Moving Cutter, Stationary Former Patents (Class 425/311)
  • Patent number: 6296468
    Abstract: A process for manufacturing an expanded cereal with the overall shape of an array of touching balls and an extrusion die and an extruder for use with the process. The die includes a feed ring for receiving material from an extruder, a cylindrical distribution chamber having a front wall and rear wall which includes the feed ring, and an array of parallel extrusion tubes provided in the front wall of the distribution chamber. The feed ring is in communication with the array of parallel extrusion tubes through the distribution chamber. The distribution chamber also includes a cylindrical distribution insert that extends axially from the center of the feed ring towards the front wall but spaced from the array of extrusion tubes. The process involves cooking and extruding a mixture of starchy material, sugar, oil, and water in a cooker-extruder and forcing the cooked material through the extrusion die.
    Type: Grant
    Filed: May 3, 2001
    Date of Patent: October 2, 2001
    Assignee: Nestec S.A.
    Inventors: Roman Deutsch, Ernst Heck, Jean-Pierre Martin
  • Patent number: 6296465
    Abstract: An extrusion die for making shaped extrudate products has structure which defines a central duct which is convergent from a duct inlet opening to a duct outlet opening and has structure which defines a tubular extrusion duct co-axial with the central duct and which also is convergent from a duct inlet opening to a duct outlet opening. A feed diaphragm member has a portion which converges to an opening which opens to a distribution chamber which diverges so that substance being extruded is distributed to the central and tubular ducts. Diaphragms are provided in the ducts to delimit passage of extrudate substance into the ducts. Additionally, members are provided for altering the position of the central duct and its duct outlet relative to the second duct member and its outlet.
    Type: Grant
    Filed: August 28, 1998
    Date of Patent: October 2, 2001
    Assignee: Nestec S.A.
    Inventors: Roman Deutsch, Ernst Heck, Jean Horisberger
  • Patent number: 6206678
    Abstract: A multiple-orifice extrusion manifold 10 is disclosed which includes a first housing 20 defining an outer chamber 170 and an extrusion wall 140. A plurality of orifices 80, adapted for extruding a first substance from the outer chamber 170, extend through the extrusion wall 140. An inlet pipe 40 is provided in the first housing 20 for flowing the first substance into the outer chamber 170. The inlet pipe 40 is located so as to permit flow of the first substance symmetrically within the outer chamber 170. A second housing 190 which defines an inner chamber 200 is provided within the first housing 20. The second housing 190 is located symmetrically within the outer chamber. A plurality of tubes 210 extend from the second housing 190. Each tube 210 has a first end 212 opening into the inner chamber 200 and a second open end 213 cooperatively aligned with an orifice 80 for extruding a second substance from the inner chamber 200 through the tube 210 and to within the first substance.
    Type: Grant
    Filed: January 14, 1999
    Date of Patent: March 27, 2001
    Assignee: The Quaker Oats Company
    Inventors: William T. Keehn, Theodore J. Molski, Edwin L. Morphey
  • Patent number: 6174475
    Abstract: In a knife used in an underwater cutting granulating device for cutting and granulating a fused resin extruded from a die to a water chamber by a cutter rotated in the state where the knife is opposed to the die, the knife of the cutter has a mountain-shaped guide surface for guiding a water flow in the direction of drawing it toward the die, which is formed on the surface opposite to the surface facing the die. In this knife, more specifically, the transition angle B° from the front surface to the back surface and the transition angle D° from the back surface to the rear surface are set so as to be 150°≦(B+D)/2≦180°. The maximum distance A from the cutter surface to the inner surface and the maximum thickness C of the knife are set so as to be C≦1.2A.
    Type: Grant
    Filed: October 28, 1998
    Date of Patent: January 16, 2001
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Shigehiro Kasai, Katsunori Takahashi, Tatsuya Tanaka, Yoshinori Kuroda, Masahiko Kashiwa
  • Patent number: 6149419
    Abstract: A first granulating unit A for molding molten resin of one color into pellets and a second granulating unit B for molding molten resin of the other color into pellets are provided in one screw type kneading extruder 1. The first granulating unit A is made to communicate with a discharge port 2a while the second granulating unit B is blocked. After the pellets of one color are molded in this state, the discharge port 2a is made open to the outside of the apparatus, and a thermoplastic resin material of the other color is kneaded and melted by means of the screw type kneading extruder 1, and discharged to the outside of the apparatus to thereby perform cleaning operation. Next, the second granulating unit B is made to communicate with the discharge port 2a while the first granulating unit A is blocked. In this state, the pellets of the other color are molded.
