Nickel Containing Patents (Class 420/112)
  • Patent number: 11891675
    Abstract: Disclosed is a duplex stainless clad steel plate in which a duplex stainless steel plate as a cladding metal is bonded or joined to one or both surfaces of a base steel plate, in which the base steel plate comprises a predetermined chemical composition such that Nb/N is 3.0 or more and Ceq is 0.35 to 0.45, and the duplex stainless steel plate comprises: a predetermined chemical composition such that PI is 34.0 to 43.0; and a microstructure containing a ferrite phase in an area fraction of 35% to 65%, and in the microstructure, an amount of precipitated Cr is 2.00% or less and an amount of precipitated Mo is 0.50% or less.
    Type: Grant
    Filed: March 28, 2019
    Date of Patent: February 6, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Yota Kuronuma, Hirofumi Ohtsubo, Tomoyuki Yokota
  • Patent number: 11591679
    Abstract: Provided according to a preferable aspect of the present invention are a low-temperature steel material having excellent toughness in a welding portion thereof and a manufacturing method therefor, the low-temperature steel material comprising, by weight %, 0.02-0.06% of C, 6.0-7.5% of Ni, 0.4-1.0% of Mn, 0.02-0.15% of Si, 0.02-0.3% of Mo, 0.02-0.3% of Cr, 50 ppm or less of P, 10 ppm or less of S, 0.005-0.015% of Ti, 60 ppm or less of N, with a Ti/N weight % ratio of 2.5 of 4, and the balance of iron (Fe) and other inevitable impurities; and having: an effective grain size of 50 micrometers or less, with a boundary angle found to be 15 degrees or greater as measured by EBSD in an area of a fusion line (FL)-FL+1 mm in a weld heat-affected zone of a weld portion welded at a heat input of 5-50 kJ/cm; and an impact toughness of 70 J or higher at ?196° C. as measured in an area of fusion line (FL)-FL+1 mm.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: February 28, 2023
    Assignee: POSCO CO., LTD
    Inventor: Hak-Cheol Lee
  • Patent number: 10982306
    Abstract: A powder material for an additive manufacturing process and a method of manufacturing a three-dimensional article via an additive manufacturing process. The powder material comprises an iron-based alloy including alloying elements of carbon (C) and copper (Cu). The iron-based alloy may be formulated to achieve a precipitation strengthened microstructure comprising a lath martensite matrix phase and a Cu precipitate phase. The iron-based alloy may have a Cu weight fraction and a nickel (Ni) weight fraction, and the Ni weight fraction may be less than the Cu weight fraction of the iron-based alloy.
    Type: Grant
    Filed: October 30, 2017
    Date of Patent: April 20, 2021
    Assignee: GM Global Technology Operations LLC
    Inventors: Andrew C. Bobel, Anil K. Sachdev, Tyson W. Brown
  • Patent number: 9355888
    Abstract: A device includes a semiconductor substrate and implant isolation region extending from a top surface of the semiconductor substrate into the semiconductor substrate surrounding an active region. A gate dielectric is disposed over an active region of the semiconductor substrate and extends over the implant isolation region. A gate electrode is disposed over the gate dielectric and two end cap hardmasks are between the gate dielectric and the gate electrode over the implant isolation region. The two end cap hardmasks include same dopants as those implanted into the active region.
    Type: Grant
    Filed: October 1, 2012
    Date of Patent: May 31, 2016
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Min-Feng Kao, Dun-Nian Yaung, Jen-Cheng Liu, Tzu-Hsuan Hsu, Wen-De Wang, Wen-I Hsu
  • Patent number: 9091345
    Abstract: A piston ring formed of cast iron provides improved machinability and exceptional performance and minimum costs. The cast iron includes 2.2 to 2.9 wt. % carbon, 3.2 to 4.2 wt. % silicon, 0.75 to 1.25 wt. % copper, 1.0 to 1.5 wt. % manganese, 0.09 to 0.15 wt. % sulfur, not greater than 0.2 wt. % phosphorous, and an average carbon equivalent of 3.8. The cast iron preferably includes a matrix of martensite with MnS and carbides dispersed therein. The matrix is also preferably free of ferrite, austenite, and steadite. The cast iron is formed by casting, autenitizing, quenching, and tempering the alloy.
    Type: Grant
    Filed: November 29, 2012
    Date of Patent: July 28, 2015
    Assignee: Federal-Mogul Corporation
    Inventor: Heron Gekonde
  • Publication number: 20150147222
    Abstract: An object of the present invention is to provide an Ni-containing steel plate which is low in cost and has excellent low-temperature toughness. In view of the object, the Ni-containing steel plate of the present invention has a chemical composition containing by mass % C: 0.01% to 0.15%, Si: 0.02% to 0.20%, Mn: 0.45% to 2.00%, P: 0.020% or less, 5: 0.005% or less, Al: 0.005% to 0.100% Ni: 5.0 to 8.0%, and the balance being Fe and incidental impurities, and has a microstructure containing less than 1.7% by volume fraction of retained austenite when cooled to liquid nitrogen temperature, and having an average grain size of crystal grains surrounded by high-angle grain boundaries with an orientation difference of 15° or more of 5 ?m or less by equivalent circle diameter.
    Type: Application
    Filed: July 18, 2013
    Publication date: May 28, 2015
    Inventors: Shinichi Miura, Yukio Shimbo, Nobuyuki Ishikawa
  • Publication number: 20150125339
    Abstract: A case hardening steel material having a chemical composition consists of, by mass percent, C: 0.15 to 0.23%, Si: 0.01 to 0.15%, Mn: 0.65 to 0.90%, S: 0.010 to 0.030%, Cr: 1.65 to 1.80%, Al: 0.015 to 0.060%, and N: 0.0100 to 0.0250%, further containing, as necessary, one or more kinds selected from Cu and Ni of predetermined amounts, the balance being Fe and impurities; 25?Mn/S?85, 0.90?Cr/(Si+2Mn)?1.20, and 1.16Si+0.70Mn+Cr?2.20; P, Ti and O in the impurities being P?0.020%, Ti?0.005%, and O?0.0015%; and having a structure consisting of 20 to 70% in an area ratio being ferrite; and the portion other than the ferrite being one or more kinds of pearlite and bainite. The steel material is used suitably as a raw material of the carburized part such as a CVT pulley shaft.
