Over .1 Percent Aluminum Containing Patents (Class 420/28)
  • Patent number: 11667995
    Abstract: A cast iron alloy is provided with a composition in weight percent (wt. %) of carbon between 2.6 to 3.4 wt. %, silicon between 2.4 to 3.2 wt. %, manganese between 0.3 to 0.6 wt. %, molybdenum between 0.4 to 1.2 wt. %, nickel between 0.6 to 1.75 wt. %, magnesium between 0.01 to 0.075 wt. %, aluminum between 1.8 to 3.5 wt. %, sulfur between 0.003 to 0.025 wt. %, zirconium between 0.001 to 0.02 wt. %, cerium between 0.001 to 0.03 wt. %, lanthanum between 0.0005 to 0.02 wt. %, and a balance of iron and unavoidable trace elements. A part formed from the cast iron alloy is also provided and the part has an Ac1 temperature equal to or greater than 895° C. and a thermo-mechanical fatigue lifetime of at least 10,000 cycles when cycled between 400° C. to 800° C. with a total cyclic strain equal to 0.001 m/m.
    Type: Grant
    Filed: September 21, 2021
    Date of Patent: June 6, 2023
    Assignees: Ford Global Technologies, LLC, The Curators of the University of Missouri
    Inventors: Larry Alan Godlewski, Mei Li, Carlos Engler-Pinto, Simon Naymovich Lekakh
  • Publication number: 20140377122
    Abstract: The invention relates to a cast iron material with lamellar graphite formation. It further relates to a motor vehicle part made of the cast iron material. In order to create a ferritic cast iron material having a higher thermal conductivity, it is proposed according to the invention that, in addition to Fe, the cast iron material contains 3.9 to 4.2 wt. % C, 0.3 to 0.9 wt. % Si and 2.0 to 7 wt. % Al. It has been demonstrated within the scope of the invention that not only the thermal conductivity but also the wear resistance and corrosion resistance of the material are increased in comparison to known cast iron materials.
    Type: Application
    Filed: February 5, 2013
    Publication date: December 25, 2014
    Applicants: FORD-WERKE GMBH, Neue Halberg-Guss GmbH
    Inventors: Uemit Ursavas, Matthias Warkentin, Maik Broda, Dirk Radebach, Frank Ungerbuehler, Christoph Michels
  • Patent number: 8641962
    Abstract: A highly stiff and highly damping cast iron containing C and Si in an amount of 3.30 to 3.95% in terms of carbon equivalent shown in the following equation (1), Mn: 0.25 to 1.0%, P: 0.04% or less, S: 0.03% or less, Al: 3 to 7%, and Sn: 0.03 to 0.20%, balance being Fe and unavoidable impurities: Carbon equivalent (%)=C(%)+(1/3)×Si(%)??(1).
    Type: Grant
    Filed: August 13, 2009
    Date of Patent: February 4, 2014
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Sakae Takahashi, Naoki Sakamoto, Ryousuke Fujimoto, Ryousuke Ogawa, Yuji Nihei
  • Patent number: 8454764
    Abstract: A nodular graphite, heat-resistant cast iron composition for use in engine systems. The composition contains carbon 1.5-2.4 weight %, silicon 5.4-7.0 weight %, manganese 0.5-1.5 weight %, nickel 22.0-28.0 weight %, chromium 1.5-3.0 weight %, molybdenum 0.1-1.0 weight %, magnesium 0.03-0.1 weight %, and a balance weight % being substantially iron. The composition has an austenitic matrix. Additionally, the composition exhibits excellent oxidation resistance at high temperature and excellent mechanical properties at both room and high temperatures. Thus, the composition can be a lower cost substitute material for Ni-Resist D5S under thermocycling conditions experienced by exhaust gas accessories and housings such as engine exhaust manifolds, turbocharger housings, and catalytic converter housings.
    Type: Grant
    Filed: February 25, 2008
    Date of Patent: June 4, 2013
    Assignee: Wescast Industries, Inc.
