Abstract: A steam methane reformer (SMR) system includes an outer tube, wherein a first end of the outer tube is closed; an inner tube disposed in the outer tube, wherein a first end of the inner tube is open. A flow channel is defined within the inner tube and an annular space is defined between the outer tube and the inner tube, the flow channel being in fluid communication with the annular space. The SMR system includes a catalytic foam disposed in the annular space between the outer tube and the inner tube, the catalytic foam comprising a catalyst.

Abstract: An exhaust system for a steam reformer comprises at least one longitudinal collecting tube, wherein along the longitudinal axis of the longitudinal collecting tube ports for connection to catalyst tubes are provided, which in the connected condition are aligned parallel to each other and vertically to the longitudinal collecting tube, a transverse collector which is connected to the at least one longitudinal collecting tube and has a longitudinal axis which extends vertically to the at least one longitudinal collecting tube and vertically to the catalyst tubes, wherein the longitudinal collecting tube is formed as hot exhaust system and the transverse collector is formed as cold exhaust system. The transverse collector is arranged on a side of the longitudinal collecting tube facing away from the ports centrally to the longitudinal collecting tube.

Abstract: The present invention relates to a method for producing unsaturated aldehydes and unsaturated carboxylic acids. According to the present invention, a method for producing unsaturated aldehydes and unsaturated carboxylic acids which can impart activity and control temperature independently in fixed catalyst layer zones in a shell-and-tube reactor, thereby exhibiting improved yield and operation stability, is provided.

Abstract: Subsea apparatus (10) for processing a well stream (2) and a method of processing a well stream subsea is described. In an embodiment, liquid (5) and gas (3) contained in the well stream (2) is separated. The separated gas (3) is cooled and the cooled gas (32) is combined with the separated liquid (5) to form a wet gas (52) for a compressor (90). An active cooling arrangement (30) may be used in one example to enhance the cooling effect provided by the cooler (30). Advantageously, the apparatus (10) can be arranged compactly, and may be provided on a subsea retrievable module.

Abstract: The invention concerns a chemical reaction process performed in a reaction chamber (1) which contains a catalyst bed, the reaction chamber (1) comprising a first end (2) and a second end (3), opposite the first end (2), the process involving alternately: a reaction phase, in which a reaction flow passes through the reaction chamber (1) from its first end (2) towards its second end (3); and a catalyst-regeneration phase, in which a regeneration flow passes through the reaction chamber (1) from its second end (3) towards its first end (2). The reaction chamber (1) preferably consists of a plurality of separate reaction compartments containing a catalyst bed and a heat-exchange system for exchanging heat therebetween.

Abstract: A reactor (1) for preparing phosgene by gas-phase reaction of carbon monoxide and chlorine in the presence of a solid-state catalyst, which is provided in a plurality of catalyst tubes (2) which are arranged parallel to one another in the longitudinal direction of the reactor (1) and are welded at each of their two ends into a tube plate (3), with introduction of the starting materials at the upper end of the catalyst tubes (2) and discharge of the gaseous reaction mixture at the lower end of the catalyst tubes (2), in each case via a cap, and also with introduction and discharge facilities for a liquid heat transfer medium (7) in the space (4) between the catalyst tubes (2) within the shell, where the flow of the heat transfer medium (7) in the space (4) between the catalyst tubes (2) within the shell is meandering as a result of deflection plates (5), each alternative deflection plate (5) leaves two openings (6) having the shape of a segment of a circle free on opposite sides at the interior wall of the rea

Abstract: A Fischer Tropsch (“FT”) unit that includes an FT tube that is packed with a catalyst. The catalyst is designed to catalyze an FT reaction to produce a hydrocarbon. An insert that is positioned within the FT tube. The insert comprises at least one cross-piece that contacts an inner surface of the FT tube and at least one cross-fin extending from the cross-piece. There may be a corresponding second cross-fin adjacent each cross-fin. Both the cross-fins and the second cross-fins may be disposed radially outwardly such that the edge of the cross-fins are closer to the inner surface of the FT tube than is the base of the cross-fins.

