Nickel Containing Patents (Class 420/92)
  • Publication number: 20110091348
    Abstract: A steel for heat treatment, which exhibits high strength and high toughness even when the heat treatment (such as quenching and tempering) of the steel is conducted under conventional conditions in an after stage. The steel for heat treatment contains C: 0.10 to 0.70 mass %, Mn: 0.1 to 3.0 mass %, Al: 0.005 to 2.0 mass %, P: 0.050 mass % or less, S: 0.50 mass % or less, O: 0.0030 mass or less, N: 0.0200 mass % or less, and one or more selected from the group consisting of Ti: 0.30 mass % or less and Nb: 0.30 mass or less with the balance being Fe and unavoidable impurities, and has a TH value of 1.0 or above as calculated according to the formula: ({Ti}/48+{Nb}/93) 104 and grain diameters of 10 ?m or below. {Ti} and {Nb} refer respectively to the contents of Ti and Nb in precipitates of 5 to 100 nm in size as determined about their respective extraction residues.
    Type: Application
    Filed: June 17, 2009
    Publication date: April 21, 2011
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hitoshi Hatano, Takuya Kochi
  • Publication number: 20110091347
    Abstract: A steel product for welding includes the following component: by mass %, C: 0.3% or less, Si: 0.5% or less, Mn: 0.3˜2%, P: 0.03% or less, S: 0.03% or less, Al: 0.3˜5%, O: 0.003˜0.01%, and N: 0.006% or less; wherein the balance is composed of Fe and inevitable impurities; wherein Al-containing oxides having a size of 0.005 to 0.05 ?m are dispersed in steel at a ratio of 1×106/mm2 or more.
    Type: Application
    Filed: July 15, 2009
    Publication date: April 21, 2011
    Inventors: Akihito Kiyose, Hideaki Yamamura, Tooru Matsumiya
  • Patent number: 7922838
    Abstract: The present invention provides: a steel for a welded structure to be used for a crude oil tank that exhibits excellent general and local corrosion resistance in crude oil corrosion caused in a steel oil tank and is capable of suppressing the formation of corrosion products (sludge) containing solid sulfur; a method for producing said steel; a crude oil tank; and a method for preventing a crude oil tank against corrosion. The present invention makes it possible to obtain general and local corrosion resistance in a crude oil tank environment and suppress the formation of corrosion products (sludge) containing solid sulfur by using a steel: containing, in mass, 0.001 to 0.2% C, 0.01 to 2.5% Si, 0.1 to 2% Mn, 0.03% or less P, 0.007% or less S, 0.01 to 1.5% Cu, 0.001 to 0.3% Al, 0.001 to 0.01% N as basic components and, further, 0.01 to 0.2% Mo and/or 0.01 to 0.5% W; and preferably satisfying the following expression; Solute Mo+Solute W?0.005%.
    Type: Grant
    Filed: June 18, 2003
    Date of Patent: April 12, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Akira Usami, Kenji Katoh, Toshiei Hasegawa, Akira Shishibori
  • Patent number: 7922968
    Abstract: Provided are a steel sheet for an automotive muffler and a method for producing the steel sheet. The steel sheet includes 0.01% by weight or less of C, 0.1 to 0.3% by weight of Si, 0.3 to 0.5% by weight of Mn, 0.015% by weight or less of P, 0.015% or less by weight of S, 0.02 to 0.05% by weight of Al, 0.004% or less of N, 0.2 to 0.6% by weight of Cu, 0.01 to 0.04% by weight of Co, and a remainder of Fe and unavoidable impurities. The method includes 0.01% by weight or less of C, 0.1 to 0.3% by weight of Si, 0.3 to 0.5% by weight of Mn, 0.015% by weight or less of P, 0.015% or less by weight of S, 0.02 to 0.05% by weight of Al, 0.004% or less of N, 0.2 to 0.6% by weight of Cu, 0.01 to 0.
    Type: Grant
    Filed: October 25, 2006
    Date of Patent: April 12, 2011
    Assignee: Posco
    Inventors: Won-Ho Son, Jai-Ik Kim, Seung-Hee Lee, Jeong-Bong Yoon, Hee-Man Son
  • Patent number: 7914629
    Abstract: The present invention provides high strength thick steel plate superior in crack arrestability high in strength, free of deterioration of HAZ toughness, and free of anisotropy, that steel plate containing, by mass %, C: 0.03 to 0.15%, Si: 0.1 to 0.5%, Mn: 0.5 to 2.0%, P: ?0.02%, S: ?0.01%, Al: 0.001 to 0.1%, Ti: 0.005 to 0.02%, Ni: 0.15 to 2%, and N: 0.001 to 0.008% and having a balance of iron and unavoidable impurities as chemical components, having a microstructure of a ferrite and/or pearlite structure with bainite as a matrix phase, and having an average circle equivalent diameter of crystal grains with a crystal misorientation angle of 15° or more of 15 ?m or less in the regions of 10% of plate thickness from the front and rear surfaces and of 40 ?m or less in the other region including the center part of plate thickness.
