Nickel Containing, But 10 Percent Or Less Patents (Class 420/119)
-
Patent number: 6938324Abstract: A motor stator core for achieving improved magnetizing feature in lower magnetic fields and reduced iron loss, and improving motor power. The stator core fabriated out of non-oriented electrical steel sheets is annealed by applying a magnetic field to the heated stator core at least in the temperature range from a temperature immediately above a Curie point thereof to 300° C. in the process of cooling the stator core. The magnetic field has the same direction as the direction of exitation of a stator in the motor when used to drive a motor. This increases the magnetic induction in lower magnetic fields in particular and reduces the hysteresis loss, with a reduction in the total iron loss of the stator. A motor using this stator core increases in saturation induction under exciting currents of higher frequncies, allowing enhanced motor power.Type: GrantFiled: October 21, 2003Date of Patent: September 6, 2005Assignees: Toyo Tessin Kogyo Co., Ltd., Hi-Z Co., Ltd.Inventors: Hiromichi Koshiishi, Tomiya Ogata, Shigeki Eguchi, Hideo Hasegawa
-
Patent number: 6893727Abstract: This invention relates to a stainless steel gasket having markedly improved strength and fatigue properties due to precipitation strengthening. Its composition comprises C: at most 0.03%, Si: at most 1.0%, Mn: at most 2%, Cr: 16.0%-18.0%, Ni: 6.0%-8.0%, N: at most 0.25%, if necessary Nb: at most 0.30%, and a remainder of Fe and unavoidable impurities. After cold rolling, final annealing is carried out, and after a structure is formed of recrystallized grains with an average grain diameter of at most 5 ?m having an area ratio of 50-100% and an unrecrystallized portion having an area ratio of 0-50%, a metal gasket is formed by steps including temper rolling with a reduction of at least 30% to make the area ratio of a strain induced martensite phase at least 40%, and forming and heat treatment at 200-350° C.Type: GrantFiled: October 24, 2003Date of Patent: May 17, 2005Assignees: Sumitomo Metal Industries, Ltd., Honda Giken Kogyo Kabushiki KaishaInventors: Kazuhiko Adachi, Seishi Ishiyama, Kenichi Goshokubo, Takashi Katsurai
-
Patent number: 6824672Abstract: An austenitic stainless steel with a composition comprising: at most 0.15% of C; 2% to 10% of Mn; at most 2% of Ni; at most 4% of Cu; 0.1% to 0.4% of N; 10% to 20% of Cr; at most 1% of Si; at most 3% of Mo; and at most 0.7% of Ti; is used to manufacture equipment, for example furnaces, reactors or ducts, or elements of this equipment, or to coat the internal walls of this equipment, said equipment being used to implement petrochemical processes conducted at temperatures of 350° C. to 1100° C. and in which coke can be formed.Type: GrantFiled: January 15, 2002Date of Patent: November 30, 2004Assignees: Institute Francais du Petrole, USINORInventors: Philippe Lecour, Xavier Longaygue, François Ropital, Laurent Antoni
-
Patent number: 6783610Abstract: A steel alloy, particularly adapted for the manufacture of railway wheels is provided. Such alloy comprises essentially, in weight percentage, carbon 0.67-0.77, manganese 0.70-0.85, silicon 0.65-0.85, phosphorus less than 0.025, sulfur less than 0.025, chromium 0.18-0.25, molybdenum 0.08-0.12, with the balance essentially iron. Another lower carbon alloy comprises essentially, in weight percentage, carbon 0.16-0.45, manganese 0.90-1.10, silicon 0.50-0.70, phosphorous less than 0.035, sulfur less than 0.035, nickel 1.0-1.5, chromium 0.40-0.60 and molybdenum 0.40-0.60.Type: GrantFiled: March 5, 2001Date of Patent: August 31, 2004Assignee: AMSTED Industries IncorporatedInventors: Mark S. Shirley, Richard A. Pilon
-
Patent number: 6743304Abstract: The present invention provides a non-oriented electrical steel sheet having ultra-high magnetic flux density and low core loss, characterized by: comprising a steel containing, in terms of wt %, Si: 0.4% or less, Ni: 2.0% to 6.0%, and Mn: 0.5% or less, with the balance consisting of Fe and unavoidable impurities; and having B25, the magnetic flux density under the magnetic field strength of 2500 A/m, of 1.70T or higher and B50, the magnetic flux density under the magnetic field strength of 5000 A/m, of 1.80T or higher.Type: GrantFiled: December 10, 2001Date of Patent: June 1, 2004Assignee: Nippon Steel CorporationInventors: Ryutaro Kawamata, Takeshi Kubota
-
Patent number: 6737018Abstract: A corrosion-resistant chromium steel for architectural and civil engineering structural elements, includes 0.0015 to 0.02 mass percent C, 0.0015 to 0.02 mass percent N, 0.1 to 1.0 mass percent Si, 0.1 to 3.0 mass percent Mn, more than 5 mass percent to less than 10 mass percent Cr, 0.01 to 3.0 mass percent Ni, 0.1 mass percent or less of Al, 0.05 mass percent or less of P, 0.03 mass percent or less of S, 0.01 to 1.0 mass percent Co, and the balance being Fe and incidental impurities. The steel has high long-term corrosion resistance and high weld-zone toughness. Preferably, the steel further includes 0.01 to 0.5 mass percent V and 0.001 to 0.05 mass percent W, the Cr content is in the range of more than 5 mass percent to less than 8 mass percent, and the Cr, V, and W contents are within a specified ratio.Type: GrantFiled: January 16, 2002Date of Patent: May 18, 2004Assignee: JFE Steel CorporationInventors: Hiroki Ota, Takumi Ujiro, Junichiro Hirasawa, Osamu Furukimi
