Over 0.05 Percent Sulfur, Over 0.04 Percent Phosphorus Or Sulfur Or Phosphorus Added In Any Amount To Promote Machinability Patents (Class 420/87)
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Publication number: 20100108199Abstract: A ferrous abrasion resistant sliding material capable of improving seizing resistance, abrasion resistance and heat crack resistance is provided. The ferrous abrasion resistant sliding material has a martensite parent phase which forms a solid solution with carbon of 0.15 to 0.5 wt %, and the martensite parent phase contains one or more types of each special carbide of Cr, Mo, W and V dispersed therein in a total content of 10 to 50% by volume.Type: ApplicationFiled: December 30, 2009Publication date: May 6, 2010Inventor: Takemori Takayama
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Publication number: 20100111749Abstract: High-strength steel sheet excellent in hole-expandability and ductility, characterized by; comprising, in mass %, C: not less than 0.01% and not more than 0.20%, Si: not more than 1.5%, Al: not more than 1.5%, Mn: not less than 0.5% and not more than 3.5%, P: not more than 0.2%, S: not less than 0.0005% and not more than 0.009%, N: not more than 0.009%, Mg: not less than 0.0006% and not more than 0.01%, O: not more than 0.005% and Ti: not less than 0.01% and not more than 0.20% and/or Nb: not less than 0.01% and not more than 0.10%, with the balance consisting iron and unavoidable impurities, having Mn %, Mg %, S % and O % satisfying equations (1) to (3), and having the structure primarily comprising one or more of ferrite, bainite and martensite. [Mg %]?([O %]/16×0.8)×24??(1) [S %]?([Mg %]/24?[O %]/16×0.8+0.00012)×32??(2) [S %]?0.Type: ApplicationFiled: September 14, 2009Publication date: May 6, 2010Applicant: Nippon Steel CorporationInventors: Riki Okamoto, Hirokazu Taniguchi, Masashi Fukuda
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Publication number: 20100104468Abstract: A low-carbon sulfur-containing free-cutting steel having excellent cuttability which contains 0.02-0.15 mass % C, NT up to 0.004 mass % Si (excluding 0 mass %), 0.6-3 mass % Mn, 0.02-0.2 mass % P, 0.2-1 mass % S, up to 0.005 mass % Al (excluding 0 mass %), 0.008-0.04 mass % 0, and 0.002-0.03 mass % N and in which the average oxygen concentration in the MnS is 0.4 mass % or higher.Type: ApplicationFiled: September 7, 2006Publication date: April 29, 2010Applicant: KAB KAISHA KOBE SEIKO SHO(Kobe Steel, Ltd.)Inventors: Koichi Sakamoto, Hiroshi Yaguchi, Atsuhiko Yoshida, Goro Anan, Yoshiteru Fukuoka
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Publication number: 20100097171Abstract: A soft magnetic alloy contains P, B, and Cu as essential components. As a preferred example, an Fe-based alloy contains Fe of 70 atomic % or more, B of 5 atomic % to 25 atomic %, Cu of 1.5 atomic % or less (excluding zero), and P of 10 atomic or less (excluding zero).Type: ApplicationFiled: March 19, 2008Publication date: April 22, 2010Inventors: Akiri Urata, Hiroyuki Matsumoto, Akihiro Makino
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Publication number: 20100098576Abstract: An iron-based soft magnetic alloy which is for use in various transformers, various choke coils, noise suppression measures, power supply parts, laser power supplies, pulsed-power magnetic parts for accelerators, various motors, various generators, magnetic shields, antennas, sensors, etc.; a thin ribbon of an amorphous alloy for producing the magnetic alloy; and a magnetic part comprising the magnetic alloy. The magnetic alloy comprises, in terms of at. %, copper in an amount (x) satisfying 0.1?x?3, boron in an amount (y) satisfying 10?y?20, and iron and impurities as the remainder. It contains, in terms of mass %, the following impurities: up to 0.01% aluminum, 0.001-0.05% sulfur, 0.01-0.5% manganese, 0.001-0.1% nitrogen, and up to 0.1% oxygen. The magnetic alloy has a structure at least part of which comprises a crystal phase having a crystal grain diameter of 60 nm or smaller (excluding 0).Type: ApplicationFiled: March 12, 2008Publication date: April 22, 2010Applicant: Hitachi Metals, Ltd.Inventors: Yoshihito Yoshizawa, Motoki Ohta
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Publication number: 20100092330Abstract: There is provided a Pb-free free cutting steel is formed of 0.03 to 0.30 wt % of carbon (C), 0.01 to 0.30 wt % of silicon (Si), 0.2 to 2.0 wt % of manganese (Mn), 0.02 to 0.10 wt % of phosphorus, 0.06 to 0.45 wt % of sulfur (S), 0.04 to 0.20 wt % of bismuth (Bi), 0.04 to 0.20 wt % of tin (Sn), 0.001 to 0.015 wt % of boron (B), 0.001 to 0.010 wt % of nitrogen (N), 0.002 to 0.025 wt % of total oxygen (T[O]), and residual Fe, and unavoidable impurities, wherein S, Bi, S, B, and N satisfy a certain relationship. The steel has excellent machinability no less than conventional free cutting steel including Pb, while being eco-friendly. Also, the steel has excellent hot ductility capable of reducing occurrence of defects on a surface, thereby improving hot rolling workability.Type: ApplicationFiled: December 27, 2007Publication date: April 15, 2010Applicant: POSCOInventors: Hyong Jik Lee, Sang Chul Shim
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Publication number: 20100086431Abstract: The present invention provides a non-aging enameling steel sheet having excellent fishscale resistance characteristics that is suitable for one-coat enameling and a method of producing the same. The enameling steel sheet comprises, in mass %, C: 0.010% or less, Mn: 0.03% to 1.30%, Si: 0.100% or less, Al: 0.010% or less, N: 0.0055% or less, P: 0.035% or less, S: 0.08% or less, O: 0.005% to 0.085%, Nb: 0.055% to 0.250%, and the balance of Fe and unavoidable impurities, in which steel sheet preferably an Fe—Nb—Mn system composite oxide is present, a distribution of Nb mass % concentrations is present in the composite oxide, and the ratio of Nb mass % concentration of a high-concentration portion (Nb max %) to Nb mass % concentration of a low-concentration portion (Nb min %) is Nb max %/Nb min % ?1.2.Type: ApplicationFiled: August 13, 2007Publication date: April 8, 2010Inventors: Hidekuni Murakami, Satoshi Nishimura
