Nickel Containing, But 10 Percent Or Less Patents (Class 420/119)
  • Patent number: 6938324
    Abstract: A motor stator core for achieving improved magnetizing feature in lower magnetic fields and reduced iron loss, and improving motor power. The stator core fabriated out of non-oriented electrical steel sheets is annealed by applying a magnetic field to the heated stator core at least in the temperature range from a temperature immediately above a Curie point thereof to 300° C. in the process of cooling the stator core. The magnetic field has the same direction as the direction of exitation of a stator in the motor when used to drive a motor. This increases the magnetic induction in lower magnetic fields in particular and reduces the hysteresis loss, with a reduction in the total iron loss of the stator. A motor using this stator core increases in saturation induction under exciting currents of higher frequncies, allowing enhanced motor power.
    Type: Grant
    Filed: October 21, 2003
    Date of Patent: September 6, 2005
    Assignees: Toyo Tessin Kogyo Co., Ltd., Hi-Z Co., Ltd.
    Inventors: Hiromichi Koshiishi, Tomiya Ogata, Shigeki Eguchi, Hideo Hasegawa
  • Patent number: 6893727
    Abstract: This invention relates to a stainless steel gasket having markedly improved strength and fatigue properties due to precipitation strengthening. Its composition comprises C: at most 0.03%, Si: at most 1.0%, Mn: at most 2%, Cr: 16.0%-18.0%, Ni: 6.0%-8.0%, N: at most 0.25%, if necessary Nb: at most 0.30%, and a remainder of Fe and unavoidable impurities. After cold rolling, final annealing is carried out, and after a structure is formed of recrystallized grains with an average grain diameter of at most 5 ?m having an area ratio of 50-100% and an unrecrystallized portion having an area ratio of 0-50%, a metal gasket is formed by steps including temper rolling with a reduction of at least 30% to make the area ratio of a strain induced martensite phase at least 40%, and forming and heat treatment at 200-350° C.
    Type: Grant
    Filed: October 24, 2003
    Date of Patent: May 17, 2005
    Assignees: Sumitomo Metal Industries, Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Kazuhiko Adachi, Seishi Ishiyama, Kenichi Goshokubo, Takashi Katsurai
  • Patent number: 6824672
    Abstract: An austenitic stainless steel with a composition comprising: at most 0.15% of C; 2% to 10% of Mn; at most 2% of Ni; at most 4% of Cu; 0.1% to 0.4% of N; 10% to 20% of Cr; at most 1% of Si; at most 3% of Mo; and at most 0.7% of Ti; is used to manufacture equipment, for example furnaces, reactors or ducts, or elements of this equipment, or to coat the internal walls of this equipment, said equipment being used to implement petrochemical processes conducted at temperatures of 350° C. to 1100° C. and in which coke can be formed.
    Type: Grant
    Filed: January 15, 2002
    Date of Patent: November 30, 2004
    Assignees: Institute Francais du Petrole, USINOR
    Inventors: Philippe Lecour, Xavier Longaygue, François Ropital, Laurent Antoni
  • Patent number: 6783610
    Abstract: A steel alloy, particularly adapted for the manufacture of railway wheels is provided. Such alloy comprises essentially, in weight percentage, carbon 0.67-0.77, manganese 0.70-0.85, silicon 0.65-0.85, phosphorus less than 0.025, sulfur less than 0.025, chromium 0.18-0.25, molybdenum 0.08-0.12, with the balance essentially iron. Another lower carbon alloy comprises essentially, in weight percentage, carbon 0.16-0.45, manganese 0.90-1.10, silicon 0.50-0.70, phosphorous less than 0.035, sulfur less than 0.035, nickel 1.0-1.5, chromium 0.40-0.60 and molybdenum 0.40-0.60.
    Type: Grant
    Filed: March 5, 2001
    Date of Patent: August 31, 2004
    Assignee: AMSTED Industries Incorporated
    Inventors: Mark S. Shirley, Richard A. Pilon
  • Patent number: 6743304
    Abstract: The present invention provides a non-oriented electrical steel sheet having ultra-high magnetic flux density and low core loss, characterized by: comprising a steel containing, in terms of wt %, Si: 0.4% or less, Ni: 2.0% to 6.0%, and Mn: 0.5% or less, with the balance consisting of Fe and unavoidable impurities; and having B25, the magnetic flux density under the magnetic field strength of 2500 A/m, of 1.70T or higher and B50, the magnetic flux density under the magnetic field strength of 5000 A/m, of 1.80T or higher.
    Type: Grant
    Filed: December 10, 2001
    Date of Patent: June 1, 2004
    Assignee: Nippon Steel Corporation
    Inventors: Ryutaro Kawamata, Takeshi Kubota
  • Patent number: 6737018
    Abstract: A corrosion-resistant chromium steel for architectural and civil engineering structural elements, includes 0.0015 to 0.02 mass percent C, 0.0015 to 0.02 mass percent N, 0.1 to 1.0 mass percent Si, 0.1 to 3.0 mass percent Mn, more than 5 mass percent to less than 10 mass percent Cr, 0.01 to 3.0 mass percent Ni, 0.1 mass percent or less of Al, 0.05 mass percent or less of P, 0.03 mass percent or less of S, 0.01 to 1.0 mass percent Co, and the balance being Fe and incidental impurities. The steel has high long-term corrosion resistance and high weld-zone toughness. Preferably, the steel further includes 0.01 to 0.5 mass percent V and 0.001 to 0.05 mass percent W, the Cr content is in the range of more than 5 mass percent to less than 8 mass percent, and the Cr, V, and W contents are within a specified ratio.
