Abstract: Variables such as injection pressure and injection velocity are detected at a predetermined sampling cycle for each molding cycle and the variables for a plurality of past molding cycles starting from the latest molding cycle are stored. Change patterns of the stored variables of the respective molding cycles are displayed in the form of graphs in which the first axis represents time (the number of times of sampling), the second axis represents the variable values, and the third axis represents the molding cycle.

Abstract: An apparatus for manufacturing a honeycomb structure having slits and a plurality of arrays of numerous cells aligned in parallel, wherein the slits communicate with external space and are formed along the cell arrays. The apparatus includes an extruder having an extruding die for a honeycomb structure, and a slit forming member arranged near the extruding die and protruding along arrays of a molded article being extruded in which slits are to be formed.

Abstract: An injection molding device (1) including an actuating cylinder (15) with a piston (33). A valve pin (11) is actuated by the cylinder (15), the piston including a fluid passage (55) via which pressure medium can pass when the piston is in a position between its upper and its lower end position, and which is at least partly closed off when the piston is in its lower and/or its upper end position. Hereby relatively simple position indicator of the valve pin (11) is formed.

Abstract: A device for determining a coefficient of friction is disclosed. The device entails means for applying a normal force to a test piece via a die, means for subjecting the test piece to a torque and means for measuring the torque transmitted to the die via the test piece. Also disclosed is a multi-steps process for determining the coefficient of friction.

Abstract: The invention relates to an injection molding device, in particular for plastics, with at least two controls, which are connected to data display units via data display lines. In this case, the individual data display lines (51-53) have controllable switches (21-23), and also a control device (31) for controlling the switches (21-23), the switches (21-23) being connected in the closed state to a main data line (55), which lead to a common data display unit (11).

Abstract: A part-forming machine having an in-mold integrated vision system and method therefor for verifying the presence, absence and quality of molded parts therein. The image of the mold and/or part is acquired at a substantially parallel angle relative to the image-capturing source thereby allowing the imaging of the mold while the mold is opening thus increasing the resolution, speed and accuracy of part-forming machine imaging systems.

Abstract: The total weight of a plurality of resin products is set as a reference value, and a first upper-limit threshold and a first lower-limit threshold are respectively stored in a control circuit 38 on the upper limit side and the lower limit side with respect to the reference value. A second upper-limit threshold which is yet greater than the first upper-limit threshold and a second lower-limit threshold which is yet smaller than the first lower-limit threshold are stored in the control circuit 38. When the total weight of the resin products is greater than the first upper-limit threshold, a determination is made by the control circuit 38 as to whether or not the total weight of the resin products is yet greater than the second lower-limit threshold. Further, when the total weight of the resin products is less than the first upper-limit threshold, a determination is made by the control circuit 38 as to whether or not the total weight of the resin products is yet less than the second lower-limit threshold.

Abstract: An optical fiber coating device that recoats a coating removed portion of an optical fiber with light-curing resin has an observation window through which a mold inside of a shielding lid that covers the mold can be confirmed in a state where the shielding lid remains closed. There is provided an open/close lid that can open/close the observation window. An optical shielding guard plate is provided around the observation window. A filter that cuts off the external light having a specific wavelength is provided on the observation window. There is provided a photo sensor that can detect the amount of light of a light source that irradiates a light onto the light-curing resin, and the amount of light can be automatically adjusted on the basis of the detected result of the photo sensor. An alarm that urges to exchange the light source is raised on the basis of the detected result of the photo sensor. There is provided a TV camera that can capture the interior of the mold and other portions to be observed.

Abstract: A method of blow-molding synthetic resin articles in which an image of an actual article is produced by blow-molding is displayed. A wall thickness control curve on a display screen of a computer controlling the blow-molding machine and critical locations of the curve are graphically reproduced on the image of the article.

Abstract: An adjustable core pin, and method of use thereof, for molding vials for use in levels, including an elongate rod with a barrel-shaped distal section having a crest at its cross section with the greatest diameter and a rod retainer with a cavity which receives the rod such that the distal end of the rod projects from a rod retainer distal opening, the rod being adjustable in relation to the rod retainer so that the crest can be adjustably placed at a preferred position in a molding cavity for vial molding.