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Publication number: 20100084057Abstract: A high strength cold-rolled steel sheet and a high strength plated steel sheet which have an excellent surface appearance required for outer panels of automobiles and which have an extremely high r value in a direction at 45° with respect to the rolling direction and which have excellent press formability and a tensile strength of at least 340 MPa and a process for their manufacture are provided. The steel sheets have a chemical composition consisting essentially of, in mass %, C: 0.0005-0.025%, Si: at most 0.2%, Mn: 0.3-2.5%, P: at most 0.15%, S: at most 0.02%, N: at most 0.006%, sol. Al: less than 0.005%, Ti: 0.005-0.05%, and Nb: 0.020-0.200% with the mass ratio (Nb/Ti) of the contents of Nb and Ti being at least 2, and a remainder of Fe and impurities, and they have an r value in a direction at 45° with respect to the rolling direction (r45) of at least 1.80 and/or a mean r value (0 of at least 1.60, and a tensile strength of at least 340 MPa.Type: ApplicationFiled: September 4, 2009Publication date: April 8, 2010Inventors: Seiji Furuhashi, Jun Haga, Takayuki Nishi
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Publication number: 20100074791Abstract: A ferrous abrasion resistant sliding material capable of improving seizing resistance, abrasion resistance and heat crack resistance is provided. The ferrous abrasion resistant sliding material has a martensite parent phase which forms a solid solution with carbon of 0.15 to 0.5 wt %, and the martensite parent phase contains one or more types of each special carbide of Cr, Mo, W and V dispersed therein in a total content of 10 to 50% by volume.Type: ApplicationFiled: November 30, 2009Publication date: March 25, 2010Inventor: Takemori Takayama
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Publication number: 20100074792Abstract: The invention relates to a cold work die steel containing, by mass %, C: 0.20 to 0.60%, Si: 0.5 to 2.00%, Mn: 0.1 to 2%, Cr: 3.00 to 9.00%, Al: 0.3 to 2.0%, Cu: 1.00 to 5%, Ni: 1.00 to 5%, Mo: 0.5 to 3% and/or W: 2% or less (including 0%), S: 0.10% or less (not including 0%), in which the following requirements (1) to (3) are satisfied {wherein each square bracket [ ] means a content (%) of each element}: [Cr]×[C]?3.00,??(1) [Cu]/[Ni]:0.5 to 2.2,??(2) [Mo]+0.5×[W]:0.5 to 3.0%,??(3) with the remainder being iron and unavoidable impurities; and to a die obtained by the using the same. The invention also relates to a production method for a cold work die steel.Type: ApplicationFiled: October 16, 2007Publication date: March 25, 2010Applicants: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.), NIPPON KOSHUHA STEEL CO., LTD.Inventors: Shogo Murakami, Tsuyoshi Tonomura
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Patent number: 7678204Abstract: The present invention: provides a good-workability and high-strength cold-rolled steel sheet excellent in post-painting corrosion resistance to the extent of securing excellent resistance to salt warm water immersion which is a good-workability and high-strength cold-rolled steel sheet excellent in post-painting corrosion resistance characterized in that: said steel sheet contains, in mass, 0.16 to 0.19% C, 1.10 to 1.30% Si, 1.50 to 1.60% Mn, not more than 0.1% P and 0.015 to 0.050% Al, with the balance consisting of Fe and unavoidable impurities; the average of the amount of Si incrassating on the surface of said steel sheet is not more than 20 times the Si concentration in said steel sheet; and the area percentage of the portions where the ratio of the Si concentration on the surface of said steel sheet to the Si concentration in said steel sheet is not less than 10 is not more than 95%.Type: GrantFiled: December 9, 2003Date of Patent: March 16, 2010Assignees: Nippon Steel Corporation, Honda Motor Co., Ltd.Inventors: Toshiyuki Katsumi, Kazuhiko Honda, Koki Tanaka, Kaoru Yamazaki, Takahiro Tanae, Katsuyoshi Kaneko, Yoshikazu Umeno, Yoshitaka Okitsu
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Publication number: 20100054984Abstract: The present invention provides machining steel superior in machinability, accompanied with little melt loss of plate refractories of continuous casting sliding nozzles, and superior in ductility in hot rolling and able to prevent deterioration of the surface properties due to hot rolling, containing, by mass %, C: 0.005 to 0.2%, Si: 0.001 to 0.5%, Mn: 0.3 to 3.0%, P: 0.001 to 0.2%, S: 0.30 to 0.60%, B: 0.0003 to 0.015%, O: 0.005 to 0.012%, Ca: 0.0001 to 0.0010%, and Al?0.01%, having an N content satisfying N?0.0020% and 1.3×B?0.0100?N?1.3×B+0.0034, and having a balance of Fe and unavoidable impurities, wherein, regarding the MnO in the steel, in a cross-section of the steel material perpendicular to the rolling direction, the area of MnO of a circle equivalent diameter of 0.5 ?m or more being 15% or less of the area of the total Mn-based inclusions.Type: ApplicationFiled: November 27, 2007Publication date: March 4, 2010Inventors: Masayuki Hashimura, Atsushi Mizuno, Kenichiro Miyamoto, Jun Aoki, Seiji Ito
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Publication number: 20100047106Abstract: This invention provides a forging steel excellent in forgeability, which forging steel comprises, in mass %, C: 0.001 to less than 0.07%, Si: 3.0% or less, Mn: 0.01 to 4.0%, Cr: 5.0% or less, P: 0.2% or less, S: 0.35% or less, Al: 0.0001 to 2.0%, N: 0.03% or less, one or both of Mo: 1.5% or less (including 0%) and Ni: 4.5% or less (including 0%), and a balance of iron and unavoidable impurities; wherein Di given by the following Equation (1) is 60 or greater: Di=5.Type: ApplicationFiled: April 10, 2008Publication date: February 25, 2010Inventors: Hajime Saitoh, Tatsuro Ochi, Masayuki Hashimura
