Triphosphate Or Tetraphosphate Patents (Class 423/315)
  • Patent number: 4857287
    Abstract: A fast-dissolving, non-caking, food grade sodium tripolyphosphate is produced by spraying into a spray dryer an aqueous sodium orthophosphate feed liquor having an Na.sub.2 O:P.sub.2 O.sub.5 ratio of from about 1.60 to about 1.67 containing potassium hydroxide or a soluble potassium salt in amounts to yield about 0.4% to 0.8% by weight potassium in the final product, heating the feed to at least 440.degree. C. to form sodium tripolyphosphate, cooling the sodium tripolyphosphate and adding to it at least about 1% by weight moisture.
    Type: Grant
    Filed: August 16, 1988
    Date of Patent: August 15, 1989
    Assignee: FMC Corporation
    Inventors: Chris C. Dick, Barry Schwartz, Bert D. McMunn, Peter H. Zeh
  • Patent number: 4853144
    Abstract: A composition of matter in particulate, crystalline form. The composition comprises a hydrate-forming phosphate selected from the group consisting of sodium tripolyphosphate, sodium pyrophosphate and trisodium phosphate, between about 0.1% by weight and about 23% by weight added water in the form of water of hydration said water containing in solution sufficient surfactant to provide the composition from about 0.20 ppm and about 125 ppm of a surfactant. Methods for preparing such compositions are also disclosed.
    Type: Grant
    Filed: December 19, 1988
    Date of Patent: August 1, 1989
    Inventor: Louis A. Highfill
  • Patent number: 4853200
    Abstract: Unmilled commercially available granular "natural" soda ash is reacted with orthophosphoric acid to produce a highly concentrated slurry at a molar Na:P ratio of about 1.5 in a continuous process. Problems associated with incomplete reaction are solved and the slurry can be dried to the double salt Na.sub.3 H.sub.3 (PO.sub.4).sub.2 or reacted with aqueous sodium hydroxide to produce a superior precursor for manufacturing sodium tripolyphosphate.
    Type: Grant
    Filed: March 21, 1988
    Date of Patent: August 1, 1989
    Assignee: Monsanto Company
    Inventors: N. Earl Stahlheber, John E. Lyon
  • Patent number: 4832928
    Abstract: A method of continuously producing ammonium polyphosphate by the reaction of urea and polyphosphoric acid, over a wide range of molecular weights, in a pre-mix slurry, under controlled temperature of about 315.degree.+/-15.degree. C. The slurry is reacted on a hot, continuously moving surface and forms ammonium polyphosphate in an ammonia atmosphere. Preferably, the pre-mixed slurry is added to a screw-type extruder, where the material comes in contact with the ammonia along the preheated moving surfaces of the extruder. The ammonium polyphosphate is scraped from the extrusion screw into a container with minimum handling. The material can be ground to a finer consistency if desired.
    Type: Grant
    Filed: July 21, 1987
    Date of Patent: May 23, 1989
    Assignee: Thermal Science, Inc.
    Inventors: John A. Parker, Rubin Feldman, Robert L. Bryant
  • Patent number: 4800055
    Abstract: A granular hydrated product consisting completely or partially of sodium triphosphate for use in detergent and cleaning compositions is made. To this end, pulverulent sodium triphosphate containing less than 22 wgt % water is compacted by initially mixing it with a quantity of water sufficient for hydrating at most 100% of the sodium triphosphate to the hexahydrate and then continuously admitting the resulting mixture to a zone inside which it is made into solid matter under pressure.
    Type: Grant
    Filed: March 4, 1986
    Date of Patent: January 24, 1989
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Helmut Klee, Hans Haas, Werner Kowalski, Theo Dahmen
  • Patent number: 4798712
    Abstract: A homogeneous, particulate mixture of alkali metal pyrophosphates and tripolyphosphates is prepared by flash drying an aqueous solution of alkali metal orthophosphates having an alkali metal to phosphorus mole ratio in the range of 5:3 to 6:3, and calcining the resultant dried particles. Preferably, the alkali metal is sodium and the orthophosphate solution is adjusted to provide a major proportion of sodium pyrphosphate and a minor proportion of sodium tripolyphosphate in the final product.
    Type: Grant
    Filed: March 4, 1985
    Date of Patent: January 17, 1989
    Assignee: Occidental Chemical Corporation
    Inventor: John A. Peterson
  • Patent number: 4790983
    Abstract: High absorbtivity sodium tripolyphosphate is prepared by moisturizing the anhydrous orthophosphate particles produced by spray-drying an aqueous solution of sodium phosphates during the production of sodium tripolyphosphate. Following moisturization, the hydrated particles are calcined at a temperature within the range of from about 300.degree. C. to about 600.degree. C. to produce a granular sodium tripolyphosphate product having an absorbtivity value of at least about 30%.