    Type: Grant
    Filed: February 5, 1999
    Date of Patent: November 21, 2000
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Hideki Mizuguchi, Masaharu Ishida
  • Patent number: 6042358
    Abstract: An apparatus for making balls of butter includes a conveyor and a dispensing head mounted above the conveyor for delivering pieces of butter to the conveyor. Two roller bar assemblies are mounted above the conveyor, and crank arms rotate each of the roller bar assemblies in a plane which extends generally parallel to the conveyor. As the butter pieces are moved by the conveyor past the roller bar assemblies, the roller bars roll the butter on the conveyor and form the butter into balls. The balls of butter may be delivered to a freeze tunnel for freezing before packaging.
    Type: Grant
    Filed: February 17, 1998
    Date of Patent: March 28, 2000
    Assignee: Butterballs Farms, Inc.
    Inventors: Kasper Komdeur, Richard C. Smith
  • Patent number: 6022137
    Abstract: This invention relates to an apparatus and a method for hydrothermally processing a raw grain composition with steam in a conditioner as a preliminary step in the production of a pelletized feed product. More specifically, this invention is directed to an apparatus and a method for massing in-process grain composition in a chamber to enhance efficacy and efficiency of hydrothermal treatment and to improve the production rate and quality of pelletized feeds.
    Type: Grant
    Filed: April 29, 1998
    Date of Patent: February 8, 2000
    Assignee: Buckeye Feed Mills, Inc.
    Inventors: Stanley B. White, John D. Menches, Douglas Mote
  • Patent number: 5948336
    Abstract: An underwater granulating method in which thermoplastic resin material is kneaded and melted by a kneading extruder while the melted resin material is extruded into cooling water from nozzles of a die with its external surface covered with the cooling water, and the resin material extruded in thin strings is cut by a cutter device driven to move along the external surface of the die.
    Type: Grant
    Filed: May 19, 1997
    Date of Patent: September 7, 1999
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Minoru Yoshida, Hideki Mizuguchi, Nobuhisa Kobayashi, Masaharu Ishida
  • Patent number: 5942170
    Abstract: A continuous method of and system for fabricating thermoset polymer pellets wherein thermosetting polymeric resin material flows axially in a temperature controlled, mixer-extruder barrel while maintaining the material between a melt temperature and a higher thermosetting reaction temperature, and extrudes from the barrel at an extrusion temperature between the melt and reaction temperatures. The extruded material is formed into generally spheroidal pellets which are cooled in a transporting coolant liquid stream and charged to the interior of an open ended, centrifuge basket having a porous circumferential wall and an interior annular pusher plate. The wall is rotated to demoisterize the pellets by centrifugally removing liquid coolant and while reciprocating the pusher plate and basket relatively to displace the pellets axially along and off the basket wall. Pellets are taken from the basket wall without substantially fracturing them and forming an undue percentage of fines.
    Type: Grant
    Filed: September 12, 1997
    Date of Patent: August 24, 1999
    Assignee: B&P Process Equipment and Systems, L.L.C.
    Inventor: Thomas A. Peitz
  • Patent number: 5922262
    Abstract: Apparatus and method for processing of material such as organic waste material by compressing and extruding the material, with subsequent optional pelletization. In one embodiment, an apparatus includes a container having inlet and outlet ends. There is a first plate (70) at the outlet end and rotatable about an axis extending between the ends. There is a second plate (28, 46) axially spaced apart from the first plate having a leading radial edge and a surface facing toward the outlet end angled from the leading edge toward the outlet end for forcing material in contact therewith axially toward the outlet end so as to compress material between the first and second plates as the second plate rotates about the axis. The first plate has apertures for extrusion of material. A second embodiment apparatus includes a compression zone at the outlet end including means for exerting compressive forces on material in the zone in an axial direction toward the outlet end so as to compress the material.
