Manganese Containing Patents (Class 420/409)
  • Patent number: 7041179
    Abstract: A magnesium based alloy containing at least 85.4 wt % Mg, 4.7 to 7.3 wt % aluminum, 0.17 to 0.60 wt % manganese, 0.0 to 0.8 wt % zinc, 1.8 to 3.2 wt % calcium, 0.3 to 2.2 wt % tin, and 0.0 to 0.5 wt % strontium. The alloy may comprising up to 0.004 wt % iron, up to 0.001 wt % nickel, up to 0.003 wt % copper, or up to 0.03 wt % silicon. In addition, the alloy may comprise up to 0.001 wt % beryllium.
    Type: Grant
    Filed: January 3, 2002
    Date of Patent: May 9, 2006
    Assignees: Dead Sea Magnesium Ltd., Volkswagen AG
    Inventors: Boris Bronfin, Eliyahu Aghion, Frank Von Buch, Soenke Schumann, Mark Katzir
  • Patent number: 7029626
    Abstract: A die castable magnesium based alloy comprising, by weight, between about 3 and 10% aluminum, between about 0.5 and 2.5% calcium, up to about 1.5% silicon, up to about 0.7% zinc, and the remainder being magnesium. The alloy has been found to exhibit more favorable castability and creep resistance than comparative magnesium based alloys.
    Type: Grant
    Filed: January 26, 2004
    Date of Patent: April 18, 2006
    Assignee: DaimlerChrysler Corporation
    Inventor: Randy S. Beals
  • Patent number: 6846451
    Abstract: There is provided a magnesium alloy containing mass percent Al: 5% to 7%, Ca: 2% to 4%, Mn: 0.1% to 0.8%, Sr: 0.001% to 0.05% and rare earth elements: 0.1% to 0.6%. If necessary, an allowable content is set in each of Si, Zn, Cu, Ni, Fe and Cl of the unavoidable impurities, with Si not higher than mass percent 0.01%, Zn not higher than mass percent 0.01%, Cu not higher than mass percent 0.008%, Ni not higher than mass percent 0.001%, Fe not higher than mass percent 0.004%, and Cl not higher than mass percent 0.003%. There is also provided a magnesium alloy member injected in the die by using such an alloy.
    Type: Grant
    Filed: April 16, 2002
    Date of Patent: January 25, 2005
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Ryouhei Uchida, Kenzi Yamada, Makoto Matsuyama, Tadayoshi Tsukeda
  • Patent number: 6793877
    Abstract: Magnesium alloy with improved corrosion resistance comprising magnesium, 1.5-5 weight % Al, 0.6-1.4 weight % Si, 0.01-0.6 weight % Mn and 0.01-0.4 weight % RE. Method of improving the corrosion resistance of magnesium, aluminium, silicon alloys where Mn is added in order to reduce FE impurities, by keeping both Mn and Fe at a low level by adding small amounts of RE.
    Type: Grant
    Filed: May 20, 2002
    Date of Patent: September 21, 2004
    Assignee: Norsk Hydro ASA
    Inventors: Ketil Pettersen, Marianne Videm, Jan Ivar Skar
  • Publication number: 20040163744
    Abstract: Magnesium-based alloy wire excelling in strength and toughness, its method of manufacture, and springs in which the magnesium-based alloy wire is utilized are made available. The magnesium-based alloy wire contains, in mass %, 0.1 to 12.0% Al, and 0.1 to 1.0% Mn, and is provided with the following constitution. Diameter d that is 0.1 mm or more and 10.0 mm or less; length L that is 1000 d or more; tensile strength that is 250 MPa or more; necking-down rate that is 15% or more; and elongation that is 6% or more. Such wire is produced by draw-forming it at a working temperature of 50° C. or more, and by heating it to a temperature of 100° C. or more and 300° C. or less after the drawing process has been performed.
    Type: Application
    Filed: November 29, 2003
    Publication date: August 26, 2004
    Inventors: Yukihiro Oishi, Nozomu Kawabe
  • Patent number: 6755922
    Abstract: An object of the present invention is to provide a high strength Mg based alloy and a Mg based casting alloy having a good fluidity and a good mechanical property, and a molded article using the alloy. A high strength Mg based alloy, which contains, by weight, 12 to 20% of Al, 0.1 to 10% of Zn; 0.1 to 15% of Sn; and 0.05 to 1.5% of Mn.