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Patent number: 7666350Abstract: The present invention provides a low-carbon resulfurized free machining steel product excellent in machinability typified by finished surface roughness even though toxic Pb or special elements such as Bi or Te are not added, and a suitable production method thereof. A steel product has a specific composition, has contents of Mn and S satisfying the following conditions: 0.40?Mn*S?1.2 and Mn/S?3.0, and contains a ferrite-pearlite structure as the metallographic structure, in which the average width (?m) of sulfide inclusions in the steel product is 2.8*(log d) or more, wherein d (mm) is the diameter of the steel product, and pro-eutectoid ferrite in the metallographic structure has a hardness HV of 133 to 150 or a difference in deformation resistance at a strain of 0.3 between 200° C. and 25° C. is 110 MPa or more and 200 MPa or less, the deformation resistances being determined in a compression test at a deformation rate of 0.3 mm/min.Type: GrantFiled: November 26, 2004Date of Patent: February 23, 2010Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Hiroshi Yaguchi, Koichi Sakamoto, Tomoko Sugimura, Goro Anan, Katsuhiko Ozaki
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Publication number: 20100040503Abstract: A soft magnetic alloy that in an FeCo nanocrystal soft magnetic material, exhibits a high saturation magnetic flux density of 1.85 T or more, and that ensures prolonged nozzle life and easy ribbon production; an amorphous alloy ribbon for use in production thereof; and magnetic parts utilizing the soft magnetic alloy. The soft magnetic alloy has the composition of the formula Fe100-x-y-aCoaCuxBy (in the formula, x, y and a each represent atomic % and satisfy the relationships 1<x?3, 10?y?20 and 10<a<25). At least part of the structure thereof consists of a crystal phase of 60 nm or less (not including 0) crystal grain diameter. The soft magnetic alloy has a saturation magnetic flux density of 1.85 T or more and a coercive force of 200 A/m or less.Type: ApplicationFiled: March 5, 2008Publication date: February 18, 2010Applicant: HITACHI METALS, LTD.Inventors: Yoshihito Yoshizawa, Motoki Ohta
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Publication number: 20090311125Abstract: Provided is a hot-working steel excellent in machinability and impact value comprising, in mass %, C: 0.06 to 0.85%, Si: 0.01 to 1.5%, Mn: 0.05 to 2.0%, P: 0.005 to 0.2%, S: 0.001 to 0.35%, and Al: 0.06 to 1.0% and N: 0.016% or less, in contents satisfying Al×N×105?96, and a balance of Fe and unavoidable impurities, total volume of AlN precipitates of a circle-equivalent diameter exceeding 200 nm accounting for 20% or less of total volume of all AlN precipitates.Type: ApplicationFiled: April 17, 2008Publication date: December 17, 2009Inventors: Kei Miyanishi, Masayuki Hashimura, Atsushi Mizuno
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Publication number: 20090304543Abstract: A steel for nitrocarburizing use, which comprises by mass percent, C: more than 0.45% to not more than 0.60%, Si<0.50%, Mn: more than 1.30% to not more than 1.70%, P?0.05%, S: 0.02 to 0.10%, Cr?0.30% and N: more than 0.007% to not more than 0.030%, and which further contains one or two elements selected from Al: more than 0.010% to not more than 0.10% and Ti: more than 0.005% to not more than 0.035%, with Al+Ti being 0.015% or more, with the balance being Fe and impurities, wherein V among the impurities is not more than 0.010%, and further satisfies the following 2 formulas, has high fatigue strength and excellent straightenability after the nitrocarburizing treatment, without performing the expensive heat treatment of quenching and tempering. Consequently, they are suitable as raw materials for nitrocarburized components: fn1=1.25C+Mn?0.1Cr, fn2=N?0.45Al?( 1/22)Ti.Type: ApplicationFiled: June 5, 2009Publication date: December 10, 2009Inventors: Makoto EGASHIRA, Hiroaki TAHIRA
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Publication number: 20090274573Abstract: The invention provides a machine structural steel excellent in machinability and strength properties that has good machinability over a broad range of machining speeds and also has high impact properties and high yield ratio, which machine structural steel comprises, in mass %, C: 0.1 to 0.85%, Si: 0.01 to 1.5%, Mn: 0.05 to 2.0%, P: 0.005 to 0.2%, S: 0.001 to 0.15%, total Al: greater than 0.05% and not greater than 0.3%, Sb: less than 0.0150% (including 0%), and total N: 0.0035 to 0.020%, solute N being limited to 0.0020% or less, and a balance of Fe and unavoidable impurities.Type: ApplicationFiled: December 25, 2007Publication date: November 5, 2009Inventors: Kei Miyanishi, Masayuki Hashimura, Atsushi Mizuno, Kenichiro Miyamoto
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Publication number: 20090252955Abstract: Disclosed is a steel sheet, containing: Si: 0.20-2% (the term “%” herein means “mass %”, the same is true hereinbelow), Mn: 1-2.5%, a total mass of Si and Mn being 1.5% or more, and O: 0.002% or less (exclusive of 0%), C: 0.02-0.25%, P: 0.1% or less (exclusive of 0%), S: 0.05% or less (exclusive of 0%), Al—0.02-0.2%, and N: 0.0015-0.015%. The steel sheet of the invention can be advantageously used for forming wide beads even in high-speed arc welding of 100 cm/min or higher.Type: ApplicationFiled: June 19, 2009Publication date: October 8, 2009Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Tetsuo Soshiroda, Reiichi Suzuki, Kei Yamazaki