-
Patent number: 6702981Abstract: High speed steel (HSS) compositions having less C and Cr contents than standard grades of HSS to permit carburization using conventional techniques. The alloys contain less than 0.40 wt. % C and less than 2% Cr. The low Cr content is a critical factor in enhancing the ease of carburizing the present steels. The resulting HSS compositions possess high hardness and fracture resistance. More particularly, the steels include, in % by weight: 0-0.4% C; 0.5-1.5% Cr; 1.5-3.5% Ni; 0.1-0.6% M; 0.15-0.65% Si; 0.03 max % P; 0.03 max % S; one or more members selected from the group consisting of 4.0-15.3% Mo; 1.0-5.7% V; up to 13% Co and up to 28% W, and wherein the aggregate amount of %Cr+%Mo+%V+%W+%Co is between 7.5-35% and balance essentially Fe and incidental impurities. A method for treating the above alloy includes the steps of carburizing at about 960° C. followed by quenching, preheating to about 870° C. followed by austenitizing at 1125° C.-1225° C.Type: GrantFiled: December 5, 2001Date of Patent: March 9, 2004Assignee: The Timken CompanyInventor: Dennis W. Hetzner
-
Patent number: 6652991Abstract: The addition of small amounts of CeO2 and Cr to intermetallic compositions of NiAl and FeAl improves ductility, thermal stability, thermal shock resistance, and resistance to oxidation, sulphidization and carburization.Type: GrantFiled: October 9, 2002Date of Patent: November 25, 2003Assignee: The Governors of the University of AlbertaInventors: You Wang, Weixing Chen
-
Publication number: 20030098098Abstract: Marine structures are provided that are constructed from ultra-high strength, low alloy steels containing less than 2.5 wt % nickel and having a tensile strength greater than 900 MPa (130 ksi). A primary benefit is that the marine structures of this invention have a cost per unit strength substantially lower than that of currently available marine structures.Type: ApplicationFiled: November 25, 2002Publication date: May 29, 2003Inventors: Clifford W. Petersen, Moses Minta, Ann T. Leger
-
Patent number: 6540848Abstract: A high-strength, high-toughness seamless steel pipe used for a line pipe contains 0.03 to 0.06% of C, 0.05 to 0.15% of Si, 1.6 to 2.0% of Mn, 0.010 to 0.10% of Al, 0.3 to 0.7% of Ni, 0.10 to 0.40% of Mo, 0.01 to 0.06% of V, 0.003 to 0.03% of Nb, 0.003 to 0.020% of Ti, and 0.0010 to 0.0100% of N, the relationships Mo+5V≧0.4% and 2Nb−V≦0% being satisfied, and the balance being Fe and incidental impurities. Consequently, it is possible to provide the high-strength, high-toughness seamless steel pipe used for a line pipe in which grade X80 strength and toughness are stably ensured, and the target strength can be easily attained regardless of the size.Type: GrantFiled: August 29, 2001Date of Patent: April 1, 2003Assignee: Kawasaki Steel CorporationInventors: Yukio Miyata, Mitsuo Kimura, Takaaki Toyooka, Noritsugu Itakura
-
Publication number: 20020170637Abstract: A high-strength, high-toughness seamless steel pipe used for a line pipe contains 0.03 to 0.06% of C, 0.05 to 0.15% of Si, 1.6 to 2.0% of Mn, 0.010 to 0.10% of Al, 0.3 to 0.7% of Ni, 0.10 to 0.40% of Mo, 0.01 to 0.06% of V, 0.003 to 0.03% of Nb, 0.003 to 0.020% of Ti, and 0.0010 to 0.0100% of N, the relationships Mo+5V≧0.4% and 2Nb−V≦0% being satisfied, and the balance being Fe and incidental impurities. Consequently, it is possible to provide the high-strength, high-toughness seamless steel pipe used for a line pipe in which grade X80 strength and toughness are stably ensured, and the target strength can be easily attained regardless of the size.Type: ApplicationFiled: August 29, 2001Publication date: November 21, 2002Inventors: Yukio Miyata, Mitsuo Kimura, Takaaki Toyooka, Noritsugu Itakura
-
Patent number: 6440579Abstract: Process for producing a drawn wire, in particular a wire for reinforcing tires, having a diameter of less than 0.3 mm by drawing a base wire rod having a diameter of greater than 5 mm or a predrawn base wire made of steel with the following composition by weight: carbon≦40×10−3% nitrogen≦40×10−3%, the carbon and nitrogen satisfying the relationship C+N≦50×10−3%, 0.2%≦silicon≦1.0%, 0.2%≦manganese≦5%, 9%≦nickel≦12%, 15%≦chromium≦20%, 1.5%≦copper≦4%, sulfur≦10×10−3%, phosphorus<0.050%, 40×10−4%≦total oxygen≦120×10−4%, 0.1×10−4%≦aluminum≦20×10−4%, magnesium≦5×10−4%, 0.Type: GrantFiled: February 18, 1998Date of Patent: August 27, 2002Assignees: Ugine Savoie Societe de Production Internationale de Trefiles, Sprint MetalInventors: Jean-Michel Hauser, Joël Marandel, Etienne Havette
-
Patent number: 6436340Abstract: Steel is obtained which comprises by wt %, C: 0.001-0.025%, Si: not more than 0.60%, Mn: 0.10-3.00%, P: 0.005-0.030%, S: not more than 0.01%, Al: not more than 0.10%, Cu: 0.1-1.5%, Ni: 0.1-6.0%, B: 0.0001-0.0050%, and the balance being Fe and inevitable impurities; since the steel contains C and P in small contents, stable amorphous rusts are formed on the surface thereof at an early stage; and steel simultaneously realizes excellent weather resistance, material weldability and toughness particularly in an environment such as a seashore district and the like where salt is present in a large amount.Type: GrantFiled: February 24, 2000Date of Patent: August 20, 2002Assignee: Kawasaki Steel CorporationInventors: Kazuhiko Shiotani, Akio Ohmori, Kimihiro Nishimura, Yasuyoshi Yamane, Fumimaru Kawabata, Keniti Amano