    Type: Application
    Filed: April 16, 2013
    Publication date: May 7, 2015
    Inventors: Hideki Imataka, Masayuki Horimoto, Gen Kato, Mitsuru Fijimoto
  • Publication number: 20150118097
    Abstract: High cleanliness spring steel useful in manufacturing a spring with SiO2-based inclusions being extremely controlled and excellent in fatigue properties is provided. High cleanliness spring steel which is steel containing; C: 1.2% (means mass %, hereafter the same with respect to the component) or below (not inclusive of 0%), Si: 1.2-4%, Mn: 0.1-2.0%, Al: 0.01% or below (not inclusive of 0%), and the balance comprising iron with inevitable impurities, wherein; the total of oxide-based inclusions of 4 or above of L (the large diameter of an inclusion)/D (the short diameter of an inclusion) and 25 ?m or above of D and oxide-based inclusions of less than 4 L/D and 25 ?m or above of L, in the oxide-based inclusions of 25 mass % or above of oxygen concentration and 70% (means mass %, hereafter the same with respect to inclusions) or above of SiO2 content when Al2O3 +MgO+CaO+SiO2+MnO=100% is presumed, out of inclusions in the steel, is 20 nos./500 g or below.
    Type: Application
    Filed: January 9, 2015
    Publication date: April 30, 2015
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)
    Inventors: Tomoko SUGIMURA, Sei KIMURA, Koichi SAKAMOTO, Atsuhiko YOSHIDA, Takeshi INOUE
  • Publication number: 20150090377
    Abstract: A steel sheet for hot pressing use according to the present invention has a specified chemical component composition, wherein some of Ti-containing precipitates contained in the steel sheet, each of which having an equivalent circle diameter of 30 nm or less, have an average equivalent circle diameter of 6 nm or less, the precipitated Ti amount and the total Ti amount in the steel fulfill the relationship represented by formula (1) shown below, and the sum total of the fraction of bainite and the fraction of martensite in the metal microstructure is 80 area % or more. Precipitated Ti amount (mass %)?3.4[N]?0.5×[(total Ti amount (mass %))?3.4[N]]??(1) (In the formula (1), [N] represents the content (mass %) of N in the steel.
    Type: Application
    Filed: March 1, 2013
    Publication date: April 2, 2015
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Toshio Murakami, Junya Naitou, Keisuke Okita, Shushi Ikeda
  • Patent number: 8992698
    Abstract: Provided is a welding metal in which the chemical component composition thereof is appropriately controlled; an A value that is specified by a predetermined relational expression satisfies the requirement of being 3.8% to 9.0%; an X value that is specified by a predetermined relational expression satisfies the requirement of being 0.5% or greater; the area percentage of carbide particles having a circle-equivalent diameter of 0.20 ?m or greater in the welding metal is 4.0% or less; and the number of carbide particles having a circle-equivalent diameter of 1.0 ?m or greater is 1000 particles/mm2 or less. This welding metal, which can exhibit not only high strength but also good low-temperature toughness and good drop-weight characteristics, is useful as a material for a pressure vessel in a nuclear power plant.
    Type: Grant
    Filed: April 8, 2011
    Date of Patent: March 31, 2015
    Assignee: Kobe Steel. Ltd.
    Inventors: Hidenori Nako, Yoshitomi Okazaki, Ken Yamashita, Minoru Otsu, Hideaki Takauchi
  • Publication number: 20150071811
    Abstract: A dual phase or complex phase steel strip showing no tigerstripes. The steel strip includes, in mass percent, the following elements: C 0.08-0.11%; Mn 1.70-2.20%; Si at most 0.1%; Cr 0.40-0.70%; Mo at most 0.3%; Ni at most 1.0%, Al 0.01-1.50%; Nb at most 0.07%; P equal to or more than 0.005%; N equal to or less than 0.015%; Ti equal to or less than 0.1%; V equal to or less than 0.1%; B equal to or less than 0.01%; wherein the sum of Cr, Mo and Ni is at least 0.5%; the balance being Fe and inevitable impurities.
    Type: Application
    Filed: April 5, 2013
    Publication date: March 12, 2015
    Inventors: Egbert Jansen, Edward Anton Frederik Span, Richard Mostert, Theo Arnold Kop
  • Publication number: 20150059933
    Abstract: A steel comprises, by mass percent, C: 0.10 to 0.15%, Si: not less than 0.02% and less than 0.10%, Mn: more than 0.90% and not more than 2.50%, P?0.030%, S?0.050%, Cr: 0.80 to 2.0%, V: 0.05 to 0.50%, Al: 0.01 to 0.07%, N?0.0080%, O?0.0030%, and one or more selected from Mo, Cu, Ni, Ti, Nb, Zr, Pb, Ca, Bi, Te, Se and Sb, the balance being Fe and impurities. The composition satisfies [35?Mn/S?200], [20?(669.3×logeC?1959.6×logeN?6983.3)×(0.067×Mo+0.147×V)?80], [140×Cr+125×Al+235×V?160] and [150?511×C+33×Mn+56×Cu+15×Ni+36×Cr+5×Mo+134×V?200].
    Type: Application
    Filed: February 28, 2013
    Publication date: March 5, 2015
    Inventors: Hideki Imataka, Masayuki Horimoto, Yuya Gyotoku, Kosuke Tanaka
  • Publication number: 20150041029
    Abstract: The present invention is a steel for a mechanical structure for cold working, the steel characterized in containing C, Si, Mn, P, S, Al, N, and Cr, the remainder being iron and inevitable impurities; the metal composition having pearlite and pro-eutectoid ferrite; the combined area of the pearlite and pro-eutectoid ferrite being 90% or more of the total composition; the area percentage A of the pro-eutectoid ferrite having the relationship A>Ae, where Ae=(0.8?Ceq)×96.75 (Ceq=[C]+0.1×[Si]+0.06×[Mn]?0.11×[Cr], and “(element names)” indicates the element content (percent in mass); and the mean grain size of the pro-eutectoid ferrite and the ferrite in the pearlite being 15 to 25 ?m.