Abstract: This invention provides a method which makes it possible to reliably detect malfunctions during the ejecting step without rendering the injection molding machine more complicated. An ejector pin is incorporated in the movable die. This ejector pin is connected, via an ejector plate, a connecting rod, a connecting plate and a feed screw, with a servo motor. The force for ejecting the ejector pin pushing a molded product is measured from the driving torque of a servo motor. In this invention, the relationship between driving torque and elapsed time from the initiation of ejection of the molded product is stored as a reference pattern. The tolerance limit and monitoring interval of driving torque are preset relative to the reference pattern. When the value of driving torque falls outside the tolerance limit during the ejecting step, it is judged as a malfunction, and an alarm is generated to stop the machine in a safe state.

Abstract: A cooling mechanism for cooling an electric driving part of an injection molding machine, includes a cooling part for cooling the electric driving part; and an actuating part actuated by being supplied an actuating fluid, the actuating fluid being in fluid communication with the cooling part. The actuating fluid may be used as a cooling fluid for cooling the electric driving part.

Abstract: A wireless image processing method and device for utilization in combination with a machine vision system, preferably a part-forming machine, wherein a wireless communicator delivers images to a host computer that can analyze the data and determine functionality to the manufacturing process, wherein the host computer can incorporate wireless components, wherein wireless signals can be sent and/or received to input/output modules to control the processes, and wherein the input/output modules can affect said control wirelessly, thereby minimizing and/or eliminating physical cabling and wiring constraints to enable smaller implementations, increased analysis capabilities, and improved price/performance ratios. Alternatively, an image analyzing means may be integrated with an image capturing means, wherein a control signal can be wirelessly communicated to affect the manufacturing process.

Abstract: An injection moulding machine comprising a mould mounting plate movable by an electric motor (3) by means of a closing device (1). There is provided a guard grille (4) having a gate (5), the opening of which interrupts the power supply to the electric motor (3) by actuation of at least one safety switch (6, 7, 8). There is also provided a braking device (10). The braking device (10) is arranged between the electric motor (3) and the closing device (1) and is provided with a monitoring device (29).

Abstract: An injection mold apparatus is configured with one or more secondary mold locks and matched shear parting lines to prevent relative movement of individual mold elements parallel to, and normal to a mold opening and closing axis. The secondary mold locks operate conjunction with a primary mold clamping unit to secure the injection mold in a closed configuration against movement parallel to a mold opening and closing axis. The matched shear parting lines are orientated at an angle relative to the mold opening and closing axis, defining contact surfaces which secure the injection mold elements against relative movement normal to the mold opening and closing axis.

Abstract: A mold monitoring apparatus for an injection molding machine captures an image of a cavity portion of an opened mold, and determines the state of the cavity portion by means of image processing. The apparatus includes a light emitting unit, an image capturing unit, and an image processing unit. The light emitting unit projects onto the cavity portion light rays other than visible light rays. The image capturing unit includes an image sensor for capturing reflection light rays that travel from the cavity portion to the image sensor via a filter for blocking visible light rays. The image processing unit determines the state of the cavity portion on the basis of an image signal output from the image sensor and through image processing.

Abstract: Method for mold clamping of the present invention is capable of shortening a molding cycle without any initial setting works for an engaging position of a tie bars. The method is constituted the steps of moving the tie bars in the direction of mold closing during mold close operation, judging a relative moving speed between a movable die plate and the tie bar to be within a predetermined value, engaging the tie bars with the movable die plate mechanically by operating an engaging means when the relative moving speed is judged to be within the value, then further moving the movable die plate against a fixed die plate under engagement, and after contact of a movable mold with a fixed mold driving a mold clamping cylinder, thereby executing mold clamping operation.

Abstract: An apparatus for manufacturing a lens with a predetermined prescription from a number of lens molds, a gasket, and a source of a fluid material. The apparatus includes a device for selecting a first lens mold and a second lens mold based upon the prescription, a device for positioning the lens molds within the gasket, a device for inserting an amount of the fluid material within the gasket and between the molds, a device for curing the fluid material so as to form the lens, and a device for advancing the lens molds along a predetermined path through the selecting device, the positioning device, the fill device, and the cure device.