    Type: Grant
    Filed: January 16, 2002
    Date of Patent: May 18, 2004
    Assignee: JFE Steel Corporation
    Inventors: Hiroki Ota, Takumi Ujiro, Junichiro Hirasawa, Osamu Furukimi
  • Patent number: 6702981
    Abstract: High speed steel (HSS) compositions having less C and Cr contents than standard grades of HSS to permit carburization using conventional techniques. The alloys contain less than 0.40 wt. % C and less than 2% Cr. The low Cr content is a critical factor in enhancing the ease of carburizing the present steels. The resulting HSS compositions possess high hardness and fracture resistance. More particularly, the steels include, in % by weight: 0-0.4% C; 0.5-1.5% Cr; 1.5-3.5% Ni; 0.1-0.6% M; 0.15-0.65% Si; 0.03 max % P; 0.03 max % S; one or more members selected from the group consisting of 4.0-15.3% Mo; 1.0-5.7% V; up to 13% Co and up to 28% W, and wherein the aggregate amount of %Cr+%Mo+%V+%W+%Co is between 7.5-35% and balance essentially Fe and incidental impurities. A method for treating the above alloy includes the steps of carburizing at about 960° C. followed by quenching, preheating to about 870° C. followed by austenitizing at 1125° C.-1225° C.
    Type: Grant
    Filed: December 5, 2001
    Date of Patent: March 9, 2004
    Assignee: The Timken Company
    Inventor: Dennis W. Hetzner
  • Patent number: 6652991
    Abstract: The addition of small amounts of CeO2 and Cr to intermetallic compositions of NiAl and FeAl improves ductility, thermal stability, thermal shock resistance, and resistance to oxidation, sulphidization and carburization.
    Type: Grant
    Filed: October 9, 2002
    Date of Patent: November 25, 2003
    Assignee: The Governors of the University of Alberta
    Inventors: You Wang, Weixing Chen
  • Publication number: 20030098098
    Abstract: Marine structures are provided that are constructed from ultra-high strength, low alloy steels containing less than 2.5 wt % nickel and having a tensile strength greater than 900 MPa (130 ksi). A primary benefit is that the marine structures of this invention have a cost per unit strength substantially lower than that of currently available marine structures.
    Type: Application
    Filed: November 25, 2002
    Publication date: May 29, 2003
    Inventors: Clifford W. Petersen, Moses Minta, Ann T. Leger
  • Patent number: 6540848
    Abstract: A high-strength, high-toughness seamless steel pipe used for a line pipe contains 0.03 to 0.06% of C, 0.05 to 0.15% of Si, 1.6 to 2.0% of Mn, 0.010 to 0.10% of Al, 0.3 to 0.7% of Ni, 0.10 to 0.40% of Mo, 0.01 to 0.06% of V, 0.003 to 0.03% of Nb, 0.003 to 0.020% of Ti, and 0.0010 to 0.0100% of N, the relationships Mo+5V≧0.4% and 2Nb−V≦0% being satisfied, and the balance being Fe and incidental impurities. Consequently, it is possible to provide the high-strength, high-toughness seamless steel pipe used for a line pipe in which grade X80 strength and toughness are stably ensured, and the target strength can be easily attained regardless of the size.
    Type: Grant
    Filed: August 29, 2001
    Date of Patent: April 1, 2003
    Assignee: Kawasaki Steel Corporation
    Inventors: Yukio Miyata, Mitsuo Kimura, Takaaki Toyooka, Noritsugu Itakura
  • Publication number: 20020170637
    Abstract: A high-strength, high-toughness seamless steel pipe used for a line pipe contains 0.03 to 0.06% of C, 0.05 to 0.15% of Si, 1.6 to 2.0% of Mn, 0.010 to 0.10% of Al, 0.3 to 0.7% of Ni, 0.10 to 0.40% of Mo, 0.01 to 0.06% of V, 0.003 to 0.03% of Nb, 0.003 to 0.020% of Ti, and 0.0010 to 0.0100% of N, the relationships Mo+5V≧0.4% and 2Nb−V≦0% being satisfied, and the balance being Fe and incidental impurities. Consequently, it is possible to provide the high-strength, high-toughness seamless steel pipe used for a line pipe in which grade X80 strength and toughness are stably ensured, and the target strength can be easily attained regardless of the size.
    Type: Application
    Filed: August 29, 2001
    Publication date: November 21, 2002
    Inventors: Yukio Miyata, Mitsuo Kimura, Takaaki Toyooka, Noritsugu Itakura
  • Patent number: 6440579
    Abstract: Process for producing a drawn wire, in particular a wire for reinforcing tires, having a diameter of less than 0.3 mm by drawing a base wire rod having a diameter of greater than 5 mm or a predrawn base wire made of steel with the following composition by weight: carbon≦40×10−3% nitrogen≦40×10−3%, the carbon and nitrogen satisfying the relationship C+N≦50×10−3%, 0.2%≦silicon≦1.0%, 0.2%≦manganese≦5%, 9%≦nickel≦12%, 15%≦chromium≦20%, 1.5%≦copper≦4%, sulfur≦10×10−3%, phosphorus<0.050%, 40×10−4%≦total oxygen≦120×10−4%, 0.1×10−4%≦aluminum≦20×10−4%, magnesium≦5×10−4%, 0.
    Type: Grant
    Filed: February 18, 1998
    Date of Patent: August 27, 2002
    Assignees: Ugine Savoie Societe de Production Internationale de Trefiles, Sprint Metal
    Inventors: Jean-Michel Hauser, Joël Marandel, Etienne Havette
  • Patent number: 6436340
    Abstract: Steel is obtained which comprises by wt %, C: 0.001-0.025%, Si: not more than 0.60%, Mn: 0.10-3.00%, P: 0.005-0.030%, S: not more than 0.01%, Al: not more than 0.10%, Cu: 0.1-1.5%, Ni: 0.1-6.0%, B: 0.0001-0.0050%, and the balance being Fe and inevitable impurities; since the steel contains C and P in small contents, stable amorphous rusts are formed on the surface thereof at an early stage; and steel simultaneously realizes excellent weather resistance, material weldability and toughness particularly in an environment such as a seashore district and the like where salt is present in a large amount.
