 4-12 Mo; less than 0.5 Co; 0.5-2.25 V; 1-7 W; up to 1.25 Al; at least one of 0.04-2.5 Nb; 0.025-2.5 Zr; 0.08-4.75 Ta and 0.005-0.7 Ti; balance substantially Fe. The alloy may also have an S content of 0.036-0.300; Mn of 0.30-1.35 and may optionally be treated when in a liquid state with up to 0.05 of Mg or Ca.Type: GrantFiled: September 17, 1998Date of Patent: March 13, 2001Assignee: Latrobe Steel CompanyInventors: Mark S. Rodney, James L. Maloney, III, George Waid
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Patent number: 6153024Abstract: This wire stock is made of a microalloyed steel having a carbon content of between 0.2% and 0.6% by weight and furthermore containing at least one alloying element selected from the group consisting of vanadium, molybdenum and chromium, in a proportion, by weight, of at least 0.05% and at most 0.5% of said alloying element or of the combination of said alloying elements. Such wire stocks are manufactured in order to produce, by deformation and heat treatment, a ready-to-use wire which is used, for example, to reinforce articles made of plastics or made of rubber, especially tire covers, plies, belts, hoses.Type: GrantFiled: December 4, 1998Date of Patent: November 28, 2000Assignee: Ispat-UnimetalInventors: Jean-Claude Arnaud, Eric Depraetere, Raoul Serre, Marc Francois
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Patent number: 6099797Abstract: This invention reveals steel alloys for use in manufacturing reinforcing wires for rubber products, such as tires. The steel filaments made with such steel alloys have an outstanding combination of strength and ductility. The steel alloys of this invention can be manufactured into filaments having a tensile strength in the range of 4000 MPa to 5000 MPa. Additionally, these can be patented in a low-cost process due to their having a very fast rate of isothermal transformation. This allows the steel in the steel wire being patented to transform from a face-centered cubic microstructure to an essentially body-centered cubic microstructure within a very short period. This invention more specifically discloses a steel alloy composition which is particularly suitable for use in manufacturing reinforcing wire for rubber products which consists essentially of (a) iron, (b) about 1.05 to about 1.7 weight percent carbon, (c) about 0.2 to about 0.8 weight percent manganese, (d) about 0.1 to about 0.Type: GrantFiled: January 28, 1999Date of Patent: August 8, 2000Assignee: The Goodyear Tire & Rubber CompanyInventors: Anand Waman Bhagwat, Sameer Suresh Vijayakar, Dong Kwang Kim
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Patent number: 6060018Abstract: Cold tool steel having superior machinability, wear-resistance and minimized heat treatment size-change were obtained by specifying components and contents thereof, especially of C, Cr, Si, V and Mo, not by high-temperature soaking. Further, such prehardened cold tool steals as having excellent machinability even after heat-treatment together with minimum size-change were manufactured by further strictly specifying components, particularly of C, Si, Mn, Mo, V, and by specifying heat-treatment conditions.Type: GrantFiled: September 11, 1998Date of Patent: May 9, 2000Assignee: Nippon Koshuha Steel Co., Ltd.Inventors: Junji Yoshida, Yuji Machida, Keiichi Hayashida, Masaaki Otakane
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Patent number: 5795540Abstract: A corrosion and wear-resistant chill cast part is formed from an iron composition comprising from 26 to 36 percent Cr; 0 to 10 percent Ni; 2 to 6 percent Mo; 0 to 3 percent Cu; 0 to 0.2 percent N; 0 to 1.5 percent Si; 0 to 1.5 percent Mn; 4 to 9 percent V; and 1.4 to 1.9 percent C. All percents are by weight of the total composition. The remainder of the composition is Fe and impurities.Type: GrantFiled: September 17, 1996Date of Patent: August 18, 1998Assignee: KSB AktiengesellschaftInventors: Anja Dwars, Wolfgang Prechtl, Jorg Schropfer, Hermann Tischner
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Patent number: 5674449Abstract: An iron base alloy having high wear resistance at elevated temperatures with good oxidation resistance contains 1-2.8 wt. % carbon, 3-16 wt. % chromium, 1-8 wt. % vanadium, 0.5-5 wt. % niobium, up to 14 wt. % molybdenum and up to 14 wt. % tungsten, the molybdenum and tungsten combined comprising 6-14 wt. % of the alloy.Type: GrantFiled: May 25, 1995Date of Patent: October 7, 1997Assignee: Winsert, Inc.Inventors: Xuecheng Liang, Gary R. Strong