Abstract: The invention pertains to a reactor tube comprising a fixed bed of Fischer-Tropsch catalyst particles, wherein the catalyst particles in 5%-40% of the fixed bed volume at the upstream end have an average outer surface to volume ratio (S/V) of between 3.0 to 4.5 mm-1, and the remaining catalyst particles have an average S/V of between 4.5 to 8.0 mm-1, and wherein the difference between the average S/V of the particles at the upstream end and the remaining fixed bed volume is at least 0.5 mm-1. Additionally the fixed bed volume at the upstream end shows a full-bed apparent catalytic activity per volume unit lower than the full-bed apparent catalytic activity per volume unit in the remaining fixed bed volume and/or the weight of catalytically active metal per weight unit at the upstream end is more than 70% lower than in the remaining fixed bed volume.

Abstract: The present invention pertains to a reactor tube comprising a fixed bed of Fischer-Tropsch catalyst particles, wherein the catalyst particles in 5% to 40% of the fixed bed volume at the upstream end have an average outer surface to volume ratio (S/V) in the range of between 3.0 to 4.5 mm?1, and the catalyst particles in the remaining fixed bed volume have an average outer surface to volume ratio (S/V) in the range of between 4.5 to 8.0 mm?1, and wherein the difference between the average S/V of the particles at the upstream end and the average S/V of the particles in the remaining fixed bed volume is at least 0.5 mm?1.

Abstract: A tube bundle reactor for carrying out catalytic gas phase reactions, particularly methanation reactions, has a bundle of catalyst-filled reaction tubes through which reaction gas flows and around which heat carrier flows during operation. In the region of the catalyst filling, the reaction tubes run through at least two heat carrier zones which are separated from one another, the first of which heat carrier zones extends over the starting region of the catalyst filling. The reaction tubes each have a first reaction tube portion with a first hydraulic diameter of the catalyst filling and, downstream thereof in flow direction of the reaction gas, at least a second reaction tube portion with a second hydraulic diameter of the catalyst filling that is greater than the first hydraulic diameter of the catalyst filling.

Abstract: Disclosed herein is a hydrogen generator for producing hydrogen by the steam-reforming reaction of hydrocarbons, in which a pressure loss induction structure for artificially reducing the pressure of exhaust gas is provided between a combustion unit and an exhaust gas discharge pipe, thus improving the uneven distribution of exhaust gas.

Abstract: An ethylene cracking furnace comprising a high pressure steam drum (1), a convection section (2), a radiant section (3), multiple groups of radiant coils (4) arranged vertically in the firebox of radiant section, burners (5) and transfer line exchangers (6), each radiant coil comprising a first-pass tube (7), a second-pass tube (8) and a connection member (9); feedstocks being introduced into an inlet end of the first-pass tube and outflow from an outlet end of the second-pass tube, said first-pass tube (7) and said second-pass tube (8) are non-split coils, and the centerlines of the respective radiant tubes (7, 8) are within a common plane; said connection member (9) is a tridimensional structural member comprising an inlet bending tube (10), a return bending tube (11) and an outlet bending tube (12); said inlet bending tubes (10) and said outlet bending tubes (12) are arranged at two sides of the plane containing the centerlines of said first-pass tubes (7) and said second-pass tubes (8), respectively; the

Abstract: The present disclosure provides a premixer for at least two gases, comprising: a tabular body having a closed end and an opposite, open end; a first flow passage for receiving a first gas, the first flow passage axially extending through the closed end into the tabular body in a sealable manner; a conical tube arranged in the tabular body, wherein a small end of the conical tube communicates with the first flow passage, and a large end of the conical tube extends toward the open end with an edge thereof being fixed to an inner wall of the tabular body, thereby defining a sealed distribution chamber between the tabular body and the conical tube; and a second flow passage arranged on a side portion of the tabular body for receiving a second gas, wherein the second flow passage communicates with the distribution chamber, so that the second gas can be introduced into said conical tube via the distribution chamber in a substantially radial manner.

Abstract: An integrated microchannel reactor and heat exchanger comprising: (a) a waveform sandwiched between opposing shim sheets and mounted to the shim sheets to form a series of microchannels, where each microchannel includes a pair of substantially straight side walls, and a top wall formed by at least one of the opposing shim sheets, and (b) a first set of microchannels in thermal communication with the waveform, where the waveform has an aspect ratio greater than two.

