Serially Arranged Chambers Each Housing A Kneading Or Mixing Means Patents (Class 425/205)
  • Patent number: 5145352
    Abstract: A pin transfer extruder is provided, wherein the pin-barrel and transfer mixing sections, which are known per se and have only been used individually hitherto, are jointly used in one extruder. Throttle pins, which are disposed in the transfer mixing section in the region of the greatest housing thread volume, permit universal use of the extruder in respect of the extruded material. The combination of both mixing systems permits the throughput of material to be increased in a surprising manner by 60% to 100%, while a constant mixing quality is maintained and the driving torque is halved.
    Type: Grant
    Filed: April 29, 1991
    Date of Patent: September 8, 1992
    Assignee: Hermann Berstorff Maschinenbau
    Inventors: Gerd Capelle, Gunther Meier
  • Patent number: 5141426
    Abstract: A single-screw degassing extruder for thermoplastic plastics materials and rubber is provided, wherein the pin-barrel and transfer sections, which are known per se and have only been used individually hitherto, are jointly used in one extruder. Throttle pins, which are disposed in the transfer section in the region of the greatest housing thread volume, permit universal use of the extruder in respect of the extruded material or combinations of extruded material and stripping agent, since the mixing efficiency of the extruder and the pressure of the extruded material upstream of a degassing opening in the extruder are thereby advantageously controllable.
    Type: Grant
    Filed: April 29, 1991
    Date of Patent: August 25, 1992
    Assignee: Hermann Berstorff Maschinenbau GmbH
    Inventor: Gerd Capelle
  • Patent number: 5114331
    Abstract: The present invention relates to an apparatus for shrinking volumes of waste foamed plastics which have been used as packing materials. The waste plastic materials are thrown into a hopper provided on a crushing room having an opening in an upper part and tapering towards its lower part. A plurality of crushing vanes having a radius of gyration of length reaching within said hopper rotate in said crushing room, to break the foamed plastics into shreds. The broken plastics flow into a sending cylinder through a receipt opening toward the side wall of the crushing room, and are sent forward by screw vanes within the sending cylinder. Subsequently, the waste plastics are compressed in a compression cylinder connected in series to the sending cylinder and further softened and de-foamed by a heating cylinder and exhausted through a nozzle provided at the end of the housing cylinder. Extruded bar like shrinked resins are cut into chips by a rotating cutter and exhausted from the apparatus by air flow.
    Type: Grant
    Filed: January 24, 1991
    Date of Patent: May 19, 1992
    Assignee: Suruga Seiki Co., Ltd.
    Inventors: Takeshi Umehara, Toshio Ikeda, Kazuhisa Urata
  • Patent number: 5108188
    Abstract: A method for producing a rubber mixture. In a first stage, in a ram kneader, a master batch is produced, and in a second stage, in a batch-type process, a final mixture is produced in a ram-less kneader, without the need for intermediate storage. To improve the cooling in the ram-less kneader, the interior of this kneader is supplied with air that has such a degree of dryness that a condensation deposit is precluded. To achieve this, an essentially air tight channel is provided between the two kneaders, with a place being provided in the channel for the bottom closure of the ram kneader in a swung-out position of this closure.
    Type: Grant
    Filed: February 28, 1991
    Date of Patent: April 28, 1992
    Assignees: Continental Aktiengesellschaft, Julius Peter
    Inventors: Julius Peter, Gunter Weckerle
  • Patent number: 5102586
    Abstract: An agglomerating process and an apparatus therefor for preparation of sinter mix having the basis of kneading with vibration to make raw feed in capillary state and then agglomerating the kneaded material with tumbling vibration. By using the particular process, apparatus and various kinds of raw feeds, sintering characteristics of the product shows superiority in size distribution, permeability, strength, and activities, resulting cost, power and material consumptions of the process are remarkably improved.
    Type: Grant
    Filed: October 23, 1989
    Date of Patent: April 7, 1992
    Assignee: Kawasaki Steel Corporation
    Inventors: Norifumi Fuji, Shunji Iyama, Shoji Nitta, Kazuo Hosomi, Takumi Fukagawa, Hiroaki Ishikawa, Yukio Konishi
  • Patent number: 5102326
    Abstract: An apparatus for processing thermoplastic synthetic plastic material includes a receptacle in which a rotating tool circulates around an axis. The axis of rotation may be offset with respect to the axis of the receptacle by a predetermined amount. From the receptacle, the comminuted material is conveyed by the rotating tool into the inlet opening of a screw-type extruder which has an axis that is offset relative to a parallel radius of the receptacle. The offset arrangement allows the rotating tool improves the flow of the processed material into the screw-type extruder.