    Type: Grant
    Filed: April 24, 1987
    Date of Patent: December 13, 1988
    Assignee: Occidental Chemical Corporation
    Inventor: Mohan S. Saran
  • Patent number: 4790984
    Abstract: A process is provided for producing a powdered STPP hexahydrate particularly useful for use as a builder in a heavy duty detergent.
    Type: Grant
    Filed: August 10, 1987
    Date of Patent: December 13, 1988
    Assignee: FMC Corporation
    Inventors: Paul L. Hensler, Mark A. Bissell
  • Patent number: 4781855
    Abstract: A particulate hydrated trisodium phosphate composition useful in heavy duty cleansers has a core and shell structure, the shell being of trisodium phosphate hexahydrate and the core comprising trisodium orthophosphate dodecahydrate and sodium hydroxide. The composition may be made by prilling to form an intermediate body with solid shell and a liquid or solid/liquid core followed by further cooling.
    Type: Grant
    Filed: January 13, 1988
    Date of Patent: November 1, 1988
    Assignee: Albright & Wilson Limited
    Inventors: Brian Shaw, Raymond A. Smith
  • Patent number: 4777026
    Abstract: Process for production of desired phosphates from naturally occurring phosphates is characterized by treating naturally occurring phosphates under alkaline conditions to produce a material comprising trisodium and/or tripotassium orthophosphates, carbonating said material in solution, and recovering the desired phosphates from the carbonated solution. The desired phosphates include di- and mono-sodium orthophosphate; pentasodium tripolyphosphate; sodium metaphosphate and its polymers; tetrasodium pyrophosphate; ammonium phosphate; sodium ammonium hydrogen phosphate, magnesium ammonium phosphate; and the corresponding potassium salts thereof.
    Type: Grant
    Filed: February 9, 1987
    Date of Patent: October 11, 1988
    Inventor: Thomas Griffith
  • Patent number: 4770865
    Abstract: A composition of matter in particulate, crystalline form. The composition comprises a hydrate-forming phosphate selected from the group consisting of sodium tripolyphosphate, sodium pyrophosphate and trisodium phosphate, between about 0.1% by weight and about 23% by weight added water in the form of water of hydration said water containing in solution sufficient surfactant to provide the composition from about 0.20 ppm and about 125 ppm of a surfactant. Methods for preparing such compositions are also disclosed.
    Type: Grant
    Filed: March 31, 1987
    Date of Patent: September 13, 1988
    Assignee: Monsanto Company
    Inventor: Louis A. Highfill
  • Patent number: 4734214
    Abstract: Solid, free-flowing, essentially nonfriable powdery detergent particulates of recrystallized sodium tripolyphosphate hexahydrate having high absorption capacity and a pore volume of at least 0.70 cm.sup.3 /g, at lest 80% of the intercrystalline porosity thereof comprising pore sizes ranging from 0.5 .mu.m to 30 .mu.m, are prepared by (i) spraying water or an aqueous medium over a first fraction of anhydrous sodium tripolyphosphate, the majority of which fraction comprises phase 1 tripolyphosphate, (ii) spraying water or an aqueous medium over a separate second fraction of anhydrous sodium tripolyphosphate, which second fraction essentially consists of phase 2 triplyphosphate, (iii) intimately admixing said first and said second sprayed fractions, (iv) suspending the resulting admixture in water or an aqueous medium, and then (v) drying the resulting suspension, e.g., by atomization.
    Type: Grant
    Filed: March 5, 1987
    Date of Patent: March 29, 1988
    Assignee: Rhone-Poulenc Chimie de Base
    Inventor: Daniel Joubert
  • Patent number: 4721608
    Abstract: Alkali metal polyphosphates consisting substantially of hollow spheroidal particles with an apparent density of less than 350 g/l are made. To this end, an alkali metal orthophosphate solution is forced under a pressure of 6-40 bars into a fluidization zone; the orthophosphate solution is fluidized in the fluidization zone by injecting a finely dispersed permanent gas maintained under a pressure higher than the orthophosphate solution; and the fluidized orthophosphate solution is sprayed with the aid of a plurality of single medium nozzles arranged downstream of the fluidization zone through a flame zone peoduced inside the spray tower. Apparatus for carrying out the process.