Abstract: A method for inspecting the material distribution of a sequence of stretch blow molded containers or other articles in a continuous production process, by providing injection molded parisons, each parison having at least one indicator, typically two or more indicators, for detecting material distribution at a predetermined position along the axial extent of the parison. Each of the parisons is subjected to a heating stage in the continuous production process, generally by exposure to infrared heating. Each heated parison is then subjected to a blow molding process, which can be a stretch blow molding process, so that each material distribution indicator is transformed to a corresponding position along the axial extent of the blow molded article. A detector is positioned to detect the location of each indicator on each blow molded article from a given mold in the production process.

Abstract: A high volume lens curing system is described. The high volume lens curing system may be configured to cure multiple eyeglass lenses in a continuous manner. An embodiment of a system may include a lens forming composition heating apparatus and a controller.

Abstract: A set of compaction rams and/or die-plates for a tabletting machine has all of the compaction rams and/or die-plates of the set furnished with a code containing at least the following information: (a) a label for the set of compaction rams and die-plates; (b) an individual label for each compaction ram and/or die-plate within the set; (c) data effective to critically dimension the compaction ram and/or die-plate which contains the code; and (d) data containing service life information for the compaction ram and/or die-plate which contains the code.

Abstract: Plant for blow moulding hollow plastic bodies, comprising: a plurality of preform blow-moulding dies (1); at least an acoustic/electric transducer apparatus (2) adapted to detect the sound issued outwardly by the individual blow-moulding dies (1) during the blow-moulding process, and to convert it into an electric signal, means adapted to process said electric signal and convert it into a signal capable of being compared with a reference signal, means adapted to perform such a comparison of said processed electric signal with said reference signal or level, means adapted to selectively reject said hollow bodies off the production line in accordance with the outcome of said comparison. Said acoustic/electric transducer apparatuses (2) are at least partially housed inside the platen or frame that is common to several dies (1), and are arranged in the vicinity of respective blow-moulding cavities.

Abstract: A die clamping apparatus capable of correctly adjusting a die clamping force without direct detection of amounts of deformation of tie bars, having a fixed die plate, a movable die plate, a link housing, a toggle mechanism provided between the movable die plate and the link housing, a position adjustment unit provided between the link housing and the tie bars and connecting the link housing and the tie bars, a link housing position detection unit for detecting a first position of the link housing in a state where the movable die moves from a predetermined die open position to a die closing direction and a die clamping force has not been generated, and a second position of the link housing in a state where the clamping is completed, a die clamping force calculation unit for calculating the die clamping force based on the first and second positions, and a die clamping force adjustment unit for calculating an amount of compensation for compensating the position of the link housing so that the die clamping force

Abstract: A part-forming machine having an in-mold integrated vision system and method therefor for verifying the presence, absence and quality of molded parts therein. The image of the mold and/or part is acquired at a substantially parallel angle relative to the image-capturing source thereby allowing the imaging of the mold while the mold is opening thus increasing the resolution, speed and accuracy of part-forming machine imaging systems.

Abstract: A part-forming machine having an infrared vision inspection system and a method for verifying the presence, absence and quality of molded parts therein wherein an infrared vision system is utilized. At least one infrared sensor is used in conjunction with a part-forming machine, wherein the infrared sensor takes an image of the part and/or mold based on infrared radiation emitted by the part/mold. Based on the infrared image, the part-forming machine responds thereto by activating ejectors and reimaging the part/mold, or continuing with the next molding step.

Abstract: A method and apparatus for monitoring the momentum of a meltspun jet thermal core used for making thermoplastic filaments is presented to aid in the uniformity of formation and elimination of waste in thermoplastic filament nonwoven web formation. The apparatus is easily and economically constructed and is relatively insensitive to positioning variations in the air stream of the filament formation apparatus.

Abstract: The present invention relates to a method and installation for integrally applying a relief decoration to the surface of solid elongate members. The installation comprises a pre-heater (43) with pre-heater control means (69), a press (51), and a camber measurement system (67). The pre-heater (43) is adapted for differently heating the surface of two opposing faces of an elongate member previous to feeding it to the press (51) for applying the relief decoration. The camber measurement system (67) measures possible camber of the elongate member coming out of the press (51) and generates camber measurement signals which are fed back to the pre-heater control means (69) for controlling the heating of the pre-heater (43). The aim of the installation of the present invention is to eliminate the camber of following elongate members to which a relief decoration is to be applied.