    Type: Grant
    Filed: September 3, 1991
    Date of Patent: April 7, 1992
    Inventors: Helmut Bacher, Helmuth Schulz, Georg Wendelin
  • Patent number: 5102594
    Abstract: The invention relates to a process for the processing of a thermoplastic polycondensation polymer by supplying the polymer in finely distributed form to a first vented extruder in which the polymer is devolatilized at a temperature below its melting temperature. The polymer is then placed in a second extruder where the polymer is transported below the melting temperature of the polymer over a first length of the screw from the inlet of the extruder, with constant evacuation of volatile components by means of a vacuum exhausting device at a vacuum of less than 10 mbar and the polymer is compressed and melted over a second length of the screw and then leaves the extruder as an end product of a semimanufacture.
    Type: Grant
    Filed: January 10, 1990
    Date of Patent: April 7, 1992
    Assignee: Stamicarbon B.V.
    Inventors: Rudolf J. H. Burlet, Jozef M. H. Lemmens
  • Patent number: 5098267
    Abstract: A single-state apparatus for injection molding structural foam articles has a resin plasticating barrel in which a cylindrical plunger reciprocates and rotates. The plunger has a screw section for plasticating resin and advancing the plasticate into a metering section with grooves in which plasticate flows. The grooves are contiguous to a fluid foaming agent inlet in the side of the barrel so that they alternately open and close the inlet to introduce fluid foaming agent periodically into the plasticate. Downstream, the plunger has channels for mixing and advancing plasticate to the forward end of the plunger where it accumulates and is periodically rammed by the plunger into the mold.
    Type: Grant
    Filed: June 22, 1990
    Date of Patent: March 24, 1992
    Assignee: Union Carbide Industrial Gases Technology Corporation
    Inventor: Alan T. Cheng
  • Patent number: 5096406
    Abstract: An extruder assembly for composite materials, the extruder assembly having a barrrel with feed and compression sections, a rotatable screw adapted to convey a composite material through the barrel, at least one fiber alignment means, and a die. The screw diameter in the feed section is approximately twice the screw diameter in the compression section, and the flight spacing in the feed section is approximately twice the flight spacing in the compression section.
    Type: Grant
    Filed: May 31, 1990
    Date of Patent: March 17, 1992
    Assignee: Advanced Environmental Recycling Technologies, Inc.
    Inventors: Joe G. Brooks, Billy D. Goforth, Charles L. Goforth
  • Patent number: 5094604
    Abstract: An apparatus suitable for making a granular absorbent from cellulosic fibrous material includes a housing which defines an elongated internal cavity, and an inlet and an outlet communicating with the internal cavity. A rotatably driven shaft extends within the cavity of the housing, with the apparatus including an impeller arrangement mounted on the shaft for rotation therewith. The impeller arrangement includes resiliently flexible bristles which cooperate with the interior surface of the internal cavity for effecting agitation, blending, and agglomeration of the cellulosic fibrous feed stock. A pellet-like granular absorbent is produced.
    Type: Grant
    Filed: December 19, 1990
    Date of Patent: March 10, 1992
    Assignee: Oil-Dri Corporation of America
    Inventors: Domingo Chavez, Loukia Papadopoulos, Jennifer A. Stein, Rudolph C. Valenta
  • Patent number: 5088910
    Abstract: A system for making synthetic wood products from waste wood fiber and recycled plastic material by mixing waste wood fiber having a moisture content of less than about 15% with dry waste plastic material, including low density and/or high density polyethylene; heating and kneading the mixture to form a homogeneous mass; sizing the mass into discrete chunks suitable for use as an extruder feed material; extruding the material to form products having predetermined cross sections; and rolling and cooling the product to prevent deformation of the product shape.
    Type: Grant
    Filed: March 14, 1990
    Date of Patent: February 18, 1992
    Assignee: Advanced Environmental Recycling Technologies, Inc.
    Inventors: Billy D. Goforth, Charles L. Goforth, Joe G. Brooks
  • Patent number: 5080845
    Abstract: The removal of impurities, for example monomeric low-molecular substances, solvents or the like, from polymeric synthetic plastics materials takes place by the admixture of extraction gas in a first extruder in a supercritical state. The mixture is transferred to a second extruder where, in a first separating zone, and by a counter-current method, it is cleansed of the major part of the extraction gas containing the impurities, this being passed through a discharge orifice. Separation of any residue takes place in a vacuum zone on the downstream side. The high pressure in the first extruder is maintained by a counter-pressure valve in the connecting pipe between the first and second extruders. By the separation of contaminated extraction gas from molten synthetic plastics material in a closed space, namely the second extruder, it is possible to achieve an ordered dissipation of extraction gas on the one hand and molten synthetic plastics material on the other hand.
    Type: Grant
    Filed: November 21, 1989
    Date of Patent: January 14, 1992
    Assignee: Werner & Pfleiderer, GmbH
    Inventors: Heinz Herrmann, Dieter Rath
  • Patent number: 5064586
    Abstract: A method and an apparatus for extruding a ceramic batch supplied from a vacuum auger machine into a formed body by a plunger molding machine, wherein the temperature distribution of the ceramic batch at the outlet portion is measured and is controlled so as to supply the ceramic batch having substantially a uniform temperature to the plunger molding machine from the vacuum auger machine.