    Type: Grant
    Filed: February 24, 2000
    Date of Patent: August 20, 2002
    Assignee: Kawasaki Steel Corporation
    Inventors: Kazuhiko Shiotani, Akio Ohmori, Kimihiro Nishimura, Yasuyoshi Yamane, Fumimaru Kawabata, Keniti Amano
  • Patent number: 6428633
    Abstract: In order to conduct welding so that the welded steel shows a decreased residual stress after welding without a post treatment such as a PWHT, the steel for welded structures and the welding wire of the present invention starts a transformation from austenite into martensite at a temperature (Ms temperature) from at least 200° C. to up to 350° C., and has a yield strength from at least 60 kg/mm2 to up to 120 kg/mm2 at the transformation starting temperature. The multipass welding process of the present invention comprises forming a weld metal having a Ms temperature of 150° C. to 300° C., and TIG remelt-run welding the surface of the final layer.
    Type: Grant
    Filed: October 19, 1998
    Date of Patent: August 6, 2002
    Assignee: Nippin Steel Corporation
    Inventors: Tadashi Kasuya, Shigeru Ohkita, Masao Fuji, Naoki Saitou, Junichi Kobayashi, Toshihiko Chiba
  • Patent number: 6375763
    Abstract: A pearlitic steel railroad rail which comprises 0.75 to 0.84% C, 0.10 to 1.0% Si, 0.4 to 2.5% Mn, 0.035% or less P, 0.035% or less S, and 0.05 to 0.6% Nb, by weight. This rail has better wear resistance than the heretofore used pearlitic steel rail and sufficient ductility so cracks do not appear due to thermal dilation and contraction caused by a change of temperature. The rail is consequently very suitable for the use in a mine railroad.
    Type: Grant
    Filed: May 17, 2000
    Date of Patent: April 23, 2002
    Assignee: NKK Corporation
    Inventors: Hiroyasu Yokoyama, Shinji Mitao
  • Publication number: 20020043305
    Abstract: Weld metals suitable for joining high strength, low alloy steels are provided. These weld metals have microstructures of acicular ferrite interspersed in a hard constituent, such as lath martensite, yield strengths of at least about 690 MPa (100 ksi), and DBTTs lower than about −50° C. (−58° F.) as measured by a Charpy energy versus temperature curve. These weld metals include about 0.04 wt % to about 0.08 wt % carbon; about 1.0 wt % to about 2.0 wt % manganese; about 0.2 wt % to about 0.7 wt % silicon; about 0.30 wt % to 0.80 wt % molybdenum; about 2.3 wt % to about 3.5 wt % nickel; about 0.0175 wt % to about 0.0400 wt % oxygen, and at least one additive selected from the group consisting of (i) up to about 0.04 wt % zirconium, and (ii) up to about 0.02 wt % titanium.
    Type: Application
    Filed: August 2, 2001
    Publication date: April 18, 2002
    Applicant: EXXONMOBIL UPSTREAM RESEARCH COMPANY
    Inventors: Douglas P. Fairchild, Jayoung Koo, Narasimha-Rao V. Bangaru, Mario Luis Macia, Danny Lee Beeson, Adnan Ozekcin
  • Patent number: 6355212
    Abstract: The invention is directed to anti-corrosive alloys and relates in particular to an alloy containing cobalt, chromium, aluminum, yttrium, silicon, a metal from the second main group, together with the corresponding oxide, in the following proportions: chromium (Cr) 26.0-30%; aluminum (Al) 5.5-13.0%; yttrium (Y) 0.3-1.5%; silicon (Si) 1.5-4.5%; metal from the second main group (magnesium, calcium, barium, strontium) 0.1-2.0%; oxide of the corresponding metal from the second main group 0.1-2.0%; cobalt (Co) remaining percentage. Preferably, tantalum (Ta) is also added in a proportion of 0.5-4.0%, and the remaining percentage of cobalt is replaced by a remaining percentage of Me, Me being understood to mean a metal which may be nickel (Ni) or iron (Fe) or cobalt (Co) or a composition comprising Ni—Fe—Co, Ni—Fe, Ni—Co, Co—Fe.
    Type: Grant
    Filed: January 5, 2000
    Date of Patent: March 12, 2002
    Assignee: Turbocoating SpA
    Inventor: Nelso Antolotti
  • Patent number: 6245290
    Abstract: A high-tensile-strength steel having excellent toughness throughout its thickness, excellent properties at welded joints, and a tensile strength (TS) of at least about 900 MPa (130 ksi), and a method for making such steel, are provided. Steels according to this invention preferably have the following composition based on % by weight: carbon (C): 0.02% to 0.1%; silicon (Si): not greater than 0.6%; manganese (Mn): 0.2% to 2.5%; nickel (Ni): 0.2% to 1.2%; niobium (Nb): 0.01% to 0.1%; titanium (Ti): 0.005% to 0.03%; aluminum (Al): not greater than 0.1%; nitrogen (N): 0.001% to 0.006%; copper (Cu): 0% to 0.6%; chromium (Cr): 0% to 0.8%; molybdenum (Mo): 0% to 0.6%; vanadium (V): 0% to 0.1%; boron (B): 0% to 0.0025%; and calcium (Ca): 0% to 0.006%. The value of Vs as defined by Vs=C+(Mn/5)+5P−(Ni/10)−(Mo/15)+(Cu/10) is 0.15 to 0.42. P and S among impurities are contained in an amount of not greater than 0.015% and not greater than 0.003%, respectively.
    Type: Grant
    Filed: August 25, 1999
    Date of Patent: June 12, 2001
    Assignees: ExxonMobil Upstream Research Company, Sumitomo Metal Industries, Ltd.