Abstract: The present invention describes a steam reforming furnace for the production of hydrogen, which employs a set of porous burners interposed between the tubes to be heated, improving compactness of the furnace.

Abstract: A shell which encloses an interior and has at least one first orifice for feeding at least one gas stream into the interior and at least one second orifice for withdrawing a gas stream fed to the interior beforehand via the at least one first orifice from the interior, the surface of the shell, on its side in contact with the interior, being manufactured at least partly, in a layer thickness of at least 1 mm, from a steel which has a specific elemental composition, and in the interior, a process for continuous heterogeneously catalyzed partial dehydrogenation of at least one hydrocarbon to be dehydrogenated is carried out in a reactor which is manufactured from the steel on its side in contact with the reaction gas.

Abstract: The present disclosure includes a system and method for the production of oxidized olefins. Two or more reactors include a number of reaction tubes each having a first surface defining a first side and a second surface defining a second of each of the tubes side are provided. A catalyst for catalytic oxidation of olefins can be located on the first side of the number of reaction tubes is included. A common supply line supplies inlets to each reactor that provide a mixture comprising olefins and oxygen to the catalyst. Product outlet streams of each reactor receive at least the oxidized olefin product and are joined to a single product stream. Coolant fluid passes through the reactors to remove heat from the number of reaction tubes and flows into a single coolant drum connected to the two or more reactors. The single coolant drum receives the coolant fluid from a number of coolant fluid outlet streams of each of the reactors.

Abstract: A catalyst unit suitable for loading into a tube in a reactor includes a plurality of catalyst particles incorporated within a removable solid matrix, said unit in the form of an elongate body in which the particles are packed together such that the volume shrinkage upon removal of the removable matrix is ?20%. The catalyst particles preferably comprise one or more metals selected from the group consisting of Fe and Co in oxidic or reduced form. The units are particularly suitable for loading catalyst into tubes in a Fischer-Tropsch reactor.

Abstract: A fixed-bed reactor containing a first catalyst layer filled with a first catalyst for producing acrolein from propylene; a second catalyst layer filled with a second catalyst for producing acrylic acid from acrolein; and an inert substance layer provided between the first catalyst layer and the second catalyst layer, and filled with an inert substance of a cylindrical shape having a surrounding wall in which an opening is formed. A process for producing acrylic acid containing the step of producing acrylic acid from propylene by using the aforementioned fixed-bed reactor.

Abstract: This invention relates to a tubular cracking furnace, especially an ethylene cracking furnace, which comprises a convection section and a or dual radiant section(s), at least one heat transfer intensifying member arranged in at least one pass each radiant tube in said radiant section, said at least one heat transfer intensifying member comprises a first heat transfer intensifying member, which is arranged at a location between 10D and 25D upstream of the extreme point of said at least one pass radiant tube metal temperature, wherein D is the inner diameter of the radiant tube having heat transfer intensifying members. The present invention could achieve the best enhanced heat transfer result with given number of heat transfer intensifying member, by optimizing the locations of heat transfer intensifying members in the radiant tube.

Abstract: A tube bundle reactor for carrying out catalytic gas phase reactions, particularly methanation reactions, has a bundle of catalyst-filled reaction tubes through which reaction gas flows and around which heat carrier flows during operation. In the region of the catalyst filling, the reaction tubes run through at least two heat carrier zones which are separated from one another, the first of which heat carrier zones extends over the starting region of the catalyst filling. The reaction tubes each have a first reaction tube portion with a first hydraulic diameter of the catalyst filling and, downstream thereof in flow direction of the reaction gas, at least a second reaction tube portion with a second hydraulic diameter of the catalyst filling that is greater than the first hydraulic diameter of the catalyst filling.

Abstract: A tubular reactor for carrying out a catalytically supported, homogeneous chemical reaction in the gas phase at an elevated temperature and a subsequent cooling, wherein the reactor is arranged upright, and therefore the tubes extend vertically and the as flows downward through the tubes. The tubes are filled with a catalyst bed in the upper part thereof extending in the reaction zone of the reactor and are filled with a structured packing in the lower part, the cooling zone of the reactor.