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Publication number: 20090202384Abstract: A high tensile strength hot-rolled steel sheet having superior strain aging hardenability, which has high formability and stable quality characteristics, and in which satisfactory strength is obtained when the steel sheet is formed into automotive components, thus enabling the reduction in weight of automobile bodies. Specifically, a method for producing a high tensile strength hot-rolled steel sheet having superior strain aging hardenability with a BH of 80 MPa or more, a ?TS of 40 MPa or more, and a tensile strength of 440 MPa or more includes the steps of heating a steel slab to 1,000° C. or more, the steel slab containing, in percent by mass, 0.15% or less of C, 0.45% or less of Si, 3.0% or less of Mn, 0.08% or less of P, 0.02% or less of S, 0.02% or less of Al, 0.0050% to 0.0250% of N, and optionally 0.1% or less in total of at least one of more than 0.02% to 0.1% of Nb and more than 0.02% to 0.1% of V, the ratio N (mass %)/Al (mass %) being 0.Type: ApplicationFiled: February 9, 2009Publication date: August 13, 2009Applicant: JFE Steel Corporation, a Corporation of JapanInventors: Akio Tosaka, Sinjiro Kaneko, Yoichi Tominaga, Noriyuki Katayama, Nobutaka Kurosawa, Kei Sakata, Osamu Furukimi
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Publication number: 20090202383Abstract: A main object thereof is to provide a non-oriented electrical steel sheet being excellent in surface characteristics and having both excellent mechanical characteristics and magnetic characteristics necessary for a rotor of rotating machines such as motors and generators which rotate at a high speed, and a method for producing the same. To achieve the object, the present invention provides a non-oriented electrical steel sheet comprising in % by mass: 0.06% or less of C; 3.5% or less of Si; from 0.05% or more to 3.0% or less of Mn; 2.5% or less of Al; 0.30% or less of P; 0.04% or less of S; 0.02% or less of N; at least one element selected from the group consisting of Nb, Ti, Zr and Vin the predetermined range; and a balance consisting of Fe and impurities; and having a recrystallized fraction being less than 90%.Type: ApplicationFiled: December 6, 2005Publication date: August 13, 2009Inventors: Ichirou Tanaka, Hiroshi Fujimura, Hirokatsu Nitomi, Hiroyoshi Yashiki, Kouji Nishida, Hiroki Takamaru
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Publication number: 20090198320Abstract: An implant having a base body comprising entirely or in part a biocorrodible iron alloy wherein the base body of the implant comprises at least one of the following: (i) a biocorrodible iron alloy of formula (1): Fe—P where the amount of P in the alloy is from 0.Type: ApplicationFiled: February 5, 2009Publication date: August 6, 2009Applicant: BIOTRONIK VI PATENT AGInventors: Heinz Mueller, Joerg Loeffler, Peter Uggowitzer
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Publication number: 20090169414Abstract: A low-carbon resulfurized free-machining steel is excellent in machinability and contains 0.02% to 0.15% by mass of C; 0.004% by mass or less (exclusive of 0%) of Si; 0.6% to 3% by mass of Mn; 0.02% to 0.2% by mass of P; 0.35% to 1% by mass of S; 0.005% by mass or less (exclusive of 0% by mass) of Al; 0.008% to 0.03% by mass of 0; and 0.007% to 0.03% by mass of N, with the remainder being iron and inevitable impurities, in which the ratio [Mn]/[S] of the manganese content [Mn] to the sulfur content [S] is within the range of 3 to 4, and the carbon content [C], the manganese content [Mn] and the nitrogen content [N] satisfy the following Expression (1): 10[C]×[Mn]?0.94+1226[N]2?1.2, wherein [C], [Mn] and [N] represent the contents on the percent by mass basis of carbon, manganese, and nitrogen, respectively.Type: ApplicationFiled: October 12, 2006Publication date: July 2, 2009Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Koichi Sakamoto, Atsuhiko Yoshida
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Patent number: 7540927Abstract: A soft magnetic steel has, on the mass basis, a carbon content of 0.0015% to 0.02%, a manganese content of 0.15% to 0.5%, and a sulfur content of 0.015% to 0.1%, has a ratio Mn/S of 5.7 or more, and contains a single-phase ferrite microstructure as its metallographic structure, in which the density of precipitated FeS grains having a major axis of 0.1 ?m or more is 5000 grains/mm2 or less. This steel ensures excellent magnetic properties with less variation after magnetic annealing, exhibits excellent machinability and cold forgeability during production processes, and can thereby yield a steel part even having a complicated shape and a large size in a high yield.Type: GrantFiled: July 10, 2006Date of Patent: June 2, 2009Assignee: Kobe Steel, Ltd.Inventor: Masamichi Chiba
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Publication number: 20090123322Abstract: High-speed steel for saw blades, presenting a composition of alloy elements consisting, in mass percentage, of Carbon between 0.5 and 1.5; Chromium between 1.0 and 10.0; equivalent Tungsten, given by 2Mo+W relation, between 3.0 and 10.0; Niobium between 0.5 and 2.0. Niobium may be partially or fully replaced with Vanadium, at a ratio of 2% Niobium to each 1% Vanadium; Vanadium between 0.3 and 2.0. Vanadium may be partially or fully replaced with Niobium, at a ratio of 2% Niobium to each 1% Vanadium, Silicon between 0.3 and 3.5. Silicon may be partially or fully replaced with Aluminum, at a 1:1 ratio; Cobalt lower than 8, the remaining substantially Fe and impurities inevitable to the preparation process.Type: ApplicationFiled: February 2, 2007Publication date: May 14, 2009Inventors: Celso Antonio Barbosa, Rafael Agnelli Mesquita