    Type: Grant
    Filed: April 3, 1986
    Date of Patent: January 26, 1988
    Assignee: Hoechst AG
    Inventors: Werner Kowalski, Hans Haas, Theo Dahmen, Markus Erpenbach
  • Patent number: 4717557
    Abstract: Alkali metal polyphosphates consisting substantially of hollow spheroidal particles with an apparent density of less than 320 g/l are made. To this end, an aqueous alkali metal orthophosphate solution and an aqueous solution of an inflating agent are simultaneously forced under a pressure of 6-40 bars into a fluidization zone; the two solutions are fluidized in the fluidization zone by injecting a finely dispersed permanent gas maintained under a pressure higher than the two solutions and the fluidized solutions are sprayed with the aid of a plurality of single medium nozzles arranged downstream of the fluidization zone through a flame zone produced inside the spray tower. Apparatus for carrying out the process.
    Type: Grant
    Filed: April 3, 1986
    Date of Patent: January 5, 1988
    Assignee: Hoechst AG
    Inventors: Werner Kowalski, Hans Haas, Theo Dahmen, Markus Erpenbach
  • Patent number: 4707344
    Abstract: A process for production of alkali metal polyphosphates and/or pyriphosphates from an alkali metal orthophosphate comprises acidifying said orthophosphate with sulphuric acid, and then either(a) heating the reaction mixture to produce the desired products, and recovering said products from the reaction mixture, or(b) separating an intermediate from the reaction mixture, and heating the intermediate to form a desired product.The products are suitable for incorporation into detergents and soap powders.
    Type: Grant
    Filed: January 11, 1985
    Date of Patent: November 17, 1987
    Inventor: Griffith Thomas
  • Patent number: 4687651
    Abstract: A method of continuously producing ammonium polyphosphate by the reaction of urea and polyphosphoric acid, over a wide range of molecular weights, in a pre-mix slurry, under controlled temperature of about 315.degree.+/-15.degree. C. The slurry is reacted on a hot, continuously moving surface and forms ammonium polyphosphate in an ammonia atmosphere. Preferably, the pre-mixed slurry is added to a screw-type extruder, where the material comes in contact with the ammonia along the preheated moving surfaces of the extruder. The ammonium polyphosphate is scraped from the extrusion screw into a container with minimum handling. The material can be ground to a finer consistency if desired.
    Type: Grant
    Filed: October 15, 1985
    Date of Patent: August 18, 1987
    Assignee: Thermal Science, Inc.
    Inventors: John A. Parker, Rubin Feldman, Robert L. Bryant
  • Patent number: 4676963
    Abstract: A process is described for converting wet acid into sodium tripolyphosphate by pretreating the wet acid in a pretreatment stage with a sodium source and SiO.sub.2 to precipitate fluoride values from the wet acid, solvent extracting the pretreated wet acid to remove further impurities, reacting the solvent extracted acid with a sodium source in a made up stage to form a sodium orthophosphate liquor, heating the resulting liquor in a calcining stage to produce sodium tripolyphosphate, passing gases from the calcining stage into a scrubber liquor to remove fluoride impurities and entrained sodium tripolyphosphate, recycling scrubber liquor to the make up stage to recover sodium tripolyphosphate values, and removing a bleed stream from the recycled scrubber liquor and recycling it to the pretreatment stage to remove fluoride impurities therein in the pretreatment stage.
    Type: Grant
    Filed: May 9, 1986
    Date of Patent: June 30, 1987
    Assignee: FMC Corporation
    Inventor: Nirmal K. Khanna
  • Patent number: 4671948
    Abstract: A novel anhydrous sodium tripolyphosphate, well adapted for detergency applications, has an X-ray diffraction pattern essentially characterizing a phase I sodium tripolyphosphate; a viscosity, in aqueous medium, characterizing a phase II sodium tripolyphosphate; a rate of hydration characterizing a phase I sodium tripolyphosphate; and which exhibits an ROH at 1 minute of greater than about 90.degree. C.
    Type: Grant
    Filed: January 24, 1986
    Date of Patent: June 9, 1987
    Assignee: Rhone-Poulenc Chimie de Base
    Inventors: Frederic Couffin, Claude Magnier
  • Patent number: 4671949
    Abstract: A novel anhydrous sodium tripolyphosphate, well adapted as an additive for foodstuffs and detergent compositions, has an Na/P ratio of essentially 1.667.+-.0.01, an apparent density of from 0.5 to 1.1, a mean agglomerate size of less than 100 microns, a phase I content ranging from 15 to 6% by weight, is devoid of insoluble fraction, and displays zero solidification or caking in a quiescent solvent medium.