    Type: Grant
    Filed: April 13, 2007
    Date of Patent: March 29, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Kiyotaka Nakashima, Masanori Minagawa, Kouji Ishida, Akira Ito
  • Patent number: 7910512
    Abstract: To provide a production process of an electrode catalyst for fuel cell whose initial voltage is high and whose endurance characteristics, especially, whose voltage drop being caused by high-potential application is less. A production process according to the present invention of an electrode catalyst for fuel cell is characterized in that: it includes: a dispersing step of dispersing a conductive support in a solution; a loading step of dropping a platinum-salt solution, a base-metal-salt solution and an iridium-salt solution to the resulting dispersion liquid, thereby loading respective metallic salts on the conductive support as hydroxides under an alkaline condition; and an alloying step of heating the conductive support with metallic hydroxides loaded in a reducing atmosphere to reduce them, thereby alloying them.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: March 22, 2011
    Assignee: Cataler Corporation
    Inventors: Hiroaki Takahashi, Sozaburo Ohashi, Tetsuo Kawamura, Yousuke Horiuchi, Toshiharu Tabata, Tomoaki Terada, Takahiro Nagata, Susumu Enomoto
  • Patent number: 7875130
    Abstract: The present invention provides: a steel for a welded structure to be used for a crude oil tank that exhibits excellent general and local corrosion resistance in crude oil corrosion caused in a steel oil tank and is capable of suppressing the formation of corrosion products (sludge) containing solid sulfur; a method for producing said steel; a crude oil tank; and a method for preventing a crude oil tank against corrosion. The present invention makes it possible to obtain general and local corrosion resistance in a crude oil tank environment and suppress the formation of corrosion products (sludge) containing solid sulfur by using a steel: containing, in mass, 0.001 to 0.2% C, 0.01 to 2.5% Si, 0.1 to 2% Mn, 0.03% or less P, 0.007% or less S, 0.01 to 1.5% Cu, 0.001 to 0.3% Al, 0.001 to 0.01% N as basic components and, further, 0.01 to 0.2% Mo and/or 0.01 to 0.5% W; and preferably satisfying the following expression; Solute Mo+Solute W?0.005%.
    Type: Grant
    Filed: September 3, 2009
    Date of Patent: January 25, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Akira Usami, Kenji Katoh, Toshiei Hasegawa, Akira Shishibori
  • Publication number: 20110002807
    Abstract: This steel for induction hardening includes: in terms of mass %, C: 0.40% or more to 0.75% or less; Si: 0.002% or more to 3.0% or less; Mn: 0.20% or more to 2.0% or less; S: 0.002% or more to 0.1% or less; Al: more than 0.10% to 3.0% or less; P: 0.030% or less; and N: 0.035% or less, with the remainder being Fe and inevitable impurities.
    Type: Application
    Filed: January 5, 2010
    Publication date: January 6, 2011
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hajime Saitoh, Toshiharu Aiso, Masayuki Hashimura, Atsushi Mizuno, Manabu Kubota
  • Publication number: 20100316521
    Abstract: A water atomised prealloyed iron-based steel powder is provided which comprises by weight-%: 0.4-2.0 Cr, 0.1-0.8 Mn, less than 0.1 V, less than 0.1 Mo, less than 0.1 Ni, less than 0.2 Cu, less than 0.1 C, less than 0.25 O, less than 0.5 of unavoidable impurities, and the balance being iron.
    Type: Application
    Filed: December 18, 2008
    Publication date: December 16, 2010
    Applicant: HOGANAS AB (PUBL)
    Inventors: Ola Litström, Sven Bengtsson, Robert Frykholm, Ola Bergman
  • Patent number: 7850794
    Abstract: The present invention provides a spring steel that has superior hardenability, undergoes less pitting in a corrosive environment, and can achieve higher stress and toughness. More specifically, the present invention provides a high-strength and high-toughness spring steel with improved hardenability and pitting resistance, containing, in mass percent, 0.40 to 0.70% carbon, 0.05 to 0.50% silicon, 0.60 to 1.00% manganese, 1.00 to 2.00% chromium, 0.010 to 0.050% niobium, 0.005 to 0.050% aluminum, 0.0045 to 0.0100% nitrogen, 0.005 to 0.050% titanium, 0.0005 to 0.0060% boron, no more than 0.015% phosphorus and no more than 0.010% sulfur, the remainder being composed of iron and unavoidable impurities, the steel having a tensile strength of at least 1700 MPa in 400° C. tempering after quenching and a Charpy impact value of at least 40 J/cm2 for a 2 mm U-notched test piece of JIS 2202 and the parameter Fce being at least 1.70.
    Type: Grant
    Filed: November 13, 2003
    Date of Patent: December 14, 2010
    Assignee: Mitsubishi Steel Mfg. Co., Ltd.
    Inventors: Tatsuo Fukuzumi, Hidenori Hiromatsu, Motoyuki Sato, Ryo Hara
  • Publication number: 20100284849
    Abstract: An austenitic cast iron according to the present invention has Ni: from 7 to 15% by mass, and is characterized in that it comprises a base structure in which an austenite phase makes a major phase even in ordinary-temperature region by adjusting the respective compositions of Cr, Ni and Cu, excepting C and Si, so as to fall within predetermined ranges. In accordance with the present invention, it is possible to obtain an austenitic cast iron, which is excellent in terms of oxidation resistance and the like, inexpensively, while reducing the content of expensive Ni.
    Type: Application
    Filed: August 29, 2008
    Publication date: November 11, 2010
    Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, MIE PREFECTURE
    Inventors: Tomohei Sugiyama, Manabu Ishikawa, Hiroyuki Isomura, Mamoru Kojima, Naoki Yamamoto, Kyoichi Kinoshita, Takao Fujikawa
  • Publication number: 20100247957
    Abstract: Disclosed is a cold-rolled steel sheet having a specific steel composition and having a composite steel structure including a ferrite structure and a martensite-containing second phase. In a surface region of the steel sheet from the surface to a depth one-tenth the gage, the number density of n-ary groups of inclusions determined by specific n-th determinations is 120 or less per 100 cm2 of a rolling plane, in which the distance in steel sheet rolling direction between outermost surfaces of two outermost particles of the group of inclusions is 80 ?m or more. Also disclosed is a cold-rolled steel sheet having a specific steel composition and having a steel structure of a martensite single-phase structure. In the surface region, the number density of groups of inclusions, in which the distance between the outermost surfaces is 100 ?m or more, is 120 or less per 100 cm2 of a rolling plane.