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Publication number: 20090087337Abstract: This invention provides a case-hardening steel excellent in cold forgeability and low carburization distortion property that exhibits low deformation resistance and high limit compressibility when cold, namely, a case-hardening steel excellent in cold forgeability and low carburization distortion property comprising, in mass %, C: 0.07% to 0.3%, Si: 0.01% to 0.15%, Mn: 0.1% to 0.7%, P: 0.03% or less, S: 0.002% to 0.10%, Al: 0.01% to 0.08%, Cr: 0.7% to 1.5%, Ti: 0.01% to 0.15%, B: 0.0005% to 0.005%, N: 0.008% or less, and the balance of Fe and unavoidable impurities, and having a metallographic structure comprising 65% or greater of ferrite and 15% or less of bainite.Type: ApplicationFiled: September 27, 2007Publication date: April 2, 2009Inventors: Hajime Saitoh, Tatsuro Ochi
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Publication number: 20090085820Abstract: A magnetic material used for an antenna module of an RFID (radio frequency identification) system that uses a communication frequency of 13.56 MHz, includes an Fe alloy magnetic material containing Fe as a primary component, and Si and Al added thereto, and phosphorous of 0.2 to 0.5 wt % added to the Fe alloy magnetic material.Type: ApplicationFiled: August 20, 2008Publication date: April 2, 2009Applicant: SONY CORPORATIONInventor: Hiraku Akiho
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Publication number: 20090047169Abstract: The present invention provides a rolled material having excellent fracture splitting characteristics and suitable for the manufacture of a connecting rod in which a through-hole section for assembly in a crankshaft is fracture split in substantially semicircles. Prescribed components are contained, an average aspect ratio of a sulfide-based inclusion as observed in a D/4 portion (D is the diameter of the rolled material) in a cross-section parallel to a longitudinal direction of the rod-shaped rolled material is not more than 10.0, a Pc indicated in Equation (1) below is between 0.41 and 0.75, and a Veq indicated in Equation (2) below is not less than 0.18 mass % Pc=C(1??/100)??(1) {In Equation (1), C represents the carbon content in steel (mass %) and ? represents the ferrite fraction (area ratio %)} Veq=V+Ti/2+Si/20??(2) {In Equation (2), V, Ti and Si represent the content of each element in steel (mass %)}.Type: ApplicationFiled: March 13, 2007Publication date: February 19, 2009Applicant: KAB. KAISHA KOBE SEIKO SHO (kobe Steel, Ltd.)Inventors: Goro Anan, Keita Shiihashi
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Publication number: 20090047168Abstract: The present invention provides a continuously cast enameled steel sheet with remarkably excellent fishscale resistance improving the ability to form spaces in the steel sheet so as to increase the hydrogen trap ability, and a method of production of the same, comprised of steel having as ingredients, by mass %, C: 0.010% or less, Mn: 0.03 to 1.30%, Si: 0.100% or less, Al: 0.030% or less, N: 0.0055% or less, P: 0.035% or less, S: 0.08% or less, O: 0.005 to 0.085%, and B: 0.0003 to 0.0250% and including in the steel sheet not integral or integral oxides differing in mass concentration of B or Mn. The ratio of the maximum concentration and minimum concentration is made 1.2 or more. When not integral, they are present with a straight line distance between centers of the oxides differing in concentration of 0.10 ?m to 20 ?m and with an angle of the line connecting the centers of the two oxides of within ±10° from the rolling direction.Type: ApplicationFiled: November 9, 2006Publication date: February 19, 2009Inventors: Hidekuni Murakami, Satoshi Nishimura
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Patent number: 7488396Abstract: The present invention provides steel superior in machinability comprised of, by wt %, C: 0.005 to 0.2%, Si: 0.001 to 0.5%, Mn: 0.2 to 3.0%, P: 0.001 to 0.2%, S: 0.03 to 1.0%, T.N: 0.002 to 0.02%, T.O: 0.0005 to 0.035%, and the balance of Fe and unavoidable impurities, said steel satisfying one or both of Mn/S in the steel being 1.2 to 2.8 or an area ratio of pearlite over a grain size of 1 ?m in a microstructure of the steel being not more than 5%.Type: GrantFiled: November 14, 2003Date of Patent: February 10, 2009Assignee: Nippon Steel CorporationInventors: Masayuki Hashimura, Atsushi Mizuno, Kenichiro Naito, Hiroshi Hagiwara, Kohichi Isobe, Hiroshi Hirata
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Publication number: 20090022618Abstract: Provided are a steel-based damping alloy steel sheet having a thickness of 2.0 mm or less which has an excellent damping property of a loss factor of 0.030 or more, and excellent workability, without requiring plenty of elements such as Al, Si, and Cr; and a method for producing the same. Further provided is a damping alloy steel sheet having a thickness of 2.0 mm or less which has an element composition of C: 0.005% or less, Si: less than 1.0%, Mn: 0.05 to 1.5%, P: 0.2% or less, S: 0.01% or less, Sol. Al: less than 1.0%, and N: 0.005% or less, in terms of % by mass, and the remainder containing Fe and inevitable impurities, an average grain diameter of 50 to 300 ?m, a maximum permeability of 4,000 or more, and a residual induction of 1.10 T or less.Type: ApplicationFiled: February 6, 2007Publication date: January 22, 2009Applicant: JFE STEEL CORPORATIONInventors: Koichiro Fujita, Tadashi Inoue
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Publication number: 20090010795Abstract: The invention relates to a cold-working steel having a chemical composition, in % by weight, of 1.3-2.4 (C+N), whereof at least 0.5 C, 0.1-1.5 Si, 0.1-1.5 Mn, 4.0-5.5 Cr, 1.5-3.6 (Mo+W/2), but max 0.5 W, 4.8-6.3 (V+Nb/2), but max 2 Nb, and max 0.3 S, in which the content of (C+N) and of (V+Nb/2) are balanced in relation to each other such that the contents of these elements are within an area that is defined by the coordinates A, B, C, D, A in the system of coordinates in FIG. 11, where the coordinates of [(C+N), (V+Nb/2)] for these points are A: [1.38, 4.8], B: [1.78, 4.8], C: [2.32, 6.3], D: [1.92, 6.3], and a balance essentially only iron and impurities at normal contents.Type: ApplicationFiled: April 12, 2007Publication date: January 8, 2009Applicant: Uddeholm Tooling AktiebolagInventors: Magnus Tidesten, Lennart Jonson, Odd Sandberg