    Inventors: Jayoung Koo, Narasimha-Rao V. Bangaru, Michael J. Luton, Clifford W. Petersen, Kazuki Fujiwara, Shuji Okaguchi, Masahiko Hamada, Yu-ichi Komizo
  • Patent number: 6228183
    Abstract: An ultra-high strength boron-containing steel having a tensile strength of at least about 900 MPa (130 ksi), a toughness as measured by Charpy V-notch impact test at −40° C. (−40° F.
    Type: Grant
    Filed: July 28, 1998
    Date of Patent: May 8, 2001
    Assignees: ExxonMobil Upstream Research Company, Nippon Steel Corporation
    Inventors: Narasimha-Rao V. Bangaru, Jayoung Koo, Michael J. Luton, Clifford W. Petersen, Hiroshi Tamehiro, Hitoshi Asahi, Takuya Hara, Yoshio Terada
  • Patent number: 6221183
    Abstract: A high-strength low-thermal-expansion alloy consisting of, by weight, 0.06 to 0.50% C, 25 to 65% in total of one or both of 65% or less Co and less than 30% Ni, and balance of Fe as a main component, other optional elements and unavoidable impurities, and having a primary phase of austenite phase and martensite phase induced by working. A wire is made from the alloy.
    Type: Grant
    Filed: November 15, 1993
    Date of Patent: April 24, 2001
    Assignee: Hitachi Metals, Ltd.
    Inventors: Koji Sato, Rikizo Watanabe, Takehiro Ohno, Yoshiki Masugata, Minoru Takuwa, Shigeaki Sato, Yoshimi Senda
  • Patent number: 6203631
    Abstract: Pipeline distribution network systems arc provided for transporting pressurized liquefied natural gas at a pressure of about 1035 kPa (150 psia) to about 7590 kPa (1100 psia) and at a temperature of about −123° C. (−190° F.) to about −62° C. (−80° F.). Pipes and other components of the pipeline distribution network systems are constructed from an ultra-high strength, low alloy steel containing less than 9 wt % nickel and having a tensile strength greater than 830 MPa (120 ksi) and a DBTT lower than about −73° C. (−100° F.).
    Type: Grant
    Filed: June 18, 1998
    Date of Patent: March 20, 2001
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Ronald R. Bowen, Moses Minta, James R. Rigby
  • Patent number: 6183573
    Abstract: High-tensile-strength steel having excellent arrestability and a TS of not less than 900 MPa, as well as a method of manufacturing the same. The steel of the invention has the following composition (% by weight): C: 0.02% to 0.1%; Si: not greater than 0.6%; Mn: 0.2% to 2.5%; Ni: greater than 1.2% but not greater than 2.5%; Nb: 0.01% to 0.1%; Ti: 0.005% to 0.03%; N: 0.001% to 0.006%; Al: not greater than 0.1%; and optional elements. Ceq of the B-free steel is 0.53-0.7%, and Ceq of the B-bearing steel is 0.4-0.58%. The microstructure of the steel may be a mixed structure of martensite (M) and lower bainite (LB) occupying at least 90 vol. % in the microstructure, LB occupying at least 2 vol. % in the mixed structure, and the aspect ratio of prior austenite grains is not less than 3.
    Type: Grant
    Filed: January 14, 2000
    Date of Patent: February 6, 2001
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Kazuki Fujiwara, Shuji Okaguchi, Masahiko Hamada, Yu-ichi Komizo
  • Patent number: 6110301
    Abstract: A low alloy steel for use in building up industrial components subjected to service conditions requiring good impact toughness, resistance to tempering, and resistance to temper embrittlement, for example, for use as a build up layer for steel mill caster rolls and a submerged arc welding wire for deposition thereof. The composition of low alloy steel has less than about 0.1% C by weight, between about 1.5% and about 5.0% Ni by weight, and between about 0.5% and about 3.0% Mo by weight. Vanadium, Cr, and other carbide-formers are excluded from the low alloy steel sufficiently to avoid any significant precipitation of carbides upon deposition of the low alloy steel by welding onto an industrial component.
    Type: Grant
    Filed: July 21, 1998
    Date of Patent: August 29, 2000
    Assignee: Stoody Company
    Inventors: Daya Singh, Ravi Menon
  • Patent number: 6047747
    Abstract: Systems are provided for vehicular, land-based distribution of pressurized liquefied natural gas at a pressure of about 1035 kPa (150 psia) to about 7590 kPa (1100 psia) and at a temperature of about -123.degree. C. (-190.degree. F.) to about -62.degree. C. (-80.degree. F.). The systems include at least one container that is constructed from an ultra-high strength, low alloy steel containing less than 9 wt % nickel and having a tensile strength greater than 830 MPa (120 ksi) and a DBTT lower than about -73.degree. C. (-100.degree. F.).
    Type: Grant
    Filed: June 18, 1998
    Date of Patent: April 11, 2000
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Ronald R. Bowen, Moses Minta
  • Patent number: 5951944
    Abstract: A lowly decarburizable spring steel comprises, on a weight basis, 0.51 to 0.70% of C, 0.15 to 2.50% of Si, 0.40 to 1.20% of Mn, 0.005 to 0.100% of Al, 0.005 to 0.050% of S, at least one of 0.05 to 0.30% of Ni and 0.05 to 1.00% of Cu and, optionally, at least one of 0.20 to 1.50% of Cr, 0.05 to 1.00% of Mo, 0.01 to 0.50% of V, 0.010 to 0.300% of Nb and 0.0005 to 0.0050% of B, and the balance consisting of Fe and unavoidable impurities. The spring steel can be remarkably lowered in decarburizability during hot working and heat treatment thereof without need of any decarburization-proofing agents and any specific heat treatment equipment. Accordingly, it has a very excellent effect in that the decarburization thereof can be remarkably decreased with a low cost when it is applied to a coil spring, a flat spring or a torsion bar.