    Type: Application
    Filed: February 18, 2010
    Publication date: September 30, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd)
    Inventors: Tetsuji HOSHIKA, Sae Mizuta, Yuichi Futamura, Masaaki Miura, Yukihiro Utsumi, Hiroaki Matsumoto, Hiroki Ohta
  • Publication number: 20100247368
    Abstract: A bainitic steel alloy and a method for making such an alloy are disclosed, in which the bainite plates are particularly small, less than 50 nanometres in width. In preferred embodiments of the invention, each bainite plate is surrounded by a film of retained austenite; the level of retained austenite in the alloy is greater than 10%; and the alloy is substantially free of blocky unstable austenite and cementite.
    Type: Application
    Filed: March 10, 2010
    Publication date: September 30, 2010
    Applicant: ROLLS-ROYCE PLC
    Inventors: Martin J. RAWSON, Mathew J. PEET, Harshad K.D.H BHADESHIA, Scott D. WOOD, Paul O. HILL, Emma E. BOOTH
  • Publication number: 20100230016
    Abstract: A high-strength steel plate includes the following composition: 0.18 to 0.23 mass % of C; 0.1 to 0.5 mass % of Si; 1.0 to 2.0 mass % of Mn; 0.020 mass % or less of P; 0.010 mass % or less of S; 0.5 to 3.0 mass % of Ni; 0.003 to 0.10 mass % of Nb; 0.05 to 0.15 mass % of Al; 0.0003 to 0.0030 mass % of B; 0.006 mass % or less of N; and a balance composed of Fe and inevitable impurities. A weld crack sensitivity index Pcm of the high-strength steel plate is 0.36 mass % or less. The Ac3 transformation point is equal to or less than 830° C., the percentage value of a martensite structure is equal to or greater than 90%, the yield strength is equal to or greater than 1300 MPa, and the tensile strength is equal to or greater than 1400 MPa and equal to or less than 1650 MPa. A prior austenite grain size number N? is calculated by N?=?3+log2m using an average number m of crystal grains per 1 mm2 in a cross section of a sample piece of the high-strength steel plate.
    Type: Application
    Filed: September 14, 2009
    Publication date: September 16, 2010
    Inventor: Tatsuya Kumagai
  • Publication number: 20100226813
    Abstract: In order to provide a high tensile strength steel having excellent low temperature toughness and which can withstand large heat input welding, a steel comprises, in mass percent, C: 0.01-0.10%, Si: at most 0.5%, Mn: 0.8-1.8%, P: at most 0.020%, S: at most 0.01%, Cu: 0.8-1.5%, Ni: 0.2-1.5%, Al: 0.001-0.05%, N: 0.0030-0.0080%, O: 0.0005-0.0035%, if necessary at least one of Ti: 0.005-0.03%, Nb: 0.003-0.03%, and Mo: 0.1-0.8%, and a remainder of Fe and impurities, and the N/Al ratio is 0.3-3.0.
    Type: Application
    Filed: September 11, 2009
    Publication date: September 9, 2010
    Inventors: Takahiro Kamo, Takeshi Urabe, Hirofumi Nakamura, Kazushi Ohnishi, Masahiko Hamada
  • Publication number: 20100192895
    Abstract: The invention relates to a steel material having a high silicon content, and to a method for the production thereof, the steel material being particularly suitable for piston rings and cylinder sleeves. In addition to iron and production-related impurities, the steel material contains 0.5 to 1.2 wt. % carbon, 3.0 to 15.0 wt. % silicon and 0.5 to 4.5 wt. % nickel. Also, the steel material can contain small amounts of the following elements Mo, Mn, Al, Co Nb, Ti, V, Sn, Mg, B, Te Ta La, Bi, Zr, Sb, Ca, Sr, Cer, rare earth metals and nucleating agents such as NiMg, MiSiMg, FeMg and FeSIMg. due to the high Si content, a degree of saturation higher than 1.0 is attained, with the melting temperature of the steel material corresponding to normal cast iron. The steel material can be produced according to a conventional cast-iron technique and has a high resistance to wear and tear and a high structural strength (minimal distortion).
    Type: Application
    Filed: May 7, 2007
    Publication date: August 5, 2010
    Applicant: FEDERAL-MOGUL BURSCHEID GMBHBURGERMEISTER-SCHMIDT- STRASSE 17
    Inventor: Laszlo Pelsoeczy
  • Publication number: 20100154588
    Abstract: A water-atomized iron-based powder is provided that is pre-alloyed with 0.75-1.1% by weight of Ni, 0.75-1.1% by weight of Mo and up to 0.45% by weight of Mn, and further including 0.5-3.0%, preferably 0.5-2.5% and most preferably 0.5-2.0% by weight of Cu, and inevitable impurities, the balance being Fe.
    Type: Application
    Filed: June 12, 2008
    Publication date: June 24, 2010
    Inventors: Sigurd Berg, Ulf Engström, Caroline Larsson
  • Publication number: 20100158744
    Abstract: The present invention has as its object the production of high strength electrical steel sheet, having a high strength of a tensile strength TS of for example 500 MPa or more, having wear resistance, and having superior magnetic properties of magnetic flux density and iron loss, that is, provides a method of production of high strength electrical steel sheet containing, by mass %, C: 0.060% or less, Si: 0.2 to 6.5%, Mn: 0.05 to 3.0%, P: 0.30% or less, S or Se: 0.040% or less, Al: 2.50% or less, N: 0.020% or less, and further one or more of Cu: 0.001 to 30.0% and Nb: 0.03 to 8.
    Type: Application
    Filed: June 16, 2006
    Publication date: June 24, 2010
    Inventor: Hidekuni Murakami
  • Publication number: 20100158746
    Abstract: A method of producing an extremely low carbon steel cast slab characterized by casting molten steel obtained by reducing the carbon concentration of the molten steel to 0.005 mass % or less, then adding Cu, Nb, and B to the molten steel, furthermore, and adjusting the concentration of dissolved oxygen in the molten steel to 0.01 mass % to 0.06 mass % and extremely low carbon steel plate comprised of steel containing C: 0.005 mass % or less, acid soluble Al: 0.005 mass % or less, and further Cu, Nb, and B, characterized in that the steel has fine oxides of a diameter of 0.5 ?m to 30 ?m dispersed in it in an amount of 1000 particles/cm2 to 1,000,000 particles/cm2.