    Type: Application
    Filed: April 4, 2013
    Publication date: February 12, 2015
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Koji Yamashita, Takehiro Tsuchida, Masamichi Chiba
  • Publication number: 20150034049
    Abstract: A rolled steel bar for hot forging consisting, by mass percent, of C: 0.25-0.50%, Si: 0.40-1.0%, Mn: 1.0-1.6%, S: 0.005-0.035%, Al: 0.005-0.050%, V: 0.10-0.30%, and N: 0.005-0.030%, and the balance of Fe and impurities, i.e., P: 0.035% or less and O: 0.0030% or less, wherein Fn1=C+Si/10+Mn/5+5Cr/22+1.65V?5S/7 is 0.90 to 1.20. The predicted maximum width of nonmetallic inclusions at the time when a cumulative distribution function obtained by extreme value statistical processing by taking the width of nonmetallic inclusion in an R1/2 part of a longitudinal cross section of the steel bar as W (mm) is 99.99% is 100 mm or narrower. The number density of sulfides each having a circle-equivalent diameter of 0.3 to 1.0 mm observed per unit area of the R1/2 part of a transverse cross section of the steel bar is 500 pieces/mm2 or higher.
    Type: Application
    Filed: February 5, 2013
    Publication date: February 5, 2015
    Inventors: Naoki Matsui, Masashi Higashida, Hitoshi Matsumoto, Yutaka Neishi, Talzo Makino, Kouji Morita, Yoshihiro Tanimura, Naoyuki Sashima, Toshimasa Itou
  • Publication number: 20150027591
    Abstract: A steel material for nitriding has a composition comprising, by mass percent, C: more than 0.15% and not more than 0.35%, Si?0.20%, Mn: 0.10 to 2.0%, P?0.030%, S?0.050%, Cr: 0.80 to 2.0%, V: 0.10 to 0.50%, Al: 0.01 to 0.06%, N?0.0080%, O?0.0030%, and optionally one or more elements of Mo, Cu, Ni, Ti, Nb, Zr, Pb, Ca, Bi, Te, Se and Sb, the balance being Fe and impurities. The composition satisfies the conditions of [20?(669.3×logeC?1959.6×logeN?6983.3)×(0.067×Mo+0.147×V)?80] and [140×Cr+125×Al+235×V?160]. The microstructure is a ferritic-pearlitic structure, a ferritic-bainitic structure, or a ferritic-pearlitic-bainitic structure. The area fraction of ferrite is 20% or more and the precipitate content of V is 0.10% or less.
    Type: Application
    Filed: February 4, 2013
    Publication date: January 29, 2015
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuya Gyotoku, Masayuki Horimoto, Hideki Imataka, Kosuke Tanaka
  • Publication number: 20150027602
    Abstract: A steel sheet for hot pressing use according to the present invention has a specified chemical component composition, wherein some of Ti-containing precipitates contained in the steel sheet, each of which having an equivalent circle diameter of 30 nm or less, have an average equivalent circle diameter of 3 nm or more, the precipitated Ti amount and the total Ti amount in the steel fulfill the relationship represented by formula (1) shown below, and the sum total of the fraction of bainite and the fraction of martensite in the metal microstructure is 80 area % or more. Precipitated Ti amount (mass %)?3.4[N]>0.5×[total Ti amount (mass %)?3.4[N]]??(1) (In the formula (1), [N] represents the content (mass %) of N in the steel.
    Type: Application
    Filed: March 1, 2013
    Publication date: January 29, 2015
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)
    Inventors: Toshio Murakami, Junya Naitou, Keisuke Okita, Shushi Ikeda
  • Publication number: 20150020992
    Abstract: A non-scaling heat-treatable steel with particular suitability for producing hardened or die-hardened components is disclosed, characterized by the following chemical composition in % by weight: C 0.04-0.50; Mn 0.5-6.0; Al 0.5-3.0; Si 0.05-3.0; Cr 0.05-3.0; Ni less than 3.0; Cu less than 3.0; Ti 0.010-?0.050; B 0.0015-?0.0040; P less than 0.10; S less than 0.05; N less than 0.020; remainder iron and unavoidable impurities. Further disclosed is a method for producing a non-scaling hardened component from the steel and a method for producing a hot strip from a steel.
    Type: Application
    Filed: March 19, 2013
    Publication date: January 22, 2015
    Inventors: Joachim Schöttler, Friedrich Luther, Stefan Mütze
  • Publication number: 20150003935
    Abstract: A steel is used for providing a bolt that has a high strength and still exhibits excellent hydrogen embrittlement resistance. The steel contains C of 0.30% to 0.50%, Si of 1.0% to 2.5%, Mn of 0.1% to 1.5%, P of greater than 0% to 0.015%, S of greater than 0% to 0.015%, Cr of 0.15% to 2.4%, Al of 0.010% to 0.10%, N of 0.001% to 0.10%, Cu of 0.1% to 0.50%, Ni of 0.1% to 1.0%, Ti of 0.05% to 0.2%, and V of 0% to 0.2%, with the remainder including iron and inevitable impurities, in which a ratio [Ni]/[Cu] is 0.5 or more, and a total content [Ti]+[V] is 0.085% to 0.30%.
    Type: Application
    Filed: November 26, 2012
    Publication date: January 1, 2015
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Yosuke Matsumoto, Atsushi Inada, Masamichi Chiba
  • Publication number: 20140328716
    Abstract: A steel for welding includes steel components in which PCTOD is less than or equal to 0.065%, CeqH is less than or equal to 0.225%, FB is greater than or equal to 0.0003%, and Bp is 0.09% to 0.30%. In the steel for welding, in a thickness center portion of a cross-section in a thickness direction, the number of oxide particles having an equivalent circle diameter of 2 ?m or greater is less than or equal to 20 particles/mm2 and the number of Ti oxides having an equivalent circle diameter of 0.05 ?m to 0.5 ?m is 1.0×103 particles/mm2 to 1.0×105 particles/mm2.
