Abstract: Provided is a system and method for producing and purifying biodiesel. In particular, the system comprises a tandem arrangement of at a modular biodiesel reactor and a continuous flow separation and purification unit. The system can further comprise an evaporation unit that is placed between the biodiesel reactor and the continuous flow separation and purification unit.

Abstract: A chromatographic cassette includes a cassette including a chamber, chromatographic media disposed within the cassette chamber, a distribution network fluidly coupled to the chromatographic media and an inlet port and an outlet port coupled to the distribution network. A hyper-productive chromatography technique includes providing a scalable and stackable chromatographic cassette, loading a sample to be processed, operating the scalable chromatographic cassette having an adsorptive chromatographic bed having a volume greater than 0.5 liter by establishing a flow at a linear velocity greater than 500 cm/hr with a residence time of the loading step of less than one minute.

Abstract: Reactors are provided that can include a first set of fluid channels and a second set of fluid channels oriented in thermal contact with the first set of fluid channels where the channels of either one or both of the first of the set of fluid channels are non-linear. Reactor assemblies are also provided that can include a first set of fluid channels defining at least one non-linear channel having a positive function, and a second set of fluid channels defining at least another non-linear channel having a negative function in relation to the positive function of the one non-linear channel of the first set of fluid channels.

Abstract: A flow reactor has a module having a process fluid passage with an interior surface, a portion of the passage including a cross section along the portion having a cross-sectional shape, and a cross-sectional area with multiple minima along the passage. The cross-sectional shape varies continually along the portion and the interior surface of the portion includes either no pairs of opposing flat parallel sides or only pairs of opposing flat parallel sides which extend for a length of no more than 4 times a distance between said opposing flat parallel sides along the portion and the portion contains a plurality of obstacles distributed along the portion.

Abstract: The present disclosure provides an assembled stack of fluidic modules comprising at least first and second fluidic modules assembled in a stacked configuration. The first fluidic module has first and second major planar surfaces and encloses a first fluidic passage extending therethrough from a first passage entrance to a first passage exit with the first passage exit located on the second major planar surface of the first fluidic module. The second fluidic module also has first and second major planar surfaces and encloses a second fluidic passage extending therethrough from a second passage entrance to a second passage exit, with the second passage entrance located on the first major planar surface of the second fluidic module.

Abstract: A hydrogen generator includes a cartridge including a plurality of thermal conductors each having an outer wall assembled together to form a housing. A plurality of fuel pellets provided on the plurality of thermal conductors. Each fuel pellet has a hydrogen-containing reactant that will react to release hydrogen gas when heated. The hydrogen generator also includes a compartment configured to removably contain the cartridge. The hydrogen generator further includes a plurality of heating elements disposed in the compartment such that each heating element is in thermal communication with one of the thermal conductors when the cartridge is disposed within the compartment to generate heat to selectively heat one or more fuel pellets to initiate a reaction to produce hydrogen gas.

Abstract: Disclosed is a process and apparatus for switching oligomerization feed between a first oligomerization zone that includes a uni-dimensional small pore zeolite to make more diesel and a second oligomerization zone that includes SPA catalyst for making more gasoline. The diesel can be recycled to make more propylene. The process and apparatus will provide refiners with flexibility to produce the most valuable product commensurate with fluctuating market conditions.

Abstract: A process for producing light olefins is provided. A feedstock enters a pre-reaction zone and contacts a catalyst comprising at least one silicon-aluminophosphate molecular sieve and produces a gas-phase stream; the gas-phase stream and the catalyst enter at least one riser, and the gas-phase stream and the catalyst pass from an outlet of the at least one riser and enter a gas-solid rapid separation zone; the separated gas-phase stream enters a separation section; a first portion of the separated catalyst returns to the pre-reaction zone, and a second portion is regenerated in a regenerator; wherein an inlet of the at least one riser extends into the pre-reaction zone, about 60% to about 90% of the height of the at least one riser passes through a heat exchange zone, and the outlet extends into the gas-solid rapid separation zone.

Abstract: A chemical reactor including: a plurality of heat exchange plates which between them define reaction compartments, in which reactor each heat exchange plate includes two walls between them defining at least one heat exchange space, the respective walls being fixed together by joining regions, and the reactor also comprises at least one injection device for injecting substance into the reaction compartments, said substance-injection device passing through the heat-exchange plates in respective joining regions thereof. Also, a chemical reaction process that can be carried out in this reactor.