    Type: Grant
    Filed: March 27, 1990
    Date of Patent: November 12, 1991
    Assignee: NGK Insulators, Ltd.
    Inventor: Kouzou Higashijima
  • Patent number: 5061170
    Abstract: A polymer metl delivery system includes a preheated hopper, a high clearance auger, a gear pump, and provisions for delivering heat to the polymer. The resin is melted and fed to the auger and pumped to the gear pump and further pump to an extrusion die. Heat is added to the polymers from the hopper and throughout its course to the outlet connection for the extrusion die. The preheated in the hopper includes heat conductive fins. The system is particularly suited for use in combination with a meltblowing die.
    Type: Grant
    Filed: December 8, 1989
    Date of Patent: October 29, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Martin A. Allen, John T. Fetcko
  • Patent number: 4983114
    Abstract: In an extruder for processing material to form an extruded product, the extruder including an elongated extruder barrel having a material inlet end and an outlet end remote from the inlet end, and a pair of elongated, axially co-rotatable, flighted extrusion screws within the barrel for moving materials from the inlet end towards and through the outlet end, the barrel is provided with a pair of parallel bores which are formed with spiral grooved surfaces along at least a portion of their lengths. An inlet opening is provided adjacent the inlet end of the barrel such that one of the co-rotating screws of the extruder rotates in a direction outward and downward from the inlet opening and the other screw rotates upward and toward the inlet opening. The bore receiving the upturning screw is provided with a smooth surface region adjacent the opening which prevents material entering the inlet opening from being delivered back into the opening by the upturning screw.
    Type: Grant
    Filed: August 10, 1990
    Date of Patent: January 8, 1991
    Assignee: Wenger Manufacturing, Inc.
    Inventor: Bobbie W. Hauck
  • Patent number: 4959186
    Abstract: In the case of the extruder, the thread of the screw, or that of the screws, is partly left-handed and partly right-handed, so that one part of the material to be processed is conveyed in direction A, while the other part is conveyed in the opposite direction B. The process is a degasifying-extrusion-process and the extruder is a degasifying extruder. The apparatus includes a reverse-degasifying assembly (7,22) at the end (8,19) of the screw (1,16), or screws (1,16), if the material to be processed is carried away from this end, and/or a reverse-degasifying assembly (41,52) at the location between the threaded sections of the screw (1,16) or screws (1,16), so that the material to be processed is carried away in opposite directions B and A.
    Type: Grant
    Filed: September 22, 1988
    Date of Patent: September 25, 1990
    Assignee: Rhodia AG
    Inventors: Rudiger Dollhopf, Bernd Nandzik
  • Patent number: 4937034
    Abstract: A method and apparatus for cofeeding additive concentrates in the form of pellets with a polymer flake stream flowing in a supply chute to a melt extruder. The pellets are introduced through an opening in the chute which is covered by an umbrella-like housing that has an opening facing the melt extruder. The flake flows around the umbrella-like housing creating a pocket to provide unimpeded entry of the pellets into the polymer stream.
    Type: Grant
    Filed: April 3, 1989
    Date of Patent: June 26, 1990
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: William J. Sewell
  • Patent number: 4921414
    Abstract: The extrusion apparatus used to make a marbled section of a thermoplastic material is connectable to a screw press with at least one screw shaft and an extruder housing. A thermoplastic base material having one color is fed in using the screw press. A thermoplastic marbling material having another color is mixed with the thermoplastic base material. The extrusion apparatus includes an extrusion apparatus housing, a central passage for receiving the thermoplastic base material which encloses the screw shaft and a shaping outlet. The extrusion apparatus housing has at least one injector cavity in which an injection device for feeding in the thermoplastic marbling material is mounted.
    Type: Grant
    Filed: March 14, 1988
    Date of Patent: May 1, 1990
    Assignee: W. Dollken & Co. GmbH
    Inventors: Wolf D. Schliehe, Mathias Eschbach
  • Patent number: 4913641
    Abstract: A preheater and feeder for thermoplastifiable material supplied to an extruder for synthetic resin has the counterrotating worms in a heated housing delivering the material at a rate determined by the worm speeds. The worms are hollow and the major portion of the heat, apart from friction heat, contributed to the material is delivered by passing a heating fluid through the hollow worms.
    Type: Grant
    Filed: October 12, 1988
    Date of Patent: April 3, 1990
    Assignee: TET Holding Ges.m.b.H
    Inventor: Rudolf Zahradnik
  • Patent number: 4907891
    Abstract: A feed device (11) for a continuous mixer (12) for rubber and plastics materials. The feed device comprises a hopper (14) having a reciprocable plunger (16) located in the hopper to force material into the inlet passageway (15) of the continuous mixer. The plunger (16) is rotatable during its retraction and has an archimedian screw portion (17) that feeds material into the inlet (15) during the retraction movement of the plunger.