    Type: Grant
    Filed: April 6, 1998
    Date of Patent: September 14, 1999
    Assignee: Mitsubishi Steel Mfg. Co., Ltd.
    Inventors: Hiroharu Motomura, Katsuyuki Uchibori
  • Patent number: 5944917
    Abstract: A stainless steel having excellent corrosion resistance to ozone added water, such as ozone added ultrapure water used in semiconductor manufacturing processes and the like, as well as a manufacturing method. The stainless steel comprises a base metal and an oxide film formed on the surface of the base metal, the base metal being a stainless steel which contains 12 to 30% of Cr, 0 to 35% of Ni, and 1 to 6% of Al and Si while the contents of the other alloying elements are limited to as low a level as possible, the oxide film mainly comprising Al oxide or a Si oxide or both. The oxide film may be formed on the base metal surface through the dry oxidation process or the wet oxidation process. In the stainless steel, metallic ions are rarely dissolved from the base metal into the ozone added water.
    Type: Grant
    Filed: May 29, 1997
    Date of Patent: August 31, 1999
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Kiyoko Takeda, Shigeki Azuma, Yoshio Tarutani, Yoshitaka Nishiyama, Yasushi Matsuda
  • Patent number: 5858125
    Abstract: A magnetoresistive material of the present invention has a structure in which many clusters are surrounded by a crystal phase of Cu and/or Ag, where each cluster has a grain size of 20 nm or less and composed of an amorphous phase containing at least one ferromagnetic metal element T as a main component selected from Fe, Co and Ni, and at least one element M selected from Ti, Zr, Hf, V, Nb, Ta, Mo and W.
    Type: Grant
    Filed: October 15, 1996
    Date of Patent: January 12, 1999
    Assignee: Alps Electric Co., Ltd.
    Inventor: Naoya Hasegawa
  • Patent number: 5798004
    Abstract: This invention adds elements such as Cu, B, Cr, Ca, V, etc., to a low carbon-high Mn--Ni--Mo-trace Ti type steel, and allows the steel to have a tempered martensite/bainite mixed structure containing at least 60% of tempered martensite transformed from un-recrystallized austenite having a mean austenite grain size (d.gamma.) of not greater than 10 .mu.m as a micro-structure, or a tempered martensite structure containing at least 90% of martensite transformed from un-recrystallized austenite. The present invention further stipulates a P value to the range of 1.9 to 4.0 and thus provides a ultra-high strength steel having a tensile strength of at least 950 MPa (not lower than 100 of the API standard) and excellent in low temperature toughness, HAZ toughness and field weldability in cold districts.
    Type: Grant
    Filed: January 14, 1997
    Date of Patent: August 25, 1998
    Assignee: Nippon Steel Corporation
    Inventors: Hiroshi Tamehiro, Hitoshi Asahi, Takuya Hara, Yoshio Terada
  • Patent number: 5755895
    Abstract: An ultra-high strength low yield ratio line pipe steel has an excellent HAZ toughness and field weldability and has a tensile strength of at least 950 MPa (exceeding X100 of the API standard). The steel is of a low carbon-high Mn-Ni-Mo-Nb-trace Ti type selectively containing B, Cu, Cr and V, whenever necessary. Its micro-structure comprises a martensite/bainite and ferrite soft/hard two-phase mixed structure having a ferrite fraction of 20 to 90%. This ferrite contains 50 to 1000 of worked ferrite, and the ferrite grain size is not greater than 5 Am. The production of an ultra-high strength low yield ratio line pipe steel (exceeding X100) excellent in low temperature toughness and field weldability becomes possible. As a result, the safety of a pipeline can be remarkably improved, and execution efficiency and transportation efficiency of the pipeline can be drastically improved.
    Type: Grant
    Filed: October 10, 1996
    Date of Patent: May 26, 1998
    Assignee: Nippon Steel Corporation
    Inventors: Hiroshi Tamehiro, Hitoshi Asahi, Takuya Hara, Yoshio Terada
  • Patent number: 5743972
    Abstract: A heavy-wall steel having a flange thickness of about 40 mm or more and possessing excellent strength, toughness, weldability, and seismic resistance capable of being used for structure members such as columns and beams of high-rise buildings. The heavy-wall steel has a tensile strength of about 490-690 MPa, a yield ratio of about 80% or less, and Charpy absorbed energy at 0.degree. C. of about 27 J or more at the center in terms of thickness of the flange portion in each of the rolling direction, the direction perpendicular to the rolling direction, and the plate-thickness direction.
    Type: Grant
    Filed: August 27, 1996
    Date of Patent: April 28, 1998
    Assignee: Kawasaki Steel Corporation
    Inventors: Tatsumi Kimura, Kiyoshi Uchida, Fumimaru Kawabata, Keniti Amano, Takanori Okui
  • Patent number: 5651938
    Abstract: An iron composition and method for processing the composition that produces a steel alloy having enhanced low temperature toughness, without compromising other desirable mechanical properties, is described. The composition can be used to produce devices, such as saw chain, particularly useful for low temperature applications. In general, the steel composition comprises from about 0.2 weight percent to about 0.4 weight percent nickel, from about 0.2 to about 0.4 weight percent chromium, from about 0.5 weight percent to less than about 1.0 weight percent carbon, from about 0.3 to about 0.5 weight percent manganese, and from about 0.08 weight percent to about 0.20 weight percent molybdenum. After heat treating, the steel composition has an average fracture toughness of greater than about 42 ksi in.sup.1/2, and an average modified Charpy energy-to-failure of greater than about 2 ft.lbs at temperatures greater than about -20.degree. F.
    Type: Grant
    Filed: May 1, 1995
    Date of Patent: July 29, 1997
    Assignee: Blount, Inc.