    Type: Application
    Filed: February 16, 2006
    Publication date: June 24, 2010
    Inventors: Katsuhiro Sasai, Wataru Ohashi
  • Publication number: 20100147424
    Abstract: An abrasion resistant steel excellent in bending formability and suitable for members, e.g., power shovels, which come into contact with earth and sand, and a production method thereof are provided. Specifically, the steel contains, on a percent by mass basis, 0.05% to 0.35% of C, 0.05% to 1.0% of Si, 0.1% to 2.0% of Mn, 0.1% to 1.2% of Ti, 0.1% or less of Al, at least one element of 0.1% to 1.0% of Cu, 0.1% to 2.0% of Ni, 0.1% to 1.0% of Cr, 0.05% to 1.0% of Mo, 0.05% to 1.0% of W, and 0.0003% to 0.0030% of B, if necessary at least one element of 0.005% to 1.0% of Nb and 0.005% to 1.0% of V, and the remainder including Fe and incidental impurities, where DI* represented by the following formula is less than 60: DI*=33.85×(0.1×C*)0.5×(0.7×Si+1)×(3.33×Mn+1)×(0.35×Cu+1)×(0.36×Ni+1)×(2.16×Cr+1)×(3×Mo*+1)×(1.5×W*+1)??(1) where C*=C?1/4×(Ti?48/14N), Mo*=Mo×(1?0.5×(Ti?48/14N)), and W*=W×(1?0.5×(Ti?48/14N)).
    Type: Application
    Filed: May 26, 2008
    Publication date: June 17, 2010
    Applicant: JFE STEEL CORPORATION
    Inventors: Yasuhiro Murota, Misao Ishikawa, Yoshinori Watanabe, Shinichi Suzuki, Nobuo Shikanai
  • Patent number: 7731896
    Abstract: The present invention provides a low alloy steel and a weld joint thereof excellent in hydrochloric acid corrosion resistance and sulfuric acid corrosion resistance, said low alloy steel containing, in mass, C: 0.001 to 0.2%, Si: 0.01 to 2.5%, Mn: 0.1 to 2%, Cu: 0.1 to 1%, Mo: 0.001 to 1%, Sb: 0.01 to 0.2%, P: 0.05% or less, and S: 0.05% or less, with the balance consisting of Fe and unavoidable impurities; and the acid corrosion resistance index AI of said low alloy steel being zero or positive. Here, said AI is given by the following expression, AI/10,000=0.0005+0.045×Sb %?C %×Mo %, where % means mass %.
    Type: Grant
    Filed: November 15, 2002
    Date of Patent: June 8, 2010
    Assignee: Nippon Steel Corporation
    Inventors: Akira Usami, Shunji Sakamoto, Satoshi Nishimura, Motohiro Okushima, Takashi Kusunoki
  • Publication number: 20100098576
    Abstract: An iron-based soft magnetic alloy which is for use in various transformers, various choke coils, noise suppression measures, power supply parts, laser power supplies, pulsed-power magnetic parts for accelerators, various motors, various generators, magnetic shields, antennas, sensors, etc.; a thin ribbon of an amorphous alloy for producing the magnetic alloy; and a magnetic part comprising the magnetic alloy. The magnetic alloy comprises, in terms of at. %, copper in an amount (x) satisfying 0.1?x?3, boron in an amount (y) satisfying 10?y?20, and iron and impurities as the remainder. It contains, in terms of mass %, the following impurities: up to 0.01% aluminum, 0.001-0.05% sulfur, 0.01-0.5% manganese, 0.001-0.1% nitrogen, and up to 0.1% oxygen. The magnetic alloy has a structure at least part of which comprises a crystal phase having a crystal grain diameter of 60 nm or smaller (excluding 0).
    Type: Application
    Filed: March 12, 2008
    Publication date: April 22, 2010
    Applicant: Hitachi Metals, Ltd.
    Inventors: Yoshihito Yoshizawa, Motoki Ohta
  • Publication number: 20100080728
    Abstract: The present invention is the thin steel sheet containing C, Si, Mn, P, S, Al, Mo, Ti, B, and N wherein a value Z calculated by the equation described below is 2.0-6.0, an area ratio against all the structure is 1% or above for retained austenite and 80% or above for total of bainitic ferrite and martensite, a mean axis ratio of the retained austenite crystal grain is 5 or above, and tensile strength is 980 MPa or above. Value Z=9×[C]+[Mn]+3×[Mo]+490×[B]+7×[Mo]/{100×([B]+0.001)} Thus a high strength thin steel sheet with 980 MPa or above tensile strength and enhanced hydrogen embrittlement resistance properties can be provided. Also, in accordance with the present invention, the hot-rolled steel sheet for cold-rolling capable of manufacturing the high strength thin steel sheet with good productivity and having improved cold-rollability can be provided.
    Type: Application
    Filed: December 10, 2007
    Publication date: April 1, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Muneaki Ikeda, Kouji Kasuya, Yoichi Mukai, Fumio Yuse, Junichiro Kinugasa
  • Publication number: 20100061879
    Abstract: The invention relates to novel pre-alloyed metal powders a method for production and use thereof.
    Type: Application
    Filed: November 28, 2007
    Publication date: March 11, 2010
    Applicant: H.C. Starck GmbH
    Inventors: Bernd Mende, Gerhard Gille, Ines Lamprecht
  • Publication number: 20100047617
    Abstract: Steel sheet having a composition of ingredients containing substantially, by mass %, C: 0.005 to 0.200%, Si: 2.50% or less, Mn: 0.10 to 3.00%, N: 0.0100% or less, Nb: 0.005 to 0.100%, and Ti: 0.002 to 0.150% and satisfying the relationship of Ti-48/14×N?0.0005, having a sum of the X-ray random intensity ratios of the {100}<001> orientation and the {110}<001> orientation of a ? sheet thickness part of 5 or less, having a sum of the maximum value of the X-ray random intensity ratios of the {110}<111> to {110}<112> orientation group and the X-ray random intensity ratios of the {211}<111> orientation of 5 or more, and having a high rolling direction Young's modulus measured by the static tension method and a method of production of the same are provided.