    Type: Grant
    Filed: October 27, 1988
    Date of Patent: March 13, 1990
    Assignee: W & A Bates Limited
    Inventor: Ronald H. Pointon
  • Patent number: 4894001
    Abstract: The apparatus for processing synthetic thermoplastic material includes a receiving container, containing a disintegrating and blending member, which is disposed near the bottom of the container and which rotates about the axis of the container and with which a screw extruder is in flow connection through an opening in the wall of the container. For a trouble-free, absolutely even and continuous charging of the screw extruder, irrespective of temperature and rotational speed, the arrangement is such that the cylinder, surrounding the extruder screw of the screw extruder, opens out with its front-end charging opening at least approximately tangentially in the inside wall of the receiving container.
    Type: Grant
    Filed: October 5, 1988
    Date of Patent: January 16, 1990
    Assignee: Indupack AG
    Inventor: Goetz Petschner
  • Patent number: 4892691
    Abstract: A method and apparatus are provided for producing a mixture of plastics materials which are capable of being foamed with propellants. The method permits plastics materials, which require considerably different processing conditions, to be fused, homogenized and mixed with a propellant in an extruder. By feeding a high-molecular weight high-temperature resistant plastics material into the extruder through a first feed opening and subsequently feeding a low-molecular weight, low-temperature-resistant plastics material into the extruder through a second feed opening disposed downstream of the first feed opening but where the first plastics material is in a fused and homogeneous state and by introducing the propellant through a third feed opening downstream of the second feed opening, the desired homogenisation of the two plastics materials and propellant is ensured.
    Type: Grant
    Filed: July 5, 1988
    Date of Patent: January 9, 1990
    Assignee: Hermann Berstorff Maschinenbau GmbH
    Inventor: Klaus-Dieter Kolossow
  • Patent number: 4890996
    Abstract: A continuous granulator of the double-screw type includes a mechanism by which the degree of kneading can be controlled, and prevents lateral communication between the screw ends. A gear pump connected after the screw cylinders delivers the material to the cutting unit.
    Type: Grant
    Filed: November 18, 1982
    Date of Patent: January 2, 1990
    Assignee: The Japan Steel Works, Ltd.
    Inventor: Nobuaki Shimizu
  • Patent number: 4875847
    Abstract: A twin screw extruder which significantly reduces extruder wear through provision of separate, complemental, interfitted frustoconical screw and barrel sections adjacent the outlet end of the extruder barrel which create an even, bearing-type support for the rotating screws as material passes through the apparatus. In preferred forms, the screws are intermeshed along the majority of the extruder barrel, but diverge at the region of the final frustoconical screw sections and are received within respective complemental barrel sections; in this fashion the material being processed is split into juxtaposed, non-communicating streams, and thereby evenly flows around and supports the adjacent screw section to lessen the tendency of the screws to separate themselves and come into wearing contact with the surrounding barrel walls. The extruder can be used to process a wide variety of plant-derived materials, but is particularly useful for viscous substances (e.g.
    Type: Grant
    Filed: January 17, 1989
    Date of Patent: October 24, 1989
    Assignee: Wenger Manufacturing, Inc.
    Inventors: LaVon G. Wenger, Bobbie W. Hauck, Timothy R. Hartter
  • Patent number: 4867665
    Abstract: A plastic material molding apparatus, wherein when the pressure at a material inlet of a cylinder of a material holding mechanism increases as a piston in the cylinder compresses a resilient member provided in the material holding mechanism, the speed of a motor for driving a material fluidizing mechanism is reduced. A servo motor for intermittently driving a plastic material metering and delivering mechanism is controlled according to the revolution speed and a predetermined total number of revolutions of the servo motor and to the number of pulses from a pulse generator provided in the servo motor. A relief valve is interposed between a material delivery port and a delivery nozzle of the metering and delivering mechanism, the relief valve being adapted to open when the material pressure at the delivery port is higher than the relief pressure, the relief pressure being set higher than the vapor pressure according to the temperature of the material at the delivery port.
    Type: Grant
    Filed: September 9, 1988
    Date of Patent: September 19, 1989
    Assignee: Nakatani Kikai Kabushiki Kaisha
    Inventor: Masayoshi Wada
  • Patent number: 4867927
    Abstract: This invention relates to a process of producing sheets from thermoplastic resins and a screw used therefor. The resin extruder includes a cylinder and the screw. The resin is passed through a feeding section, a compressing section, a metering section, a mixing section, a shearing section and a stress relaxing section, which are successively positioned from a resin feeding side to a resin extruding side, and a molten film-shaped resin is extruded, and this film-shaped resin is passed in a co-current direction with cooling water and is cooled.