    Type: Grant
    Filed: December 4, 2000
    Date of Patent: June 29, 2004
    Assignee: Hitachi, Ltd.
    Inventors: Kiyomi Nakamura, Teruo Hirane, Toshio Uchida, Teruyoshi Abe
  • Patent number: 6719857
    Abstract: The present invention provides a die casting magnesium alloy having excellent heat resistance and castability, and the alloy of the present invention is a die casting magnesium alloy having excellent heat resistance and castability, comprising 2 to 6% by weight of Al, 0.3 to 2% by weight of Ca, 0.01 to 1% by weight of Sr, 0.1 to 1% by weight of Mn, the balance magnesium and unavoidable impurities. According to the present invention, more excellent effects can be obtained in the composition wherein rare earth elements are added to the composition described above.
    Type: Grant
    Filed: February 23, 2001
    Date of Patent: April 13, 2004
    Assignee: Mitsubishi Aluminum Co., Ltd.
    Inventors: Koichi Ohori, Yusuke Nakaura, Takeshi Sakagami
  • Patent number: 6616729
    Abstract: A method of grain refining cast magnesium alloy includes adding to a magnesium alloy melt containing aluminum and manganese, pure carbon powder, or a carbon source in combination with niobium pentoxide or vanadium pentoxide.
    Type: Grant
    Filed: July 30, 2002
    Date of Patent: September 9, 2003
    Assignees: Seiko Idea Center Co., Ltd.
    Inventors: Tetsuichi Motegi, Kiichi Miyazaki, Yoshitomo Tezuka, Kiyotaka Yoshihara, Eiji Yano
  • Patent number: 6582533
    Abstract: Magnesium alloys containing, by mass percent, Al: 10.0 to 13.0%, Si: 0.3 to 1.5%, Mn: 0.1 to 1.0%, and, if desired, Zn: less than 0.8%, the rest being Mg and unavoidable impurities. Neither cracking by the casting is invited nor the mechanical property is spoiled, and the fluidity can be notably improved, and it is possible to make products small in thickness and light in weight.
    Type: Grant
    Filed: February 7, 2001
    Date of Patent: June 24, 2003
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Tadayoshi Tukeda, Akihiro Maehara, Katsuhiko Nuibe, Ryouhei Uchida
  • Publication number: 20030086811
    Abstract: A magnesium based alloy containing at least 86 wt % Mg; 4.8 to 9.2 wt % aluminum, 0.08 to 0.38 wt % manganese, 0.00 to 0.9 wt % zinc, 0.2 to 1.2 wt % calcium, 0.05 to 1.4 wt % strontium, and 0.00 to 0.8 wt % rare earth elements. The alloy may also comprise up to 0.02 wt % zirconium and up to 0.001 wt % beryllium.
    Type: Application
    Filed: January 3, 2002
    Publication date: May 8, 2003
    Inventors: Boris Bronfin, Eliyahu Aghion, Frank Von Buch, Soenke Schumann
  • Publication number: 20030084968
    Abstract: A magnesium based alloy containing at least 85.4 wt % Mg, 4.7 to 7.3 wt % aluminum, 0.17 to 0.60 wt % manganese, 0.0 to 0.8 wt % zinc, 1.8 to 3.2 wt % calcium, 0.3 to 2.2 wt % tin, and 0.0 to 0.5 wt % strontium. The alloy may comprising up to 0.004 wt % iron, up to 0.001 wt % nickel, up to 0.003 wt % copper, or up to 0.03 wt % silicon. In addition, the alloy may comprise up to 0.001 wt % beryllium.
    Type: Application
    Filed: January 3, 2002
    Publication date: May 8, 2003
    Inventors: Boris Bronfin, Eliyahu Aghion, Frank Von Buch, Soenke Schumann, Mark Katzir
  • Publication number: 20020102179
    Abstract: A building structural material produced by A magnesium alloy contains aluminum in a range of 0.1 wt % to 1.0 wt %, zinc in a range of 0.1 wt % to 2.0 wt %, manganese in a range of 0.1 wt % to 1.0 wt %, 0.04 wt % or less copper, 0.05 wt % or less silicon, 0.005 wt % or less iron, and 0.005 wt % or less nickel. This building structural material had no cracks even when it was extruded at an extrusion speed about ten times as high as the conventional speed and also no ignition attributable to surface oxidation occurred.