Abstract: This invention relates to methods and units for mitigation of carbon oxides during hydrotreating hydrocarbons including mineral oil based streams and biological oil based streams. A hydrotreating unit includes a first hydrotreating reactor for receiving a mineral oil based hydrocarbon stream and forming a first hydrotreated product stream, and a second hydrotreating reactor for receiving a biological oil based hydrocarbon stream and forming a second hydrotreated product stream.

Abstract: The invention relates to a component comprising a plurality of plates stacked on each other, at least one of said plates being made of a ceramic material and in which a channel area is formed of fluid flow guide channels by means of webs, said channels having a flow connection to inlet and outlet openings, wherein the stack of plates is connected by force fit by means of a clamping device, and wherein a flat seal is disposed between each of the individual plates of the stack, wherein the flat seal is made of an elastic and/or compressible material and covers both the channel area and the areas encompassing the inlet and outlet openings, and at least partially covers the top sides of the webs forming the channels. The components according to the invention are pressure-tight, resistant to thermal shock, and can be dismantled.

Abstract: A reactor (1) for preparing phosgene by gas-phase reaction of carbon monoxide and chlorine in the presence of a solid-state catalyst, which is provided in the catalyst tubes (2) of a bundle of catalyst tubes (2) which are arranged parallel to one another in the longitudinal direction of the reactor (1) and are welded at each of their two ends into a tube plate (3), with introduction of the starting materials at the upper end of the catalyst tubes (2) and discharge of the gaseous reaction mixture at the lower end of the catalyst tubes (2), in each case via a cap, and also with introduction and discharge facilities for a liquid heat transfer medium (6) in the intermediate space (4) between the catalyst tubes (2) , where the flow of the heat transfer medium (6) in the space (4) between the catalyst tubes (2) is guided by deflection plates (5), which leave alternating openings (7) free on opposite sides at the interior wall of the reactor, in which openings the deflection plates (5) have cutouts having the shape

Abstract: A processing apparatus that is formed from a plurality of metal layers that are stacked and aligned together and then connected together to form one or more portions of the processing apparatus.

Abstract: An insulator unit for a multipurpose flow module, such as a plate reactor, comprising a plurality of thermally insulating layers arranged in a sandwich structure with a plurality of plates, to provide thermal insulation across the sandwich structure.

Abstract: A reactor module for Fischer-Tropsch synthesis having a generally rectangular reactor block with a stack of plates defining flow channels for coolant and flow channels for the synthesis reaction arranged alternately in the block. The synthesis flow channels extend in a generally vertical direction between upper and lower faces of the reactor block and are defined by plates in combination with either bars or sheets such that each channel is of width no more than 200 mm. The coolant flow channels are oriented in the same direction, and communicate through distributor chambers with inlet and outlet ports at side faces of the reactor block. A plant may contain a multiplicity of such reactor modules operating in parallel, the modules being interchangeable and replaceable. The temperature control is enhanced by allowing the coolant flow to be parallel to the synthesis gas flow.

Abstract: A compact catalytic reactor defines a multiplicity of first and second flow channels arranged alternately, for an endothermic reaction and for an exothermic reaction respectively, and each containing a removable fluid-permeable catalytic insert to catalyze the reaction. The flow channels have a straight portion extending from one end face of the reactor and a linking portion that communicates between the end of the straight portion and at least one side face of the reactor, wherein the straight portion and the linking portion are defined at least in part by fin structures. The fm structures of the linking portion may be perforated, so that there are perforations aligned with each straight portion, but at the end of the reactor each line of perforations is obstructed. Removal of the obstructions enables the catalytic inserts to be pushed out of the flow channels when they are spent.

Abstract: Processes and systems for synthesizing hydrocarbon products, such as high molecular weight hydrocarbons, olefins or mixtures thereof, from alkyl bromides wherein one or more streams of alkyl bromides may be reacted in sequential or concurrent stages at different temperatures. The catalyst used in the synthesis stages may be the same or different and at least in one instance is chosen to form hydrocarbon products having a significant C6+ paraffin content. The stages may be conducted in one or more reactors and the catalyst may be deployed in fixed beds or fluidized beds.

Abstract: A method for separating a polymer from carbon black in devulcanized rubber, the method comprising steps of inserting devulcanized rubber into a bath of a solvent, dissolving a polymer out of the devulcanized rubber and into a solution of the solvent and the polymer, removing the solution from the bath without disturbing an un-dissolved residue comprising carbon black, and recovering the un-dissolved residue.