    Type: Application
    Filed: November 7, 2007
    Publication date: February 25, 2010
    Inventors: Natsuko Sugiura, Naoki Maruyama, Manabu Takahashi, Yohji Nakamura, Koji Hanya
  • Publication number: 20100040503
    Abstract: A soft magnetic alloy that in an FeCo nanocrystal soft magnetic material, exhibits a high saturation magnetic flux density of 1.85 T or more, and that ensures prolonged nozzle life and easy ribbon production; an amorphous alloy ribbon for use in production thereof; and magnetic parts utilizing the soft magnetic alloy. The soft magnetic alloy has the composition of the formula Fe100-x-y-aCoaCuxBy (in the formula, x, y and a each represent atomic % and satisfy the relationships 1<x?3, 10?y?20 and 10<a<25). At least part of the structure thereof consists of a crystal phase of 60 nm or less (not including 0) crystal grain diameter. The soft magnetic alloy has a saturation magnetic flux density of 1.85 T or more and a coercive force of 200 A/m or less.
    Type: Application
    Filed: March 5, 2008
    Publication date: February 18, 2010
    Applicant: HITACHI METALS, LTD.
    Inventors: Yoshihito Yoshizawa, Motoki Ohta
  • Publication number: 20100008815
    Abstract: The present invention provides high strength steel having unprecedentedly superior CTOD (fracture toughness) properties satisfying not only the CTOD properties of the FL zone at ?60° C., but also the CTOD properties of the ICHAZ zone in small and medium heat input multilayer welding etc. and a method of production of the same. The steel of the present invention is steel superior in CTOD properties of the heat-affected zone containing, by mass %, C: 0.015 to 0.045%, Si: 0.05 to 0.2%, Mn: 1.5 to 2.0%, Cu: 0.25 to 0.5%, Ni: 0.7 to 1.5%, P: 0.008% or less, S: 0.005% or less, Al: 0.004% or less, Ti: 0.005 to 0.015%, Nb: 0.005% or less, 0: 0.0015 to 0.0035%, and N: 0.002 to 0.006%, PCTOD: 0.065 or less, CeqH: 0.235 or less and the balance consisting of Fe and unavoidable impurities.
    Type: Application
    Filed: December 4, 2008
    Publication date: January 14, 2010
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Rikio Chijiiwa, Ryuji Uemori, Yoshiyuki Watanabe, Kazuhiro Fukunaga, Akihiko Kojima, Yoshihide Nagai
  • Publication number: 20090274572
    Abstract: The invention provides a high-strength pearlitic steel rail, which is inexpensive, and has a tensile strength of 1200 MPa or more, and is excellent in delayed fracture properties. Specifically, the rail contains, in mass percent, C of 0.6 to 1.0%, Si of 0.1 to 1.5%, Mn of 0.4 to 2.0%, P of 0.035% or less, S of 0.0005 to 0.010%, and the remainder is Fe and inevitable impurities, wherein tensile strength is 1200 MPa or more, and size of a long side of an A type inclusion is 250 mm or less in at least a cross-section in a longitudinal direction of a rail head, and the number of A type inclusions, each having a size of a long side of 1 mm to 250 mm, is less than 25 per observed area of 1 mm2 in the cross-section in the longitudinal direction of the rail head.
    Type: Application
    Filed: March 16, 2007
    Publication date: November 5, 2009
    Applicant: JFE Steel Corporation
    Inventors: Minoru Honjo, Tatsumi Kimura, Shinichi Suzuki, Nobuo Shikanai
  • Publication number: 20090274403
    Abstract: Disclosed is a composition for a bush-type bearing, a bush-type bearing manufactured using the composition, and a method of manufacturing the bush-type bearing. The bearing has excellent friction characteristics with a shaft made of iron (Fe) based material, and thus is able to increase the lubrication cycle of a lubricant. Further, the bearing has excellent hardness, and thus is able to prevent plastic deformation under high contact pressure.
    Type: Application
    Filed: November 20, 2007
    Publication date: November 5, 2009
    Applicant: DOOSAN INFRACORE CO., LTD.
    Inventors: Dong-Seob Shim, Chung-Rea Lee
  • Publication number: 20090202383
    Abstract: A main object thereof is to provide a non-oriented electrical steel sheet being excellent in surface characteristics and having both excellent mechanical characteristics and magnetic characteristics necessary for a rotor of rotating machines such as motors and generators which rotate at a high speed, and a method for producing the same. To achieve the object, the present invention provides a non-oriented electrical steel sheet comprising in % by mass: 0.06% or less of C; 3.5% or less of Si; from 0.05% or more to 3.0% or less of Mn; 2.5% or less of Al; 0.30% or less of P; 0.04% or less of S; 0.02% or less of N; at least one element selected from the group consisting of Nb, Ti, Zr and Vin the predetermined range; and a balance consisting of Fe and impurities; and having a recrystallized fraction being less than 90%.
    Type: Application
    Filed: December 6, 2005
    Publication date: August 13, 2009
    Inventors: Ichirou Tanaka, Hiroshi Fujimura, Hirokatsu Nitomi, Hiroyoshi Yashiki, Kouji Nishida, Hiroki Takamaru
  • Publication number: 20090202384
    Abstract: A high tensile strength hot-rolled steel sheet having superior strain aging hardenability, which has high formability and stable quality characteristics, and in which satisfactory strength is obtained when the steel sheet is formed into automotive components, thus enabling the reduction in weight of automobile bodies. Specifically, a method for producing a high tensile strength hot-rolled steel sheet having superior strain aging hardenability with a BH of 80 MPa or more, a ?TS of 40 MPa or more, and a tensile strength of 440 MPa or more includes the steps of heating a steel slab to 1,000° C. or more, the steel slab containing, in percent by mass, 0.15% or less of C, 0.45% or less of Si, 3.0% or less of Mn, 0.08% or less of P, 0.02% or less of S, 0.02% or less of Al, 0.0050% to 0.0250% of N, and optionally 0.1% or less in total of at least one of more than 0.02% to 0.1% of Nb and more than 0.02% to 0.1% of V, the ratio N (mass %)/Al (mass %) being 0.