    Type: Application
    Filed: June 29, 2012
    Publication date: November 6, 2014
    Applicants: NIPPON FINE COATINGS, INC., NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazuhiro Fukunaga, Yoshiyuki Watanabe, Shinsuke Usui, Rikio Chijiiwa
  • Publication number: 20140322066
    Abstract: A rolled steel bar has a composition consisting, by mass percent, of C: 0.27 to 0.37%, Si: 0.30 to 0.75%, Mn: 1.00 to 1.45%, S: 0.008% or more and less than 0.030%, Cr: 0.05 to 0.30%, Al: 0.005 to 0.050%, V: 0.200 to 0.320%, and N: 0.0080 to 0.0200%, the balance being Fe and impurities. The contents of P, Ti and O in the impurities are, by mass percent, P: 0.030% or less, Ti: 0.0040% or less, and O: 0.0020% or less. Y1 expressed by the formula <1> is 1.05 to 1.18. Y1=C+(1/10)Si+(1/5)Mn+(5/22)Cr+1.65V?(5/7)S ??<1>. C, Si, Mn, Cr, V, and S in the formula represent mass percent of the elements. A hot-forged part having a tensile strength of 900 MPa or higher and a transverse endurance ratio of 0.47 can be obtained by the rolled steel bar.
    Type: Application
    Filed: November 7, 2012
    Publication date: October 30, 2014
    Inventors: Masashi Higashida, Hitoshi Matsumoto, Naoki Matsui, Yutaka Neishi, Taizo Makino
  • Patent number: 8815147
    Abstract: A cold die steel excellent in the characteristic of suppressing dimensional change, which has a chemical composition in mass %: C: 0.7% or more and less than 1.6%, Si: 0.5 to 3.0%, Mn: 0.1 to 3.0%, P: less than 0.05% including 0%, S: 0.01 to 0.12%, Cr: 7.0 to 13.0%, one or two elements selected from the group consisting of Mo and W: amounts satisfying the formula (Mo+(W/2))=0.5 to 1.7%, V: less than 0.7% including 0, Ni: 0.3 to 1.5%, Cu: 0.1 to 1.0% and Al: 0.1 to 0.7%. Preferably, the die steel satisfies the formula in mass %: Ni/Al=1 to 3.7. It is preferred that the die steel also satisfies the following formula in mass %: (Cr?4.2×C)=5 or less and (Cr?6.3×C)=1.4 or more and that it contains 0.3% or less of Nb.
    Type: Grant
    Filed: December 24, 2008
    Date of Patent: August 26, 2014
    Assignee: Hitachi Metals, Ltd.
    Inventors: Kunichika Kubota, Hideshi Nakatsu, Shugo Komatsubara
  • Patent number: 8801872
    Abstract: A case hardened gear steel having enhanced core fracture toughness includes by weight percent about 16.3Co, 7.5Ni, 3.5Cr, 1.75Mo, 0.2W, 0.11C, 0.03Ti, and 0.02V and the balance Fe, characterized as a predominantly lath martensitic microstructure essentially free of topologically close-packed (TCP) phases and carburized to include fine M2C carbides to provide a case hardness of at least about 62 HRC and a core toughness of at least about 50 ksi?in.
    Type: Grant
    Filed: August 20, 2008
    Date of Patent: August 12, 2014
    Assignee: QuesTek Innovations, LLC
    Inventors: James A. Wright, Jason Sebastian
  • Patent number: 8709336
    Abstract: The invention concerns a method for making an abrasion resistant steel plate having a chemical composition comprising: 0.35%?C?0.8%, 0%?Si?2%, 0%?Al?2%, 0.35%?Si+Al?2%, 0%?Mn?2.5%, 0%?Ni?5%, 0%?Cr?5%, 0%?Mo?0.50%, 0%?W?1.00%, 0.1%?Mo+W/2?0.50%, 0%?B?0.02%, 0%?Ti?2%, 0%?Zr?4%, 0.05%?Ti+Zr/2?2%, 0%?S?0.15%, N<0.03%; optionally from 0% to 1.5% of Cu; optionally Nb, Ta or V with Nb/2+Ta/4+V?0.5%; optionally less than 0.1% of Se, Te, Ca, Bi or Pb; the rest being iron and impurities; the composition satisfying: 0.1%?C*=C?Ti/4?Zr/8+7×N/8?0.55% and 1.05×Mn+0.54×Ni+0.50×Cr+0.3×(Mo+W/2)1/2+K>1.8, with K=0.5 if B?0.0005% and K=0 if B<0.0005% and Ti+Zr/2?7×N/2?0.05%; hardening after austenitization while cooling at a speed>0.5° C./s between a temperature>AC3 and ranging between T=800?270×C*?90×Mn?37×Ni?70×Cr?83×(Mo+W/2) and T?50° C.; then at a core speed Vr<115×ep?1.7 between T and 100° C., (ep=plate thickness in mm); cooling down to room temperature. The invention also concerns the resulting plate.
    Type: Grant
    Filed: June 17, 2008
    Date of Patent: April 29, 2014
    Assignee: Industeel Creusot
    Inventors: Jean Beguinot, Jean-Georges Brisson
  • Publication number: 20140099228
    Abstract: Disclosed is a steel having high manufacturability and better rolling-contact fatigue properties. The steel contains C of 0.65% to 1.30%, Si of 0.05% to 1.00%, Mn of 0.1% to 2.00%, P of greater than 0% to 0.050%, S of greater than 0% to 0.050%, Cr of 0.15% to 2.00%, Al of 0.010% to 0.100%, N of greater than 0% to 0.025%, Ti of greater than 0% to 0.015%, and O of greater than 0% to 0.0025% and further contains iron and unavoidable impurities. Al-containing nitrogen compound particles dispersed in the steel have an average equivalent circle diameter of 25 to 200 nm, and Al-containing nitrogen compound particles each having an equivalent circle diameter of 25 to 200 nm are present in a number density of 1.1 to 6.0 per square micrometer.