    Type: Application
    Filed: September 28, 2001
    Publication date: August 1, 2002
    Inventors: Tsutomu Murai, Susumu Miyamoto, Yanao Aso, Yoshinari Oki, Hideo Sano, Seiichi Nagao, Shinichi Matsuoka
  • Patent number: 6395224
    Abstract: A magnesium alloy of the present invention includes magnesium as a main component, boron of 0.0005 weight % or more, manganese of 0.03 to 1 weight %, and substantially no zirconium or titanium. This magnesium alloy may further include aluminum of 1 to 30 weight % and/or zinc of 0.1 to 20 weight %. Because of appropriate amounts of boron and manganese contained in the magnesium alloy, the grain of the mangnesium alloy is refined.
    Type: Grant
    Filed: July 30, 1999
    Date of Patent: May 28, 2002
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Naohisa Nishino, Hiroshi Kawahara, Yoshihiro Shimizu
  • Patent number: 6342180
    Abstract: A magnesium-based casting alloy having improved elevated temperature properties and good salt-spray corrosion resistance. The inventive alloy comprises: 1 to 12% by wt. aluminum; 0.1 to 0.6% by wt. strontium; and 0.1 to 0.5% by wt. calcium, with the balance being magnesium except for impurities commonly found in magnesium alloys.
    Type: Grant
    Filed: June 5, 2000
    Date of Patent: January 29, 2002
    Assignee: Noranda, Inc.
    Inventors: Michel Lefebvre, Mihriban Ozden Pekguleryuz, Pierre Labelle
  • Publication number: 20010055539
    Abstract: An object of the present invention is to provide a high strength Mg based alloy and a Mg based casting alloy having a good fluidity and a good mechanical property, and a molded article using the alloy.
    Type: Application
    Filed: December 4, 2000
    Publication date: December 27, 2001
    Inventors: Kiyomi Nakamura, Teruo Hirane, Toshio Uchida, Teruyoshi Abe
  • Patent number: 6322644
    Abstract: A magnesium-based casting alloy having good salt-spray corrosion resistance and improved creep resistance, tensile yield strength and bolt-load retention, particularly at elevated temperatures of at least 150° C., is provided. The inventive alloy comprises, in weight percent, 2 to 9% aluminum and 0.5 to 7% strontium, with the balance being magnesium except for impurities commonly found in magnesium alloys.
    Type: Grant
    Filed: December 15, 1999
    Date of Patent: November 27, 2001
    Assignee: Norands, Inc.
    Inventors: Mihriban Ozden Pekguleryuz, Pierre Labelle
  • Patent number: 6143097
    Abstract: This invention is to provide a magnesium alloy cast material capable of manufacturing a wheel, a large-sized forged piece such as wheel having properties equivalent to those of aluminum molten forged member, directly from the state of continuous cast material. The magnesium alloy cast material is a nearly intermediate alloy composition between conventional AZ61 alloy and AZ80 alloy, comprising Al: 6.2 to 7.6 wt. %, Mn: 0.15 to 0.4 wt. %, Zn: 0.4 to 0.8 wt. % and Mg: balance, and casting by defining the mean crystal grain size under 200 .mu.m. The forgeability is excellent, and when forged, a forged piece superior in mechanical properties and corrosion resistance to the aluminum molten forged member can be manufactured.
    Type: Grant
    Filed: October 8, 1997
    Date of Patent: November 7, 2000
    Assignee: Mazda Motor Corporation
    Inventors: Makoto Fujita, Nobuo Sakate, Shoji Hirabara, Yukio Yamamoto
  • Patent number: 6139651
    Abstract: A magnesium based alloy for high pressure die casting, comprising at least 83 wt % magnesium; 4.5 to 10 wt % Al; wt % Zn that is comprised in one of the two ranges 0.01 to 1 and 5 to 10; 0.15 to 1.0 wt % Mn; 0.05 to 1 wt % of rare earth elements; 0.01 to 0.2 wt % Sr; 0.0005 to 0.0015 wt % Be; and calcium in an amount higher than 0.3 (wt % Al -4.0).sup.0.5 wt % and lower than 1.2 wt %. The alloy may further comprise incidental impurities. The alloy may comprise at least 88 wt % magnesium, 4.5 to 10 wt % Al, 0.1 to 1 wt % of rare earth elements. The alloy may contain 5 to 10 wt % Zn and 0.1 to 1 wt % of rare earth elements, and wherein the zinc content is related to the aluminum content by the formula: wt % Zn=8.2-2.2 in (wt % Al -3.5).