    Type: Grant
    Filed: February 5, 1988
    Date of Patent: September 19, 1989
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventors: Akira Funaki, Toyokazu Takubo
  • Patent number: 4863653
    Abstract: This invention relates to a process of producing a thermoplastic resin sheet and equipment therefore. The equipment includes a first extruder of a high kneading type, a second extruder of a low kneading type and an extrusion die. A film-shaped resin extruded from the extrusion die is cooled by a cooling device, to thereby obtain the resin sheet. Additionally, a difference between pressures at the outlets of the first and second extruders is detected, and, in response to this difference between the pressures thus detected, the operating conditions of the first extruder are automatically controlled.
    Type: Grant
    Filed: February 23, 1988
    Date of Patent: September 5, 1989
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventors: Toyokazu Takubo, Atsushi Fujii
  • Patent number: 4863366
    Abstract: An extruder having a barrel with a central passageway, which passageway journals a single rotating extruder screw with flight thereon. The extruder screw has a feed section, a transition section and a metering section with the metering section discharging the extruder melt. The extruder barrel has an opening at the feed section that receives a deflector member that is located between such opening and the hopper that receives the plastic material to be processed for feeding into the central passageway for conveyance and working by the extruder screw. The deflector member has a progressively restrictive inlet that cooperates with the flights of the extruder screw to draw in the plastic material fed thereinto.
    Type: Grant
    Filed: June 8, 1988
    Date of Patent: September 5, 1989
    Assignee: The B. F. Goodrich Company
    Inventor: Heung-Tai Kim
  • Patent number: 4854847
    Abstract: A tortilla dough forming machine has a hopper, hollow extension and hollow casing mounted in a serial arrangement on a support frame. The hopper receives a mass of tortilla dough through its open top and has a dough discharge outlet. The casing is cylindrical in shape, horizontally disposed, and has a dough entry inlet and a longitudinally-extending elongated narrow slit defined therethrough. The extension extends between and connects the hopper dough discharge outlet in communication with the casing dough entry inlet. A shaft is rotatably mounted to the casing and hopper and extends horizontally and axially through the casing, extension and hopper. A plurality of conveying vanes are attached along the upstream shaft portion extending through the extension and hopper and are operable to convey dough toward and through the hopper dough discharge outlet and through the extension upon rotation of the shaft.
    Type: Grant
    Filed: July 11, 1988
    Date of Patent: August 8, 1989
    Inventor: Fausto C. Mendoza
  • Patent number: 4850842
    Abstract: An extruder having an extruder head that forms a tubular passageway, an extruder screw rotatably disposed in the tubular passageway, and a first motor connected to the extruder screw for rotating that screw to force an extrudable material through the tubular passageway. The extruder further has a feed hopper for holding the extrudable material, and having an outlet in communication with an inlet of the extruder head for conducting the material thereinto. The feed hopper defines a supplemental opening adjacent the inlet of the extruder head, and a feed assist roller is rotatably supported on the extruder and extends partly through this supplemental opening to a location adjacent the inlet of the extruder head. A second motor is connected to the feed assist roller for rotating that roller to facilitate moving the extrudable material from the feed hopper and into the tubular passageway of the extruder head.
    Type: Grant
    Filed: April 8, 1988
    Date of Patent: July 25, 1989
    Assignee: Nabisco Brands, Inc.
    Inventor: Terrance L. Van Alstine
  • Patent number: 4839120
    Abstract: A method of extruding a ceramic batch supplied from a vacuum auger machine into a formed body by a plunger molding machine, included the steps of loosening and crushing a supplied ceramic batch in the vacuum auger machine, extruding the loosened and crushed ceramic batch from the vacuum auger machine into a formed columnar body which is of a size able to be inserted into a cylinder of the plunger molding machine, and extruding the formed columnar body from the plunger molding machine to form a formed body of a predetermined shape. An apparatus for extruding a ceramic batch includes a vacuum auger machine having of a vacuum kneading section for kneading a ceramic material to produce a ceramic batch, a columnar body forming section for forming the kneaded ceramic material into a columnar body, and a batch transfer section having an auger for transferring the ceramic batch to the columnar body forming section.
    Type: Grant
    Filed: February 18, 1988
    Date of Patent: June 13, 1989
    Assignee: NGK Insulators, Ltd.
    Inventors: Toshio Baba, Hajime Matsushita, Yasuji Katsuragawa
  • Patent number: 4834913
    Abstract: A series of preferably superimposed low inclination troughs containing serial inclined blade rotating mixers and transporters is provided to react dry materials and liquids, and in particular borax with water and acid, in a manner which avoids the formation of refractory lumps and the like. Those are at least two series of rotating blades to both mix and lift the materials into a gas drying stream passing along the troughs. A shearing type grinder or hammer mill is positioned intermediate of the troughs to grind or break up the material part way through the apparatus. Material is discharged from the apparatus in a dry finely comminuted form which does not form lumps upon standing.