    Type: Application
    Filed: February 9, 2009
    Publication date: August 13, 2009
    Applicant: JFE Steel Corporation, a Corporation of Japan
    Inventors: Akio Tosaka, Sinjiro Kaneko, Yoichi Tominaga, Noriyuki Katayama, Nobutaka Kurosawa, Kei Sakata, Osamu Furukimi
  • Publication number: 20090155118
    Abstract: A steel composition that includes: about 0.25-0.37% by weight Carbon; about 1.20-1.55% by weight Manganese; about 0.1-0.15% by weight Vanadium; about 0.20-0.40% by weight Nickel; about 0.20-0.50% by weight Silicon; about 0.30-0.45% by weight Copper; about 0.017-0.025% by weight Nitrogen; and Iron as the main constituent.
    Type: Application
    Filed: February 19, 2009
    Publication date: June 18, 2009
    Inventors: Michael Yuri Kan, William Joseph Peppler, Gary Alan Stueck
  • Patent number: 7540927
    Abstract: A soft magnetic steel has, on the mass basis, a carbon content of 0.0015% to 0.02%, a manganese content of 0.15% to 0.5%, and a sulfur content of 0.015% to 0.1%, has a ratio Mn/S of 5.7 or more, and contains a single-phase ferrite microstructure as its metallographic structure, in which the density of precipitated FeS grains having a major axis of 0.1 ?m or more is 5000 grains/mm2 or less. This steel ensures excellent magnetic properties with less variation after magnetic annealing, exhibits excellent machinability and cold forgeability during production processes, and can thereby yield a steel part even having a complicated shape and a large size in a high yield.
    Type: Grant
    Filed: July 10, 2006
    Date of Patent: June 2, 2009
    Assignee: Kobe Steel, Ltd.
    Inventor: Masamichi Chiba
  • Publication number: 20090136378
    Abstract: Disclosed herein is a high-strength hot-rolled steel sheet which is characterized by high strength (in terms of tensile strength at 900 MPa level) and excellent combined formability expressed by balance between strength and ductility [tensile strength (TS)×total elongation (El)] and balance between strength and stretch flangeability [tensile strength (TS)×bore expanding ratio (?)]. The hot-rolled steel sheet contains C: no less than 0.02% and no more than 0.15%, Si: no less than 0.2% and no more than 2.0%, Mn: no less than 0.5% and no more than 2.5%, Al: no less than 0.02% and no more than 0.15%, Cu: no less than 1.0% and no more than 3.0%, Ni: no less than 0.5% and no more than 3.0%, and Ti: no less than 0.03% and no more than 0.5%. (% means mass %) It also has a metallographic structure in longitudinal cross section such that the sum of bainitic ferrite and granular bainitic ferrite accounts for no less than 85% by area.
    Type: Application
    Filed: March 14, 2007
    Publication date: May 28, 2009
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO
    Inventors: Motoo Satou, Tetsuo Soshiroda
  • Publication number: 20090098408
    Abstract: A multi-phase steel sheet having microstructure having in combination ferrite, martensite of between 3% and 65% by volume, and at least one microstructure selected from the group consisting of, bainite and retained austenite, and having fine complex precipitates selected from the group of TiC, NbC, TiN, NbN, (Ti.Nb)C, (Ti.Nb)N, and (Ti.Nb)(C.N) particles having at least 50% smaller than 20 nm in size, and physical properties having tensile strength greater than about 780 megapascals and at least one of the properties of elongation greater than about 10%, yield ratio greater than about 70%, and hole expansion ratio greater than about 50%.
    Type: Application
    Filed: October 6, 2008
    Publication date: April 16, 2009
    Applicant: NUCOR CORPORATION
    Inventor: Weiping SUN
  • Publication number: 20090092515
    Abstract: The present invention provides high strength thick steel plate superior in crack arrestability high in strength, free of deterioration of HAZ toughness, and free of anisotropy, that steel plate containing, by mass %, C: 0.03 to 0.15%, Si: 0.1 to 0.5%, Mn: 0.5 to 2.0%, P: ?0.02%, S: ?0.01%, Al: 0.001 to 0.1%, Ti: 0.005 to 0.02%, Ni: 0.15 to 2%, and N: 0.001 to 0.008% and having a balance of iron and unavoidable impurities as chemical components, having a microstructure of a ferrite and/or pearlite structure with bainite as a matrix phase, and having an average circle equivalent diameter of crystal grains with a crystal misorientation angle of 15° or more of 15 ?m or less in the regions of 10% of plate thickness from the front and rear surfaces and of 40 ?m or less in the other region including the center part of plate thickness.
    Type: Application
    Filed: April 13, 2007
    Publication date: April 9, 2009
    Inventors: Kiyotaka Nakashima, Masanori Minagawa, Kouji Ishida, Akira Ito
  • Publication number: 20080260569
    Abstract: The invention relates to a non-oriented electrical steel sheet, widely used as an iron core in electric devices, and to a method of manufacturing the same. The non-oriented electrical sheet includes 0.004 wt. % or less C; 1.0-3.5 wt. % Si; 0.02 wt. % or less P; 0.001 wt. % or less S; 0.2˜2.5 wt. % Al; 0.003 wt. % or less N; 0.004 wt. % or less Ti; Mn, in which the amount thereof is represented by the following formula (1): 0.10+100×S(wt. %)?Mn(wt. %)?0.21+200×S(wt. %); ??(1) a balance of iron; and inevitable impurities.