    Type: Grant
    Filed: March 21, 1997
    Date of Patent: July 13, 1999
    Inventor: Gerald Lagace
  • Patent number: 5906838
    Abstract: A multiple-orifice co-extrusion manifold is disclosed for use in high-volume, cost-efficient extrusion of multi-layered products, such as center-filled food products. A flow path is provided for each substance to be extruded. For each extrudable substance, the flow path between its extruder and each of a plurality of extrusion orifices is sufficiently equal to the other flow paths for that substance, that a substantially uniform distribution and volumetric flow is obtained at each orifice without the need for individual adjustment apparatus. Within the manifold, the flow paths preferably comprise a generally symmetrical chamber for flowing a first extrudate and a plurality of tubes, for flowing a second substance. The tubes extend through the chamber in a generally symmetrical relationship to each other and to the chamber. Each flow path is thus generally equal and symmetrical to the other flow paths.
    Type: Grant
    Filed: December 13, 1993
    Date of Patent: May 25, 1999
    Assignee: The Quaker Oats Company
    Inventors: William T. Keehn, Theodore J. Molski, Edwin L. Morphey
  • Patent number: 5897886
    Abstract: A method and pellet mill apparatus for the continuous preparation of improved animal feed pellets cooks a grain mash with steam under superatmospheric pressure which extends through a conditioning chamber within the mill and to an extrusion die to increase conditioning and gelatinization of the mash.
    Type: Grant
    Filed: October 14, 1997
    Date of Patent: April 27, 1999
    Assignee: Pelleting Concepts International, Inc.
    Inventor: Harold Ronald Harrison
  • Patent number: 5895617
    Abstract: In the underwater cut pellet transport apparatus in which pellets cut formed by an underwater cutting device 4 are delivered to a cooling water dehydrating device 10 and a drying device 11 by means of the head pressure of a cooling water circulating pump 6 and are dehydrated and dried there, and the thus dried pellets are then delivered to pellet silos 15 by means of the head pressure of an air feed blower 17 of a pneumatic feed facility, the above-mentioned cooling water dehydrating device 10 and drying device 11 are respectively disposed above the pellet silos 15, thereby eliminating the need for provision of the above-mentioned pneumatic feed facility.
    Type: Grant
    Filed: July 31, 1997
    Date of Patent: April 20, 1999
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Hideki Mizuguchi, Masaharu Ishida
  • Patent number: 5871796
    Abstract: An apparatus is provided for dividing a long dough mass into dough portions, each of which has a predetermined length, and forming a continuous dough strip from the respective dough portions. A first transporter transports the long dough mass that exceeds the predetermined length along a first conveying path. The first transporter includes a rotary cutter for dividing the long dough mass into a plurality of dough portions each having the predetermined length. A second transporter receives the dough portions from the first transporter and transports them along a second conveying path. The first and second conveying paths are arranged so that the predetermined length of each respective dough portion extends in a direction substantially parallel to the direction of the width of the continuous strip. A joining device receives the dough portions and joins them to form the continuous dough strip.
    Type: Grant
    Filed: November 26, 1997
    Date of Patent: February 16, 1999
    Assignee: Rheon Automatic Machinery Co., Ltd.
    Inventor: Michio Morikawa
  • Patent number: 5863564
    Abstract: A molten strand feeding device having a strand cutting apparatus. In the device, a movable unit is placed at the upper end of a cooling trough so that it is movable linearly in a direction parallel to the nozzle surface thus improving the strand cutting effect at the very beginning of the molten strand emerging from nozzles. The cooling trough is coupled to a hinged joint at the rear center and is selectively rotatable relative to the nozzle surface so that the device is selectively changed between the horizontal and vertical types. A spring-biased strand cutting apparatus is provided at the upper end of the movable unit so that the cutting apparatus is brought into close contact with the nozzle surface and smoothly moves on the nozzle surface without giving an impact on the nozzle surface, thus improving the strand cutting effect.
    Type: Grant
    Filed: May 8, 1997
    Date of Patent: January 26, 1999
    Assignee: Han Jin Ind. Co., Ltd.
    Inventor: Young Sool Yoon
  • Patent number: 5858438
    Abstract: An apparatus for cutting a continuous dough extrudate into pieces of uniform weight and accurately positioning the pieces on a moving belt includes a knife blade having a flat upper surface bounded in part by two opposed cutting edges, and a bottom surface having a double taper formed by flat facets downwardly angled from the cutting edges and meeting in an apex. An elongated dough positioning guide is downwardly directed from the bottom surface. The knife blade is caused to undergo reciprocating motion at a frequency dependent upon the velocity of the extrudate and the speed of the moving belt.