-
Patent number: 6428633Abstract: In order to conduct welding so that the welded steel shows a decreased residual stress after welding without a post treatment such as a PWHT, the steel for welded structures and the welding wire of the present invention starts a transformation from austenite into martensite at a temperature (Ms temperature) from at least 200° C. to up to 350° C., and has a yield strength from at least 60 kg/mm2 to up to 120 kg/mm2 at the transformation starting temperature. The multipass welding process of the present invention comprises forming a weld metal having a Ms temperature of 150° C. to 300° C., and TIG remelt-run welding the surface of the final layer.Type: GrantFiled: October 19, 1998Date of Patent: August 6, 2002Assignee: Nippin Steel CorporationInventors: Tadashi Kasuya, Shigeru Ohkita, Masao Fuji, Naoki Saitou, Junichi Kobayashi, Toshihiko Chiba
-
Patent number: 6375763Abstract: A pearlitic steel railroad rail which comprises 0.75 to 0.84% C, 0.10 to 1.0% Si, 0.4 to 2.5% Mn, 0.035% or less P, 0.035% or less S, and 0.05 to 0.6% Nb, by weight. This rail has better wear resistance than the heretofore used pearlitic steel rail and sufficient ductility so cracks do not appear due to thermal dilation and contraction caused by a change of temperature. The rail is consequently very suitable for the use in a mine railroad.Type: GrantFiled: May 17, 2000Date of Patent: April 23, 2002Assignee: NKK CorporationInventors: Hiroyasu Yokoyama, Shinji Mitao
-
Publication number: 20020043305Abstract: Weld metals suitable for joining high strength, low alloy steels are provided. These weld metals have microstructures of acicular ferrite interspersed in a hard constituent, such as lath martensite, yield strengths of at least about 690 MPa (100 ksi), and DBTTs lower than about −50° C. (−58° F.) as measured by a Charpy energy versus temperature curve. These weld metals include about 0.04 wt % to about 0.08 wt % carbon; about 1.0 wt % to about 2.0 wt % manganese; about 0.2 wt % to about 0.7 wt % silicon; about 0.30 wt % to 0.80 wt % molybdenum; about 2.3 wt % to about 3.5 wt % nickel; about 0.0175 wt % to about 0.0400 wt % oxygen, and at least one additive selected from the group consisting of (i) up to about 0.04 wt % zirconium, and (ii) up to about 0.02 wt % titanium.Type: ApplicationFiled: August 2, 2001Publication date: April 18, 2002Applicant: EXXONMOBIL UPSTREAM RESEARCH COMPANYInventors: Douglas P. Fairchild, Jayoung Koo, Narasimha-Rao V. Bangaru, Mario Luis Macia, Danny Lee Beeson, Adnan Ozekcin
-
Patent number: 6355212Abstract: The invention is directed to anti-corrosive alloys and relates in particular to an alloy containing cobalt, chromium, aluminum, yttrium, silicon, a metal from the second main group, together with the corresponding oxide, in the following proportions: chromium (Cr) 26.0-30%; aluminum (Al) 5.5-13.0%; yttrium (Y) 0.3-1.5%; silicon (Si) 1.5-4.5%; metal from the second main group (magnesium, calcium, barium, strontium) 0.1-2.0%; oxide of the corresponding metal from the second main group 0.1-2.0%; cobalt (Co) remaining percentage. Preferably, tantalum (Ta) is also added in a proportion of 0.5-4.0%, and the remaining percentage of cobalt is replaced by a remaining percentage of Me, Me being understood to mean a metal which may be nickel (Ni) or iron (Fe) or cobalt (Co) or a composition comprising Ni—Fe—Co, Ni—Fe, Ni—Co, Co—Fe.Type: GrantFiled: January 5, 2000Date of Patent: March 12, 2002Assignee: Turbocoating SpAInventor: Nelso Antolotti
-
Patent number: 6245290Abstract: A high-tensile-strength steel having excellent toughness throughout its thickness, excellent properties at welded joints, and a tensile strength (TS) of at least about 900 MPa (130 ksi), and a method for making such steel, are provided. Steels according to this invention preferably have the following composition based on % by weight: carbon (C): 0.02% to 0.1%; silicon (Si): not greater than 0.6%; manganese (Mn): 0.2% to 2.5%; nickel (Ni): 0.2% to 1.2%; niobium (Nb): 0.01% to 0.1%; titanium (Ti): 0.005% to 0.03%; aluminum (Al): not greater than 0.1%; nitrogen (N): 0.001% to 0.006%; copper (Cu): 0% to 0.6%; chromium (Cr): 0% to 0.8%; molybdenum (Mo): 0% to 0.6%; vanadium (V): 0% to 0.1%; boron (B): 0% to 0.0025%; and calcium (Ca): 0% to 0.006%. The value of Vs as defined by Vs=C+(Mn/5)+5P−(Ni/10)−(Mo/15)+(Cu/10) is 0.15 to 0.42. P and S among impurities are contained in an amount of not greater than 0.015% and not greater than 0.003%, respectively.Type: GrantFiled: August 25, 1999Date of Patent: June 12, 2001Assignees: ExxonMobil Upstream Research Company, Sumitomo Metal Industries, Ltd.Inventors: Jayoung Koo, Narasimha-Rao V. Bangaru, Michael J. Luton, Clifford W. Petersen, Kazuki Fujiwara, Shuji Okaguchi, Masahiko Hamada, Yu-ichi Komizo
-
Patent number: 6228183Abstract: An ultra-high strength boron-containing steel having a tensile strength of at least about 900 MPa (130 ksi), a toughness as measured by Charpy V-notch impact test at −40° C. (−40° F.Type: GrantFiled: July 28, 1998Date of Patent: May 8, 2001Assignees: ExxonMobil Upstream Research Company, Nippon Steel CorporationInventors: Narasimha-Rao V. Bangaru, Jayoung Koo, Michael J. Luton, Clifford W. Petersen, Hiroshi Tamehiro, Hitoshi Asahi, Takuya Hara, Yoshio Terada