    Type: Application
    Filed: May 25, 2011
    Publication date: April 10, 2014
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventor: Masaki Kaizuka
  • Patent number: 8685179
    Abstract: An Fe-based amorphous alloy of the present invention has a composition formula represented by Fe100-a-b-c-x-y-z-tNiaSnbCrcPxCyBzSit, and in the formula, 0 at %?a?10 at %, 0 at %?b?3 at %, 0 at %?c?6 at %, 6.8 at %?x?10.8 at %, 2.2 at %?y?9.8 at %, 0 at %?z?4.2 at %, and 0 at %?t?3.9 at % hold. Accordingly, an Fe-based amorphous alloy used for a powder core and/or a coil encapsulated powder core having a low glass transition temperature (Tg), a high conversion vitrification temperature (Tg/Tm), and excellent magnetization and corrosion resistance can be manufactured.
    Type: Grant
    Filed: December 19, 2011
    Date of Patent: April 1, 2014
    Assignee: Alps Green Devices Co., Ltd.
    Inventors: Keiko Tsuchiya, Hisato Koshiba, Kazuya Kaneko, Seiichi Abiko, Takao Mizushima
  • Publication number: 20140065007
    Abstract: There is provided a hot press-formed product, including a thin steel sheet formed by a hot press-forming method, and having a metallic structure that contains martensite at 80% to 97% by area and retained austenite at 3% to 20% by area, the remainder structure of which is at 5% by area or lower, whereby balance between strength and elongation can be controlled in a proper range and high ductility can be achieved.
    Type: Application
    Filed: June 8, 2012
    Publication date: March 6, 2014
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)
    Inventors: Junya Naitou, Toshio Murakami, Shushi Ikeda, Keisuke Okita
  • Patent number: 8663550
    Abstract: A hot work tool steel family with exceptional thermal diffusivity, toughness (both fracture toughness and notch sensitivity resilience CVN—charpy V-notch) and trough hardenability has been developed. Mechanical resistance and yield strength at room and high temperatures (above 600° C.) are also high, because the tool steels of the present invention present a high alloying level despite the high thermal conductivity. Given the exceptional resistance to thermal fatigue and thermal shock, wear resistance can be severely increased for many applications requiring simultaneously resistance to thermal cracking and wear like is the case for some forging and some parts of die casting dies.
    Type: Grant
    Filed: March 12, 2010
    Date of Patent: March 4, 2014
    Assignee: Rovalma, S.A.
    Inventor: Isaac Valls Anglés
  • Publication number: 20140056754
    Abstract: There is provided a hot press-formed product, including a thin steel sheet formed by a hot press-forming method, and having a metallic structure that contains bainitic ferrite at 70% to 97% by area, martensite at 27% by area or lower, and retained austenite at 3% to 20% by area, the remainder structure of which is at 5% by area or lower, whereby balance between strength and elongation can be controlled in a proper range and high ductility can be achieved.
    Type: Application
    Filed: June 8, 2012
    Publication date: February 27, 2014
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)
    Inventors: Junya Naitou, Toshio Murakami, Shushi Ikeda, Keisuke Okita
  • Patent number: 8592050
    Abstract: A piston ring includes: a refined steel including: carbon C in a range of 0.20% mass to 0.90% mass, silicon Si in a range of 0.10% mass to less than 0.60% mass, manganese Mn in a range of 0.20% mass to 1.50% mass, chromium Cr in a range of 0.30% mass to 2.00% mass, and a remnant including: iron Fe, and an unavoidable impurity. A parameter A calculated from the following expression (1) based on contents of the Si, Mn and Cr is 9.0 or less: parameter A=8.8 Si+1.6 Mn+1.7 Cr—expression (1). A parameter B calculated from the following expression (2) based on contents of the C, Si, Mn and Cr is 10.8 or more: parameter B=36 C+4.2 Si+3.8 Mn+4.5 Cr—expression (2).
    Type: Grant
    Filed: March 3, 2009
    Date of Patent: November 26, 2013
    Assignees: Nissan Motor Co., Ltd., Nippon Piston Ring Co., Ltd.
    Inventors: Junpei Ogawa, Takaaki Kondou, Tomonori Miyazawa, Toyoki Iguchi, Takuma Suzuki, Takeshi Makita, Katsuaki Ogawa, Takahiro Okazaki
  • Publication number: 20130272913
    Abstract: This steel wire material contains 0.05%-1.2% C (“%” means “% by mass,” same hereinafter for chemical components.), 0.01%-0.7% Si, 0.1%-1.5% Mn, 0.02% max. P (not including 0%), 0.02% max. S (not including 0%), and 0.005% max. N (not including 0%), with the remainder being iron and unavoidable impurities. The steel wire material has a scale 6.0-20 ?m thick and holes of an equivalent circle diameter of 1 ?m max. in said scale that occupy 10% by area max. Said scale does not detach in the cooling process after hot rolling or during storage or transportation but can readily detach during mechanical descaling.
    Type: Application
    Filed: December 9, 2011
    Publication date: October 17, 2013
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Mikako Takeda, Shohei Nakakubo, Kazuhiko Kirihara, Masayuki Endo
  • Publication number: 20130272914
    Abstract: The steel wire material of the present invention contains 0.05 to 1.2% of C (mass %; same for the chemical components hereafter), 0.01 to 0.5% of Si, 0.1 to 1.5% of Mn, 0.02% or less (but not 0%) of P, 0.02% or less (but not 0%) of S, and 0.005% or less (but not 0%) of N, with the balance being iron and inevitable impurities. The wire material has a scale layer that is no thicker than 7.0 ?m or less. The scale layer has an FeO percentage of 30 to 80 vol % and an Fe2SiO4 percentage of less than 0.1 vol %. The scale layer that is formed will not peel when cooled after hot rolling or during storage and transport, but will easily peel during mechanical descaling.
    Type: Application
    Filed: January 6, 2012
    Publication date: October 17, 2013
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel. Ltd.)