    Type: Grant
    Filed: December 27, 1985
    Date of Patent: June 9, 1987
    Assignee: Rhone-Poulenc Industries
    Inventors: Jean-Paul Bourgeois, Frederic Couffin, Claude Magnier
  • Patent number: 4664838
    Abstract: Na tripolyphosphate compositions very rapidly hexahydrated, e.g., in water, and well suited for detergency applications, are comprised of a mass of sodium tripolyphosphate particulates prehydrated with a plurality of hexahydrated sodium tripolyphosphate crystals homogeneously distributed therethrough, (i) said particulates displaying a ratio of phase I crystalline form content to the total content of the phase I plus phase II crystalline forms of at least 50%, (ii) a homogeneous distribution of phase I crystalline form throughout both said particulates and said mass, (iii) a particle size distribution such that the average Rosen-Rambler-Bennett particle diameter ranges from 130 to 250.mu., with the maximum amount by weight of particles larger than 630.mu. in diameter being about 5% and the maximum amount by weight of particles smaller than 25.mu. in diameter being about 20%, (iv) a content in water ranging from about 0.
    Type: Grant
    Filed: October 15, 1985
    Date of Patent: May 12, 1987
    Assignee: Rhone-Poulenc Chimie de Base
    Inventor: Daniel Joubert
  • Patent number: 4661331
    Abstract: Unmilled commercially available granular "natural" soda ash is reacted with orthophosphoric acid to produce a highly concentrated slurry at a molar Na:P ratio of about 1.5 in a continuous process. Problems associated with incomplete reaction are solved and the slurry can be dried to the double salt Na.sub.3 H.sub.3 (PO.sub.4).sub.2 or reacted with aqueous sodium hydroxide to produce a superior precursor for manufacturing sodium tripolyphosphate.
    Type: Grant
    Filed: September 24, 1984
    Date of Patent: April 28, 1987
    Assignee: Monsanto Company
    Inventors: N. Earl Stahlheber, John E. Lyon
  • Patent number: 4656019
    Abstract: The concentration of Phase II sodium tripolyphosphate in the sodium tripolyphosphate produced by spray drying a feed liquor comprising sodium orthophosphate, sodium pyrophosphate or mixture thereof, is increased to at least 90% by weight of sodium tripolyphosphate product, by seeding the feed liquor with Phase II material. Phase II yield is further increased by introducing with the feed liquor, in addition to the Phase II seed material, a minor amount of sodium sulfate. Hydrolysis of the Phase II seed is minimized by concentrating the Phase II seed in feed liquor in a separate feed tank at a lower temperature than the main feed line. Dispersing the Phase II seed in water, a dilute soda ash solution or an inert organic liquid and then injecting the dispersion into the feed liquor into the spray dryer promotes good contact between the seed and feed.
    Type: Grant
    Filed: October 25, 1985
    Date of Patent: April 7, 1987
    Assignee: FMC Corporation
    Inventors: Paul L. Hensler, Frederick J. Kelso, Gary E. Wolfe, Peter H. Zeh
  • Patent number: 4637921
    Abstract: An improved process of concentrating wet process phosphoric acid by continuously contacting an acid feed containing at least about 56 weight percent of P.sub.2 O.sub.5 based on the total weight of the feed with heated gases consisting of air and gaseous fuel combustion products thereby forming a mixture of said gases containing entrained superphosphoric acid particles, continuously coalescing said mixture in a coalescence zone forming coalesced superphosphoric acid and continuously removing the coalesced superphosphoric acid from said coalescence zone.
    Type: Grant
    Filed: April 19, 1985
    Date of Patent: January 20, 1987
    Inventors: James E. Sansing, Byron M. McCarver
  • Patent number: 4601891
    Abstract: An improved process for the production of granular ammonium polyphosphate fertilizer of a nominal 11-56-0 grade resulting from the pressure ammoniation of phosphoric acid without the use of a preneutralizer and using a specially designed pipe reactor to effect coating and granulation of an anhydrous melt onto cascading granules of ammonium polyphosphate with polyphosphate contents thereof ranging from about 15 percent to 30 percent of the total P.sub.2 O.sub.5. The instant invention defines the operating parameters which allow for the practice of a process wherein there is essentially no degradation in the amount of P.sub.2 O.sub.5 values produced as polyphosphate in the melt as said melt is further processed in the remaining steps therein through the step of product recovery, i.e., we have discovered the parameters for operating a process wherein essentially no hydrolysis of the polyphosphate P.sub.2 O.sub.5 values in the melt occurs.
    Type: Grant
    Filed: October 15, 1985
    Date of Patent: July 22, 1986
    Assignee: Tennessee Valley Authority
    Inventors: Kenneth E. McGill, Johnny R. Gamble
  • Patent number: 4590051
    Abstract: In the manufacture of sodium tripolyphosphate, the make up liquor containing the requisite sodium and phosphorus values, is treated with from about 0.01 to 0.1 weight percent of hydrogen peroxide before the liquor is heated to form sodium tripolyphosphate. The hydrogen peroxide treatment prevents dark oily impurities from forming on the surface of aqueous solutions of the sodium tripolyphosphate thus treated.