    Type: Grant
    Filed: November 7, 1997
    Date of Patent: January 12, 1999
    Assignee: Cummins Eagle, Inc.
    Inventors: Chris M. Cummins, Sam Seiling
  • Patent number: 5840345
    Abstract: The present invention provides a dough transport device having an improved dough pump, an improved manifold for dividing dough, and a rotational cutter for cutting dough into pieces of uniform shape and size. The auger dough pump operates using a auger which is tapered to provide for more efficient control over the transport of the dough. Further, the rotational cutter cooperates with a curved face of each outlet nozzle in the manifold to provide for a curved dough shape upon initial cutting of the extruded dough.
    Type: Grant
    Filed: April 17, 1995
    Date of Patent: November 24, 1998
    Inventor: Ajwad Ayash
  • Patent number: 5811145
    Abstract: An apparatus is provided that can always and continuously cut and discharge a constant amount of bread dough, regardless of its properties, from a mass of bread dough in a hopper. The apparatus is characterized by projections (5,6) mounted on pairs of opposing rotating cutting blades (4,4') disposed in a bottom opening of the hopper (1).
    Type: Grant
    Filed: February 7, 1997
    Date of Patent: September 22, 1998
    Assignee: Rheon Automatic Machinery Co., Ltd.
    Inventor: Michio Morikawa
  • Patent number: 5773043
    Abstract: An extruder for producing a food piece in a shape of a natural food piece. The extruder has a pressure vessel for containing a mash, a manifold communicating with the pressure vessel, and at least one die and cutter assembly communicating with the manifold. The die and cutter assembly has an extrusion member with an extrusion wall, a closed extrusion end, an opened feed end attachable to the manifold, at least one extrusion die formed in the extrusion wall, and a tubular cutter member which is reciprocably slidable on the extrusion wall. An opened cutter end has at least one cutting surface. The improvement is where the extrusion die has a shape generally configured to a cross-sectional shape of the food piece and configured to provide a substantially constant transverse flow rate of the mash through the die at substantially all portions of the die. The cutter member is reciprocated at speeds sufficient that a pressure of the mash in the extrusion member is not substantially changed during a reciprocation.
    Type: Grant
    Filed: March 11, 1997
    Date of Patent: June 30, 1998
    Assignee: Kerry Ingredients, Inc.
    Inventor: Thomas B. Hunter
  • Patent number: 5770241
    Abstract: Material, for example food material, is extruded through an extrusion die and cut into individual portions by a cutter blade which reciprocates across the die. A hot air blower device directs hot air against the cutter blade to prevent the food material, e.g., pretzel dough, from adhering to or accumulating on the cutter blade, thereby reducing machine down time caused by the need to periodically stop and clean the cutter blade. The hot air blower device receives cool air which is passed through the hot air tools and expelled as hot air by a fan-shaped nozzle disposed opposite the cutter blade.
    Type: Grant
    Filed: April 4, 1997
    Date of Patent: June 23, 1998
    Assignee: Recot, Inc.
    Inventors: Paul V. Tuzzio, Rick Ruegg
  • Patent number: 5759465
    Abstract: A method and apparatus for recycling waste resin products are disclosed in which a shearing force is produced from pulverized small pieces due to the rotation speed difference of rollers by making the small pieces pass between the rollers rotated at different speeds. The shearing force is applied to both sides of the small pieces at different magnitudes. Foreign material films are separated from the small pieces due to the shearing stress difference between the small pieces and the films coated thereon. Additionally, the small pieces are passed through a secondary pulverizer rotated at a high speed to be thereby pulverized secondarily into a predetermined size, whereby the foreign material films are completely separated from the small pieces.
    Type: Grant
    Filed: November 13, 1995
    Date of Patent: June 2, 1998
    Assignee: KIA Motors Corporation
    Inventor: Su-Hyun Ha
  • Patent number: 5750169
    Abstract: A mass of baker's dough is delivered from hopper (28) through stuffing pump (30), developer (38), branch conduits (42-44), through metering pumps (46-48), to dough divider (55), where the streams of dough are divided into dough balls which drop to a rounder bar conveyor (60). The columns of dough are independently maintained from the dough divider (55) to the sheeter-molder-panner (24-26).