    Type: Application
    Filed: December 18, 2006
    Publication date: October 23, 2008
    Applicant: POSCO CO., LTD.
    Inventors: Byung-Keun Bae, Jae-Kwan Kim
  • Patent number: 7431812
    Abstract: An anode for the electrowinning of aluminium by the electrolysis of alumina in a molten fluoride electrolyte has an electrochemically active integral outside oxide layer obtainable by surface oxidation of a metal alloy which consists of 20 to 60 weight % nickel; 5 to 15 weight % copper; 1.5 to 5 weight % aluminium; 0 to 2 weight % in total of one or more rare earth metals, in particular yttrium; 0 to 2 weight % of further elements, in particular manganese, silicon and carbon; and the balance being iron. The metal alloy of the anode has a copper/nickel weight ratio in the range of 0.1 to 0.5, preferably 0.2 to 0.3.
    Type: Grant
    Filed: March 12, 2003
    Date of Patent: October 7, 2008
    Assignee: Moitech Invent S.A.
    Inventors: Thinh T. Nguyen, Vittorio De Nora
  • Publication number: 20080166256
    Abstract: The present invention provides a steel material able to secure a superior corrosion resistance in a sulfuric acid dew point corrosive environment of exhaust gas obtained by burning high S-containing fuel, containing, by mass %, C: ?0.010%, Si: ?0.10%, Cu: 0.05 to 1.00%, P: ?0.030%, S: ?0.050%, and Al: ?0.10% and comprising a balance of Fe and unavoidable impurities. Further, this steel contains one type or two types or more of Sb, Sn, Cr, Mn, Mo, Ni, Nb, V, Ti, and B.
    Type: Application
    Filed: February 24, 2006
    Publication date: July 10, 2008
    Inventors: Shunji Sakamoto, Satoshi Nishimura, Akira Usami
  • Publication number: 20080166257
    Abstract: The present invention provides a steel sheet excellent in workability, which may be used for components of an automobile or the like, and a method for producing the same. More specifically, according to one exemplary embodiment of the present invention, a steel sheet excellent in workability, including in mass, 0.08 to 0.25% C, 0.001 to 1.5% Si, 0.01 to 2.0% Mn, 0.001 to 0.06% P, at most 0.05% S, 0.001 to 0.007% N, 0.008 to 0.2% Al, at least 0.01% Fe. The steel sheet having an average r-value of at least 1.2, an r-value in the rolling direction of at least 1.3, an r-value in the direction of 45 degrees to the rolling direction of at least 0.9, and an r-value in the direction of a right angle to the rolling direction of at least 1.2.
    Type: Application
    Filed: March 14, 2008
    Publication date: July 10, 2008
    Inventors: Naoki Yoshinaga, Nobuhiro Fujita, Manabu Takahashi, Koji Hashimoto, Shinya Sakamoto, Kaoru Kawasaki, Yasuhiro Shinohara, Takehide Senuma
  • Publication number: 20080100410
    Abstract: A soft magnetic alloy powder containing Fe—Ni-based crystal particles is provided as one capable of adequately reducing core loss of a powder magnetic core and achieving satisfactory magnetic characteristics at an effective operating temperature of an element. The present invention provides a soft magnetic alloy powder containing Fe—Ni-based crystal particles containing 45 to 55 mass % Fe and 45 to 55 mass % Ni, relative to a total mass of Fe and Ni, and containing 1 to 12 mass % Co and 1.2 to 6.5 mass % Si, relative to a total mass of Fe, Ni, Co, and Si.
    Type: Application
    Filed: October 19, 2007
    Publication date: May 1, 2008
    Applicant: TDK CORPORATION
    Inventors: Hiroshi Tomita, Hideharu Moro, Kesaharu Takatoh, Koyu Enda
  • Publication number: 20080095654
    Abstract: Clutch components for automotive use usually include a pair of clutch members with operative faces. In particular, planar one way clutches include a pair of clutch members whose operative faces are enclosed spaced opposition, with each clutch face including a plurality of recessed defining respective load bearing shoulders. A plurality of struts are disposed between the coupling face of the members, and such struts are moveable between the coupling position and non coupling position. A preferable method of manufacturing such clutch components includes powder metal operations comprising die compacting a metal powder into a metal blank, sintering the metal blank to form a sintered metal blank, and cooling the sintered metal blank to form a cooled metal blank. The preferred metallic structure of the cooled metal blank is 50-80% martensite and 20-50% bainite and fine pearlite. The application is especially useful for clutches used as backing plates in clutch brake applications.
    Type: Application
    Filed: October 23, 2006
    Publication date: April 24, 2008
    Inventors: John R. Engquist, Mark R. Haas
  • Patent number: 6824672
    Abstract: An austenitic stainless steel with a composition comprising: at most 0.15% of C; 2% to 10% of Mn; at most 2% of Ni; at most 4% of Cu; 0.1% to 0.4% of N; 10% to 20% of Cr; at most 1% of Si; at most 3% of Mo; and at most 0.7% of Ti; is used to manufacture equipment, for example furnaces, reactors or ducts, or elements of this equipment, or to coat the internal walls of this equipment, said equipment being used to implement petrochemical processes conducted at temperatures of 350° C. to 1100° C. and in which coke can be formed.
    Type: Grant
    Filed: January 15, 2002
    Date of Patent: November 30, 2004
    Assignees: Institute Francais du Petrole, USINOR
    Inventors: Philippe Lecour, Xavier Longaygue, François Ropital, Laurent Antoni
  • Publication number: 20040129348
    Abstract: A welding method includes performing welding to form a weld metal consisting essentially of, in mass %, 1 C: 0.01-0.15%, Si: 0.02-0.6%, Mn: 0.6-3.0%, Al: 0.004-0.08%, Ti: 0.003-0.03%, B: at most 0.005%, Cu: 0-1.2%, Ni: 0-3%, Cr: 0-1.2%, Mo: 0-2%, V: 0-0.05%, Nb: 0-0.