    Inventors: Iain A. Thomson, Larry G. Ward, James Peck, Dwayne E. Lewis
  • Patent number: 5539380
    Abstract: A glassy metal alloy consists essentially of the formula Co.sub.a Fe.sub.b Ni.sub.c M.sub.d B.sub.e Si.sub.f C.sub.g, where M is selected from molybdenum and chromium and "a", "b", "c", "d", "e", "f" and "g" are in atom percent, "a" ranges from about 40 to about 43, "b" ranges from about 35 to about 42 and "c" ranges from 0 to about 5, "d" ranges from 0 to about 3, "e" ranges from about 10 to about 25, "f" ranges from 0 to about 15 and "g" ranges from 0 to about 2. The alloy can be cast by rapid solidification into ribbon, annealed to enhance magnetic properties thereof, and formed into a marker that is especially suited for use in magneto-mechanically actuated article surveillance systems. Advantageously, the marker is characterized by relatively linear magnetization response in the frequency regime wherein harmonic marker systems operate magnetically.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: July 23, 1996
    Assignee: AlliedSignal Inc.
    Inventors: Ryusuke Hasegawa, Ronald Martis
  • Patent number: 5495231
    Abstract: A glassy metal alloy consists essentially of the formula Co.sub.a Fe.sub.b Ni.sub.c M.sub.d B.sub.e Si.sub.f C.sub.g, where M is selected from molybdenum and "a", "b", "c", "d", "e", "f" and "g" are in atom percent, "a" ranges from about 40 to about 43, "b" ranges from about 35 to about 42 and "c" ranges from 0 to about 5, "d" ranges from 0 to about 3, "e" ranges from about 10 to about 25, "f" ranges from 0 to about 15 and "g" ranges from 0 to about 2. The alloy can be cast by rapid solidification into ribbon or otherwise formed into a marker that is especially suited for use in magneto-mechanically actuated article surveillance systems. Advantageously, the marker is characterized by relatively linear magnetization response in the frequency regime wherein harmonic marker systems operate magnetically. Voltage amplitudes detected for the marker are high, and interference between surveillance systems based on mechanical resonance and harmonic re-radiance is virtually eliminated.
    Type: Grant
    Filed: April 13, 1995
    Date of Patent: February 27, 1996
    Assignee: AlliedSignal Inc.
    Inventor: Ryusuke Hasegawa
  • Patent number: 5456770
    Abstract: An amorphous magnetic alloy of a composition represented by Fe.sub.a Si.sub.b B.sub.c Sn.sub.x, where 60<a.ltoreq.90, 1.ltoreq.b.ltoreq.19, 6.ltoreq.c.ltoreq.20, 0.01.ltoreq.x<10 (atomic %) and a+b+c+x=100.
    Type: Grant
    Filed: August 8, 1994
    Date of Patent: October 10, 1995
    Assignee: Nippon Steel Corporation
    Inventors: Takashi Sato, Toshio Yamada, Masahiro Fujikura, Wataru Ohashi, Satoshi Yamashita, Hideo Hagiwara
  • Patent number: 5266417
    Abstract: There is provided a low-temperature service nickel steel plate with excellent weld toughness. This steel plate consists essentially of not less than 0.03% of C, 0.02 to 0.22% of Si, 0.05 to 0.47% of Mn, not more than 0.005% of P, not more than 0.005% of S, 7.5 to 12.0% of Ni, 0.01 to 0.10% of Al, and the remaining of Fe, where the following relations stand 3.5%.ltoreq.(8Si+9Mn).ltoreq.5.1% and 123C+(8Si+9Mn).ltoreq.10.9%.
    Type: Grant
    Filed: September 17, 1992
    Date of Patent: November 30, 1993
    Assignee: Kawasaki Steel Corporation
    Inventors: Takahiro Kubo, Yoshifumi Nakano, Chiaki Shiga, Osamu Tanigawa
  • Patent number: 5252148
    Abstract: A soft magnetic alloy having a composition of general formula:(Fe.sub.1-a Ni.sub.a).sub.100-x-y-z-p-q Cu.sub.x Si.sub.y B.sub.z Cr.sub.p M.sup.1.sub.q (I)wherein M.sup.1 is V or Mn or a mixture of V and Mn, 0.ltoreq.a.ltoreq.0.5, 0.1.ltoreq.x.ltoreq.5, 6.ltoreq.y.ltoreq.20, 6.ltoreq.z.ltoreq.20, 15.ltoreq.y+z.ltoreq.30, 0.5.ltoreq.p.ltoreq.10, and 0.5.ltoreq.q.ltoreq.10 and possessing a fine crystalline phase is suitable as a core, especially a wound core and a compressed powder core.
    Type: Grant
    Filed: August 10, 1992
    Date of Patent: October 12, 1993
    Assignee: TDK Corporation
    Inventors: Masao Shigeta, Asako Kajita, Ippo Hirai, Tsutomu Choh
  • Patent number: 5211772
    Abstract: The fine steel wire according to the present invention has a high strength and high toughness, which is used as a rubber reinforcing material for a belt cord or tire cord, or as missile wires. Such a fine steel wire can be obtained by drawing a wire rod for a fine steel wire properly adjusted in its composition and structure, while applying working strain such that the total reduction of area in the final wire drawing step becomes 95% or more.
    Type: Grant
    Filed: December 27, 1991
    Date of Patent: May 18, 1993
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Shinzo Ashida, Nobuhiko Ibaraki, Katsuji Mizutani, Kenji Ochiai
  • Patent number: 5156922
    Abstract: Disclosed herein are acicular magnetic iron based alloy particles for magnetic recording, containing 1.5 to 10 mol % of B based on Fe (calculated as B) and 1.5 to 10 mol % of Co based on Fe (calculated as Co) in the vicinity of the surfaces of said particles and having a saturation magnetization of not less than 125 emu/g and an S.F.D. value of not more than 0.50, and a process for producing the same.