-
Patent number: 6221183Abstract: A high-strength low-thermal-expansion alloy consisting of, by weight, 0.06 to 0.50% C, 25 to 65% in total of one or both of 65% or less Co and less than 30% Ni, and balance of Fe as a main component, other optional elements and unavoidable impurities, and having a primary phase of austenite phase and martensite phase induced by working. A wire is made from the alloy.Type: GrantFiled: November 15, 1993Date of Patent: April 24, 2001Assignee: Hitachi Metals, Ltd.Inventors: Koji Sato, Rikizo Watanabe, Takehiro Ohno, Yoshiki Masugata, Minoru Takuwa, Shigeaki Sato, Yoshimi Senda
-
Patent number: 6203631Abstract: Pipeline distribution network systems arc provided for transporting pressurized liquefied natural gas at a pressure of about 1035 kPa (150 psia) to about 7590 kPa (1100 psia) and at a temperature of about −123° C. (−190° F.) to about −62° C. (−80° F.). Pipes and other components of the pipeline distribution network systems are constructed from an ultra-high strength, low alloy steel containing less than 9 wt % nickel and having a tensile strength greater than 830 MPa (120 ksi) and a DBTT lower than about −73° C. (−100° F.).Type: GrantFiled: June 18, 1998Date of Patent: March 20, 2001Assignee: ExxonMobil Upstream Research CompanyInventors: Ronald R. Bowen, Moses Minta, James R. Rigby
-
Patent number: 6183573Abstract: High-tensile-strength steel having excellent arrestability and a TS of not less than 900 MPa, as well as a method of manufacturing the same. The steel of the invention has the following composition (% by weight): C: 0.02% to 0.1%; Si: not greater than 0.6%; Mn: 0.2% to 2.5%; Ni: greater than 1.2% but not greater than 2.5%; Nb: 0.01% to 0.1%; Ti: 0.005% to 0.03%; N: 0.001% to 0.006%; Al: not greater than 0.1%; and optional elements. Ceq of the B-free steel is 0.53-0.7%, and Ceq of the B-bearing steel is 0.4-0.58%. The microstructure of the steel may be a mixed structure of martensite (M) and lower bainite (LB) occupying at least 90 vol. % in the microstructure, LB occupying at least 2 vol. % in the mixed structure, and the aspect ratio of prior austenite grains is not less than 3.Type: GrantFiled: January 14, 2000Date of Patent: February 6, 2001Assignee: Sumitomo Metal Industries, Ltd.Inventors: Kazuki Fujiwara, Shuji Okaguchi, Masahiko Hamada, Yu-ichi Komizo
-
Patent number: 6110301Abstract: A low alloy steel for use in building up industrial components subjected to service conditions requiring good impact toughness, resistance to tempering, and resistance to temper embrittlement, for example, for use as a build up layer for steel mill caster rolls and a submerged arc welding wire for deposition thereof. The composition of low alloy steel has less than about 0.1% C by weight, between about 1.5% and about 5.0% Ni by weight, and between about 0.5% and about 3.0% Mo by weight. Vanadium, Cr, and other carbide-formers are excluded from the low alloy steel sufficiently to avoid any significant precipitation of carbides upon deposition of the low alloy steel by welding onto an industrial component.Type: GrantFiled: July 21, 1998Date of Patent: August 29, 2000Assignee: Stoody CompanyInventors: Daya Singh, Ravi Menon
-
Patent number: 6047747Abstract: Systems are provided for vehicular, land-based distribution of pressurized liquefied natural gas at a pressure of about 1035 kPa (150 psia) to about 7590 kPa (1100 psia) and at a temperature of about -123.degree. C. (-190.degree. F.) to about -62.degree. C. (-80.degree. F.). The systems include at least one container that is constructed from an ultra-high strength, low alloy steel containing less than 9 wt % nickel and having a tensile strength greater than 830 MPa (120 ksi) and a DBTT lower than about -73.degree. C. (-100.degree. F.).Type: GrantFiled: June 18, 1998Date of Patent: April 11, 2000Assignee: ExxonMobil Upstream Research CompanyInventors: Ronald R. Bowen, Moses Minta
-
Patent number: 5951944Abstract: A lowly decarburizable spring steel comprises, on a weight basis, 0.51 to 0.70% of C, 0.15 to 2.50% of Si, 0.40 to 1.20% of Mn, 0.005 to 0.100% of Al, 0.005 to 0.050% of S, at least one of 0.05 to 0.30% of Ni and 0.05 to 1.00% of Cu and, optionally, at least one of 0.20 to 1.50% of Cr, 0.05 to 1.00% of Mo, 0.01 to 0.50% of V, 0.010 to 0.300% of Nb and 0.0005 to 0.0050% of B, and the balance consisting of Fe and unavoidable impurities. The spring steel can be remarkably lowered in decarburizability during hot working and heat treatment thereof without need of any decarburization-proofing agents and any specific heat treatment equipment. Accordingly, it has a very excellent effect in that the decarburization thereof can be remarkably decreased with a low cost when it is applied to a coil spring, a flat spring or a torsion bar.Type: GrantFiled: April 6, 1998Date of Patent: September 14, 1999Assignee: Mitsubishi Steel Mfg. Co., Ltd.Inventors: Hiroharu Motomura, Katsuyuki Uchibori
-