Abstract: An injection molding machine for plastic materials, the operation of which is governed by continuous monitoring of at least one measurement parameter, wherein there is provided a control which outputs a signal upon failure of a sensor which detects the measurement parameter, wherein at least two sensors (3, 3′) are associated with one and the same measurement parameters and the control records the failure of a sensor (3, 3′) without causing stoppage of the machine.

Abstract: A part-forming machine having an in-mold integrated vision system and method therefor for verifying the presence, absence and quality of molded parts therein. The image of the mold and/or part is acquired at a substantially parallel angle relative to the image-capturing source thereby allowing the imaging of the mold while the mold is opening thus increasing the resolution, speed and accuracy of part-forming machine imaging systems.

Abstract: A method and an apparatus are proposed for producing mouldings, in particular ophthalmic lenses, such as contact lenses for example, in which a starting material located in a mould (100, 110; 100a, 110a) is polymerized and/or crosslinked by means of exposure to light, in particular by exposure to UV light, so that a demouldable moulding is produced. The measurement of the intensity (I) of the light takes place during the production of the mouldings.

Abstract: Apparatus for the manufacturing of prestressed reinforced concrete railroad ties and the like in which the apparatus consists of an elongated spine or compression member which has no foundation but rather is independent of the supporting surface upon which it rests. In one version of the apparatus two bridge members confront the opposite ends of the spine and permanent tension resisting members pass beneath the spine from end to end of the spine and are attached to the lower ends of the bridge members. In another version two structural members are embedded in the concrete of the spine and protrude to provide terminal members.

Abstract: A method and apparatus are provided for forming a sheet of polymeric material, such as polycarbonate. A forming mold is provided having halves that engage for forming a heated sheet therebetween. Each of the halves defines an interior cavity having a peripheral edge. The sheet is retained between the peripheral edges of the halves and a vacuum is generated within one of the cavities for drawing the sheet therein, whereby a sensing mechanism detects a draw depth for initiating a cooling mechanism to cool the sheet to a temperature below a glass transition temperature of the material. A series of retention mechanisms are provided about the peripheral edge of one of the halves, for biasing the sheet into engagement with the peripheral edge of the opposing half. A trimming mechanism is further provided for trimming the perimeter of the sheet to a desired form.

Abstract: The present invention relates to method and apparatus for making golf ball cores. The method includes using an inspection system during preform formation to measure the perform. The measurements are used to determine the measured perform volume and compare it to a standard preform volume. The method also includes using mold with pairs of self-aligning half-molds. The apparatus for inspecting the preforms comprises a non-contact measuring device, such as a camera. The self-aligning half-molds each include an upper surface with an angularly offset portion. When the offset portions mate during mold closure, the half-molds move with respect to one another.

Abstract: An injection moulding system optimises the injection moulding process by removing selected articles (100) from a plurality of articles produced cyclically and tests a plurality of physical properties (105) of the removed articles including dimensions (106), weight (108) and gloss (107), together with a plurality of process parameters (109, 110) such as nozzle pressure and nozzle temperature. Adjustment of the process (121) is made automatically on the basis of up to three optimisers (114), including a case based reasoning optimiser (115), a fuzzy optimiser (116) and a rule based reasoning optimiser (117), in order to achieve pre-set article properties. The optimisers (114) can have confidence factors associated therewith, determined on the effect of previous process adjustments.

Abstract: An injection apparatus includes an injection frame; a cylinder member attached to the injection frame; an injection member disposed within the cylinder member such that the same can rotate and can advance and retreat; a rotary slide member attached to the injection member; a stator attached to the injection frame, and a rotor disposed radially inward of the stator to be rotatable relative to the stator. The rotor includes a hollow, cylindrical member disposed radially outward of the rotary slide member and movably relative to the rotary slide member, and a magnet attached to the cylindrical member. In this case, the rotor has a cylindrical member and a magnet and can transmit generated rotation directly to the rotary slide member. Therefore, a transmission mechanism which consists of an output gear, a counter drive gear, a counter driven gear, a rotary member, etc. becomes unnecessary; and generation of noise due to meshing engagement of gears and other components can be prevented.