    Inventors: Robert Logan, Delin Li, Shuzhi Yu, Gangjun Liao
  • Patent number: 8309178
    Abstract: Provided are methods and initial structures for fabricating corrosion resistant steels that incorporate an aluminum rich corrosion resistant surface layer. The initial structures utilize layering and/or patterning for reducing the effective diffusion length Deff to a value well below the total thickness of the aluminum alloy protective layer X1 by providing vertical and/or lateral laminated structures that provide ready sources of Fe atoms during subsequent heat treatment processes.
    Type: Grant
    Filed: July 23, 2009
    Date of Patent: November 13, 2012
    Assignee: Honda Motor Co., Ltd.
    Inventors: Alan Seid, Masayuki Narita
  • Publication number: 20120160363
    Abstract: Provided are high manganese containing ferrous based components and their use in oil, gas and/or petrochemical applications. In one form, the components include 5 to 40 wt % manganese, 0.01 to 3.0 wt % carbon and the balance iron. The components may optionally include one or more alloying elements chosen from chromium, nickel, cobalt, molybdenum, niobium, copper, titanium, vanadium, nitrogen, boron and combinations thereof.
    Type: Application
    Filed: December 21, 2011
    Publication date: June 28, 2012
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Hyun Woo Jin, Raghavan Ayer, Douglas Paul Fairchild, Mario L. Macia
  • Publication number: 20100178193
    Abstract: A cast iron alloy for cast iron products characterized by a high oxidation stability at surface temperatures of 800° C. to 950° C., comprising the chemical components 2.8 to 3.6% C by weight; 2.0 to 3.0% Si by weight; 2.5 to 4.3% Al by weight; up to 1.0% Ni by weight; up to 0.8% Mo by weight; up to 0.3% Mn by weight; 0.002 to 0.1% Ce by weight; 0.023 to 0.06% Mg by weight; up to 0.01% S by weight, residual Fe, and the usual impurities.
    Type: Application
    Filed: May 10, 2007
    Publication date: July 15, 2010
    Applicant: GEORG FISCHER EISENGUSS GMBH
    Inventor: Leonhard Zeipper
  • Publication number: 20090297386
    Abstract: A highly stiff and highly damping cast iron containing C and Si in an amount of 3.30 to 3.95% in terms of carbon equivalent shown in the following equation (1), Mn: 0.25 to 1.0%, P: 0.04% or less, S: 0.03% or less, Al: 3 to 7%, and Sn: 0.03 to 0.
    Type: Application
    Filed: August 13, 2009
    Publication date: December 3, 2009
    Applicant: TOSHIBA KIKAI KABUSHIKI KAISHA
    Inventors: Sakae Takahashi, Naoki Sakamoto, Ryousuke Fujimoto, Ryousuke Ogawa, Yuji Nihei
  • Patent number: 6508981
    Abstract: A nodular or compacted graphite iron contains up to 6% aluminum, with high strength and good ductility over a wide temperature range, combined with excellent hot oxidation resistance and improved thermal fatigue resistance compared to ductile and SiMo ductile irons. The iron alloy of the invention contains, in addition to iron, from about 1 to about 6% aluminum, from about 2 to about 4.5% silicon, carbon in an amount where the weight percent carbon plus ⅓ the weight percent of silicon is up to about 5.2%, greater than or equal to about 0.02% cerium and up to about 1.5% molybdenum. All percentages are based on the total weight of the composition. The compositions may further contain up to about 7% nickel by weight.
    Type: Grant
    Filed: May 24, 2001
    Date of Patent: January 21, 2003
    Assignee: Wescast Industries, Inc.
    Inventors: A. Renaud Perrin, Gene B. Burger, Gangjun Liao
  • Publication number: 20030007882
    Abstract: A nodular or compacted graphite iron contains up to 6% aluminum, with high strength and good ductility over a wide temperature range, combined with excellent hot oxidation resistance and improved thermal fatigue resistance compared to ductile and SiMo ductile irons. The iron alloy of the invention contains, in addition to iron, from about 1 to about 6% aluminum, from about 2 to about 4.5% silicon, carbon in an amount where the weight percent carbon plus ⅓ the weight percent of silicon is up to about 5.2%, greater than or equal to about 0.02% cerium and up to about 1.5% molybdenum. All percentages are based on the total weight of the composition. The compositions may further contain up to about 7% nickel by weight.