Patent number: 5944917Abstract: A stainless steel having excellent corrosion resistance to ozone added water, such as ozone added ultrapure water used in semiconductor manufacturing processes and the like, as well as a manufacturing method. The stainless steel comprises a base metal and an oxide film formed on the surface of the base metal, the base metal being a stainless steel which contains 12 to 30% of Cr, 0 to 35% of Ni, and 1 to 6% of Al and Si while the contents of the other alloying elements are limited to as low a level as possible, the oxide film mainly comprising Al oxide or a Si oxide or both. The oxide film may be formed on the base metal surface through the dry oxidation process or the wet oxidation process. In the stainless steel, metallic ions are rarely dissolved from the base metal into the ozone added water.Type: GrantFiled: May 29, 1997Date of Patent: August 31, 1999Assignee: Sumitomo Metal Industries, Ltd.Inventors: Kiyoko Takeda, Shigeki Azuma, Yoshio Tarutani, Yoshitaka Nishiyama, Yasushi Matsuda
-
Patent number: 5858125Abstract: A magnetoresistive material of the present invention has a structure in which many clusters are surrounded by a crystal phase of Cu and/or Ag, where each cluster has a grain size of 20 nm or less and composed of an amorphous phase containing at least one ferromagnetic metal element T as a main component selected from Fe, Co and Ni, and at least one element M selected from Ti, Zr, Hf, V, Nb, Ta, Mo and W.Type: GrantFiled: October 15, 1996Date of Patent: January 12, 1999Assignee: Alps Electric Co., Ltd.Inventor: Naoya Hasegawa
-
Patent number: 5798004Abstract: This invention adds elements such as Cu, B, Cr, Ca, V, etc., to a low carbon-high Mn--Ni--Mo-trace Ti type steel, and allows the steel to have a tempered martensite/bainite mixed structure containing at least 60% of tempered martensite transformed from un-recrystallized austenite having a mean austenite grain size (d.gamma.) of not greater than 10 .mu.m as a micro-structure, or a tempered martensite structure containing at least 90% of martensite transformed from un-recrystallized austenite. The present invention further stipulates a P value to the range of 1.9 to 4.0 and thus provides a ultra-high strength steel having a tensile strength of at least 950 MPa (not lower than 100 of the API standard) and excellent in low temperature toughness, HAZ toughness and field weldability in cold districts.Type: GrantFiled: January 14, 1997Date of Patent: August 25, 1998Assignee: Nippon Steel CorporationInventors: Hiroshi Tamehiro, Hitoshi Asahi, Takuya Hara, Yoshio Terada
-
Patent number: 5755895Abstract: An ultra-high strength low yield ratio line pipe steel has an excellent HAZ toughness and field weldability and has a tensile strength of at least 950 MPa (exceeding X100 of the API standard). The steel is of a low carbon-high Mn-Ni-Mo-Nb-trace Ti type selectively containing B, Cu, Cr and V, whenever necessary. Its micro-structure comprises a martensite/bainite and ferrite soft/hard two-phase mixed structure having a ferrite fraction of 20 to 90%. This ferrite contains 50 to 1000 of worked ferrite, and the ferrite grain size is not greater than 5 Am. The production of an ultra-high strength low yield ratio line pipe steel (exceeding X100) excellent in low temperature toughness and field weldability becomes possible. As a result, the safety of a pipeline can be remarkably improved, and execution efficiency and transportation efficiency of the pipeline can be drastically improved.Type: GrantFiled: October 10, 1996Date of Patent: May 26, 1998Assignee: Nippon Steel CorporationInventors: Hiroshi Tamehiro, Hitoshi Asahi, Takuya Hara, Yoshio Terada
-
Patent number: 5743972Abstract: A heavy-wall steel having a flange thickness of about 40 mm or more and possessing excellent strength, toughness, weldability, and seismic resistance capable of being used for structure members such as columns and beams of high-rise buildings. The heavy-wall steel has a tensile strength of about 490-690 MPa, a yield ratio of about 80% or less, and Charpy absorbed energy at 0.degree. C. of about 27 J or more at the center in terms of thickness of the flange portion in each of the rolling direction, the direction perpendicular to the rolling direction, and the plate-thickness direction.Type: GrantFiled: August 27, 1996Date of Patent: April 28, 1998Assignee: Kawasaki Steel CorporationInventors: Tatsumi Kimura, Kiyoshi Uchida, Fumimaru Kawabata, Keniti Amano, Takanori Okui
-
Patent number: 5651938Abstract: An iron composition and method for processing the composition that produces a steel alloy having enhanced low temperature toughness, without compromising other desirable mechanical properties, is described. The composition can be used to produce devices, such as saw chain, particularly useful for low temperature applications. In general, the steel composition comprises from about 0.2 weight percent to about 0.4 weight percent nickel, from about 0.2 to about 0.4 weight percent chromium, from about 0.5 weight percent to less than about 1.0 weight percent carbon, from about 0.3 to about 0.5 weight percent manganese, and from about 0.08 weight percent to about 0.20 weight percent molybdenum. After heat treating, the steel composition has an average fracture toughness of greater than about 42 ksi in.sup.1/2, and an average modified Charpy energy-to-failure of greater than about 2 ft.lbs at temperatures greater than about -20.degree. F.Type: GrantFiled: May 1, 1995Date of Patent: July 29, 1997Assignee: Blount, Inc.Inventors: Iain A. Thomson, Larry G. Ward, James Peck, Dwayne E. Lewis
-