Abstract: A semiconductor chip molding apparatus includes an upper platen including an upper mold, a lower platen including a lower mold having a molding block configured to receive a lead frame, a controller, and an electrical detector for forming an electrical circuit between the controller and the lead frame when the lead frame is oriented improperly on the lower mold. A low-level test voltage is imparted to at least the lower mold. As a result, an electrical signal will flow from the detecting block when the lead frame rests on the detecting block. When such a signal is detected, therefore, the lead frame is determined as having been improperly set on the molding block. The signal generated is detected by a controller and used thereby to interrupt the operation of the molding apparatus.

Abstract: A method and apparatus are provided for forming a sheet of polymeric material, such as polycarbonate. A forming mold is provided having halves that engage for forming a heated sheet therebetween. Each of the halves defines an interior cavity having a peripheral edge. The sheet is retained between the peripheral edges of the halves and a vacuum is generated within one of the cavities for drawing the sheet therein, whereby a sensing mechanism detects a draw depth for initiating a cooling mechanism to cool the sheet to a temperature below a glass transition temperature of the material. A series of retention mechanisms are provided about the peripheral edge of one of the halves, for biasing the sheet into engagement with the peripheral edge of the opposing half. A trimming mechanism is further provided for trimming the perimeter of the sheet to a desired form.

Abstract: A system for molding optical attenuators that have a lens portion and a supporting portion includes a molding machine containing a mold, an extractor robot and optical inspection portion, and a controller that assesses the inspection information and send control signals to the molding machine and mold. The mold includes a cavity and a core which define a space in which the supporting portion and the attenuator are formed. The cavity and core are separable from each other by an actuating motor of the molding machine subsequent to each injection cycle to permit removal of each molded optical attenuator. The mold also includes a core pin, movably located in the core element. The core pin has a proximal end defining a surface of the lens portion and a distal end remote from the molding space. A core pin motor is coupled to the core pin, through a number of intermediate elements, so that the core pin can be moved relative to the core element to adjust a thickness of the lens portion.

Abstract: A multiaxis rotational molding apparatus includes a support portion, a molding portion and a control portion. The support portion includes an upstanding arcuate frame section. The molding portion includes an upstanding arcuate mold supporting assembly disposed within and spaced from the arcuate frame section. A mold assembly includes separable mold sections forming a substantially enclosed mold cavity carried within the mold supporting assembly. The control portion includes drive assemblies arranged in a preselected configuration adjacent the arcuate frame section selectively energized in coordination with adjacent drive assemblies for movement of the mold supporting assembly in a selected profile. Programmable memory stores preselected operating parameters. Monitors sense operating information form control components.

Abstract: A device (1) for conveying and checking containers, in particular preforms, comprises an infeed and accumulation section (2) for containers arriving from a forming station and a carrousel (3) located downstream of the infeed and accumulation section (2) in the direction of feed of the containers, to feed the containers thorugh a sequence of checking stations (4) disposed in the periphery of carrousel (3). The infeed section is intermittently supplied with containers by the forming station while the carrousel (3) turns continuously. An endless chain (5) extends along a path defined by driving gear-wheels (6) which partially overlaps the infeed and accumulation section (2) and the circular trajectory of the carrousel (3). A first and second driving gearwheels (9a, 9b) positioned along the path followed by the endless chain (5) are mobile to compensate the variations in the length of a delivery section and a return section of the chain (5).

Abstract: There is provided a molding machine controlling unit and method capable or preventing the operation of a molding machine from suddenly stopping due to the temperature of an electric motor.

Abstract: A system and method for detecting and rejecting defective blow molded containers is provided. The invention includes a sound detector system for sensing the sound level from a mold during the blowing process, and outputting a sound level signal. If the sound level signal exceeds a predetermined set point, thereby indicating a discontinuous container, a kick mechanism rejects the defective container. The kick mechanism is sequenced with the sound detector system. A proximity switch may be employed to indicate the mold being in position in front of the sound detector.