    Type: Grant
    Filed: August 4, 1999
    Date of Patent: October 31, 2000
    Assignees: Dead Sea Magnesium Ltd, Volkswagen AG
    Inventors: Boris Bronfin, Eliyahu Aghion, Soenke Schumann, Peter Bohling, Karl Ulrich Kainer
  • Patent number: 5855697
    Abstract: A magnesium based alloy exhibiting superior elevated-temperature properties such as creep resistance and tensile strength and die castability such as reduced hot-cracking and die-sticking, contains about 2 to 9 wt. % aluminum, 6 to 12 wt. % zinc, 0.1 to 2.0 wt. % calcium, optionally 0.2 to 0.5 wt. % manganese, and the balance comprising magnesium. The alloy includes the intermetallic compound Mg--Al--Zn--Ca at the grain boundaries of the magnesium crystals. The alloy according to this invention may have a creep extension of less than about 0.6% at the tensile stress of about 35 MPa and the temperature of about 150.degree. C., and a tensile yield strength of at least 110 MPa at the temperature of about 150.degree. C. The alloy is particularly useful in die casting applications.
    Type: Grant
    Filed: May 21, 1997
    Date of Patent: January 5, 1999
    Assignee: Imra America, Inc.
    Inventors: Aihua A. Luo, Toru Shinoda
  • Patent number: 5669990
    Abstract: A--Si containing magnesium alloy for casting with a melt thereof with a cast structure having eutectic compounds of Mg.sub.2 Si produced to improve creep strength of a cast product, preferably a Si-containing magnesium alloy of a Mg--Al--Zn system having either 0.01% to 2.0% or 6 to 12% of Zn and 6 to 12% of Al, is disclosed with the improvement in that the alloy contains 0.3 to 1.5% by weight of Si in combination with 0.005 to 0.2% of Sr added to effect refinement of the eutectic compounds to thereby reduce hot cracking and improve mechanical properties of the cast product, while the improved creep strength is preserved.
    Type: Grant
    Filed: May 21, 1996
    Date of Patent: September 23, 1997
    Assignee: Ube Industries, Ltd.
    Inventors: Mitsuru Adachi, Satoru Sato, Hiroto Sasaki
  • Patent number: 5551996
    Abstract: A--Si containing magnesium alloy for casting with a melt thereof with a cast structure having eutectic compounds of Mg.sub.2 Si produced to improve creep strength of a cast product, preferably a Si-containing magnesium alloy of a Mg--Al--Zn system having either 0.01% to 2.0% or 6 to 12% of Zn and 6 to 12% of Al, is disclosed with the improvement in that the alloy contains 0.3 to 1.5% by weight of Si in combination with 0.005 to 0.2% of Sr added to effect refinement of the eutectic compounds to thereby reduce hot cracking and improve mechanical properties of the cast product, while the improved creep strength is preserved.
    Type: Grant
    Filed: March 29, 1994
    Date of Patent: September 3, 1996
    Assignee: Ube Industries, Ltd.
    Inventors: Mitsuru Adachi, Satoru Sato, Hiroto Sasaki
  • Patent number: 5501748
    Abstract: Procedure for the production of a thixotropic magnesium alloy by adding a grain refiner combined with controlled, rapid solidification with subsequent heating to the two-phase area. It is preferable to use a solidification rate of >1.degree. C./s, more preferably >10.degree. C./s. It is essential that the solidification takes place at such a speed that growth of dendrites is avoided. Heating to the two-phase area is carried out rapidly in 1-30 minutes, preferably 2-5 minutes. By heating an alloy comprising 2-8 weight % Zn, 1.5-5 weight % RE, 0.2-0.8 weight Zr balanced with magnesium to a temperature in the two-phase area after casting, the structure will assume a form in which the .alpha.-phase is globular (RE=rare earth metal). The size of the spheres will be dependent on the temperature and the holding time at that temperature and they will be surrounded by a low-smelting matrix. It is preferable that the alloy has a grain size of not greater than <100 .mu.m, more preferably 50-100 .mu.m.
    Type: Grant
    Filed: June 10, 1993
    Date of Patent: March 26, 1996
    Assignee: Norsk Hydro A.S.