    Inventors: Mikako Takeda, Shohei Nakakubo, Kazuhiko Kirihara, Masayuki Endo
  • Patent number: 8551397
    Abstract: The invention relates to a manufacturing process for steel blanks. The invention relates in particular to a manufacturing process of a steel blank comprising electroslag remelting (ESR—ElectroSlag Remelting) or vacuum arc remelting (VAR—Vacuum Arc Remelting) to obtain very good mechanical properties. The blanks obtained can be used especially in the field of the manufacture of pressurized equipment elements and especially cannon tubes.
    Type: Grant
    Filed: September 13, 2011
    Date of Patent: October 8, 2013
    Assignee: Aubert & Duval
    Inventors: Gérald Gay, Bruno Gaillard-Allemand
  • Publication number: 20130189536
    Abstract: A steel for electron-beam welding according to the present invention includes at least C: 0.02% to 0.10%, Si: 0.03% to 0.30%, Mn: 1.5% to 2.5%, Ti: 0.005% to 0.015%, N: 0.0020% to 0.0060%, and O: 0.0010% to 0.0035%, further includes S: limited to 0.010% or less, P: limited to 0.015% or less, and Al: limited to 0.004% or less, with a balance including iron and inevitable impurities. An index value CeEBB obtained by substituting composition of the steel into following Formula 1 falls in the range of 0.42 to 0.65%, the number of oxide having an equivalent circle diameter of 1.0 ?m or more is 20 pieces/mm2 or less at a thickness center portion in cross section along the thickness direction of the steel, and the number of oxide containing Ti of 10% or more and having an equivalent circle diameter of not less than 0.05 ?m or more and less than 0.5 ?m falls in the range of 1×103 to 1×105 pieces/mm2 at the thickness center portion.
    Type: Application
    Filed: October 27, 2011
    Publication date: July 25, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Ryuichi Honma, Ryuji Uemori, Tadashi Ishikawa, Akihiko Kojima, Manabu Hoshino
  • Patent number: 8475605
    Abstract: In the steel for a surface layer hardening which is treated with carburizing in a temperature range of 800° C. to 900° C., chemical composition thereof contains, by mass %, C: 0.10% to 0.60%, Si: 0.01% to 2.50%, Mn: 0.20% to 2.00%, S: 0.0001% to 0.10%, Cr: 2.00% to 5.00%, Al: 0.001% to 0.50%, N: 0.0020% to 0.020%, P: 0.001% to 0.050%, and O: 0.0001% to 0.0030%; the remaining portion thereof includes Fe and unavoidable impurities; and the total amount of Cr, Si, and Mn satisfies, by mass %, 2.0?Cr+Si+Mn?8.0.
    Type: Grant
    Filed: February 18, 2011
    Date of Patent: July 2, 2013
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Manabu Kubota, Tatsuro Ochi
  • Publication number: 20130127100
    Abstract: Provided are: a steel wire rod material for a high-strength spring, which does not undergo the increase in deformation resistance arising from the increase in hardness and can exhibit good wire-drawing processability and the like even when a heat treatment, which deteriorates productivity, is eliminated or a simplified and rapid heat treatment is employed instead; a useful method for producing the steel wire rod material for a high-strength spring; a high-strength spring produced using the steel wire rod material for a high-strength spring as a material; and others. This steel wire rod material for a high-strength spring is a steel wire rod material that has been hot-rolled already, and has a texture having a specified chemical composition and mainly composed of pearlite, wherein the average value (Pave) of the pearlite nodule size numbers and the standard deviation (P?) of the pearlite nodule size numbers fulfill the following formulae (1) and (2), respectively: 9.5?Pave?12.0;??(1) and 0.2?P??0.
    Type: Application
    Filed: August 30, 2011
    Publication date: May 23, 2013
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Tomonobu Ishida, Nao Yoshihara, Shuhei Kitamura
  • Patent number: 8394319
    Abstract: Nickel, Ni, of 5 to 10 mass %, silicon, Si, of 0.5 to 5 mass %, manganese, Mn, of 0.01 to 1 mass %, carbon, C, of 0.2 to 2 mass % and a remaining part consisting of iron, Fe, and incidental impurities are employed, and further chromium, Cr, of 1 to 10 mass % is added to obtain a martensitic cast steel material for which a martensitic transformation finish temperature (Mf point) is below freezing. Further, a cast steel material that contains vanadium V of 0.1 to 5 mass % in addition to the above elements of the material is also obtained. For these cast steel materials, since martensitic transformation occurs merely by performing a sub-zero treatment, the tempering process can be comparatively easily performed, and machining in a desired shape is easily performed.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: March 12, 2013
    Assignees: Yamagataken, Yugen Kaisha Watanabe Chuzo-Sho
    Inventors: Toshitaka Watanabe, Toru Yamada, Noboru Sato, Satoshi Nakano, Toshiro Matsuki
  • Patent number: 8394209
    Abstract: A high-strength steel sheet according to the present invention not only is suitably adjusted in its chemical elements composition, but also has a DE value defined by the following Equation (1) of 0.0340% or more, and a carbon equivalent Ceq defined by the following Equation (2) of 0.45% or less: DE value=[Ti]+[Nb]+0.3[V]+0.0075[Cr]??(1) where, [Ti], [Nb], [V], and [Cr] represent contents (mass %) of Ti, Nb, V, and Cr, respectively; Ceq=[C]+[Mn]/6+([Cr]+[Mo]+[V])/5+([Cu]+[Ni])/15 ??(2) where, [C], [Mn], [Cr], [Mo], [V], [Cu], and [Ni] represent contents (mass %) of C, Mn, Cr, Mo, V, Cu, and Ni, respectively. A high-strength steel sheet resistant to strength reduction and good in low-temperature toughness of HAZ even when subjected for a long time to a stress-relief annealing process after being processed by welding, is provided.