    Type: Grant
    Filed: October 31, 1984
    Date of Patent: May 20, 1986
    Assignee: FMC Corporation
    Inventor: Lawrence A. Shimp
  • Patent number: 4556525
    Abstract: The present invention relates to a method for producing lightweight granules of sodium tripolyphosphate from a powderous sodium-phosphate mixture. The material is first processed in the schugi-mixer, while adding a given quantity of water thereto, whereafter the moist mixture is fed to a rotating calcining furnace, to which the given, remaining quantity of water is supplied to the material prior to calcination.
    Type: Grant
    Filed: May 8, 1984
    Date of Patent: December 3, 1985
    Assignee: Boliden Aktiebolag
    Inventor: Hans A. L. Berglund
  • Patent number: 4536377
    Abstract: A one step spray drying process for making high assay sodium tripolyphosphate having a high concentration of form I material by spray drying an aqueous sodium orthophosphate feed liquor having an Na.sub.2 O:P.sub.2 O.sub.5 ratio of 1.60 to 1.70 at a temperature between 250.degree. and 420.degree. C. for up to one minute to produce sodium tripolyphosphate and cooling the product to 150.degree. C. or below in twenty minutes or less.
    Type: Grant
    Filed: August 8, 1984
    Date of Patent: August 20, 1985
    Assignee: FMC Corporation
    Inventor: Lawrence A. Shimp
  • Patent number: 4534946
    Abstract: The disclosure relates to a process for making alkali metal polyphosphates, especially alkali metal triphosphates. To this end, the disclosure provides for an alkali metal phosphate solution or suspension to be forced through at least one nozzle and for them to be sprayed inside a spray tower through a flame zone produced by a one or more burners arranged in annular fashion. More particularly, the disclosure provides for fine particulate alkali metal polyphosphates, especially alkali metal triphosphates, to be additionally introduced into the spray tower from above and for them to be regularly distributed across the spray region(s) of the nozzle(s) with formation of agglomerated products.The disclosure also relates to an apparatus for carrying out the process.
    Type: Grant
    Filed: December 6, 1983
    Date of Patent: August 13, 1985
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Ben Damman, Hans Scheffer, Paul de Witte, Johannes Krause, Hans Haas, Werner Kowalski
  • Patent number: 4515632
    Abstract: The disclosure provides activated ammonium polyphosphate undergoing decomposition at an increased rate at temperatures within the range 300.degree. to 600.degree. C., the ammonium polyphosphate having been obtained by reacting it with melamine and/or dicyandiamide or their derivatives at 100.degree. to 200.degree. C.
    Type: Grant
    Filed: October 3, 1983
    Date of Patent: May 7, 1985
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Alexander Maurer, Horst Staendeke
  • Patent number: 4511546
    Abstract: The disclosure relates to a process for making linear, substantially water-insoluble ammonium polyphosphates of the general formula (NH.sub.4 PO.sub.3).sub.10-1000 by heating and continuously mixing phosphorus pentoxide and ammonium orthophosphate in the presence of ammonia and tempering the resulting reaction product over a period of several hours at 200.degree. to 400.degree. C. in the presence of ammonia. To this end, the phosphorus pentoxide and ammonium orthophosphate are subjected at 50.degree. to 150.degree. C.
    Type: Grant
    Filed: February 8, 1983
    Date of Patent: April 16, 1985
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Klaus Schrodter, Alexander Maurer
  • Patent number: 4454054
    Abstract: The disclosure relates to sodium tripolyphosphate containing up to 95 weight % phase-I, 0.1 to 22 weight % water of crystallization and 0.01 to 2.0 weight %, calculated as metal, of a compound of the metals selected from calcium, magnesium, zinc or strontium, the compound yielding ions in an aqueous medium. The disclosure also relates to a process for making the tripolyphosphate, and to its uses.
    Type: Grant
    Filed: July 19, 1982
    Date of Patent: June 12, 1984
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Herbert Landgraber, Werner Kowalski, Johan Scheffer, Hans Haas
  • Patent number: 4431620
    Abstract: The invention relates to a process for making sodium tripolyphosphate from wet-processed phosphoric acids which contain organic impurities, are neutralized and concentrated to give an orthophosphate solution or suspension which is sprayed in a spray tower in contact with one or more oxidants. More particularly, sodium tripolyphosphate, which is suitable for use in detergent slurries and causes the temperature determined after 1 and 5 minutes, respectively, in the hydration test (ROH) to be increased by at least 7.degree. C., is made; to this end, the wet-processed phosphoric acids are first admixed with the oxidants and then concentrated.