    Type: Grant
    Filed: April 21, 1997
    Date of Patent: May 12, 1998
    Assignee: Southern Bakeries, Inc.
    Inventors: Jackie Lee Rose, Sterrett P. Campbell
  • Patent number: 5747077
    Abstract: A granulating device, and a granulating method for thermoplastic resin material, in which a screw type kneading and extruding machine for kneading, extruding and melting the thermoplastic resin material, a die holder connected to a front end portion of the screw type kneading and extruding machine, the die holder including a passage through which the melted resin material flows, a change-over valve and at least two outlets, the passage selectively connected to the outlets with the change-over valve, a first and a second dies, for forming the melted resin material into a plurality of pieces of string, connected respectively to the outlets to adapt to different ranges of viscosity of the melted resin material, and a first and a second cutter units including cutters moved respectively along extruding planes of the first and second dies to cut the string-shaped resin material into small pieces, and cooling and solidifying sections for cooling and solidifying the small pieces of thermoplastic resin material.
    Type: Grant
    Filed: November 13, 1996
    Date of Patent: May 5, 1998
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Minoru Yoshida, Hideki Mizuguchi, Nobuhisa Kobayashi, Masaharu Ishida
  • Patent number: 5723082
    Abstract: A method of granulating synthetic resin by extrusion and an apparatus thereof by which a large quantity of pellets can be effectively produced is provided. A plurality of sets of granulating sections are connected with an end of an extruder in parallel. The plurality of sets of granulating sections are simultaneously and independently operated for granulation in a normal operation. When one of the sets of granulating sections is stopped, the other set may still operate for granulation.
    Type: Grant
    Filed: June 11, 1996
    Date of Patent: March 3, 1998
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Hideki Mizuguchi, Minoru Yoshida
  • Patent number: 5698237
    Abstract: An apparatus for granulating thermally unstable synthetic plastic material includes a tip-driven plasticizing screw positioned in a housing. The screw conveys the synthetic plastic material through exit openings in the housing, wherein granulating knives slidably engaged with the housing exit openings cut-off pellets of synthetic plastic material. The drive mechanism for the plasticizing screw is disposed at the exit opening side of the screw with the orbit of the granulating knives disposed between the exit openings and the drive mechanism. The drive shaft of the plasticizing screw is detachably coupled to the front, or exit, end of the screw. A conveyor blower cools the pellets as they are severed from the exit openings, and further operates to convey the pellets to a storage bin for packaging.
    Type: Grant
    Filed: August 23, 1996
    Date of Patent: December 16, 1997
    Inventors: Helmut Bacher, Helmuth Schulz, Georg Wendelin
  • Patent number: 5679380
    Abstract: In an underwater pelletizing die plate or an extruder for the pelletizing of thermoplastics, the front face of the die plate, which is provided with a wearing protection layer and over which pass the pelletizing knives, being disposed under water, and heat isulation means being provided on the pelletizing die plate, good axial insulation is to be achieved, accompanied by uniform temperature distribution in the radial direction, it being provided to this end that an insulating layer is disposed between the external upper side of the actual pelletizing die plate and the wearing protection layer, the wearing protection layer being positioned, relative to the insulating layer, with radial play and without axial pressure or with little axial pressure, respectively.
    Type: Grant
    Filed: March 28, 1996
    Date of Patent: October 21, 1997
    Assignee: Werner & Pfleiderer, GmbH
    Inventors: Rainer Munz, Rainer Sauter
  • Patent number: 5652000
    Abstract: A pelletizer particularly useful for pelletizing water-dispersible melt-extrudate, among other materials, delivered from an extruder through a die positioned in communication with the interior of the pelletizer housing. The pelletizer includes a rotor disposed inside the housing and knives mounted around the periphery of the rotor. The knives pelletize the melt-extrudate as the rotor rotates. A fluid supply system selectively delivers a fluid, such as air, to the knives when the knives are at a selected location in the housing. The selected location is preferably just past the inlet and can extend in a circumferential direction around the housing in the area of the housing which is near the outlet. The circumferential extent can vary according to the configuration of the knives and the fluid supply system.
    Type: Grant
    Filed: October 13, 1995
    Date of Patent: July 29, 1997
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: William Robert Corcoran, Jr.