    Type: Grant
    Filed: January 26, 2009
    Date of Patent: March 12, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Manabu Izumi, Makoto Kariyazaki
  • Publication number: 20120321504
    Abstract: An air hardenable steel alloy is disclosed comprising, in percent by weight: 0.18 to 0.26 carbon; 3.50 to 4.00 nickel; 1.60 to 2.00 chromium; 0 to 0.50 molybdenum; 0.80 to 1.20 manganese; 0.25 to 0.45 silicon; 0 to less than 0.005 titanium; 0 to less than 0.020 phosphorus; 0 up to 0.005 boron; 0 up to 0.003 sulfur; iron; and impurities. The air hardenable steel alloy has a Brinell hardness in a range of 352 HBW to 460 HBW. The air hardenable steel alloy combines high strength, medium hardness and toughness, as compared with certain know air hardenable steel alloys, and finds application in, for example, any of a steel armor, a blast-protective hull, a blast-protective V-shaped hull, a blast-protective vehicle underbelly, and a blast-protective enclosure.
    Type: Application
    Filed: June 15, 2011
    Publication date: December 20, 2012
    Inventors: Njall Stefansson, Bradley Hasek, Ronald E. Bailey, Thomas Parayil, Andrew Nichols
  • Publication number: 20120285585
    Abstract: A spring steel contains 0.15-0.40% carbon, 1-3.5% silicon, 0.20-2.0% manganese, 0.05-1.20% chromium, at most 0.030% phosphorus, at most 0.02% sulfur, and at least one of the following: 0.005-0.10% titanium, 0.005-0.05% niobium, and at most 0.25% vanadium. The remainder of said spring steel includes iron and unavoidable impurities. The carbon equivalent (Ceq1) of the provided spring steel, as calculated by formula (1), is at most 0.55. (1) Ceq1=[C]+0.108×[Si]?0.067×[Mn]+0.024×[Cr]?0.05×[Ni]+0.074×[V]. In the formula (1), each symbol in brackets represents the content (mass %) of the corresponding element.
    Type: Application
    Filed: December 21, 2010
    Publication date: November 15, 2012
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Sayaka Nagamatsu, Tomotada Maruo, Nao Yoshihara
  • Publication number: 20120279881
    Abstract: The invention provides medical devices comprising high-strength alloys which degrade over time in the body of a human or animal, at controlled degradation rates, without generating emboli. In one embodiment the alloy is formed into a bone fixation device such as an anchor, screw, plate, support or rod. In another embodiment the alloy is formed into a tissue fastening device such as staple. In yet another embodiment, the alloy is formed into a dental implant or a stent.
    Type: Application
    Filed: July 19, 2012
    Publication date: November 8, 2012
    Applicant: Bio DG, Inc.
    Inventors: Gordon F. Janko, Herbert R. Radisch, JR., Thomas A. Trozera
  • Publication number: 20120263622
    Abstract: A hot-rolled steel bar or wire rod consisting of C: 0.1 to 0.3%, Si: 0.05 to 1.5%, Mn: 0.4 to 2.0%, S: 0.003 to 0.05%, Cr: 0.5 to 3.0%, Al: 0.02 to 0.05%, and N: 0.010 to 0.025%, the balance being Fe and impurities, and the impurities containing P: 0.025% or less, Ti: 0.003% or less, and O: 0.002% or less, wherein the structure thereof is composed of a ferrite-pearlite structure, ferrite-pearlite-bainite structure, or ferrite-bainite structure; the standard deviation of ferrite fractions at the time when randomly selected 15 viewing fields of a transverse cross section are observed and measured with the area per one viewing field being 62,500 ?m2 is 0.10 or less; and in a region from the surface to one-fifth of the radius and a region from the center to one-fifth of the radius in the transverse cross section, the amount of Al precipitating as AlN is 0.005% or less, and the density in terms of the number of AlN having a diameter of 100 nm or larger is 5/100 ?m2 or less.
    Type: Application
    Filed: May 1, 2012
    Publication date: October 18, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Yoshihiro Daitoh, Akira Kito, Takayuki Nakamura
  • Publication number: 20120256361
    Abstract: Disclosed is steel for a leaf spring with high fatigue strength containing, in mass percentage, C: 0.40 to 0.54%, Si: 0.40 to 0.90%, Mn: 0.40 to 1.20%, Cr: 0.70 to 1.50%, Ti: 0.070 to 0.150%, B: 0.0005 to 0.0050%, N: 0.0100% or less, and a remainder composed of Fe and impurity elements. Also disclosed is a high fatigue-strength leaf spring part obtained by forming the steel. The steel for a leaf spring is prepared to have a Ti content and a N content to satisfy a relation of Ti/N?10. Preferably, the leaf spring part is subjected to a shot peening treatment in a temperature range of the room temperature through 400° C. with a bending stress of 650 to 1900 MPa being applied to it.
    Type: Application
    Filed: December 15, 2010
    Publication date: October 11, 2012
    Applicant: NHK SPRING CO., LTD.
    Inventors: Atsushi Sugimoto, Kiyoshi Kurimoto, Akira Tange, Yurika Goto, Mamoru Akeda
  • Patent number: 8216400
    Abstract: A high-strength steel plate includes the following composition: 0.18 to 0.23 mass % of C; 0.1 to 0.5 mass % of Si; 1.0 to 2.0 mass % of Mn; 0.020 mass % or less of P; 0.010 mass % or less of S; 0.5 to 3.0 mass % of Ni; 0.003 to 0.10 mass % of Nb; 0.05 to 0.15 mass % of Al; 0.0003 to 0.0030 mass % of B; 0.006 mass % or less of N; and a balance composed of Fe and inevitable impurities. A weld crack sensitivity index Pcm of the high-strength steel plate is 0.36 mass % or less. The Ac3 transformation point is equal to or less than 830° C., the percentage value of a martensite structure is equal to or greater than 90%, the yield strength is equal to or greater than 1300 MPa, and the tensile strength is equal to or greater than 1400 MPa and equal to or less than 1650 MPa. A prior austenite grain size number N? is calculated by N?=?3+log2m using an average number m of crystal grains per 1 mm2 in a cross section of a sample piece of the high-strength steel plate.