    Type: Grant
    Filed: April 26, 1982
    Date of Patent: February 14, 1984
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Raban v.Schenck, Cent M. Eegdeman
  • Patent number: 4428915
    Abstract: Disclosed is a process for recovering phosphate (P.sub.2 O.sub.
    Type: Grant
    Filed: October 25, 1982
    Date of Patent: January 31, 1984
    Assignee: Olin Corporation
    Inventor: Gregory W. Grynkewich
  • Patent number: 4409194
    Abstract: A method of separating magnesium from wet process superphosphoric acid by filtration characterized by no or minimizing agitation during the crystallization of the magnesium in order to form readily filterable agglomerates of MgH.sub.2 P.sub.2 O.sub.7.
    Type: Grant
    Filed: January 21, 1980
    Date of Patent: October 11, 1983
    Assignee: Stauffer Chemical Company
    Inventor: Alfred W. Petersen
  • Patent number: 4396586
    Abstract: The invention relates to a process for making long chain ammonium polyphosphate consisting essentially of crystalline modification II. To this end, a mixture of phosphorus pentoxide and ammonium orthophosphate in a molar ratio of 1:0.9 to 1:1.1 is reacted with 0.1 to 15 mol % of melamine or its condensation products selected from melam, melem or mellon, calculated as melamine, at a temperature within the range 50.degree. to 150.degree. C. in the presence of an excess of ammonia and the reaction product is heat-treated at temperatures within the range 200.degree. to 400.degree. C.
    Type: Grant
    Filed: October 9, 1981
    Date of Patent: August 2, 1983
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Alexander Maurer, Jurgen Stenzel, Gero Heymer
  • Patent number: 4394359
    Abstract: The invention relates to a process for converting water-soluble, condensed phosphates of the following general formula (I)M.sub.2 O(MPO.sub.3).sub.n (I)in which M stands for sodium, potassium or ammonium and n stands for a number between 4 and about 100, to granulate, wherein the pulverulent, water-soluble, condensed phosphate is thoroughly agitated and granulated in the presence of water and of a phosphate salt other than the condensed phosphate. More specifically, the condensed phosphate of general formula (I) or a mixture of the phosphate with an anhydrous or partially hydrated alkali metal phosphate is thoroughly agitated and granulated in the presence of water and an ammonium polyphosphate of the following general formula (II)H.sub.(n-m)+2 (NH.sub.4).sub.m P.sub.n O.sub.3n+1 (II)in which n stands for an integral average value of 3 to 1000, m stands for a whole number of up to n+2, and the m/n-ratio is between about 1.0 and 1.67.
    Type: Grant
    Filed: September 18, 1981
    Date of Patent: July 19, 1983
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Horst-Dieter Wasel-Nielen, Alexander Maurer, Renate Adrian
  • Patent number: 4394358
    Abstract: The invention relates to a process for making granulated, partially or completely hydrated alkali metal diphosphates or triphosphates. To this end, the invention provides for alkali metal diphosphates or triphosphates which consist to an extent of at least 20% of particles with a size of less than 0.045 mm and are hydrated to an extent of less than 90%, based on the phosphates' theoretical content of water of hydration, to be intensively mixed and granulated in the presence of water and an ammonium polyphosphate, this latter being used in a proportion of about 0.5 to 50 weight %, based on the quantity of water used.
    Type: Grant
    Filed: September 17, 1981
    Date of Patent: July 19, 1983
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Alexander Maurer, Renate Adrian, Herbert Panter, Gero Heymer, Dieter Nolker
  • Patent number: 4391783
    Abstract: The disclosure relates to a process for making granular sodium tripolyphosphate of high abrasion resistance. To this end, the disclosure provides for sodium orthophosphate to be subjected to a one-stage spray-drying operation inside a heated spray tower by means of a nozzle with condensation of the orthophosphate. More particularly the orthophosphate is sprayed jointly with a solution of a high molecular weight phosphate of sodium, potassium or ammonium.
    Type: Grant
    Filed: March 8, 1982
    Date of Patent: July 5, 1983
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Hans Haas, Werner Kowalski
  • Patent number: 4368179
    Abstract: The present invention relates to a process for the oxidation of alkali metal phosphites to alkali metal phosphates at temperatures of between 400.degree. and 500.degree. C. To this end, alkali metal phosphites are employed in the form of an aqueous solution or suspension and, if necessary, the alkali metal : P atomic ratio in this feed material is adjusted to a ratio which at least corresponds to the atomic ratio desired for the final product.More particularly, the solution or suspension is spray-dried in a tower, in a single operational stage, by spraying in a flame zone. Starting material free from alkali metal phosphate and with an alkali metal : P atomic ratio equal to or greater than 3.5 is used for making a trialkali metal phosphate which is obtained in admixture with an alkali metal hydroxide. Starting material which contains from 25 to 45% by weight of alkali metal phosphate, calculated as phosphorus, based on their total phosphorus content, is employed for making alkali metal polyphosphates.