Abstract: A tube bundle reactor carries out endothermic or exothermic gas phase reactions. The tube bundle of reactor tubes are filled with catalyst, and have their ends fastened tightly in tube sheets (3, 4). A fluid heat carrier (10) flows around the tubes during operation. A shell (5) encloses the tube bundle. A gas inlet head (6) spans one of the tube sheets, and a gas outlet head (7) spans the other tube sheet. The reactor tubes are in fluid communication with the gas inlet and outlet heads (6, 7), and further include at least one stage thermometer (9) installed in a thermometer tube (2) disposed in the tube bundle. The at least one stage thermometer (9) is axially movable inside the thermometer tube (2), and the tube bundle reactor (1) includes a mechanical positioning means (8) to effect the axial movement of the stage thermometer (9). Moreover, a method is proposed for measuring a temperature profile in tube bundle reactors of the kind specified.

Abstract: The disclosure relates to petrochemistry, gas chemistry, coal chemistry, particularly to a synthesis of hydrocarbons C5 and higher from CO and H2 under the Fischer-Tropsch reaction; the invention relates to a process and a system for producing synthetic liquid hydrocarbons. A process for producing synthetic liquid hydrocarbons is provided by catalytic converting syngas under the Fischer-Tropsch reaction on a fixed catalyst bed in a vertical shell and tube reactor with coolant supply into shell wherein as soon as the syngas conversion degree achieves 60-80%, a pressure gradient along the tubes is reduced below 0.1 bar/m and this value is maintained during the whole process. A reactor for Fischer-Tropsch synthesis is provided comprising tubes with catalyst in a shell, the ratio of the tube diameter at the tube outlet to the diameter at the inlet is from 1.5/1 to 2.5/1.

Abstract: Disclosed is a process and apparatus for the catalytic hydrogenation of fluoro-olefins to fluorocarbons where the reaction is carried out in a multi-tube shell and tube reactor. Reactions involving hydrogenation of fluoro-olefins are typically exothermic. In commercial processes where a fluoro-olefin CnH2n?xFx to CnH2n?x2Fx is hydrogenated (e.g., hexafluoropropylene to 236ea, 1225ye to 245eb, and the like), inadequate management or control of heat removal may induce excess hydrogenation, decomposition and hot spots resulting in reduced yields and potential safety issues. In the hydrogenation of fluoro-olefins, it is therefore necessary to control the reaction temperature as precisely as practical to overcome challenges associated with heat management and safety.

Abstract: A Renewable Fischer Tropsch Synthesis (RFTS) process is disclosed for producing hydrocarbons and alcohol fuels from wind energy, waste CO2 and water. The process includes (A) electrolyzing water to generate hydrogen and oxygen, (B) generating syngas in a reverse water gas shift (RWGS) reactor, (C) driving the RWGS reaction to the right by condensing water from the RWGS products and separating CO using a CuAlCl4-aromatic complexing method, (D) using a compressor with variable stator nozzles, (E) carrying out the FTS reactions in a high-temperature multi-tubular reactor, (F) separating the FTS products using high-pressure fractional condensation, (G) separating CO2 from product streams for recycling through the RWGS reactor, and (H) using control methods to maintain the temperatures of the reactors, electrolyzer, and condensers at optima that are functions of the flow rate. The RFTS process may also include heat engines, a refrigeration cycle utilizing compressed oxygen, and a dual-source organic Rankine cycle.

Abstract: For testing performance levels and/ or changes over time of at least one catalyst (CAT) for a fixed-bed reactor: a device (CT) for a test, comprising at least one hollow metal cartridge (MC) containing the catalyst (CAT) is connected at a point A of an industrial chemical installation containing a reaction feedstock suitable for testing the catalyst (CAT); a liquid stream containing a fraction that is less than or equal to 1% of preheated reagents circulating in the industrial chemical installation is circulated in the cartridge (MC) through the catalyst (CAT) and sampled at a reaction temperature for a period (T), and returned to the industrial chemical installation at point B downstream of the device.