    Type: Application
    Filed: May 24, 2001
    Publication date: January 9, 2003
    Inventors: A. Renaud Perrin, Gene B. Burger, Gangjun Liao
  • Patent number: 6444055
    Abstract: A metallic cast material for friction bodies in acceleration or deceleration devices, particularly in the brake or clutch systems of road or rail vehicles, is produced from the iron/aluminum/carbon tertiary group so that the material is largely in the intermetallic phase having an ordered crystal lattice structure, and free carbon in lamellar, sphoroidal or vermicular form is present therein. The proportion of aluminum in the alloy is between 20 and 28% by weight, preferably 24% by weight. The material may be melted and cast open to the air. Solid or internally ventilated brake discs are mentioned as appropriate friction bodies. The friction bodies are lighter, more resistant to corrosion and wear, have a higher alternate bending fatigue strength and are at least as easily workable as previously known friction bodies made from ferrous materials.
    Type: Grant
    Filed: August 9, 1999
    Date of Patent: September 3, 2002
    Assignee: Schwabische Huttenwerke GmbH
    Inventors: Rainhard Laag, Gunther Schwarz, Manfred Heinritz
  • Patent number: 6033792
    Abstract: A recording head for recording data onto a recording medium is provided with a thin film formed of the following compound Fe.sub.100-a-b-c X.sub.a Y.sub.b Z.sub.c, wherein X is at least one element selected from the group consisting of Nb, Ta, Hf and Zr, Y is one or two elements selected from the group consisting of Cr, Ru, Al, Si, Ti and Rh, and Z is at least one element selected from the group consisting of C and N, and wherein 5.ltoreq.a.ltoreq.20, 0.5.ltoreq.b.ltoreq.15, 1.ltoreq.c.ltoreq.20, and 0.5.ltoreq.a/c.ltoreq.0.7, the carbide or the nitride of the element X having an average grain size of not larger than 3 nm. This way, increased corrosion resistance is provided without substantially reducing magnetic characteristics such as saturation and coercive force. A recording apparatus, such as a VTR, including such a recording head is disclosed as well as a recording medium formed using this thin film.
    Type: Grant
    Filed: October 19, 1998
    Date of Patent: March 7, 2000
    Assignee: Hitachi, Ltd.
    Inventors: Fumiyoshi Kirino, Shigekazu Otomo, Nagatugu Koiso, Noriyuki Kumasaka, Takeshi Miura
  • Patent number: 5873955
    Abstract: A recording head for recording data onto a recording medium is provided with a thin film formed of the following compound Fe.sub.100-a-b-c X.sub.a Y.sub.b Z.sub.c, wherein X is at least one element selected from the group consisting of Nb, Ta, Hf and Zr, Y is one or two elements selected from the group consisting of Cr, Ru, Al, Si, Ti and Rh, and Z is at least one element selected from the group consisting of C and N, and wherein 5.ltoreq.a.ltoreq.20, 0.5.ltoreq.b.ltoreq.15, 1.ltoreq.c.ltoreq.20, and 0.5.ltoreq.a/c.ltoreq.0.7, the carbide or the nitride of the element X having an average grain size of not larger than 3 nm. This way, increased corrosion resistance is provided without substantially reducing magnetic characteristics such as saturation and coercive force. A recording apparatus, such as a VTR, including such a recording head is disclosed as well as a recording medium formed using this thin film.
    Type: Grant
    Filed: February 1, 1996
    Date of Patent: February 23, 1999
    Assignee: Hitachi, Ltd.
    Inventors: Fumiyoshi Kirino, Shigekazu Otomo, Nagatugu Koiso, Noriyuki Kumasaka, Takeshi Miura
  • Patent number: 5858548
    Abstract: Corrosion resistance of a magnetic film composed mainly of Fe is maintained while keeping its magnetic properties. A magnetic head having a magnetic core is formed in part of the magnetic thin film, which contains not only an alloy of Fe-metalloid series but also (Al, Ru) or (Al, Rh) and which is thermally treated at a constant temperature to develop the soft magnetic properties. The deterioration of the saturation magnetization and the soft magnetic properties is suppressed by adding (Al, Ru) or (Al, Rh) together. The magnetic film has a high saturation magnetization and excellent soft magnetic properties and is excellent in corrosion resistance and hardness.