Abstract: Integrated Combustion Reactors (ICRs) and methods of making ICRs are described in which combustion chambers (or channels) are in direct thermal contact to reaction chambers for an endothermic reaction. Particular reactor designs are also described. Processes of conducting reactions in integrated combustion reactors are described and results presented. Some of these processes are characterized by unexpected and superior results, and/or results that can not be achieved with any prior art devices.

Abstract: A method and a device for the parallel study of chemical reactions in at least two spatially separated reaction spaces is provided. A device for the parallel study of chemical reactions includes at least the following components: (a) at least two spatially separated reaction spaces; (b) on the reaction space input side, at least one common educt feed for the reaction spaces according to (a); (d) on the reaction space output side, at least one connection per reaction space to at least one holding gas feed common to all the reaction spaces, or subsets of them; (e) on the reaction space output side, and downstream of the connection to the holding gas feed according to (d) in the product flow direction, at least one restrictor per reaction space.

Abstract: The present disclosure provides for a chemical reactor which includes elongate chambers defining an arrangement and including first, second, and third elongate chambers adapted to support respective distinct first, second, and third reactor functions associated with respective first, second, and third process feeds, and a distributor arranged in fluidic communication with each of the elongate chambers and for connecting the elongate chambers to at least one fluid source. The distributor is dimensioned to produce a two-dimensional radial distribution of fluidic flow through the first, second, and third elongate chambers with respect to the first, second, and third process feeds. The chemical reactor may further include a monolith catalyst support including an N×M array of channels including the elongated chambers.

Abstract: A fuel reforming apparatus including reaction substrates is provided. The reaction substrates of the present invention is made of stainless steel, nickel steel, or chromium steel. Each of the reaction substrates has a channel formed on the surface of the reaction substrate. Reactant for oxidation reaction or for fuel reforming reaction flow through the channel. A catalyst containing layer is formed on the surface of the channel by directly oxidizing the surface of the channel. Therefore, the catalyst containing layer is formed with oxidized steel. A catalyst layer is formed on the catalyst containing layer. A pair of substrates can be laminated to make one substrate a thermal source unit and another a reforming reaction unit.

Abstract: The invention provides methods, apparatus and systems in which there is partial boiling of a liquid in a mini-channel or microchannel. The partial boiling removes heat from an exothermic process.

Abstract: A method operable to remove contaminants from a contaminated fluid stream is provided. The process includes receiving the fluid stream containing contaminants. A first portion of the contaminants are removed from the fluid stream with a first scrubbing vessel. A first base solution reacts with the contaminants such that the contaminants enter a contaminant solution. A remaining portion of the contaminants from the fluid stream is then removed with a at least one additional scrubbing vessel, wherein a second base solution reacts with the contaminants such that part of the remaining portion of the contaminants enter a second solution. Water content is then removed from the fluid stream with a desiccating module, wherein the desiccating module outputs a clean fluid stream.

Abstract: A catalytic reactor includes a pair of plates arranged in parallel at a predetermined interval so as to form a path in which fluid flows; a channel member bonded to the plates in the path to divide the path into channels; and a catalyst carrier inserted into each of the channels and extending along the each of the channels. At least one of the pair of plates serves as a first heat-transfer surface when contacting a temperature medium having a temperature zone different from a temperature zone in the path and exchanging heat with the temperature medium. Each of the channels has a cross section for which an aspect ratio (W/H) of a width to a height is equal to or less than 1, and the catalyst carrier includes a wave-shaped base having a single piece structure, and a catalyst formed on a surface of the base.

Abstract: The present invention provides methods of conducting chemical reactions in a reaction channel that has an varying cross-sectional area such that a chemical reactant or reactants experience varying local contact time as the reactant(s) flow through the channel. The invention also provides reactors having reaction channels with varying cross-sectional areas. In a particularly preferred embodiment, the reaction channel section has a trapezoidal shape that becomes broader from the inlet toward the outlet.

Abstract: The invention relates to a plate (10a) intended to be integrated in a stack of plates in a heat exchanger system, the plate comprising a plurality of channels (38) distributed in rows (40), each row comprising side walls (42) arranged opposite one another and spaced apart from one another in a first direction (44), so that two directly consecutive side walls delimit one of the channels (38), the rows being arranged opposite one another and spaced apart from one another in a second direction (46) which is perpendicular to the first. Furthermore, in the fluid circulation zone (20) of the plate incorporating the channels (38), only the latter are coated with a catalyst allowing a chemical reaction.