Abstract: The invention concerns an exchanger-reactor (1) comprising: a vessel (2); means for distributing a feed through a fixed bed catalytic zone (10); means (6) for collecting effluent from the catalytic zone (10); means for heating the catalytic zone (10); in which said collection means (6) comprise conduits passing right through the catalytic zone (10), said conduits being distributed in the catalytic zone and interposed between the heating means, and in which the heating means of the catalytic zone are contained in sheaths (8) which are partially immersed in the catalytic zone (10), the sheaths (8) being open at one of their ends and closed at the other, the open end being fixed to an upper tube plate (21) defining the collection chamber (19) which is located above the catalytic zone (10), said heating means comprising at least one combustion zone (13) located close to the catalytic zone, means for supplying said combustion zone (13) with an oxidizing gas mixture (15) and with a gaseous fuel (17), and means

Abstract: A chemical reactor is provided that includes: a plurality of tubes having a catalytic reactor substrate therein, each of the tubes having an inlet at one end for receiving a fluid flow and an outlet at an opposing end for discharging fluid flow, and a longitudinal axis parallel to the direction of fluid flow through the tube, the longitudinal axis of each tube being parallel to one another; and a plurality of heat exchange fins disposed on and extending radially from the exterior surface of each tube; the heat exchange fins on each tube independently having a profile along a cross-section perpendicular to the longitudinal axis of each tube, and the tubes being arranged with respect to one another, such that the heat exchange fin profiles together form a tessellated pattern in a plane that is perpendicular to the longitudinal axes of the tubes.

Abstract: Catalytic structures include a catalytic material disposed within a zeolite material. The catalytic material may be capable of catalyzing a formation of methanol from carbon monoxide and/or carbon dioxide, and the zeolite material may be capable of catalyzing a formation of hydrocarbon molecules from methanol. The catalytic material may include copper and zinc oxide. The zeolite material may include a first plurality of pores substantially defined by a crystal structure of the zeolite material and a second plurality of pores dispersed throughout the zeolite material. Systems for synthesizing hydrocarbon molecules also include catalytic structures. Methods for synthesizing hydrocarbon molecules include contacting hydrogen and at least one of carbon monoxide and carbon dioxide with such catalytic structures.

Abstract: Disclosed are a syngas production process and a reforming exchanger 100. The process involves passing a first portion of hydrocarbon feed mixed with steam and oxidant through an autothermal catalytic steam reforming zone to form a first reformed gas of reduced hydrocarbon content, passing a second portion of the hydrocarbon feed mixed with steam through an endothermic catalytic steam reforming zone to form a second reformed gas of reduced hydrocarbon content, and mixing the first and second reformed gases and passing the resulting gas mixture through a heat exchange zone for cooling the gas mixture and thereby supplying heat to the endothermic catalytic steam reforming zone. The endothermic catalytic steam reforming zone and the heat exchange zone are respectively disposed tube side and shell side within a shell-and-tube reforming exchanger 100.

Abstract: The disclosed invention relates to a process for converting a reactant composition comprising H2 and CO to a product comprising at least one aliphatic hydrocarbon having at least about 5 carbon atoms, the process comprising: flowing the reactant composition through a microchannel reactor in contact with a Fischer-Tropsch catalyst to convert the reactant composition to the product, the microchannel reactor comprising a plurality of process microchannels containing the catalyst; transferring heat from the process microchannels to a heat exchanger; and removing the product from the microchannel reactor; the process producing at least about 0.5 gram of aliphatic hydrocarbon having at least about 5 carbon atoms per gram of catalyst per hour; the selectivity to methane in the product being less than about 25%. The disclosed invention also relates to a supported catalyst comprising Co, and a microchannel reactor comprising at least one process microchannel and at least one adjacent heat exchange zone.

Abstract: A syngas reforming reactor has a shell-and-tube configuration wherein the shell-side fluid flow path through the tube bundle has a longitudinal configuration. The reactor can include a shell-side inlet fluid distributor plate below the lower end of the tube bundle.