    Inventors: Haavard Gjestland, HAkon Westengen
  • Patent number: 5342576
    Abstract: The invention provides a magnesium manganese alloy suitable for use in the production of a pellet 10 for administration to a ruminant by dposition in its rumenoreticular sac. A typical pellet 10 comprises a magnesium alloy tube 12 enclosing a degradable core formed of plurality of tablets 14, 16. The magnesium alloy used in the construction comprises at least 90% by weight of magnesium, uyp to 1% zinc and up to 2% of manganese. Preferably the alloy may further include aluminium, silicon or zirconium along with iron and beryllium. When deposited in an animal's rumen the alloy reacts with the rumen juices to form an anodic film over the exposed surface of the tube 12. This prevents corrosion or dissolution of the tube 12 except at its exposed ends where galvanic corrosion by coupling with the electrically conductive core 14, 16 is provided. The normal requirement of a non-degradable exterior coating e.g. resin for the tube exterior is obviated.
    Type: Grant
    Filed: October 25, 1991
    Date of Patent: August 30, 1994
    Assignee: Castex Products Limited
    Inventor: Derek J. Whitehead
  • Patent number: 5316598
    Abstract: Magnesium base metal alloy sheet is produced by rolling the rolling stock extruded or forged from a billet at a temperature ranging from 200.degree. C. to 300.degree. C. The billet is consolidated from rapidly solidified magnesium based alloy powder that consists essentially of the formula Mg.sub.bal Al.sub.a Zn.sub.b X.sub.c, wherein X is at least one element selected from the group consisting of manganese, cerium, neodymium, praseodymium, and yttrium, "a" ranges from about 0 to 15 atom percent, "b" ranges from about 0 to 4 atom percent, "c" ranges from about 0.2 to 3 atom percent, the balance being magnesium and incidental impurities, with the proviso that the sum of aluminum and zinc present ranges from about 2 to 15 atom percent. The alloy has a uniform microstructure comprised of fine grain size ranging from 0.2-1.0 .mu.m together with precipitates of magnesium and aluminum containing intermetallic phases of a size less than 0.1 .mu.m.
    Type: Grant
    Filed: May 29, 1992
    Date of Patent: May 31, 1994
    Assignee: Allied-Signal Inc.
    Inventors: Chin-Fong Chang, Santosh K. Das
  • Patent number: 5147603
    Abstract: An alloy based on magnesium with a load at rupture of at least 290 MPa and an elongation at rupture of at least 5%, the alloy comprising by weight, 2 to 11% aluminum, 0 to 1% manganese, 0.1 to 6% strontium, various possible impurities, and the remainder magnesium. The alloy has a structure including a matrix of fine grains of magnesium of a mean size below 3 .mu.m reinforced by intermetallic compounds dispersed homogeneously at the grain boundairies and having a mean size less than 1 .mu.m, the structure remaining unchanged if kept for more than 24 hours at a temperature up to 300.degree. C.
    Type: Grant
    Filed: May 23, 1991
    Date of Patent: September 15, 1992
    Assignees: Pechiney Electrometallurgie, Norsk Hydro A.S.
    Inventors: Gilles Nussbaum, Damien Deweirder, Haavard T. Gjestland
  • Patent number: 5143564
    Abstract: Cast magnesium alloy parts being substantially free of microporosity and having a fine grain size are produced by addition of strontium in an amount of 0.001 to 0.1%, by weight, to the melt of the magnesium alloy, prior to casting; the addition of strontium effects a reduction in the grain size and concentrates the shrinkage microporosity, whereby the microporosity can be shifted by conventional techniques to an appendix of the casting which is subsequently removed.
    Type: Grant
    Filed: March 28, 1991
    Date of Patent: September 1, 1992
    Assignee: McGill University
    Inventors: John E. Gruzleski, Abdulcelil Aliravci
  • Patent number: 5129960
    Abstract: Magnesium base metal alloy sheet is produced by rolling the rolling stock extruded or forged from a billet at a temperature ranging from 200.degree. C. to 300.degree. C. The billet is consolidated from rapidly solidified magnesium based alloy powder that consists essentially of the formula Mg.sub.bal Al.sub.a Zn.sub.b X.sub.c, wherein X is at least one element selected from the group consisting of manganese, cerium, neodymium, praseodymium, and yttrium, "a" ranges from about 0 to 15 atom percent, "b" ranges from about 0 to 4 atom percent, "c" ranges from about 0.2 to 3 atom percent, the balance being magnesium and incidental impurities, with the proviso that the sum of aluminum and zinc present ranges from about 2 to 15 atom percent. The alloy has a uniform microstructure comprised of fine grain size ranging from 0.2-1.0 .mu.m together with precipitates of magnesium and aluminum containing intermetallic phases of a size less than 0.1 .mu.m.