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Patent number: 7445680Abstract: A lead-free steel for machine structural use with excellent machinability and low strength an isotropy, which does not contain Pb and is equal to or higher than a conventional D Pb-containing free cutting steel in properties, is provided. This steel includes, on the weight basis, C: 0.10 to 0.65%; Si: 0.03 to 1.00%; Mn: 0.30 to 2.50%; S: 0.03 to 0.35%; Cr: 0.1 to 2.0%; Al: less than 0.010%; Ca: 0.0005 to 0.020%; Mg: 0.0003 to 0.020%; 0: less than 20 ppm; and the balance being Fe and inevitable impurities.Type: GrantFiled: August 6, 2004Date of Patent: November 4, 2008Assignee: Sanyo Special Steel Co., Ltd.Inventors: Naoki Iwama, Susumu Owaki, Masao Uchiyama, Isao Fujii, Syoji Nishimon, Norimasa Tsunekage, Kazuhiro Kobayashi, Motohide Mori, Kazutaka Ogo, Kunio Naito
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Publication number: 20080166257Abstract: The present invention provides a steel sheet excellent in workability, which may be used for components of an automobile or the like, and a method for producing the same. More specifically, according to one exemplary embodiment of the present invention, a steel sheet excellent in workability, including in mass, 0.08 to 0.25% C, 0.001 to 1.5% Si, 0.01 to 2.0% Mn, 0.001 to 0.06% P, at most 0.05% S, 0.001 to 0.007% N, 0.008 to 0.2% Al, at least 0.01% Fe. The steel sheet having an average r-value of at least 1.2, an r-value in the rolling direction of at least 1.3, an r-value in the direction of 45 degrees to the rolling direction of at least 0.9, and an r-value in the direction of a right angle to the rolling direction of at least 1.2.Type: ApplicationFiled: March 14, 2008Publication date: July 10, 2008Inventors: Naoki Yoshinaga, Nobuhiro Fujita, Manabu Takahashi, Koji Hashimoto, Shinya Sakamoto, Kaoru Kawasaki, Yasuhiro Shinohara, Takehide Senuma
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Publication number: 20080159901Abstract: Method for reducing the segregated seams of a steel which has high mechanical strength and high wear resistance and whose composition comprises by weight: 0.30%?C?1.42%; 0.05%?Si?1.5%; Mn?1.95%; Ni?2.9%; 1.1%?Cr?7.9%; 0.61%?Mo?4.4%; optionally V?1.45%, Nb?1.45%, Ta?1.45% and V+Nb/2+Ta/4?1.45% ; less than 0.1% of boron, less than 0.19% of (S+Se/2+Te/4), less than 0.01% of calcium, less than 0.5% of rare earths, less than 1% of aluminum, less than 1% of copper; the balance being iron and impurities resulting from the production operation. The composition further complies with: 800?D?1150 with D=540(C)0.25+245 (Mo+3 V+1.5 Nb+0.75 Ta)0.30+125 Cr0.20+15.8 Mn+7.4 Ni+18 Si. According to the method, the molybdenum is completely or partially replaced with double the proportion of tungsten so that W>0.21%, and Ti, Zr, C are adjusted so that, after adjustment, Ti+Zr/2?0.2 W, (Ti+Zr/2)×C?0.07, Ti+Zr/2?1.49% and D is unchanged at approximately 5%. Steel obtained and method for producing a steel workpiece.Type: ApplicationFiled: May 12, 2005Publication date: July 3, 2008Inventors: Jean Beguinot, Dominique Viale
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Publication number: 20080156403Abstract: Disclosed herein is a steel for high-speed cold working which exhibits good cold workability during working and also exhibits high hardness after working. The steel for high-speed cold working contains C: 0.03 to 0.6% (by mass), Si: 0.005 to 0.6%, Mn: 0.05 to 2%, P: no more than 0.05% (excluding 0%), S: no more than 0.05% (excluding 0%), and N: no more than 0.04% (excluding 0%), with the remainder being iron and inevitable impurities and the amount of dissolved nitrogen in the steel being no less than 0.006%.Type: ApplicationFiled: December 5, 2007Publication date: July 3, 2008Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)Inventors: Tomokazu MASUDA, Takuya Kochi, Shogo Murakami, Hiroshi Yaguchi
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Patent number: 7387691Abstract: A hot forged non-heat treated steel for induction hardening, comprising by mass percent, C: 0.35 to 0.45%, Si: 0.20 to 0.60%, Mn: 0.40 to 0.80%, S: 0.040 to 0.070%, Cr: 0.10 to 0.40%, Ti: 0.020 to 0.100%, Ca: 0.0005 to 0.0050%, B: 0.0005 to 0.0030%, O: 0.0015 to 0.0050%, Mo: 0 to 0.05%, P: 0.025% or less, V: 0.03% or less, Al: 0.009% or less and N: 0.0100% or less, and the balance being Fe and impurities, with Fn1=C+(Si/10)+(Mn/5)+(5Cr/22)+1.65V?(5/7S)+1.51×(Ti?3.4N)?0.63, Ca/O?1.0, and 25.9×Fn1+27.5×(Ti?3.4N)?7.9?5.7, has more excellence in the machinability than a conventional steel and also has fatigue strength equal to or more than that of a conventional steel, while using the steel product in a hot forged state as a starting material.Type: GrantFiled: February 24, 2006Date of Patent: June 17, 2008Assignees: Sumitomo Metal Industries, Ltd., Honda Motor Co., Ltd.Inventors: Daisuke Suzuki, Hitoshi Matsumoto, Hideki Imataka, Hayato Onda, Tetsuya Asai
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Publication number: 20080073006Abstract: A hot worked low alloy tool steel plate can be machined into mold base parts useful for holding tooling used in plastic injection molding. The tool steel alloy preferably exhibits desired strength, toughness, ductility, weldability, uniform hardness and dimensional stability. A process for manufacture of the steel plate includes hot working, hot roller leveling, air cooling and tempering to desired hardness.Type: ApplicationFiled: September 27, 2006Publication date: March 27, 2008Inventors: Eric D. Henn, Robert J. Friedrich, Michael A. Guscott, Terry O. Henn