Patent number: 5539380Abstract: A glassy metal alloy consists essentially of the formula Co.sub.a Fe.sub.b Ni.sub.c M.sub.d B.sub.e Si.sub.f C.sub.g, where M is selected from molybdenum and chromium and "a", "b", "c", "d", "e", "f" and "g" are in atom percent, "a" ranges from about 40 to about 43, "b" ranges from about 35 to about 42 and "c" ranges from 0 to about 5, "d" ranges from 0 to about 3, "e" ranges from about 10 to about 25, "f" ranges from 0 to about 15 and "g" ranges from 0 to about 2. The alloy can be cast by rapid solidification into ribbon, annealed to enhance magnetic properties thereof, and formed into a marker that is especially suited for use in magneto-mechanically actuated article surveillance systems. Advantageously, the marker is characterized by relatively linear magnetization response in the frequency regime wherein harmonic marker systems operate magnetically.Type: GrantFiled: June 6, 1995Date of Patent: July 23, 1996Assignee: AlliedSignal Inc.Inventors: Ryusuke Hasegawa, Ronald Martis
-
Patent number: 5495231Abstract: A glassy metal alloy consists essentially of the formula Co.sub.a Fe.sub.b Ni.sub.c M.sub.d B.sub.e Si.sub.f C.sub.g, where M is selected from molybdenum and "a", "b", "c", "d", "e", "f" and "g" are in atom percent, "a" ranges from about 40 to about 43, "b" ranges from about 35 to about 42 and "c" ranges from 0 to about 5, "d" ranges from 0 to about 3, "e" ranges from about 10 to about 25, "f" ranges from 0 to about 15 and "g" ranges from 0 to about 2. The alloy can be cast by rapid solidification into ribbon or otherwise formed into a marker that is especially suited for use in magneto-mechanically actuated article surveillance systems. Advantageously, the marker is characterized by relatively linear magnetization response in the frequency regime wherein harmonic marker systems operate magnetically. Voltage amplitudes detected for the marker are high, and interference between surveillance systems based on mechanical resonance and harmonic re-radiance is virtually eliminated.Type: GrantFiled: April 13, 1995Date of Patent: February 27, 1996Assignee: AlliedSignal Inc.Inventor: Ryusuke Hasegawa
-
Patent number: 5456770Abstract: An amorphous magnetic alloy of a composition represented by Fe.sub.a Si.sub.b B.sub.c Sn.sub.x, where 60<a.ltoreq.90, 1.ltoreq.b.ltoreq.19, 6.ltoreq.c.ltoreq.20, 0.01.ltoreq.x<10 (atomic %) and a+b+c+x=100.Type: GrantFiled: August 8, 1994Date of Patent: October 10, 1995Assignee: Nippon Steel CorporationInventors: Takashi Sato, Toshio Yamada, Masahiro Fujikura, Wataru Ohashi, Satoshi Yamashita, Hideo Hagiwara
-
Patent number: 5266417Abstract: There is provided a low-temperature service nickel steel plate with excellent weld toughness. This steel plate consists essentially of not less than 0.03% of C, 0.02 to 0.22% of Si, 0.05 to 0.47% of Mn, not more than 0.005% of P, not more than 0.005% of S, 7.5 to 12.0% of Ni, 0.01 to 0.10% of Al, and the remaining of Fe, where the following relations stand 3.5%.ltoreq.(8Si+9Mn).ltoreq.5.1% and 123C+(8Si+9Mn).ltoreq.10.9%.Type: GrantFiled: September 17, 1992Date of Patent: November 30, 1993Assignee: Kawasaki Steel CorporationInventors: Takahiro Kubo, Yoshifumi Nakano, Chiaki Shiga, Osamu Tanigawa
-
Patent number: 5252148Abstract: A soft magnetic alloy having a composition of general formula:(Fe.sub.1-a Ni.sub.a).sub.100-x-y-z-p-q Cu.sub.x Si.sub.y B.sub.z Cr.sub.p M.sup.1.sub.q (I)wherein M.sup.1 is V or Mn or a mixture of V and Mn, 0.ltoreq.a.ltoreq.0.5, 0.1.ltoreq.x.ltoreq.5, 6.ltoreq.y.ltoreq.20, 6.ltoreq.z.ltoreq.20, 15.ltoreq.y+z.ltoreq.30, 0.5.ltoreq.p.ltoreq.10, and 0.5.ltoreq.q.ltoreq.10 and possessing a fine crystalline phase is suitable as a core, especially a wound core and a compressed powder core.Type: GrantFiled: August 10, 1992Date of Patent: October 12, 1993Assignee: TDK CorporationInventors: Masao Shigeta, Asako Kajita, Ippo Hirai, Tsutomu Choh
-
Patent number: 5211772Abstract: The fine steel wire according to the present invention has a high strength and high toughness, which is used as a rubber reinforcing material for a belt cord or tire cord, or as missile wires. Such a fine steel wire can be obtained by drawing a wire rod for a fine steel wire properly adjusted in its composition and structure, while applying working strain such that the total reduction of area in the final wire drawing step becomes 95% or more.Type: GrantFiled: December 27, 1991Date of Patent: May 18, 1993Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Shinzo Ashida, Nobuhiko Ibaraki, Katsuji Mizutani, Kenji Ochiai
-
Acicular magnetic iron based alloy particles for magnetic recording and method of producing the same
Patent number: 5156922Abstract: Disclosed herein are acicular magnetic iron based alloy particles for magnetic recording, containing 1.5 to 10 mol % of B based on Fe (calculated as B) and 1.5 to 10 mol % of Co based on Fe (calculated as Co) in the vicinity of the surfaces of said particles and having a saturation magnetization of not less than 125 emu/g and an S.F.D. value of not more than 0.50, and a process for producing the same.Type: GrantFiled: July 8, 1991Date of Patent: October 20, 1992Assignee: Toda Kogyo CorporationInventors: Akio Mishima, Mamoru Tanihara, Yasutaka Ota, Hirofumi Kawasaki, Kenji Okinaka, Kunio Ikemoto, Kousaku Tamari, Kohji Mori, Norimichi Nagai -