    Type: Grant
    Filed: January 27, 1987
    Date of Patent: May 30, 1989
    Inventors: Leroy G. Aseltine, Gary F. Longenbach
  • Patent number: 4820463
    Abstract: The invention relates to a process for degassing and pelletizing polyolefin particles produced by a gas phase polymerization. The polyolefin particles are submitted to a primary degassing, preferably at the outlet of a reactor for catalytic polymerization in the gas phase. Then the polyolefin particles are subjected to a secondary degassing step comprising agitating the particles by a mechanical stirrer and converting the mechanical energy therefrom into heat such that the temperature of the particles is brought to between 80.degree. and 120.degree. C. which is close to minimum sintering temperature Ts so that the polyolefin particles are substantially freed from the gases accompanying them. The heated degassed polyolefin particles are then pelletized in an extruder of a pelleting unit.
    Type: Grant
    Filed: April 30, 1987
    Date of Patent: April 11, 1989
    Assignee: BP Chemicals Limited
    Inventor: Charles Raufast
  • Patent number: 4820469
    Abstract: Method and apparatus are disclosed for producing various materials and products of a thermoplastic nature. In the method, thermoplastic material is subjected to a high intensity mixing and melting step to form a material which is a non-flowable and self-sustaining mass, having a temperature low enough to prevent it from being readily flowable, in a subsequent step, the method involves placing the material between a fixed rigid surface and a moving rigid surface to force air from the mass and to densify, compress and convert it to a flowable form whereafter it is passed through a restricted opening. There is provided a combination of a high intensity mixer and melter in which the product produced is then fed into a gear-pump where the material is passed between a fixed rigid surface and a moving surface.
    Type: Grant
    Filed: July 7, 1986
    Date of Patent: April 11, 1989
    Assignee: Colortech Inc.
    Inventors: Martin J. Walsh, Eufredo G. Maury
  • Patent number: 4813860
    Abstract: An equipment for portioning out pieces of a doughy product, which pieces have a weight, which, to a great accuracy, is equivalent to a certain desired, predetermined weight. The equipment includes a pump having a feeding device and a discharge duct as well as means in a feeding unit to feed said doughy product through said feeding duct into said pump. The equipment also includes means to cut off said pieces of the product, which is discharged by the pump through said discharge duct. The pump is a lobe rotor pump. The doughy product is fed to the lobe rotor pump by a device, which provides a flow, which is somewhat larger than the discharge flow of the pump, a certain amount of the product being recirculated in said feeding unit.
    Type: Grant
    Filed: January 20, 1988
    Date of Patent: March 21, 1989
    Assignee: Albin Pump Aktiebolag
    Inventors: Olov T. Jonsson, Sune R. Carlsson
  • Patent number: 4813863
    Abstract: Rotary extruder apparatus is provided comprising housing (22), recess (29) within housing (22), cylindrical rotor (30) rotatably mounted within recess (29) in housing (22), feed inlet (25), discharge outlet (52) providing fluid communication between recess (29) and diehead (26), in combination with gear pump (160) adapted to increase the pressure of material received from discharge outlet (52). Knurled rotor (30), undercut feed inlet (25), segmented rotor shafts (18, 18'), thrust rings (109, 109') made of dissimilar metals, and circumferentially spaced cartridge heaters (63) in housing (22) are also disclosed.
    Type: Grant
    Filed: February 21, 1986
    Date of Patent: March 21, 1989
    Assignee: Permian Research Corporation
    Inventors: Granville J. Hahn, Raleigh N. Rutledge, Durward Rutledge
  • Patent number: 4802835
    Abstract: An apparatus for making soap comprising, an extruder having a helical screw for passing the soap and forming an extrudate adjacent a downstream portion of the extruder, and a device for working or kneading the extrudate to remove residual screw lines and prevent cracking of soap formed from the extrudate.
    Type: Grant
    Filed: November 4, 1987
    Date of Patent: February 7, 1989
    Assignee: Colgate-Palmolive Company
    Inventors: Salvatore J. Silvis, Jameel H. Jabbour
  • Patent number: 4797080
    Abstract: A kneading machine with a charging opening leading to a kneading chamber, in which two axially parallel kneading tools can be driven in opposite directions at different rotational speeds, has at least three such kneading chambers which are disposed next to each other and an aperture which connects their internal spaces. The material to be kneaded can be conveyed through this aperture, which extends transversely of the shafts of the kneading tools from one kneading chamber to the next, so that the material is continuously treated until it reaches in the last kneading chamber an evacuating opening and preferably an evacuating worm which is mounted at such location and by means of which the material is ultimately evacuated from the machine. In this manner, the advantages of a kneading machine with shafts for kneading tools which are journalled at both ends are combined with the advantages of continuous treatment of the material to be kneaded.
    Type: Grant
    Filed: May 28, 1986
    Date of Patent: January 10, 1989
    Assignee: IKA-Maschinenbau Janke & Kunkel GmbH & Co. KG
    Inventor: Peter Wanninger
  • Patent number: 4793957
    Abstract: Material to be colored is fed from an extruder to a positive displacement means such as a gear pump. The output from which is split into at least two streams one of which is fed to a mixer which is preferably a cavity transfer mixer. Colorant is injected into one of the streams either before or at the mixer and the two streams are recombined downstream of the mixer preferably in a diehead. The arrangement provides for reliable coloration whilst premitting flexibility in production.