    Type: Grant
    Filed: July 8, 1991
    Date of Patent: October 20, 1992
    Assignee: Toda Kogyo Corporation
    Inventors: Akio Mishima, Mamoru Tanihara, Yasutaka Ota, Hirofumi Kawasaki, Kenji Okinaka, Kunio Ikemoto, Kousaku Tamari, Kohji Mori, Norimichi Nagai
  • Patent number: 5047082
    Abstract: A method for smelting reduction of Ni ore comprises charging Ni ore and carbonaceous material into a converter type smelting reduction furnace having bottom-blow tuyeres and a top-blow lance, the smelting reduction furnace holding a molten metal, blowing oxygen gas from the top-blow lance and a stirring gas from the bottom-blow tuyeres into the furnace, and discharging slag so that a relation represented with a formulaVo>0.4 Ws+1.0can be satisfied, Vo (m.sup.3 per ton of molten metal) being a specific volume of the smelting reduction furnace per ton of molten metal and Ws (ton per ton of molten metal) being 2 specific weight of slag per ton of molten metal.
    Type: Grant
    Filed: January 2, 1990
    Date of Patent: September 10, 1991
    Assignee: NKK Corporation
    Inventors: Haruyoshi Tanabe, Katsuhiro Iwasaki, Masahiro Kawakami, Chihiro Taki, Toshio Takaoka
  • Patent number: 5017220
    Abstract: A method for smelting reduction of Ni ore comprises charging Ni ore, carbonaceous material and flux into a converter type smelting reduction furnace holding molten iron therein and controlling a post-combustion ratio [(H.sub.2 O+CO.sub.2)/(H.sub.2 +H.sub.2 O+CO+CO.sub.2)] inside the smelting reduction furnace at 0.3 or more by blowing oxygen from a top-blow oxygen lance and stirring gas from a bottom-blow tuyere arranged in the bottom of the smelting reduction furnace into the smelting reduction furnace.A relation between a content of carbon [C] (%) in molten metal and an amount of slag produced per ton of molten metal is represented with a formula:[C].gtoreq.
    Type: Grant
    Filed: February 1, 1990
    Date of Patent: May 21, 1991
    Assignee: NKK Corporation
    Inventors: Haruyoshi Tanabe, Katsuhiro Iwasaki, Masahiro Kawakami, Chihiro Taki, Toshio Takaoka
  • Patent number: 4999158
    Abstract: This invention relates to iron-base alloy compositions, nickel containing austenitic ferrous alloy compositions (especially low nickel compositions) and dopants added to low nickel austenitic alloys as a means of improving the elevated temperature oxidation resistance of the resultant material.
    Type: Grant
    Filed: November 2, 1988
    Date of Patent: March 12, 1991
    Assignee: Chrysler Corporation
    Inventor: John M. Corwin
  • Patent number: 4954171
    Abstract: Provided herein are high-strength high-toughness sintered alloy steel and composite alloy steel powder useful for the production thereof. The sintered alloy steel contains, as the alloy components in the final product, Ni, Mo, and/or W, and C, if necessary, said alloy being composed of 0.50-3.50 wt % of Ni, 0.65-3.50 wt % of Mo+1/2W, (and 0.3-0.8 wt % of C, if necessary), and the remainder of Fe and inevitable impurities, and has a density higher than 7.0 g/cm.sup.3 and a tensile strength higher than 130 kgf/mm.sup.2 after quenching and tempering. The composite alloy steel powder is composed of iron powder particles and powdery alloy components attached by diffusion to part of the surface of the iron powder particles, with the content of Ni and the content of Mo+1/2W in the steel powder of particle diameter smaller than 45 .infin.m being in the range of 2.0-4.2 times the average content in the entire steel powder.
    Type: Grant
    Filed: July 14, 1989
    Date of Patent: September 4, 1990
    Assignee: Kawasaki Steel Corp.
    Inventors: Shigeaki Takajo, Osamu Furukimi, Kuniaki Ogura, Keiichi Maruta, Teruyoshi Abe, Ichio Sakurada
  • Patent number: 4946519
    Abstract: A semi-processed non-oriented electromagnetic steel strip having low core loss and high magnetic permeability is provided which consists essentially of, in % by weight, up to 0.02% of C, 0.2 to 2.0% of Si, 0.1 to 0.6% of Al, 0.02 to 0.10% of P, 0.5 to 1.5% of Mn, 0.1 to 1.0% of Ni, and optionally up to 0.6% of Cu, and optionally 0.01 to 0.2% of Sb and/or Sn, and a balance of iron and inevitable impurities. Magnetic properties are further improved when it is manufactured by hot rolling a slab having the composition at a temperature of from 1,100.degree. to 1,200.degree. C., completing hot finish rolling at a temperature of at least 700.degree. C. in the austenite region, annealing the strip at a temperature from 800.degree. to 880.degree. C. for at least one hour, cold rolling and annealing the strip, and optionally, skin pass rolling with a reduction of 2 to 12%.
    Type: Grant
    Filed: June 16, 1988
    Date of Patent: August 7, 1990
    Assignee: Kawasaki Steel Corporation
    Inventors: Atsuhito Honda, Michiro Komatsubara, Ko Matsumura, Keiji Nishimura
  • Patent number: 4915901
    Abstract: A high-purity reinforcing steel resistant to salt and capable of preventing deterioration of concrete substantially completely over a long period when the salt content of the concrete is not greater than 0.5 wt % in terms of Nacl amount in the sand of concrete. The reinforcing steel essentially consists of 0.001 to 1.0 wt % of C, less than 0.01 wt % of Si, 0.01 to 2.0 wt % of Mn, less than 0.015 wt % of P, less than 0.005 wt % of S, 0.01 to 0.5 wt % of Cu, 0.01 to 0.5 wt % of W, 0.001 to 0.10 wt % of Al and the balance Fe and incidental impurities. Disclosed also is another reinforcing steel capable of remarkably retarding deterioration of concrete even under such a severe corrosive condition that the salt content of the concrete exceeds 0.5 wt % in terms of Nacl amount in the same of concrete. This reinforcing steel essentially consists of 0.001 to 1.0 wt % of C, not greater than 0.05 wt % of Si, 0.01 to 2.0 wt % of Mn, less than 0.015 wt % of P, less than 0.005 wt % of S, 1.0 to 5.5 wt % of Ni, 0.001 to 0.