    Type: Grant
    Filed: November 24, 1980
    Date of Patent: January 11, 1983
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Gunther Shimmel, Gero Heymer, Hasso Scott
  • Patent number: 4362641
    Abstract: This invention is concerned with compositions of granular sodium tripolyphosphate (STPP) and their manufacture, which are suitable for use in the manufacture of automatic dishwasher detergents. The granular STPP compositions contain an overall 30 to 40% by weight of the STPP Phase I modification and no more than 5% of the granules composing the composition shall be of both +50 mesh size and under 25% Phase I concentration. Particle size of the total composition is 10% maximum of both +20 mesh and -100 mesh fractions. Apparent density is 0.7 to 0.9 grams per cubic centimeter. Such compositions are made by using only STPP materials in the 30 to 40% range or by mixing -50 mesh fractions of lower Phase I material with coarser fractions of higher Phase I material so that Phase I content of the total mixture is 30 to 40%.
    Type: Grant
    Filed: September 16, 1981
    Date of Patent: December 7, 1982
    Assignee: Occidental Chemical Corporation
    Inventor: John A. Peterson
  • Patent number: 4347309
    Abstract: A photosensitive material in the form of a silver and chlorine-containing polyphosphate which exhibits permanent visible darkening on exposure to ultraviolet or short wavelength visible light, is described.
    Type: Grant
    Filed: February 25, 1981
    Date of Patent: August 31, 1982
    Assignee: Corning Glass Works
    Inventor: Che-Kuang Wu
  • Patent number: 4346065
    Abstract: The invention relates to a process for making a finely dispersed, sparingly soluble salt of an oxyacid of phosphorus, having a maximum particle size of 20 .mu.m, by reacting a compound of a divalent metal with the oxyacid of phosphorus or an alkali metal or ammonium salt thereof. More particularly, finely dispersed salt consisting to an extent of at least 90% of particles with a size between 0.05 and 7 .mu.m is made. To this end, an at least 5% by weight aqueous solution or suspension of a compound of a divalent metal selected from the group Mg, Ca, Sr, Ba, Mn, Zn, Cu, Cd, Pb, Sn, Co and Ni is reacted, while maintaining a pH range of between 3 and 9 and while stirring, with an at least 2 mol % solution of at least one trivalent metal selected from the group Al, Fe and Cr in the oxyacid of phosphorus and, optionally, with an aqueous solution of an alkali metal or ammonium salt of the oxyacid of phosphorus, and the precipitated salt is separated off and dried.
    Type: Grant
    Filed: January 2, 1981
    Date of Patent: August 24, 1982
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Alexander Maurer, Renate Adrian, Gero Heymer
  • Patent number: 4343779
    Abstract: A process and apparatus for condensing solid materials such as phosphates which tend to sinter and adhere when heated in a reactor wherein the reactants are introduced into a trough-like reactor provided with at least one set of rotatable agitating paddles. Heat is supplied to the reactor by passing a heating medium, such as a molten salt or a molten metal, through one or more heating jackets on the exterior of the reactor housing. The agitating paddles press the solid material in a thin layer against the wall of the reactor housing, and the material in the layer absorbs heat from the heating medium and sinters to a hard layer. One paddle of each set of paddles is provided with a stripping knife which moves along a path closely adjacent to the exterior wall of the reaction chamber to strip sintered material from the wall of the reactor housing. Heat is also transferred to the interior of the reactor housing by circulating the peeled material through the interior region of the reactor housing.
    Type: Grant
    Filed: March 3, 1981
    Date of Patent: August 10, 1982
    Assignee: Benckiser-Knapsack GmbH
    Inventors: Klaus Sommer, Walter Klemm, Hermann Weber, Frederich Meinhardt, Gerhard Schonmann, Wilhelm Spatz
  • Patent number: 4330516
    Abstract: Crude wet-process phosphoric acid prepared by mineral acid acidulation of uncalcined phosphate rock and containing contaminating amounts of organic impurities is purified and decolorized into an essentially colorless food-grade phosphoric acid, by (i) preliminarily decolorizing such crude acid, (ii) liquid-liquid extracting said predecolorized acid with an essentially water-insoluble organic extractant, (iii) back-extracting the extracted phosphoric acid with an aqueous phase, (iv) concentrating the back-extracted aqueous phosphoric acid solution at elevated, coloration-developing temperatures, and (v) then subjecting the concentrated solution which results to a final decolorization, to afford a purified, essentially colorless phosphoric acid solution.