    Type: Grant
    Filed: July 18, 1991
    Date of Patent: July 14, 1992
    Assignee: Allied-Signal Inc.
    Inventors: Chin-Fong Chang, Santosh K. Das
  • Patent number: 5087304
    Abstract: Magnesium base metal alloy sheet is produced by rolling the rolling stock extruded or forged from a billet at a temperature ranging from 200.degree. C. to 300.degree. C. The billet is consolidated from rapidly solidified magnesium based alloy powder that consists of the formula Mg.sub.bal Al.sub.a Zn.sub.b X.sub.c, wherein X is at least one element selected from the group consisting of manganese, cerium, neodymium, praseodymium, and yttrium, "a" ranges from about 0 to 15 atom percent, "b" ranges from about 0 to 4 atom percent, "c" ranges from about 0.2 to 3 atom percent, the balance being magnesium and incidental impurities, with the proviso that the sum of aluminum and zinc present ranges from about 2 to 15 atom percent. The alloy has a uniform microstructure comprised of fine grain size ranging from 0.2-1.0 .mu.m together with precipitates of magnesium and aluminum containing intermetallic phases of a size less than 0.1 .mu.m.
    Type: Grant
    Filed: May 6, 1991
    Date of Patent: February 11, 1992
    Assignee: Allied-Signal Inc.
    Inventors: Chin-Fong Chang, Santosh K. Das
  • Patent number: 5078807
    Abstract: Magnesium base metal alloy sheet is produced by rolling the rolling stock extruded or forged from a billet at a temperature ranging from 200.degree. C. to 300.degree. C. The billet is consolidated from rapidly solidified magnesium based alloy powder that consists of the formula Mg.sub.bal Al.sub.a Zn.sub.b X.sub.c, wherein X is at least one element selected from the group consisting of manganese, cerium, neodymium, praseodymium, and yttrium, "a" ranges from about 0 to 15 atom percent, "b" ranges from about 0 to 4 atom percent, "c" ranges from about 0.2 to 3 atom percent, the balance being magnesium and incidental impurities, with the proviso that the sum of aluminum and zinc present ranges from about 2 to 15 atom percent. The alloy has a uniform microstructure comprised of fine grain size ranging from 0.2-1.0 .mu.m together with precipitates of magnesium and aluminum containing intermetallic phases of a size less than 0.1 .mu.m.
    Type: Grant
    Filed: September 21, 1990
    Date of Patent: January 7, 1992
    Assignee: Allied-Signal, Inc.
    Inventors: Chin-Fong Chang, Santosh K. Das
  • Patent number: 5059390
    Abstract: A dual-phase magnesium-based alloy consisting essentially of about 7-12% lithium, about 2-6% aluminum, about 0.1-2% rare earth metal, preferably scandium, up to about 2% zinc and up to about 1% manganese. The alloy exhibits improved combinations of strength, formability and/or corrosion resistance. There is also disclosed a composite matrix whose metal phase consists essentially of the aforementioned composition.
    Type: Grant
    Filed: June 14, 1989
    Date of Patent: October 22, 1991
    Assignee: Aluminum Company of America
    Inventors: T. David Burleigh, Rebecca K. Wyss
  • Patent number: 5055254
    Abstract: Magnesium alloys having improved corrosion resistance, one alloy containing not more than 0.0024% iron, 0.010% nickel and 0.0024% copper and not less than 0.15% manganese and the other containing not more than 0.0015% iron, 0.0010% nickel and 0.0010% copper and not less than 0.15% manganese.
    Type: Grant
    Filed: October 5, 1989
    Date of Patent: October 8, 1991
    Assignee: Timminco Limited
    Inventor: Douglas J. Zuliani
  • Patent number: 4938809
    Abstract: A complex part composed of rapidly solidified magnesium base metal alloy is produced by superplastic forming at a temperature ranging from 160.degree. C. to 275.degree. C. and at a rate ranging from 0.00021 m/sec. to 0.00001 m/sec., to improve the formability thereof and allow forming to be conducted at lower temperatures. The rapidly solidified magnesium based alloy has a composition consisting essentially of the formula Mg.sub.bal Al.sub.a Zn.sub.b X.sub.c, wherein X is at least one element selected from the group consisting of manganese, cerium, neodymium, praseodymium and yttrium, "a" range from 0 to about 15 atom percent, "b" ranges from 0 to about 4 atom percent and "c" ranges from about 0.2 to 3 atom percent, the balance being magnesium and incidental impurities, with the proviso that the sum of aluminum and zinc present ranges from about 2 to 15 atom percent. Such an alloy contains fine grain size and finely dispersed magnesium-, aluminum- rare earth intermetallic phases.