    Type: Grant
    Filed: July 31, 1995
    Date of Patent: January 12, 1999
    Assignee: Hitachi, Ltd.
    Inventors: Fumiyoshi Kirino, Shigeharu Otomo, Nagatugu Koiso, Noriyuki Kumasaka, Takeshi Miura
  • Patent number: 5777828
    Abstract: A magnetically soft thin-film is prepared either to be of a composition wherein Fe is used as a principal component, and 0.5 to 20 atomic % of Al, 2 to 25 atomic % of at least one of Zr, Hf, Nb, Ta, Mo and W, 0.05 to 5 atomic % of at lease one of Ag and Cu, 0.5 to 25 atomic % of C and 0.2 to 8 atomic % of O are added as additional elements to the principal component, or to be of a composition wherein 0.1 to 5 atomic % of at least one of rare earth elements such as Ce, Sm and Dy is added further to the above-stated composition. These compositions enable the magnetically soft thin-film to have excellent properties as desired for a magnetic head.
    Type: Grant
    Filed: April 4, 1996
    Date of Patent: July 7, 1998
    Assignee: Canon Kabushiki Kaisha
    Inventors: Makoto Kameyama, Masaaki Matsushima, Michio Yanagi
  • Patent number: 5503475
    Abstract: In measuring a cooling curve by means of thermal analysis of cast iron, a compressed powder moulding or sintered moulding of tellurium, bismuth, boron, zinc and/or aluminum is fixed to the inner surface of a cooling curve measuring cup, and a melt is poured into said cup when primaly crystalized and eutectic temperatures based on the metastable solidification of iron, cementite and silicon cleary appear. This method allows the carbon equivalent, carbon content and silicon content of the cast iron to be determined and the physical and mechanical properties of the iron to be estimated. Additionally, said compressed metallic powder moulding or sintered moulding is arranged at and fixed to said cooling curve measuring cup used in the method, while enclosing a thermocouple.
    Type: Grant
    Filed: July 5, 1994
    Date of Patent: April 2, 1996
    Assignee: Metec Corporation
    Inventor: Takeshi Yamaguchi
  • Patent number: 5478416
    Abstract: A magnetic alloy which contains Fe; 1-15 at. %, at least one element selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Mo and W; 1-10 at. %, at least one element selected from among platinum group elements; 0.1-5 at. %, at least one element selected from the group consisting of Cu, Ag, Au and Cd; 1-20 at. %, at least two elements selected from the group consisting of C, O, B and N; and 3-10 at. %, Al.
    Type: Grant
    Filed: January 21, 1994
    Date of Patent: December 26, 1995
    Assignee: Canon Kabushiki Kaisha
    Inventors: Satoshi Takaoka, Masaaki Matsushima, Makoto Kameyama, Yoshio Kawakami, Michio Yanagi
  • Patent number: 5236660
    Abstract: The invention relates to heat resistant vermicular or spheroidal graphite cast iron. To make cast iron resistant to temperatures of 900.degree. C. to more than 1000.degree. C. while reducing manufacturing costs, the cast iron includes 4.7% to 7.1% by weight of Si equivalent, where Si.sub.eq is defined as Si+0.8Al, and in which the concentration by weight of Si lies in the range 3.9% to 5.3% and the concentration of Al lies in the range 0.5% to 2.5%.
    Type: Grant
    Filed: September 23, 1992
    Date of Patent: August 17, 1993
    Assignee: Centre Technique des Industries de la Fonderie
    Inventors: Alain Reynaud, Jean-Luc Roberge
  • Patent number: 5209796
    Abstract: A method of producing a burned pattern by bonding a burning pattern to a substrate through an inorganic powder sheet obtained by shaping an inorganic powder such as glass and a ceramic material into a sheet with a resin binder and burning the bonded body, characterized in that the inorganic powder sheet is bonded to the substrate by heating and/or pressurizing or an adhesive force.
    Type: Grant
    Filed: July 29, 1992
    Date of Patent: May 11, 1993
    Assignee: Nitto Denko Corporation
    Inventors: Takafumi Sakuramoto, Takashi Tominaga, Megumi Ashida