Abstract: A compact catalytic reactor defines a multiplicity of first and second flow channels arranged alternately in the reactor, for carrying first and second fluids, respectively, wherein at least the first fluids undergo a chemical reaction. Each first flow channel containing a removable gas-permeable catalyst structure (20) incorporating a metal substrate, the catalyst structure defining flow paths therethrough, with catalytic material on at least some surfaces of each such path. The catalyst structure also incorporates a multiplicity of projecting resilient lugs (22) which support the catalyst structure (20) spaced away from at least one adjacent wall of the channel (17).

Abstract: A microfluidics system for mixing at least two starting materials having a prescribed number of parallel and identical mixing or reaction branches, in which a number of supply ducts corresponding to the number of starting materials open into a mixing or reaction channel. Each of the supply ducts includes an intake line for each starting material, an injection pump for each supply duct and a valve circuit between each intake line for a starting material, where the supply ducts for a respective starting material and a respective injection pump are provided to each respective supply duct. The valve circuit is configured to connect the injection pumps to the suction line in a first valve position, shut off the injection pumps in a second valve position, and to connect the injection pumps to the associated inlet channels in a third valve position. Each of the injection pumps, which are connected to each valve circuit, have a common drive.

Abstract: This invention relates to an apparatus, comprising: a plurality of plates in a stack defining at least one process layer and at least one heat exchange layer, each plate having a peripheral edge, the peripheral edge of each plate being welded to the peripheral edge of the next adjacent plate to provide a perimeter seal for the stack, the ratio of the average surface area of each of the adjacent plates to the average penetration of the weld between the adjacent plates being at least about 100 cm2/mm. The stack may be used as the core assembly for a microchannel processor. The microchannel processor may be used for conducting one or more unit operations, including chemical reactions such as SMR reactions.

Abstract: The thermal reformer system (1) is provided that compromises a planar assembly including a reformer zone (5), a combustion zone (6), and various inlet and outlet manifolds with associated fluid flow passages (11, 20). The reformer system further compromises an inlet combustion fluid flow passage (31) connecting an inlet combustion fluid manifold (30) and the combustion zone (6), and an outlet combustion fluid flow passage (41) connecting the combustion zone (6) and the outlet combustion fluid manifold (40). In the thermal reformer system the heat transfer and recuperation from outlet fluid flows is efficiently transferred to inlet fluid flows, in order to minimize heat loss and insulation requirements.

Abstract: Multiple catalytic processing stations couple with a system which produces volatile gas streams from biomass decomposition at discrete increasing temperatures. These catalytic processing stations can be programmed to maximize conversion of biomass to useful renewable fuel components based on input feedstock and desired outputs.

Abstract: Supports having a catalytic coating comprising at least one porous and cavity-containing catalyst layer are described, cavities being irregular spaces having dimensions greater than 5 ?m in at least two dimensions or having cross-sectional areas of at least 10 ?m2. The catalytic coatings are distinguished by a high adhesive strength and can preferably be used in microreactors.

Abstract: A polymerization reactor for creating drag-reducing polymer having a reservoir and at least one heat exchanger plate in fluid communication with a coolant source, wherein each heat exchanger plate may be disposed on a lid. The heat exchanger plates are treated and/or covered to provide that the exchanger plates can be readily disengaged from the drag-reducing polymer. The polymerization reactors of the present invention permit large amounts of polymer to be formed in each reactor batch. Preferably, polymers are formed in the polymerization reactor by bulk polymerization. Methods for forming drag-reducing polymers are also disclosed.

Abstract: The present invention is a structured monolith reactor and method that provides for controlled Fischer-Tropsch (FT) synthesis. The invention controls mass transport limitations leading to higher CO conversion and lower methane selectivity. Over 95 wt % of the total product liquid hydrocarbons obtained from the monolithic catalyst are in the carbon range of C5-C18. The reactor controls readsorption of olefins leading to desired products with a preselected chain length distribution and enhanced overall reaction rate. And, liquid product analysis shows readsorption of olefins is reduced, achieving a narrower FT product distribution.

Abstract: The present invention relates to a heat-exchanger reactor comprising a vessel, at least one dividing member selected from plates, walls, or spiral sheets, which dividing member separates heat exchanging fluids into at least one heat exchanging zone from fluids into at least one mixing zone, and at least one flow-directing device having one or more ports or one or more injection ports, which flow-directing device is inserted into the mixing zone. The present invention relates also to uses of the heat-exchanger reactor.

Abstract: A processing apparatus that is formed from a plurality of metal layers that are stacked and aligned together and then connected together to form one or more portions of the processing apparatus.