    Type: Grant
    Filed: February 25, 1987
    Date of Patent: December 27, 1988
    Assignee: Francis Shaw & Co. (Manchester) Ltd.
    Inventor: John G. A. Lovegrove
  • Patent number: 4792424
    Abstract: The present disclosure is directed to a method of injection molding PVC products from powdered raw material, while employing an injection molding machine having a plasticizing unit having a rotary screw and a rotary screw and an injection unit having a screw which both rotates and reciprocates. The powdered raw material is subjected firstly to a prejellifying treatment during forced transportation through the plasticizing unit in which it is heated and brought to agglomerate in a relatively short time and the agglomerate is subjected to a vacuum after the prejellifying treatment and its introduction into the injection unit at an absolute pressure of less than 50 kPa.
    Type: Grant
    Filed: September 10, 1985
    Date of Patent: December 20, 1988
    Inventor: Henricus G. M. Loman
  • Patent number: 4783300
    Abstract: Disclosed is a self-adhesive sheet of vibration damping and sound insulating material composed of a vinyl acetate homopolymer material together with a filler, a plasticiser, and a mineral filler in an amount up to 80% by weight wherein the composition comprises not more than 20% micaceous material by weight. The sheet is produced by a continuous process wherein mixing occurs at 170.degree. C. to 190.degree. C. and the continuous sheet is formed at 60.degree. C. to 120.degree. C.
    Type: Grant
    Filed: April 4, 1986
    Date of Patent: November 8, 1988
    Assignee: Wardle Storeys PLC
    Inventor: Walter Grunwell
  • Patent number: 4767303
    Abstract: A structure of an extruding apparatus for extruding a synthetic resin, including a first extruder and a second extruder having a vent hole, is disclosed. The extruding apparatus includes: a first extruder; and a second extruder having a cylinder with a vent hole, a supply port provided at the proximal end of the cylinder, and connected to a discharge port of the first extruder, a distribution/supply means provided inside the cylinder, having a plurality of passages for fluidically connecting the supply port and a space inside the cylinder, and distributing and supplying a molding material supplied to the supply port into the cylinder, a discharge port provided at the distal end of the cylinder, a screw shaft arranged inside the cylinder, and a motor for driving the screw shaft. An airtight vacuum chamber connected to the vacuum pump is mounted on an outer portion of the vent hole.
    Type: Grant
    Filed: February 2, 1987
    Date of Patent: August 30, 1988
    Assignees: Sumitomo Chemical Company, Ltd., Placo Co., Ltd.
    Inventors: Kazuaki Sakakura, Minoru Takahashi
  • Patent number: 4750842
    Abstract: Novel system for providing a homogeneous mixture of materials comprising an internal mixer, an extruder, a cavity transfer mixer, means for discharging a mix from the internal mixer directly into the extruder, said extruder and cavity transfer mixer being juxtaposed in fluid-tight arrangement whereby material traversing the length of the extruder passes directly into the cavity transfer mixer, means for injecting material into the cavity transfer mixer for admixture with material traversing therethrough from the extruder, output means for removing the resulting homogeneous mix from the cavity transfer mixer, and motor means for operating said internal mixer, extruder and cavity transfer mixer, said motor means comprising means for separately driving and varying the speed of said cavity transfer mixer, whereby said cavity transfer mixer is adapted for operation at varying speeds higher than said extruder.
    Type: Grant
    Filed: July 22, 1987
    Date of Patent: June 14, 1988
    Assignee: The Kendall Company
    Inventor: Elwyn Huddleston
  • Patent number: 4746478
    Abstract: A method and apparatus for the production of a foamed thermoplastic material. A cavity transfer mixer is provided between a screw extruder which melts, or fuses, the thermoplastic material, and a cooler. The cavity transfer mixer enables the formation of uniform and well mixed admixtures of a foaming agent and a thermoplastic material and, optionally, other desired additives.
    Type: Grant
    Filed: July 23, 1986
    Date of Patent: May 24, 1988
    Assignee: Sekisui Kaseihin Kogyo Kabushiki Kaisha
    Inventors: Hiromu Fujisaki, Motoshige Hayashi, Motokazu Yoshii
  • Patent number: 4723900
    Abstract: An extruder for the manufacture of concrete slabs, particulary hollow slabs, in a movable relationship with a casting mold. The extruder includes a feed hopper, at least one feeder, particularly an auger for generating internal pressure in the cast concrete, and at least one core member for generating a desired slab cross-section. The extruder in accordance with the invention has an assembly of at least one contoured core section which performs a combined movement of oscillatory rotation and longitudinal reciprocation to generate inside the molding space a compacting shear action in the concrete mix. The extruder in accordance with the invention is especially applicable for the production of profiled concrete objects with elongated shape at low noise and vibration levels.