Abstract: Disclosed is a shell-and-tube heat exchanger type reactor that can be used for a process of producing unsaturated acids from olefins via fixed-bed catalytic partial oxidation, which comprises at least one reaction tube, each including at least one first-step catalyst layer, in which olefins are oxidized by a first-step catalyst to mainly produce unsaturated aldehydes, and at least two second-step catalyst layers, in which the unsaturated aldehydes are oxidized by a second-step catalyst to produce unsaturated acids, wherein a first catalyst layer of the second-step catalyst layers, disposed right adjacent to the first-step catalyst layer, has an activity corresponding to 5˜30% of the activity of the catalyst layer having a highest activity among the second-step catalyst layers. A method of producing unsaturated acids from olefins by using the reactor is also disclosed.

Abstract: A multi-tubular reactor system for catalytically reacting a fluid reactant mixture to form a fluid product comprising a shell and a plurality of reactor tubes housed therein. The reactor system is adapted to allow heat-exchange fluid to flow between the shell and the external surface of the reactor tubes. A reactor tube comprises a reaction zone, and also a heating zone and/or a cooling zone. The reaction zone is positioned downstream of the heating zone. The cooling zone is positioned downstream of the reaction zone. The reactor tube contains a bed of solid particulate catalyst in the reaction zone. The reactor tube additionally contains a heat-exchanging essentially rod-shaped insert having a length of from 1 to 20%, preferably 1 to 5%, of the total length of the reactor tube in the heating zone and/or the cooling zone.

Abstract: Disclosed is a shell-and-tube reactor or heat exchanger, which alternately comprises a doughnut-type baffle plate and a first disc-type baffle plate in order to increase heat transfer efficiency. In the reactor or heat exchanger, a second disc-type baffle plate is placed in an empty space inside of the doughnut-type baffle plate, and some tubes, through the inside of which a first object for heat transfer with a heat transfer medium, are present in a region inside of the doughnut-type baffle plate and outside of the second disc-type baffle plate. Also disclosed is a method for producing an oxide, comprising: using said reactor or heat exchanger, and causing a catalytic vapor-phase oxidation reaction in the tubes, through the inside of which the first object for heat transfer with the heat transfer medium is passed.

Abstract: A multi-stage, multi-tube, shell-and-tube reactor which contains reaction zones and interstage temperature control (cooling/heating) zones in series. The reactor has at least two types of zones which both contribute to removing or supplying heat to the system depending on the system's need. The reactor will have a group of reaction zones which contain tubes packed with catalyst to progress the reaction and remove or supply heat simultaneously. There are also a number of interstage temperature control (cooling/heating) zones which are designed to supply or remove heat to or from the system. The positioning, number, and design of the zones will depend on the amount of temperature control desired and exothermic or endothermic nature of the processes to be conducted in the reactor.

Abstract: The invention relates to a reactor (1) and a process for continuously preparing H2S by converting a reactant mixture which comprises essentially gaseous sulfur and hydrogen over a catalyst, comprising a sulfur melt (9) at least in a lower subregion (8) of the reactor (1), into which gaseous hydrogen is introduced. The catalyst is arranged in at least one U-shaped tube (21) which is partly in contact with the sulfur melt (9), the at least one U-shaped tube (21) having at least one entry orifice (23) on a limb (26) above the sulfur melt (9), through which the reactant mixture can enter the U-shaped tube (21) from a reactant region (10) of the reactor (1), having a flow path within the at least one U-shaped tube, along which the reactant mixture can be converted in a reaction region comprising the catalyst (22), and having at least one exit orifice (24) in another limb (27) through which a product can exit into a product region (7).

Abstract: A tubular reactor is described, for catalytic reactions involving thermal exchanges, in particular for etherification reactions between branched olefins and linear alcohol, for dimerization reactions of branched olefins or cracking reactions, essentially consisting of a vertical tube-bundle exchanger whose tubes contain catalyst, having inlet and outlet nozzles for each passage side of the reagents, catalyst and thermal exchange liquid, characterized in that it has one or more metallic supports situated outside the lower tube plate in the lower part of the reactor for sustaining the catalyst so that the same catalyst is contained not only in the tubes of the tube-bundle but also in said lower part outside the lower tube plate and also in the upper part outside the upper tube plate.