Patent number: 5047082Abstract: A method for smelting reduction of Ni ore comprises charging Ni ore and carbonaceous material into a converter type smelting reduction furnace having bottom-blow tuyeres and a top-blow lance, the smelting reduction furnace holding a molten metal, blowing oxygen gas from the top-blow lance and a stirring gas from the bottom-blow tuyeres into the furnace, and discharging slag so that a relation represented with a formulaVo>0.4 Ws+1.0can be satisfied, Vo (m.sup.3 per ton of molten metal) being a specific volume of the smelting reduction furnace per ton of molten metal and Ws (ton per ton of molten metal) being 2 specific weight of slag per ton of molten metal.Type: GrantFiled: January 2, 1990Date of Patent: September 10, 1991Assignee: NKK CorporationInventors: Haruyoshi Tanabe, Katsuhiro Iwasaki, Masahiro Kawakami, Chihiro Taki, Toshio Takaoka
-
Patent number: 5017220Abstract: A method for smelting reduction of Ni ore comprises charging Ni ore, carbonaceous material and flux into a converter type smelting reduction furnace holding molten iron therein and controlling a post-combustion ratio [(H.sub.2 O+CO.sub.2)/(H.sub.2 +H.sub.2 O+CO+CO.sub.2)] inside the smelting reduction furnace at 0.3 or more by blowing oxygen from a top-blow oxygen lance and stirring gas from a bottom-blow tuyere arranged in the bottom of the smelting reduction furnace into the smelting reduction furnace.A relation between a content of carbon [C] (%) in molten metal and an amount of slag produced per ton of molten metal is represented with a formula:[C].gtoreq.Type: GrantFiled: February 1, 1990Date of Patent: May 21, 1991Assignee: NKK CorporationInventors: Haruyoshi Tanabe, Katsuhiro Iwasaki, Masahiro Kawakami, Chihiro Taki, Toshio Takaoka
-
Patent number: 4999158Abstract: This invention relates to iron-base alloy compositions, nickel containing austenitic ferrous alloy compositions (especially low nickel compositions) and dopants added to low nickel austenitic alloys as a means of improving the elevated temperature oxidation resistance of the resultant material.Type: GrantFiled: November 2, 1988Date of Patent: March 12, 1991Assignee: Chrysler CorporationInventor: John M. Corwin
-
Patent number: 4954171Abstract: Provided herein are high-strength high-toughness sintered alloy steel and composite alloy steel powder useful for the production thereof. The sintered alloy steel contains, as the alloy components in the final product, Ni, Mo, and/or W, and C, if necessary, said alloy being composed of 0.50-3.50 wt % of Ni, 0.65-3.50 wt % of Mo+1/2W, (and 0.3-0.8 wt % of C, if necessary), and the remainder of Fe and inevitable impurities, and has a density higher than 7.0 g/cm.sup.3 and a tensile strength higher than 130 kgf/mm.sup.2 after quenching and tempering. The composite alloy steel powder is composed of iron powder particles and powdery alloy components attached by diffusion to part of the surface of the iron powder particles, with the content of Ni and the content of Mo+1/2W in the steel powder of particle diameter smaller than 45 .infin.m being in the range of 2.0-4.2 times the average content in the entire steel powder.Type: GrantFiled: July 14, 1989Date of Patent: September 4, 1990Assignee: Kawasaki Steel Corp.Inventors: Shigeaki Takajo, Osamu Furukimi, Kuniaki Ogura, Keiichi Maruta, Teruyoshi Abe, Ichio Sakurada
-
Patent number: 4946519Abstract: A semi-processed non-oriented electromagnetic steel strip having low core loss and high magnetic permeability is provided which consists essentially of, in % by weight, up to 0.02% of C, 0.2 to 2.0% of Si, 0.1 to 0.6% of Al, 0.02 to 0.10% of P, 0.5 to 1.5% of Mn, 0.1 to 1.0% of Ni, and optionally up to 0.6% of Cu, and optionally 0.01 to 0.2% of Sb and/or Sn, and a balance of iron and inevitable impurities. Magnetic properties are further improved when it is manufactured by hot rolling a slab having the composition at a temperature of from 1,100.degree. to 1,200.degree. C., completing hot finish rolling at a temperature of at least 700.degree. C. in the austenite region, annealing the strip at a temperature from 800.degree. to 880.degree. C. for at least one hour, cold rolling and annealing the strip, and optionally, skin pass rolling with a reduction of 2 to 12%.Type: GrantFiled: June 16, 1988Date of Patent: August 7, 1990Assignee: Kawasaki Steel CorporationInventors: Atsuhito Honda, Michiro Komatsubara, Ko Matsumura, Keiji Nishimura
-
Patent number: 4915901Abstract: A high-purity reinforcing steel resistant to salt and capable of preventing deterioration of concrete substantially completely over a long period when the salt content of the concrete is not greater than 0.5 wt % in terms of Nacl amount in the sand of concrete. The reinforcing steel essentially consists of 0.001 to 1.0 wt % of C, less than 0.01 wt % of Si, 0.01 to 2.0 wt % of Mn, less than 0.015 wt % of P, less than 0.005 wt % of S, 0.01 to 0.5 wt % of Cu, 0.01 to 0.5 wt % of W, 0.001 to 0.10 wt % of Al and the balance Fe and incidental impurities. Disclosed also is another reinforcing steel capable of remarkably retarding deterioration of concrete even under such a severe corrosive condition that the salt content of the concrete exceeds 0.5 wt % in terms of Nacl amount in the same of concrete. This reinforcing steel essentially consists of 0.001 to 1.0 wt % of C, not greater than 0.05 wt % of Si, 0.01 to 2.0 wt % of Mn, less than 0.015 wt % of P, less than 0.005 wt % of S, 1.0 to 5.5 wt % of Ni, 0.001 to 0.Type: GrantFiled: December 2, 1985Date of Patent: April 10, 1990Assignee: Nippon Steel CorporationInventors: Haruo Shimada, Yoshiaki Sakakibara, Takashi Waseda