    Type: Grant
    Filed: February 28, 1986
    Date of Patent: February 9, 1988
    Assignee: KT-Suunnittelu Oy
    Inventor: Teuvo Vuorenoja
  • Patent number: 4708617
    Abstract: A screw extruder comprises a barrel including a section that is supported for rotation about the longitudinal axis of the barrel. A screw extends and is supported for rotation in the barrel; and, in use, rotation of the screw rotates and advances plastic material through the barrel. Rotation of the screw also causes the rotatable barrel section to rotate, and a brake is connected to that rotatable section to maintain the rotational speed of the rotatable section less than the rotational speed of the extruder screw. The rotational speed of the screw relative to the rotatable barrel section controls the relative rates at which plastic is mixed, heated, and pressurized in the barrel.
    Type: Grant
    Filed: June 6, 1986
    Date of Patent: November 24, 1987
    Assignee: Mobil Oil Corporation
    Inventor: Fox J. Herrington
  • Patent number: 4681721
    Abstract: An annular extrusion die for the production of a tubular thermoplastic film web material, such as an annular extrusion die including a filtering arrangement for the formulation of a more consistently or uniformly distributed polymer melt conveyed to the die orifice of the extrusion die which will impart improved properties to the extruded thermoplastic film material. Also disclosed is a method of producing an improved extruded thermoplastic film web material through the utilization of the inventive extrusion die arrangement. A cavity or die flow chamber within the body of the annular extrusion die is filled with a particulate inert material of either uniform granular size or of random sizes, so as to force the polymer melt being conveyed towards the die orifice to randomly flow through the interstices which are present between the particles of the granular material, and thereby uniformly fill the cavity.
    Type: Grant
    Filed: November 6, 1985
    Date of Patent: July 21, 1987
    Assignee: Mobil Oil Corporation
    Inventors: Gordon L. Benoit, Dana M. Boyd
  • Patent number: 4640672
    Abstract: An extruder (2) comprising an extruder barrel comprising a plurality of barrel modules (4), each provided with an inner lining material (16), and at least one plate (6) is described. Such an arrangement facilitates assembly and dismantling of the barrel for replacement of inner parts. In a preferred embodiment, a plate (6) having an opening (26) passing therethrough and comprising projections (30) extending into said opening, is interposed between each two adjacent barrel modules (4), the openings of the plates (6) and internal surfaces of the barrel modules forming a substantially continuous passageway which provides an extrusion chamber (3).
    Type: Grant
    Filed: July 3, 1985
    Date of Patent: February 3, 1987
    Assignee: Farrel Corporation
    Inventor: Henry Ellwood
  • Patent number: 4616989
    Abstract: An improved process for incorporating glass fibers into a thermoplastic synthetic resin wherein the glass fibers are continuously mixed with a molten thermoplastic synthetic resin and the resulting mixture is shaped into a desired article, involves preheating the glass fibers to a temperature not more than the melting point of the synthetic resin, feeding the preheated glass fibers and the molten synthetic resin separately to a premixing chamber, intermixing the resin and fibers within the chamber and thereafter introducing the resultant premix continously and directly into a two-stage degasifying screw-type extruder for effecting further homogenization of the premix and for extruding the desired article. The two-stage degasifying screw-type extruder used for carrying out this process is provided with a screw having a constant screw pitch in the two stages and in each stage with a low pressure zone and a high pressure zone in succession.
    Type: Grant
    Filed: August 27, 1982
    Date of Patent: October 14, 1986
    Assignee: Dynamit Nobel Aktiengesellschaft
    Inventors: Heinz Mewes, Wilhelm Nachtigall, Michael Wienand, deceased, by Anneliese Wienand, legal representative, by Hans-Jurg W. Wienand, heir, by Michael Wienand, heir, by Rudolf J. Wienand, heir, by Karl F. Wienand, heir, by Elisabeth H. M. Wienand, heir
  • Patent number: 4615664
    Abstract: An apparatus is disclosed for optimizing a method of producing a foam or expanded thermoplastic material, the material usually being mixed with a propellant. The apparatus comprises a filter unit which is disposed between and connects, a fusing and homogenizing extrusion device and a dynamic cooling device. The material is fed into the apparatus at one end of the extrusion device and passes sequentially through the extrusion device, the filter unit and the cooling device. Separate drive means are provided for the fusing and homogenizing extrusion device and the cooling device respectively. Both the extrusion device and the cooling device are disposed on a common longitudinal axis. The connections of the two devices to the filter unit is effected by means of flange mountings. The filter units also includes interchangeable filters which are traversed by the material. In the filter unit, the material flows through a conduit which flares conically outwardly from the filter to the inlet of the cooling device.
    Type: Grant
    Filed: September 20, 1984
    Date of Patent: October 7, 1986
    Assignee: Hermann Berstorff Maschinenbau GmbH
    Inventor: Klaus-Dieter Kolossow