    Type: Grant
    Filed: May 23, 1988
    Date of Patent: July 3, 1990
    Assignee: Allied-Signal Inc.
    Inventors: Santosh K. Das, Chin-Fong Chang, Derek Raybould
  • Patent number: 4908181
    Abstract: A magnesium alloy consists essentially of the formula Mg.sub.bal Al.sub.a Zn.sub.b X.sub.c, wherein X is at least one element selected from the group consisting of manganese, cerium, neodymium, praseodymium, and yttrium, "a" ranges from about 0 to 15 atom percent, "b" ranges from about 0 to 4 atom percent, and "c" ranges from about 0.2 to 3 atom percent, the balance being magnesium and incidental impurities, with the proviso that the sum of aluminum and zinc present ranges from about 2 to 15 atom percent. Second phase particles contained by the alloy are less susceptible to corrosion attack. Articles produced from the alloy have superior corrosion resistance and mechanical properties comparable to those made from commercial magnesium alloys. Such articles are suitable for application as structural members in helicopters, air frames, such as gear box housings, where good corrosion resistance in combination with low density and good strength are required.
    Type: Grant
    Filed: March 7, 1988
    Date of Patent: March 13, 1990
    Assignee: Allied-Signal Inc.
    Inventors: Santosh K. Das, Chin-Fong Chang
  • Patent number: 4765954
    Abstract: A rapidly solidified magnesium based alloy contains finely dispersed magnesium intermetallic phases. The alloy has the form of a filament or a powder and is especially suited for consolidation into bulk shapes having superior combination of strength, ductility and corrosion resistance.
    Type: Grant
    Filed: September 30, 1985
    Date of Patent: August 23, 1988
    Assignee: Allied Corporation
    Inventors: Santosh K. Das, Chin-Fong Chang
  • Patent number: 4675157
    Abstract: A rapidly solidified magnesium based alloy contains finely dispersed magnesium intermetallic phases. The alloy has the form of a filament or a powder and is especially suited for consolidation into bulk shapes having superior mechanical properties and corrosion resistance.
    Type: Grant
    Filed: June 7, 1984
    Date of Patent: June 23, 1987
    Assignee: Allied Corporation
    Inventors: Santosh K. Das, Derek Raybould, Richard L. Bye, Jr., Chin-Fong Chang
  • Patent number: 4659377
    Abstract: A method for producing a magnesium alloy melt is disclosed. The method comprises the steps of (a) melting a magnesium alloy consisting essentially of up to 12 percent of aluminum, up to 30 percent of zinc, up to 1.5 percent of silicon, from 0.04 percent to 0.15 percent of manganese, and a given amount of dissolved beryllium, the given amount constituting from 0.0025 percent to 0.0125 percent of the alloy, balance essentially magnesium, and (b) protecting the magnesium alloy melt against oxidation by blanketing it with an atmosphere containing at least 80 percent by volume of nitrogen. A magnesium alloy melt produced in accordance with the method of the instant invention will undergo reduced oxidation by comparison with magnesium alloy melts produced in accordance with prior art methods. A method for producing a die-casting from a magnesium alloy melt produced according to the method of the instant invention is also disclosed.
    Type: Grant
    Filed: September 23, 1985
    Date of Patent: April 21, 1987
    Assignee: NL Industries, Inc.
    Inventor: George Foerster
  • Patent number: 4543234
    Abstract: Magnesium alloys containing up to 12 percent of aluminum, up to 30 percent of zinc, up to 1.5 percent of silicon, not more than 0.15 percent of manganese, and from 0.0025 percent to 0.0125 percent of dissolved beryllium are disclosed. The alloys are resistant to oxidation when they are in a molten state. A method for die casting such alloys is also disclosed.
    Type: Grant
    Filed: September 29, 1982
    Date of Patent: September 24, 1985
    Assignee: N L Industries, Inc.
    Inventor: George S. Foerster