Abstract: A three-compartment, heated-environment conveyor structure equipped with individual compartment material-lay-down delivery systems, processing a three-layer building panel material product, continuously, by compartment-to-compartment material laydown, as the product buildup is conveyor-advanced through the machine. The apparatus and process is for manufacturing a continuously extruded running length of construction paneling from continuous flow sources of thermoplastic material bits and a mixture thereof with cellulose fiber bits, by successively fusing and pressure rolling even-distribution layers of thermoplastic bits, a mixture of thermoplastic and cellulose fiber bits, and, again, thermoplastic bits, in respective ones of three cascaded oven chambers through which a material carrying conveyor is selectively advanced.

Abstract: Preferably for use in the production of continuous lengths of rigid foam, a molding machine employs opposed endless conveyor belts having adjacent linear runs forming therebetween a molding zone. Each of the conveyors is supported for movement toward and away from the other conveyor, and one of the conveyor supports is made up of a plurality of sections hingedly connected together to locally yield to a lump or other discontinuity in the product being produced. Double acting expansible chambers are provided to drivingly interconnect the conveyor supports for separating the conveyors, permitting the conveyors to come together, and for clamping the conveyors together under a pressure sufficient to resist the foaming pressure, with a space between the conveyors being maintained during molding by adjustable spacer blocks.

Abstract: A process for continuously casting a sheet and the like, comprising, running two feed belts positioned in face-to-face relationship to each other, opposed belt surfaces of said belts being in the same direction without relatively displacement; running at least two gaskets together with the two belt surfaces at the both edges thereof; maintaining the opposed surfaces in any position rigid in the direction perpendicular to the running one and flexible in the running direction; supplying material between the belts from one side thereof; supporting the opposed belt surfaces by pressure of the material and retaining a gap in desired thicknesses between the belt surfaces in desired positions thereof; treating continuously the material between the belt surfaces and delivering treated sheet from the other side of the belts.

Abstract: A continuously operable press utilizing facing endless linked together platen belts for compressing chip materials into chipboards, fiberboards, and the like. A plurality of pressure rollers are provided along the belts for pressing the same towards one another along the portion of their travel paths where they are in facing relationship. With the belts travelling horizontally at the position of their facing runs, these pressure rollers are biased by piston-cylinder apparatus or the like in a vertical direction. For accommodating adjustment of the position of the pressure rollers in the horizontal direction, without necessitating stoppage of the press, needle bearings are provided between supports for the bearings of the pressure rollers and the fixed press frame. Adjusting means in the form of piston-cylinder apparatus are provided for effecting the horizontal adjustment of the bearing supports for the pressure rollers.

Abstract: The apparatus includes a stationary hollow mandrel supported at one end, a pair of forming shoes over which strips of material are respectively pulled longitudinally of the mandrel to provide a cylindrical inner liner surrounding the mandrel and a cylindrical outer jacket surrounding the inner liner in spaced relationship thereto, a conduit having an outlet end portion disposed within the outer jacket above the inner liner, supply means for supplying foamable hardenable liquid material to an inlet end portion of the conduit, additional supply means for separately supplying a fast acting catalyst to the foamable material in the conduit, means for reciprocating the outlet end portion of the conduit transversely over the inner liner, conveyor-mold means confining the outer jacket as the foamable material foams and cures, rotatable tire means for pulling the insulation formed by the outer jacket, the cured foam, and the inner liner off the mandrel longitudinally thereof, a traveling saw for cutting the insulation

Abstract: Apparatus for producing continuous polyurethane blocks is disclosed. The apparatus includes pressure regulating members to prevent a crowning of the upper surface of the foamed material. The pressure regulating members comprise a plurality of surface elements each of which is rigid and fixed with respect to an axis taken along the width of the foam. The plurality of elements is arranged or utilized so that the entire width of the foamed material is superposed. The surface elements may be in the form of shoes or rollers. The width of the foamed material may be adjusted by adjusting the apparatus side walls. In such a case, the plurality of surface elements will be arranged or utilized to superpose the entire width without the necessity of shutting down the process or manually adjusting the width of the elements. The shoes or rollers are pivoted or suspended from a common frame so that they are freely movable along the surface of the foamed material in the forward or reverse direction of foam movement.