Abstract: A process and apparatus for producing fiber reinforced resin structures using vacuum assisted resin transfer molding technology, wherein the apparatus and process employ a first fluid impervious flexible sheet containing therein a resin port; a fiber containing preform; a primary vacuum line; a resin channeling means; and a secondary vacuum line. The fluid impervious flexible sheet is placed over or around the fiber containing preform to form a chamber to which the primary vacuum line is connected. The resin channeling means is positioned on top of the fluid impervious flexible sheet, exterior to the chamber containing the preform in a fashion so as to form a pocket between or around the resin channeling means and said fluid impervious flexible sheet to which the secondary vacuum is applied. Activation of the secondary vacuum causes formation of channels in the fluid impervious flexible sheet. These channels increase the speed and efficiency of resin impregnation of the fiber containing preform.

Abstract: A lens molding apparatus basically includes a lens molding tool in which a pair of lens forming molds for forming outer shapes of both surfaces of a molded lens are oppositely arranged on both sides of an annular forming frame in the thickness direction to form a target space therebetween, and a molding resin is injected in the target space to form an unhardened molded lens, wherein the unhardened molded lens is hardened by irradiating the unhardened molded lens with ultraviolet rays, to form a hardened molded lens. This lens molding apparatus is characterized in that optical characteristics of the unhardened molded lens are measured by a measuring system.

Abstract: An apparatus for preparing a plastic eyeglass lens includes a coating unit and a lens curing unit. The apparatus is preferably configured to allow the operation of both the coating unit and the lens curing unit. The apparatus may also include a post-cure unit and a controller. The controller is configured to control the operation of the coating unit, the lens curing unit and the post-cure unit. The lens forming unit may include an LCD filter disposed between activating light sources and a mold assembly. The mold assembly preferably includes two mold members held together by a gasket. The gasket preferably includes four protrusions spaced at 90 degree intervals about the gasket. A lens forming composition may include a first photochromic compound, a second photochromic compound and a light effector. The light effector may alter the color of a lens when exposed to photochromic activating light, when compared to a lens formed from a lens forming composition which does not include a light effector.

Abstract: An ultrasonic probe and method for noninvasively monitoring materials processing in screw driven extruders. The noninvasive probe includes at least one ultrasonic transducer operable to transmit an ultrasonic signal on a signal path intersecting an inner sidewall of a barrel of the extruder and material between the inner sidewall of the barrel and an outer surface of a screw within the barrel. Information about the state of the material intersected by the ultrasonic signal is ascertainable from an elapsed time between reception of a first reflection of the ultrasonic signal and reception of a second reflection of the ultrasonic signal. The first reflection results when the ultrasonic signal exits the inner sidewall of the barrel and the second reflection results when the ultrasonic signal reaches one of the outer surface of the screw and partially solid material.

Abstract: A system and method for detecting and rejecting defective blow molded containers is provided. The invention includes a sound detector system for sensing the sound level from a mold during the blowing process, and outputting a sound level signal. If the sound level signal exceeds a predetermined set point, thereby indicating a discontinuous container, a kick mechanism rejects the defective container. The kick mechanism is sequenced with the sound detector system. A proximity switch may be employed to indicate the mold being in position in front of the sound detector.

Abstract: A method for manufacturing a plurality of kinds of sheets is provided. Each of sheets has a substrate and an ionizing radiation curing type resin layer on at least one of the substrate. There is carried out formation of the ionizing radiation curing type resin layer for each of the sheets, while changing forming conditions based on preset values for each of the sheets.

Abstract: Methods and apparatus for the manufacturing of prestressed reinforced concrete railroad ties in which the apparatus consists of an elongated spine or compression member which has no foundation but rather is independent of the supporting surface upon which it rests. In one version of the apparatus two bridge members confront the opposite ends of the spine and permanent tension resisting members pass beneath the spine from end to end of the spine and are attached to the lower ends of the bridge members. In another version two structural members are embedded in the concrete of the spine and protrude to provide terminal members.

Abstract: A blow molding machine comprising a base, a wheel mounted rotationally on the base, a controller to control operation of a pin within a die, and a position detector for detecting a short run mold on the wheel wherein the wheel comprises a plurality of identical molds and the short run mold which differs in size and/or shape from each of the plurality of identical molds. The position detector, upon detecting the short run mold, switches a relay to switch from a first pin control program causing the extrusion of a parison having appropriate parameters for the plurality of identical molds, to a second pin control program causing the extrusion of a parison having appropriate parameters for the short run mold.