    Type: Grant
    Filed: November 3, 1980
    Date of Patent: May 18, 1982
    Assignee: Rhone-Poulenc Industries
    Inventor: Louis Winand
  • Patent number: 4315898
    Abstract: Screen undersize anhydrous sodium tripolyphosphate particles, containing at least 2 weight percent of an alkali metal pyrophosphate, preferably sodium pyrophosphate, are moisturized with from about 145% to about 185% by weight of the theoretical amount of water to convert the anhydrous sodium tripolyphosphate into the hexahydrate form. The material is agitated during moisturization to keep the temperature below about 80.degree. C., and the moisturized material is dried at a temperature below 80.degree. C. to remove most of the free moisture. The product recovered from the drying step is a granular sodium tripolyphosphate hexahydrate product having a bulk density within the range of 0.59 g/cc to 0.64 g/cc and a friability of no higher than 30%.
    Type: Grant
    Filed: June 30, 1980
    Date of Patent: February 16, 1982
    Assignee: FMC Corportion
    Inventor: Charles W. Lutz
  • Patent number: 4276273
    Abstract: Stable aqueous solutions of sodium polyphosphate useful in granulating dry solid cleaning composition components are formed by direct reaction of polyphosphoric acid with sodium carbonate generally at a temperature of about 50.degree. C. The reactants are used in an Na:P ratio of 1.2:1 to 1.5:1, and the product solution contains about 32 to about 37% w/w P.sub.2 O.sub.5 of which a high proportion is present as polyphosphate and has a pH of about 5 to about 6.5.
    Type: Grant
    Filed: August 11, 1980
    Date of Patent: June 30, 1981
    Assignee: ERCO Industries Limited
    Inventor: James D. McGilvery
  • Patent number: 4255274
    Abstract: Dense rotary dried sodium tripolyphosphate (STPP) particles having a bulk density of at least 0.9 g/cc and a particle size distribution of 0 to 85% by weight +20 mesh, 15 to 100% by weight -20 +100 mesh and 0 to 20% by weight -100 mesh are moisturized by adding a sufficient amount of water to produce a material containing on the average between about 10% and about 30% by weight moisture. The moisturized material is calcined to a temperature within the range of from about 300.degree. to about 600.degree. C., to produce a granular STPP product having low friability, high absorptivity and a bulk density within the range of from about 0.65 to about 0.87 g/cc.
    Type: Grant
    Filed: January 2, 1979
    Date of Patent: March 10, 1981
    Assignee: FMC Corporation
    Inventors: Paul L. Hensler, Delmar F. Church, Robert W. Beger
  • Patent number: 4251491
    Abstract: Disclosed is a process for producing sodium tripolyphosphate (STPP) with reduced amounts of silicon and magnesium impurities from wet process phosphoric acid.
    Type: Grant
    Filed: April 9, 1979
    Date of Patent: February 17, 1981
    Assignee: Olin Corporation
    Inventors: Stanley A. Ficner, Andrew J. Klanica, Theodore F. Korenowski
  • Patent number: 4251498
    Abstract: Screen undersize sodium tripolyphosphate (STPP) particles are compacted, milled and moisturized by adding a sufficient amount of water thereon to produce a material containing on the average between about 15% and about 35% by weight moisture. The moisturized material is calcined to a temperature within the range of from about 300.degree. to about 600.degree. C., to produce a granular STPP product having a low friability, high absorptivity, and a bulk density within the range of from about 0.65 to about 0.87 g/cc.
    Type: Grant
    Filed: January 2, 1979
    Date of Patent: February 17, 1981
    Assignee: FMC Corporation
    Inventors: Paul L. Hensler, Delmar F. Church, Robert W. Beger
  • Patent number: 4248843
    Abstract: A method for the treatment of phosphoric acid containing one or more impurities comprising the ions of at least one of the metals from the group magnesium, iron and aluminium, including the step of heating the acid under such conditions of temperature, pressure, time and concentration as to cause at least some of these impurities, (and in the case where magnesium is the major constituent among such impurities, more than 60% (mass/mass) of such magnesium) to precipitate as a pyrophosphate of the relevant metal ion.
    Type: Grant
    Filed: September 27, 1978
    Date of Patent: February 3, 1981
    Assignee: Triomf Fertilizer (Proprietary) Ltd.
    Inventors: Charles S. Williams, Jacobus J. Gerber