Abstract: Urethane plastic foam reinforced with glass fibers is provided, the glass fibers being combined with the plastic foam material prior to foaming. The foaming of the plastic material is physically controlled and restrained to achieve particular desired physical characteristics of the final product. By restricting the extent of foaming, and by using particular layers of fibers, high fiber concentration and more dense skin areas can be obtained in the foam; the fibers can also be initially distributed in a manner to increase their concentration near the surfaces of the foam body. Apparatus is provided for producing reinforced foam in a continuous manner and a method is also provided for combining the fiber reinforcement and the foamable plastic material in a manner such that the plastic material is disposed between two layers of the fiber reinforcement to assure proper distribution of the fibers in the foam.

Abstract: The invention relates to a method for the continuous manufacture of panels of synthetic material with at least one surface covered with a rigid facing by means of a machine comprising: devices for the continuous advance of the facings; a distributing station to deposit, on a lower facing, in liquid form, expandable synthetic material which will constitute the inner layer of the panel; and continuous conveyor means, arranged above and below the plane of advance of the panels.

Abstract: A liquid reaction mixture from which soft cellular material is derived is poured into a moving mold where it begins to expand. Beyond the point at which the reaction mixture is poured, the bottom wall of the mold is deformed between its sides and this causes the expanding mixture to flow laterally so that the mixture expands into a desired configuration. The foregoing process is carried out on a conveyor having an endless belt and rollers for deforming the upper pass of the belt between the sides thereof. The mold is a flexible film material which is supported on and propelled by the belt.

Abstract: Apparatus and method for electrostatically depositing a layer of particulate material on a substrate surface from a gaseous suspension of particulate, thermoplastic material. Classifying means removes oversized particles from a supply of particulate, thermoplastic material and feeds properly-sized particulate material to a metering feed device. A pressure responsive sensing means is associated with the metering feed device, and energizes a control circuit associated with the classifying means to direct properly-sized particulate material from the classifying means into the metering feed device to maintain a substantially constant, predetermined amount of properly-sized particulate material in the metering feed device.

Abstract: In making films or molded articles from polyamide, polyimide, or polyamide-imide resins, the problem of stripping or release is successfully solved by applying a noble metal layer on the surface of a film-casting belt or plate or a casting mold to be in contact with the resins.

Abstract: A method of and calender for calendering synthetic plastics film, particularly PVC film, wherein the total roller looping distance of the film around the rolls of the calender is reduced having regard to known five-roll calenders by providing that the material to form the film is fed into a roller gap between a first roller and a third roller, with the first roller set at the same height as the third roller, the film is looped around the third roller for three quarters of the circumference thereof and, during such looping, passes through a second roller gap between the third roller and a second roller disposed beneath the third roller and through a third roller gap between the third roller and a fourth roller disposed above the third roller, the film then being looped around the fourth roller for three quarters of the circumference thereof and, during such looping, passes through a fourth roller gap between the fourth roller and the fifth roller mounted above the fourth roller, the calendered film then being

Abstract: Resinoid wheels are continuously produced by preparing resinoid abrasive compositions each different in the size of abrasive grains contained therein, placing the abrasive compositions into a die in the form of superposed layers, molding the superposed layers into a block, heating the block by a high frequency heater, passing the heated block through multiple pairs of rolls to roll the block into a sheet, blanking out circular pieces from the rolled sheet and baking the circular pieces.

Abstract: An apparatus for laminating wood particles arriving from a separator sorting the particles as to size comprises a plurality of plates inclined downwardly toward the transport path and formed with mutually parallel downwardly convergent channels which, with vibration of the plates, orient the particles as they are deposited by the plates in successive layers.