    Type: Grant
    Filed: December 2, 1985
    Date of Patent: April 10, 1990
    Assignee: Nippon Steel Corporation
    Inventors: Haruo Shimada, Yoshiaki Sakakibara, Takashi Waseda
  • Patent number: 4909843
    Abstract: A highly wear-resistant sintered alloy is to be provided, with which, using conventional sintering technology and no additional hardening treatment, commodity parts are to be produced, which, in respect to their wear property are to be equivalent to chilled cast iron parts. They should have a surface roughness of approximately 50 Rockwell and only a slight shrinkage. This is accomplished with an iron-nickel-copper-molybdenum sintered alloy with addition of phosphorus, which contains a proportion of carbon, which exceeds the phosphorus added by at least a factor of 2. Essentially, the alloy has the following composition:1.0-5.0% (by weight) of nickel (Ni)1.0-3.0% (by weight) of copper (Cu)0.3-1.0% (by weight) of molybdenum (Mo)0.3-0.6% (by weight) of phosphorus (P)1.0-2.
    Type: Grant
    Filed: October 2, 1987
    Date of Patent: March 20, 1990
    Assignee: Etablissement Supervis
    Inventor: Karl Leithner
  • Patent number: 4906522
    Abstract: Compositions of nickel, iron and phosphorus, are prepared by fusing nickel and ferrophosphorus in an inert atmosphere, with the nickel preferably comprising from about 5% to about 70% by weight of the composition. The fused composition is ground or atomized to form a conductive, corrosion resistant pigment, preferably having a particle size of from about 0.1 to about 15 microns. This pigment can then be incorporated into a suitable resin binder, optionally with one or more other suitable metals such as zinc or nickel, to prepare corrosion resistant coatings, weldable coatings, EMI shielding coatings, electrostatic dissipation coatings, or electrically conductive coatings.
    Type: Grant
    Filed: April 24, 1987
    Date of Patent: March 6, 1990
    Assignee: Occidental Chemical Corporation
    Inventor: George T. Miller
  • Patent number: 4842657
    Abstract: Amorphous alloys containing zirconium as an amorphus forming metal and having the formula X.sub..alpha. Z.sub..gamma. wherein X is at least one of Fe, Co and Ni, .alpha. is 80 to 92 atomic %, Z is zirconium, .gamma. is 8 to 20 atomic % and the sum of .alpha. and .gamma. is 100 atomic %, cause very little variation of properties during aging and embrittlement because they contain no metalloid as the amorphous forming element, and they further have excellent strength, hardness, corrosion resistance and heat resistance and maintain superior magnetic properties which are characteristic of iron group elements.
    Type: Grant
    Filed: December 5, 1980
    Date of Patent: June 27, 1989
    Assignee: Shin-Gijutsu Kaihatsu Jigyodan
    Inventors: Tsuyoshi Masumoto, Kiyoyuki Esashi, Masateru Nose
  • Patent number: 4842816
    Abstract: A steel composition particularly suitable for the manufacture of electric resistance welded pipes for use in most hostile environments and able to display excellent sour resistance and high toughness. The aluminum content of the steel composition is reduced to not more than 0.005%, while from 0.006 to 0.2% in total of one or both of titanium and zirconium is used instead for steel containing 0.0005 to 0.008% Ca. The steel, apart from iron and unavoidable impurities further contains:0.01 to 0.35% C0.02 to 0.5% Si0.1 to 1.8% Mnnot more than 0.015% P, andnot more than 0.003% SCu, Ni, Cr, Mo, Nb and V may be added in appropriate amounts to enhance the steel performance.
    Type: Grant
    Filed: July 27, 1987
    Date of Patent: June 27, 1989
    Assignee: Nippon Steel Corporation
    Inventors: Akihiro Miyasaka, Hiroyo Haga, Takeshi Terasawa
  • Patent number: 4804409
    Abstract: The improvement of strength and hardness of steel powders can be realized under good compressibility by alloying 0.2.about.2.0 wt. % of W and 0.8.about.3.0 wt. % of Ni, and further 0.1.about.1.0 wt. % of Mo or 0.2.about.2.0 wt. % of Cu in steel powder, and further the reduction of dimensional deviation introduced by heat treatment after sintering can also be achieved. This substantially eliminates damaging the shape and size of the sintered body after heat treatment.
    Type: Grant
    Filed: September 11, 1987
    Date of Patent: February 14, 1989
    Assignee: Kawasaki Steel Corporation
    Inventors: Masaki Kawano, Kuniaki Ogura, Teruyoshi Abe, Shigeaki Takajo
  • Patent number: 4690711
    Abstract: A process for preparing an iron group sintered compact involves forming an admixture of an iron group metal alloy powder additive and iron powder wherein the melting point of the alloy additive is at least about 50.degree. C. lower than that of the iron, compacting the admixture to form a green compact, and sintering the green compact at a temperature of from about 20.degree. C. above the solidus to about 100.degree. C. above the liquidus of the alloy additive whereby a sintered compact is formed. A compact having an iron group alloy additive as a continuous phase and iron as a discontinuous phase wherein the continuous phase has a melting point of at least about 50.degree. C. lower than that of the discontinuous phase can be prepared at lower sintering temperatures than a typical iron powder.
    Type: Grant
    Filed: May 21, 1986
    Date of Patent: September 1, 1987
    Assignee: GTE Products Corporation
    Inventor: Brian C. Coad