    Type: Application
    Filed: January 2, 2003
    Publication date: July 8, 2004
    Inventors: Tomoaki Ikeda, Akio Yamamoto, Shigemichi Yamauchi, Nobuaki Takahashi, Masahiko Hamada
  • Publication number: 20030136483
    Abstract: A steel plate for paint use which contains C (0.12% or less), Si (1.0% or less), Mn (2.5% or less), P (0.05% or less), S (0.02% or less), and Cr (0.05% or less), Cu (0.05-3.0%), Ni (0.05-6.0%), Ti (0.025-0.15%), and Cu+Ni (0.50% or more), with Pa being 0.23% or less, in terms of mass %. Said steel plate may contain at least one additional component selected from B (0.0005-0.0030%), Al (0.05-0.50%), Ca (0.0001-0.05%), Ce (0.0001-0.05%), La (0.0001-0.05%), Nb (0.002-0.05%), V (0.01-0.10%), Zr (0.002-0.05%), and Mo (0.05-0.5$), in terms of mass %.
    Type: Application
    Filed: October 8, 2002
    Publication date: July 24, 2003
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO
    Inventors: Toshiaki Kan, Shigeo Okano, Satoru Takeshita, Masahiko Sakai
  • Patent number: 6558483
    Abstract: The Cu precipitation strengthened steel of the invention comprises, on the mass percent basis, C: 0.02-0.10%, Mn: 0.3-2.5%, Cu: 0.50-2.0%, Ni: 0.3-4.0% and Ti: 0.004-0.03% and further comprises Si: 0.01-0.4% and/or Al: 0.001-0.1%, with the contents of incidental impurities being P: not more than 0.025%, S: not more than 0.01%, N: not more than 0.006% and Se: not more than 0.005%, with the value of Pcm defined by the formula (1) given below being not more than 0.28. The steel material made of this Cu precipitation strengthened steel has good and stable CTOD toughness and is suited for use as a steel material for the construction of large industrial machines, ships, marine structures, line pipes, tanks, bridges and like welded structures.
    Type: Grant
    Filed: June 7, 2001
    Date of Patent: May 6, 2003
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Hirofumi Nakamura, Jun Furukawa
  • Patent number: 6436340
    Abstract: Steel is obtained which comprises by wt %, C: 0.001-0.025%, Si: not more than 0.60%, Mn: 0.10-3.00%, P: 0.005-0.030%, S: not more than 0.01%, Al: not more than 0.10%, Cu: 0.1-1.5%, Ni: 0.1-6.0%, B: 0.0001-0.0050%, and the balance being Fe and inevitable impurities; since the steel contains C and P in small contents, stable amorphous rusts are formed on the surface thereof at an early stage; and steel simultaneously realizes excellent weather resistance, material weldability and toughness particularly in an environment such as a seashore district and the like where salt is present in a large amount.
    Type: Grant
    Filed: February 24, 2000
    Date of Patent: August 20, 2002
    Assignee: Kawasaki Steel Corporation
    Inventors: Kazuhiko Shiotani, Akio Ohmori, Kimihiro Nishimura, Yasuyoshi Yamane, Fumimaru Kawabata, Keniti Amano
  • Patent number: 6322747
    Abstract: A high-strength spring steel having an Hv of at least 600 and an impact value of at least 40 J/cm2, comprising 0.40 to 0.70 wt. % carbon, 1.00 to 2.50 wt. % silicon, 0.30 to 0.90 wt. % manganese, 0.50 to 1.50 wt. % nickel, 1.00 to 2.00 wt. % chromium, 0.30 to 0.60 wt. % molybdenum, 0.25 to 0.50 wt. % copper, 0.01 to 0.50 wt. % vanadium, 0.010 to 0.050 wt. % niobium, 0.005 to 0.050 wt. % aluminum, 0.0045 to 0.0100 wt. % nitrogen, 0.005 to 0.050 wt. % titanium, and 0.0005 to 0.0060 wt. % boron, with phosphorus limited to 0.010 wt. % or less, sulfur to 0.010 wt. % or less, and OT to 0.0015 wt. % or less, and the remainder being composed of iron and unavoidable impurities. The spring steel has better hardness and toughness than those of existing spring steel.
    Type: Grant
    Filed: January 27, 2000
    Date of Patent: November 27, 2001
    Assignees: Mitsubishi Steel Muroran Inc., Mitsubishi Steel Mfg. Co., Ltd.
    Inventors: Tatsuo Fukuzumi, Hidenori Hiromatsu, Motoyuki Satoh, Ryo Hara
  • Patent number: 6212891
    Abstract: Process components, containers, and pipes are provided that are constructed from ultra-high strength, low alloy steels containing less than 9 wt % nickel and having tensile strengths greater than 830 MPa (120 ksi) and DBTTs lower than about −73° C. (−100° F.).
    Type: Grant
    Filed: June 18, 1998
    Date of Patent: April 10, 2001
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Moses Minta, Lonny R. Kelley, Bruce T. Kelley, E. Lawrence Kimble, James R. Rigby, Robert E. Steele
  • Patent number: 6203631
    Abstract: Pipeline distribution network systems arc provided for transporting pressurized liquefied natural gas at a pressure of about 1035 kPa (150 psia) to about 7590 kPa (1100 psia) and at a temperature of about −123° C. (−190° F.) to about −62° C. (−80° F.). Pipes and other components of the pipeline distribution network systems are constructed from an ultra-high strength, low alloy steel containing less than 9 wt % nickel and having a tensile strength greater than 830 MPa (120 ksi) and a DBTT lower than about −73° C. (−100° F.).
    Type: Grant
    Filed: June 18, 1998
    Date of Patent: March 20, 2001
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Ronald R. Bowen, Moses Minta, James R. Rigby