Abstract: A reactor (1) for preparing phosgene by gas-phase reaction of carbon monoxide and chlorine in the presence of a solid-state catalyst, which is provided in the catalyst tubes (2) of a bundle of catalyst tubes (2) which are arranged parallel to one another in the longitudinal direction of the reactor (1) and are welded at each of their two ends into a tube plate (3), with introduction of the starting materials at the upper end of the catalyst tubes (2) and discharge of the gaseous reaction mixture at the lower end of the catalyst tubes (2), in each case via a cap, and also with introduction and discharge facilities for a liquid heat transfer medium (6) in the intermediate space (4) between the catalyst tubes (2) , where the flow of the heat transfer medium (6) in the space (4) between the catalyst tubes (2) is guided by deflection plates (5), which leave alternating openings (7) free on opposite sides at the interior wall of the reactor, in which openings the deflection plates (5) have cutouts having the shape

Abstract: A fuel cell system includes a reformer for reforming fuel and generating hydrogen gas. A stack generates electricity through an electrochemical reaction between the hydrogen gas and oxygen. A fuel supply unit supplies fuel to the reformer. An air supply unit supplies air to the reformer and the stack. The reformer includes a reformation reactor unit for generating the hydrogen gas and a heat-insulating unit including a vacuum area covering the reformation reactor unit and recovering heat generated from the reformation unit.

Abstract: Methane is reacted with steam, to generate carbon monoxide and hydrogen in a first catalytic reactor (14); the resulting gas mixture can then be used to perform Fisher-Tropsch synthesis in a second catalytic reactor (26). In performing the steam/methane reforming, the gas mixture is passed through a narrow channel in which the mean temperature and exit temperature are both in the range 750° C. to 900° C. the residence time being less than 0.5 second, and the channel containing a catalyst, so that only those reactions that have comparatively rapid kinetics will occur. The heat is provided by combustion of methane in adjacent channels (17). The ratio of steam to methane should preferably be 1.4 to 1.6, for example about 1.5. Almost all the methane will undergo the reforming reaction, almost entirely forming carbon monoxide. After performing Fischer-Tropsch synthesis, the remaining hydrogen is preferably fed back (34) to the combustion channels (17).

Abstract: A device for processing fluids includes a number of fin layers with a number of plates separating the fin layers so that a fluid flow passage is defined through each fin layer. A first fluid inlet is in communication with a first end portion of the fluid flow passage, a first fluid outlet is in communication with a second end portion of the fluid flow passage, a second fluid inlet is in communication with the second end portion of the fluid flow passage and a second fluid outlet in communication with the first end portion of the fluid flow passage. The fluid flowing through the second inlet is subjected to a shearing action by the fin layers so that mass transfer to the fluid flowing through the first inlet occurs. The device may be used for both liquid-liquid processes, such as extraction, or gas-liquid processes, such as adsorption, absorption or desorption and reactions.

Abstract: Methods of oxidative dehydrogenation are described. Surprisingly, Pd and Au alloys of Pt have been discovered to be superior for oxidative dehydrogenation in microchannels. Methods of forming these catalysts via an electroless plating methodology are also described. An apparatus design that minimizes heat transfer to the apparatus' exterior is also described.

Abstract: The present invention discloses to a chemical reactor with high heat efficiency and small volume, the chemical reaction of the present invention comprises a first unit for performing heat exchange of exothermic reaction products with exothermic reaction raw material fed for exothermic reaction; a second unit including a plate assembly for exothermic reactions and a plate assembly for endothermic reactions; and a third unit for performing heat exchange of endothermic reaction products with endothermic reaction raw material fed for endothermic reactions.

Abstract: A multiple adiabatic bed reforming apparatus and process involving stage-wise combustion and multiple reforming chambers. Co-flow and cross-flow occurs under laminar flow conditions. A reformer suitable for small scale production as well as large scale production. A passive stage-by-stage fuel distribution network suitable for low pressure fuel wherein the resistances in successive fuel distribution lines control the amount of fuel delivered to each combustion stage. Heat is captured from reforming syngas product to preheat gases before entering the reformer. Conditions that would produce unwanted coking or metal dusting are avoided or localized away from the heat exchangers to locations which can be cost effectively protected. A chemical reactor which has a core composed of a stack of metal plates that are diffusion bonded in face-to-face relationship.

Abstract: A solid ammonia storage and delivery material comprising an ammonia absorbing/desorbing solid material, said storage and delivery material having been compacted to a density above 50% of the theoretic skeleton density provides a solid ammonia storage material which is easy to produce and handle and has a very high density of stored ammonia which is readily released under controlled conditions even though the porosity of the material is very low, and which storage material is safe for storage and transport of ammonia without special safety measures.