    Type: Grant
    Filed: September 14, 2009
    Date of Patent: July 10, 2012
    Assignee: Nippon Steel Corporation
    Inventor: Tatsuya Kumagai
  • Publication number: 20120018050
    Abstract: In the steel for a surface layer hardening which is treated with carburizing in a temperature range of 800° C. to 900° C., chemical composition thereof contains, by mass %, C: 0.10% to 0.60%, Si: 0.01% to 2.50%, Mn: 0.20% to 2.00%, S: 0.0001% to 0.10%, Cr: 2.00% to 5.00%, Al: 0.001% to 0.50%, N: 0.0020% to 0.020%, P: 0.001% to 0.050%, and O: 0.0001% to 0.0030%; the remaining portion thereof includes Fe and unavoidable impurities; and the total amount of Cr, Si, and Mn satisfies, by mass %, 2.0?Cr+Si+Mn?8.0.
    Type: Application
    Filed: February 18, 2011
    Publication date: January 26, 2012
    Applicant: JX Nippon Mining & Metals Corporation
    Inventors: Manabu Kubota, Tatsuro Ochi
  • Publication number: 20120014635
    Abstract: An outer ring, an inner ring and a ball serving as mechanical components configuring a deep groove ball bearing are formed of steel containing at least 0.77 mass % and not more than 0.85 mass % of carbon, at least 0.01 mass % and not more than 0.25 mass % of silicon, at least 0.01 mass % and not more than 0.35 mass % of manganese, at least 0.01 mass % and not more than 0.15 mass % of nickel, at least 3.75 mass % and not more than 4.25 mass % of chromium, at least 4 mass % and not more than 4.5 mass % of molybdenum and at least 0.9 mass % and not more than 1.1 mass % of vanadium with a remainder consisting of iron and impurity, and have raceway/rolling contact surfaces, the surface being included in a region having a nitrogen enriched layer having a nitrogen concentration of at least 0.05 mass %, the nitrogen enriched layer having a carbon concentration and the nitrogen concentration, in total, of at least 0.82 mass % and not more than 1.9 mass %.
    Type: Application
    Filed: September 21, 2011
    Publication date: January 19, 2012
    Applicant: NTN Corporation
    Inventors: Chikara OHKI, Kazuhiro YAGITA, Takashi ITO, Hiroshi MORISHITA
  • Patent number: 8043407
    Abstract: It is an object of the present invention to provide a similar composition metal type welding solid wire capable of forming a welded joint having excellent cryogenic characteristics, such as ensuring a low-temperature toughness equivalent to that of the cryogenic base metal, and in addition, further having a high crack initiation resistance, and a weld metal thereof. The welding solid wire of the present invention is an iron base welding solid wire including carbon: 0.10 mass % or less (not inclusive of 0%), silicon: 0.15 mass % or less (not inclusive of 0%), nickel: 8.0 to 15.0 mass %, manganese: 0.10 to 0.80 mass %, and Al: 0.1 mass % or less (not inclusive of 0%), and oxygen in an amount of 150 ppm or less (inclusive of 0), characterized by including: a REM: 0.005 to 0.040 mass %, or chromium: 4.0 mass % or less (not inclusive of 0%).
    Type: Grant
    Filed: October 2, 2008
    Date of Patent: October 25, 2011
    Assignee: Kobe Steel, Ltd.
    Inventors: Hidenori Nako, Hiroyuki Takeda, Yoshitomi Okazaki, Kazuyuki Suenaga, Kohjiroh Nakanishi
  • Patent number: 8002909
    Abstract: Alloy compositions suitable for fabricating medical devices, such as stents, are disclosed. In certain embodiments, the compositions have small amounts of nickel, e.g., the compositions can be substantially free of nickel.
    Type: Grant
    Filed: October 5, 2009
    Date of Patent: August 23, 2011
    Assignee: Boston Scientific Scimed, Inc.
    Inventor: Charles Horace Craig
  • Publication number: 20110182765
    Abstract: A steel grade for use in a hot forming and press hardening process has the following composition, in weight percent: C 0.15%=C<0.35%, Mn 0.8-2.5%, Si 1.5-2.5%, Cr max. 0.4%, Al max. 0.1%, Ni max. 0.3%, B 0.0008-0.005%, Ti 0.005-0.1%, Nb max. 0.1%, remainder iron and unavoidable impurities as well as a hot formed and press hardened structural part made of this steel grade.
    Type: Application
    Filed: December 29, 2010
    Publication date: July 28, 2011
    Applicant: Benteler Automobiltechnik GmbH
    Inventors: HUBERTUS GIEFERS, KARSTEN BAKE, ANDREAS FREHN
  • Publication number: 20110108169
    Abstract: High-strength steel of which the chemical composition comprises, by weight: 0.03%?C<0.2% Si?0.49% 3%<Mn?4% Ni?0.9% 1%?Cr?5% Mo+W/2?1% Cu?0.9% S+Se/2+Te/3<0.020% Al?0.1%, the remainder being iron and impurities resulting from production. Block and plates obtained.
    Type: Application
    Filed: May 5, 2009
    Publication date: May 12, 2011
    Applicant: Industeel Creusot
    Inventors: Jean Beguinot, Valery Ngomo
  • Patent number: 7910512
    Abstract: To provide a production process of an electrode catalyst for fuel cell whose initial voltage is high and whose endurance characteristics, especially, whose voltage drop being caused by high-potential application is less. A production process according to the present invention of an electrode catalyst for fuel cell is characterized in that: it includes: a dispersing step of dispersing a conductive support in a solution; a loading step of dropping a platinum-salt solution, a base-metal-salt solution and an iridium-salt solution to the resulting dispersion liquid, thereby loading respective metallic salts on the conductive support as hydroxides under an alkaline condition; and an alloying step of heating the conductive support with metallic hydroxides loaded in a reducing atmosphere to reduce them, thereby alloying them.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: March 22, 2011
    Assignee: Cataler Corporation
    Inventors: Hiroaki Takahashi, Sozaburo Ohashi, Tetsuo Kawamura, Yousuke Horiuchi, Toshiharu Tabata, Tomoaki Terada, Takahiro Nagata, Susumu Enomoto