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Patent number: 7195736Abstract: A lead-free steel for machine structural use with excellent machinability and low strength anisotropy, which does not contain Pb and is equal to or higher than a conventional Pb-containing free cutting steel in properties, is provided. This steel includes, on the weight basis, C: 0.10 to 0.65%; Si: 0.03 to 1.00%; Mn: 0.30 to 2.50%; S: 0.03 to 0.35%; Cr: 0.1 to 2.0%; Al: less than 0.010%; Ca: 0.0005 to 0.020%; Mg: 0.0003 to 0.020%; O: less than 20 ppm; and the balance being Fe and inevitable impurities.Type: GrantFiled: February 10, 2000Date of Patent: March 27, 2007Assignee: Sanyo Special Steel Co., Ltd.Inventors: Naoki Iwama, Susumu Owaki, Masao Uchiyama, Isao Fujii, Syoji Nishimon, Norimasa Tsunekage, Kazuhiro Kobayashi, Motohide Mori, Kazutaka Ogo, Kunio Naito
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Patent number: 7014812Abstract: A sulfur-containing free-cutting steel for machine structural use, containing, in weight percent, 0.10 to 0.55% of C, 0.05 to 1.00% of Si, 0.30 to 2.50% of Mn, not more than 0.15% of P, 0.050 to 0.350% of S, more than 0.010% but not more than 0.020% of Al, 0.015 to 0.200% of Nb, 0.0015 to 0.0150% of O, and not more than 0.02% of N, and further containing, in weight percent, at least one selected from the group consisting of 0.03 to 0.50% of V, 0.02 to 0.20% of Ti and 0.01 to 0.20% of Zr, wherein the ratio S/O of the S content to the O content is 15 to 120, and at least one selected from the group consisting of an oxide, a carbide, a nitride and a carbonitride of Nb(see FIG. 1) acts as nuclei for precipitation of MnS type inclusions.Type: GrantFiled: October 25, 2002Date of Patent: March 21, 2006Assignees: Mitsubishi Steel Mfg. Co., Ltd., Yoshimura Technical Office Inc.Inventors: Tatsuo Fukuzumi, Motoki Watanabe, Tsuneo Yoshimura, Katsuyuki Uchibori
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Patent number: 6942741Abstract: An iron alloy strip having a gage of 0.1 to 5 mm and a magnetic field strength variation within the strip of 0 to 10 Hz, made of an iron alloy consisting essentially of, in % by weight, 0.0001-0.02% of C, 0.0001-5% of Si, 0.001-0.2% of Mn, 0.0001-0.05% of P, 0.0001-0.05% of S, 0.0001-5% of Al, 0.001-0.1% of O, 0.0001-0.03% of N, 0-10% of Co, 0-10% of Cr, 0.01-5% in total of Ti, Zr, Nb, Mo, V, Ni, W, Ta and/or B, and the balance of Fe, and having a saturation magnetic flux density of 1.7-2.3 Tesla, a maximum relative permeability of 1,200-22,000 and a coercive force of 20-380 A/m is suited for use as yokes in voice coil motor magnetic circuits. The iron alloy strip is highly resistant to corrosion and eliminates a need for a corrosion resistant coating.Type: GrantFiled: August 7, 2002Date of Patent: September 13, 2005Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Masanobu Shimao, Masaaki Nishino, Takehisa Minowa
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Patent number: 6938324Abstract: A motor stator core for achieving improved magnetizing feature in lower magnetic fields and reduced iron loss, and improving motor power. The stator core fabriated out of non-oriented electrical steel sheets is annealed by applying a magnetic field to the heated stator core at least in the temperature range from a temperature immediately above a Curie point thereof to 300° C. in the process of cooling the stator core. The magnetic field has the same direction as the direction of exitation of a stator in the motor when used to drive a motor. This increases the magnetic induction in lower magnetic fields in particular and reduces the hysteresis loss, with a reduction in the total iron loss of the stator. A motor using this stator core increases in saturation induction under exciting currents of higher frequncies, allowing enhanced motor power.Type: GrantFiled: October 21, 2003Date of Patent: September 6, 2005Assignees: Toyo Tessin Kogyo Co., Ltd., Hi-Z Co., Ltd.Inventors: Hiromichi Koshiishi, Tomiya Ogata, Shigeki Eguchi, Hideo Hasegawa
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Patent number: 6858101Abstract: The present invention is a steel, excellent in machinability, wherein forging workability is improved by suppressing the deterioration of mechanical properties in the direction in which the mechanical properties are the lowest, and more specifically, is a steel excellent in forgeability and machinability, characterized in that: the steel contains, in mass, C: 0.1 to 0.85%, Si: 0.01 to 1.5%, Mn: 0.05 to 2.0%, P: 0.003 to 0.2%, S: 0.003 to 0.5%, and Zr: 0.0003 to 0.01%; the following steel components are controlled in the following ranges respectively, in mass, Al: 0.01% or less, total O: 0.02% or less, and total N: 0.02% or less; the average aspect ratio of MnS grains is 10 or less and the maximum aspect ratio of those is 30 or less; and the balance of the steel components consists of Fe and unavoidable impurities.Type: GrantFiled: September 7, 2000Date of Patent: February 22, 2005Assignee: Nippon Steel CorporationInventors: Masayuki Hashimura, Hiroshi Hirata, Kohichi Isobe, Ken-ichiro Naito, Kenji Fukuyasu
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Patent number: 6838048Abstract: A steel for machine structural use which comprises, on the percent by mass basis, C: 0.1 to 0.6%, Si: 0.01 to 2.0%, Mn: 0.2 to 2.0%, S: 0.005 to 0.20%, P: not more than 0.1%, Ca: 0.0001 to 0.01%, N: 0.001 to 0.02% and Al: not more than 0.1%, with the balance being Fe and impurities, with a value of [Ca]e defined by [Ca]e=T.[Ca]?(T.[O]/(O)ox)×(Ca)ox of not more than 5 ppm or with a proportion of MnO contained in oxide inclusions of not more than 0.05 and a value of Ca/O of not more than 0.8 is excellent in machinability and, therefore, it can be used as a steel stock for various machine structural steel parts, such as in industrial machinery, construction machinery and conveying machinery such as automobiles. It is substantially free of Pb, hence suited for use as a steel friendly to the global environment. [Ca]e is the effective Ca concentration index (ppm by mass), T.[Ca] and T.Type: GrantFiled: September 30, 2002Date of Patent: January 4, 2005Assignee: Sumitomo Metal Industries, Ltd.Inventors: Takayuki Nishi, Hitoshi Matsumoto, Toru Kato, Koji Watari, Naoki Matsui, Hiroaki Tahira