-
Patent number: 4909843Abstract: A highly wear-resistant sintered alloy is to be provided, with which, using conventional sintering technology and no additional hardening treatment, commodity parts are to be produced, which, in respect to their wear property are to be equivalent to chilled cast iron parts. They should have a surface roughness of approximately 50 Rockwell and only a slight shrinkage. This is accomplished with an iron-nickel-copper-molybdenum sintered alloy with addition of phosphorus, which contains a proportion of carbon, which exceeds the phosphorus added by at least a factor of 2. Essentially, the alloy has the following composition:1.0-5.0% (by weight) of nickel (Ni)1.0-3.0% (by weight) of copper (Cu)0.3-1.0% (by weight) of molybdenum (Mo)0.3-0.6% (by weight) of phosphorus (P)1.0-2.Type: GrantFiled: October 2, 1987Date of Patent: March 20, 1990Assignee: Etablissement SupervisInventor: Karl Leithner
-
Patent number: 4906522Abstract: Compositions of nickel, iron and phosphorus, are prepared by fusing nickel and ferrophosphorus in an inert atmosphere, with the nickel preferably comprising from about 5% to about 70% by weight of the composition. The fused composition is ground or atomized to form a conductive, corrosion resistant pigment, preferably having a particle size of from about 0.1 to about 15 microns. This pigment can then be incorporated into a suitable resin binder, optionally with one or more other suitable metals such as zinc or nickel, to prepare corrosion resistant coatings, weldable coatings, EMI shielding coatings, electrostatic dissipation coatings, or electrically conductive coatings.Type: GrantFiled: April 24, 1987Date of Patent: March 6, 1990Assignee: Occidental Chemical CorporationInventor: George T. Miller
-
Patent number: 4842657Abstract: Amorphous alloys containing zirconium as an amorphus forming metal and having the formula X.sub..alpha. Z.sub..gamma. wherein X is at least one of Fe, Co and Ni, .alpha. is 80 to 92 atomic %, Z is zirconium, .gamma. is 8 to 20 atomic % and the sum of .alpha. and .gamma. is 100 atomic %, cause very little variation of properties during aging and embrittlement because they contain no metalloid as the amorphous forming element, and they further have excellent strength, hardness, corrosion resistance and heat resistance and maintain superior magnetic properties which are characteristic of iron group elements.Type: GrantFiled: December 5, 1980Date of Patent: June 27, 1989Assignee: Shin-Gijutsu Kaihatsu JigyodanInventors: Tsuyoshi Masumoto, Kiyoyuki Esashi, Masateru Nose
-
Patent number: 4842816Abstract: A steel composition particularly suitable for the manufacture of electric resistance welded pipes for use in most hostile environments and able to display excellent sour resistance and high toughness. The aluminum content of the steel composition is reduced to not more than 0.005%, while from 0.006 to 0.2% in total of one or both of titanium and zirconium is used instead for steel containing 0.0005 to 0.008% Ca. The steel, apart from iron and unavoidable impurities further contains:0.01 to 0.35% C0.02 to 0.5% Si0.1 to 1.8% Mnnot more than 0.015% P, andnot more than 0.003% SCu, Ni, Cr, Mo, Nb and V may be added in appropriate amounts to enhance the steel performance.Type: GrantFiled: July 27, 1987Date of Patent: June 27, 1989Assignee: Nippon Steel CorporationInventors: Akihiro Miyasaka, Hiroyo Haga, Takeshi Terasawa
-
Patent number: 4804409Abstract: The improvement of strength and hardness of steel powders can be realized under good compressibility by alloying 0.2.about.2.0 wt. % of W and 0.8.about.3.0 wt. % of Ni, and further 0.1.about.1.0 wt. % of Mo or 0.2.about.2.0 wt. % of Cu in steel powder, and further the reduction of dimensional deviation introduced by heat treatment after sintering can also be achieved. This substantially eliminates damaging the shape and size of the sintered body after heat treatment.Type: GrantFiled: September 11, 1987Date of Patent: February 14, 1989Assignee: Kawasaki Steel CorporationInventors: Masaki Kawano, Kuniaki Ogura, Teruyoshi Abe, Shigeaki Takajo
-
Patent number: 4690711Abstract: A process for preparing an iron group sintered compact involves forming an admixture of an iron group metal alloy powder additive and iron powder wherein the melting point of the alloy additive is at least about 50.degree. C. lower than that of the iron, compacting the admixture to form a green compact, and sintering the green compact at a temperature of from about 20.degree. C. above the solidus to about 100.degree. C. above the liquidus of the alloy additive whereby a sintered compact is formed. A compact having an iron group alloy additive as a continuous phase and iron as a discontinuous phase wherein the continuous phase has a melting point of at least about 50.degree. C. lower than that of the discontinuous phase can be prepared at lower sintering temperatures than a typical iron powder.Type: GrantFiled: May 21, 1986Date of Patent: September 1, 1987Assignee: GTE Products CorporationInventor: Brian C. Coad