Abstract: A carpet underlay and an apparatus for and method of making same is provided wherein the carpet underlay is comprised of a sponge rubber body having a load-carrying surface defined by a plurality of cooperating closed-area coplanar portions which define the major part of the area of a plan view of such body.

Abstract: Method and apparatus for coating a fabric with elastomeric stock, wherein improved impregnation of the interstices of the fabric is achieved, the method comprising concomitantly feeding both elastomeric stock and a fabric in pressurized contact with one another between mutually confronting stationary and movable surfaces. The mutually confronting surfaces converge toward one another and cooperatively define a pressure chamber terminating in a restriction orifice. The movable surface is driven in a direction of feed of both the stock and fabric to frictionally carry and wedge both into and through the pressure chamber, thereby causing the interstices of the fabric to be increasingly impregnated by the stock.

Abstract: A continuously operating press utilizing facing endless belts for compressing chip material into chipboards, fibreboards and the like. Each of the belts is constructed as an endless belt formed of a plurality of heatable planar chain links. For conveying and directly engaging the chip material, corresponding endless steel bands envelope the chain belts. Gas flame burners are arranged in casings for directly heating a portion of the chain run at a position spaced from the engagement with the chip material. Each of the casings also include burner exhaust gas conducting channels for conducting the hot exhaust gases adjacent portions of the chain which are not impinged upon by the flame at a particular given time. Also, conduit means for the flame burner exhaust gases are provided for conducting the exhaust gases to heat the endless steel bands by way of Z-shaped channeled housings arranged at a position spaced from the casings for the flame burners and immediately adjacent the steel bands.

Abstract: Continuous foam blocks with rectangular cross-section are produced on a side-limited conveyor band by feeding a foamable mixture to a cover foil travelling with said conveyor band and covering the free surface of the mixture with a bearing layer not earlier than immediately after the supply of the mixture and not later than before the zone in which a skin would be formed on the free surface of the block.

Abstract: In apparatus for continuously pressing panels of particulate material, such as chips or fibres, a press drum with an endless belt looped partially therearound and pressed against the drum to press the panels between the drum and the belt, an inlet roller adjacent the drum, between which inlet roller and drum the belt carrying the particulate material to be pressed passes, a plurality of return rollers and a tensioning and control roller spaced from the inlet roller to form therebetween a horizontal pass of the belt onto which the particulate material to be pressed is sprinkled, the tensioning and control roller being adjustable in position to control tension and lateral movement of the belt.

Abstract: A method of, and apparatus for manufacturing a flexible plastics hose the method comprising extruding a strip of a first plastics material and a reinforcing element of a second plastics material, winding said strip into a helix around a driven mandrel and bonding adjacent turns together by pressure applied between the mandrel and roller means external thereof to form a tubular wall of said plastics material and simultaneously winding said reinforcing element around the helix of said first plastics material in spaced apart helical turns and pressing it into the first plastics material by said roller means so as to partially embed said reinforcing element into said tubular wall.

Abstract: A process and apparatus are provided for making polymer plates that inlcude a uniformly thick layer of a resin composition adhering to a base or support plate. The disclosed process includes the steps of applying a resin composition to a base plate. coating the surface of the resin composition with a sheet of thermoplastic material, rolling the covered resin composition and base plate with rollers, cooling the resultant plate, peeling off the sheet material and then drying the resultant polymer plate.

Abstract: A calender especially suitable for use with rubber and plastic material. One of two opposed rolls is movable toward and away from the other through direct action of long-stroke fluid actuators that move the bearing boxes on opposite ends of the movable roll. Roll spacing is directly sensed by position-sensitive transducers acting between opposed bearing boxes and responsive to the relative roll positions. The transducers signal changes and initiate correction to retain roll spacing at a set distance. The fluid actuators are controlled to separate the rolls upon power failure and to prevent roll contact in the event work product is not between the rolls.