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Publication number: 20040258555Abstract: A low carbon free cutting steel can be obtained by allowing the steel to contain 0.02 to 0.15 mass % of C, 0.05 to 1.8 mass % of Mn, 0.20 to 0.49 mass % of S, more than 0.01 mass % and not more than 0.03 mass % of O, 0.3 to 2.3% of Cr, and the balance consisting of Fe and inevitable impurities, the Cr/S ratio falling within a range of between 2 and 6.Type: ApplicationFiled: May 17, 2004Publication date: December 23, 2004Inventors: Toshiyuki Murakami, Tetsuo Shiraga, Kiyohito Ishida, Katsunari Oikawa
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Publication number: 20040223867Abstract: Disclosed is a free machining steel for machine structural use, which can realize very good chip disposability without incorporation of any harmful material such as lead (Pb). This free machining steel is a hot rolled or hot forged free machining steel having improved chip disposability. The free machining steel comprises, by mass, carbon (C): 0.01 to 0.70%, silicon (Si): 0.05 to 2.00%, manganese (Mn): 0.20 to 3.50%, calcium (Ca): 0.0003 to 0.01%, sulfur (S): 0.020 to 0.300%, aluminum (Al): 0.002 to 0.300%, nitrogen (N): 0.003 to 0.035%, and oxygen (O): 0.0010 to 0.0080% with the balance consisting of iron (Fe) and unavoidable impurities. The steel comprises sulfides having the major axis of from 0.5 &mgr;m to 20 &mgr;m, exclusive, and comprising MnS as the main component, in a number of not less than 30% of the total number of sulfides. The steel also comprises oxide inclusions having the major axis of from 0.Type: ApplicationFiled: May 7, 2004Publication date: November 11, 2004Applicant: SANYO SPECIAL STEEL CO., LTD.Inventor: Norimasa Tsunekage
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Patent number: 6797231Abstract: The invention provides a steel for machine structural use, which is excellent in machinability, comprising, in percent by mass, C: 0.1-0.6%. Si: 0.01-2.0%, Mn: 0.2-2.0%, S: 0.005-0.2%, Al: not more than 0.009%, Ti: not less than 0.001% but less than 0.04%, Ca: 0.0001-0.01%, O (oxygen): 0.0010-0.01%, and N: not more than 0.02% and satisfying the following relations (1) to (3): n0/S (%)≧2500 (1) n1/n0≦0.1 (2) n2≧10 (3) where n0: total number of sulfide inclusions not smaller than 1 &mgr;m per mm2 of a cross section parallel to the direction of rolling (number/mm2); n1: number of MnS inclusions having not smaller than 1 &mgr;m and containing not less than 1.Type: GrantFiled: November 15, 2002Date of Patent: September 28, 2004Assignee: Sumitomo Metal Industries, Ltd.Inventors: Naoki Matsui, Koji Watari, Takayuki Nishi, Toru Kato, Hitoshi Matsumoto, Hiroaki Tahira
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Patent number: 6783728Abstract: Disclosed is a free-cutting steel for machine structural use which always exhibits desired machinability, particularly, machinability by cutting with cemented carbide tools. This free-cutting steel is produced by preparing a molten alloy of the composition consisting essentially of, by weight %, C: 0.05-0.8%, Si: 0.01-2.5%, Mn: 0.1-3.5% and O: 0.0005-0.01%, the balance being Fe and inevitable, and adjusting the addition amounts of Al and Ca in such a manner as to satisfy the above ranges, S: 0.01-0.2%, Al: 0.001-0.020% and Ca: 0.0005-0.02%, and the conditions of [S]/[O]: 8-40 [Ca]×[S]: 1×10−5−1×10−3 [Ca]/[S]: 0.01-20 and [Al]: 0.001-0.020% to obtain a steel characterized in that the area in microscopic field occupied by the sulfide inclusions containing Ca of 1.0% or more neighboring to oxide inclusions containing CaO of 8-62% is 2.0×10−4 mm2 or more per 3.5 mm2.Type: GrantFiled: June 7, 2002Date of Patent: August 31, 2004Assignee: Daido Steel Co., Ltd.Inventors: Takashi Kano, Yutaka Kurebayashi
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Patent number: 6773661Abstract: Disclosed is a free-cutting steel containing Ti- and/or Zr-carbosulfide as inclusion and having good machinability both in turning and drilling. The free-cutting steel consists essentially of, in mass %, C: 0.05-0.80%, Si: 0.01-2.5%, Mn: 0.1-3.5%, Ti+0.52Zr: 0.03-1.2%, S:0.015-0.6% and the balance of Fe and inevitable impurities, and is characterized in that the contents of Ti, Zr and S meet the condition of (Ti+0.52Zr)/S<2. The free-cutting steel may contain, in addition to the above basic alloy composition, Ca: 0.0005-0.02% and/or Mg: 0.0003-0.02%. The latter steel exhibits much more improved machinability.Type: GrantFiled: May 31, 2002Date of Patent: August 10, 2004Assignee: Daido Steel Co., Ltd.Inventors: Masakazu Hayaishi, Yutaka Kurebayashi
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Patent number: 6761853Abstract: A free-cutting tool steel is provided containing Fe and C in an amount of 0.1 to 2.5 wt %, Ti and or Zr where WTi+0.52WZr constitutes 0.03 to 3.5 wt %, and WTi represents Ti content and WZr represents Zr content, at least any one of S, Se and Te where WS+0.4WSe+0.25WTe constitutes 0.01 to 1.0 wt %, and (WTi+0.52WZr)/(WS+0.4WSe+0.25WTe) constitutes 1 to 4, and WS represents S content, WSe represents Se content and WTe represents Te content; and dispersed therein a texture thereof from 0.1 to 10% in terms of area ratio in a section of a machinability improving compound phase of a metallic element component of Ti and/or Zr as major components, and a binding component for the metallic element component containing C and any one of S, Se and Te.Type: GrantFiled: February 28, 2002Date of Patent: July 13, 2004Assignees: Dokuritsu Gyousei Houjin Sangyo Gijutsu Sougo Kenkyusho, Daido Tokushuko Kabushiki KaishaInventors: Kiyohito Ishida, Katsunari Oikawa, Toshimitsu Fujii, Yukinori Matsuda, Kozo Ozaki, Seiji Kurata, Takayuki Shimizu