  • Patent number: 5650179
    Abstract: An apparatus for pelletizing a polymer melt, in which the polymer melt to be pelletized is divided in a housing of a pelletizing device into at least two part-streams, which are deflected and fed to at least two die plates which are spatially separate from one another and are heatable, whereupon the polymer melt streams are transformed into pellets by the cutting devices downstream of the die plates and are post-treated by means of a cooling medium.
    Type: Grant
    Filed: August 22, 1995
    Date of Patent: July 22, 1997
    Assignee: PCD Polymere Gesellschaft m.b.H.
    Inventor: Helge Schier
  • Patent number: 5641529
    Abstract: An extrusion apparatus for producing thee-dimensional objects comprises at least one die, an extruder, and a rotatable cutter plate. The die is disposed adjacent to an outlet end of the extruder. The die forms an opening defining a two-dimensional shape, and the extruder forces an extrudable material through the opening in the die. The rotatable cutter plate is disposed adjacent to the die. The cutter plate is configured to obstruct different portions of the die opening at different times as the cutter plate rotates so as to vary the shape of the extrudable material forced through the opening in the die and thereby create a three-dimensional shape. The cutter plate is configured to fully obstruct the opening in the die during each revolution of the cutter plate so as to separate the extrudable material forced through the opening in the die into individual objects.
    Type: Grant
    Filed: March 15, 1995
    Date of Patent: June 24, 1997
    Assignee: The Quaker Oats Company
    Inventor: Kurt T. Kunas
  • Patent number: 5641522
    Abstract: A stationary axle is secured adjacent to an extruder of plastic or other material forming a strand. A rotor rotates about the axle and carries a plurality of axially extending cutters for pelletizing the strand. The shaft has an internal fluid conduit carrying pressurized air. A sleeve is fixed to and over the shaft and has a recess forming a fluid manifold in communication with the conduit and the rotor. The recess has a given angular extent about the sleeve. A plurality of annularly spaced linear arrays of passages in the rotor communicate with the recess manifold in accordance with their angular position about the shaft. The passages of each array are aligned with the edge of a different cutter for sequentially generating arrays of streams of pressurized air impinging upon the cutters after pelletizing as the rotor rotates.
    Type: Grant
    Filed: November 14, 1995
    Date of Patent: June 24, 1997
    Assignee: Werner & Pfleiderer Corporation
    Inventor: Yan Satanovsky
  • Patent number: 5637329
    Abstract: A system is disclosed for molding parts. The system comprises a plasticator and press. The plasticator is capable of receiving a plurality of molding materials comprising a predetermined amount of a polyester, at least one other carbocylic and reinforcing fiber, such as glass fiber. The plasticator is characterized in that it is capable of simultaneously receiving contaminated molding materials and relatively long glass fibers and molding them into a billet wherein the fibers remain substantially undamaged. The billet is subsequently in a compression molding press where other materials may be molded or applied to its surface. The system is further characterized in that a single thermal rise is used to plasticate the molding materials.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: June 10, 1997
    Assignee: Modern Technologies Corp.
    Inventors: Fredric L. Abrams, Robert F. Freund
  • Patent number: 5614227
    Abstract: An apparatus for creating extrusions having an inner portion of one substance and an outer portion of another substance. The apparatus includes two bins that each receives a different type of material, two multi-paddle members for feeding material, an inner worm screw conveyor, an outer worm screw conveyor, a casing maintaining distinct materials within the worm screw conveyors while separated from one another, an electronic eye assembly for detecting the amount of material extruded, a material cutting mechanism, a replaceable nozzle, and two independent motors for driving the worm screw conveyors. In operation, the feeding members feed materials from the bins to the worm screw conveyors, which convey the material to the replaceable nozzle. The materials are expelled from the nozzle in such a way that one type of material forms an outer portion, and the other type of material forms an inner portion. The motors are coupled to the conveyors by gears allowing variation of the speed of conveying of materials.
    Type: Grant
    Filed: February 8, 1995
    Date of Patent: March 25, 1997
    Assignee: Illinois Tool Works, Inc.
    Inventor: Harvey M. Yarbrough
  • Patent number: 5609892
    Abstract: The present invention is directed to apparatus for compounding and pelletizing of chemical foaming agents in a high melt resin carrier and producing unique, uniform encapsulated and pelletized chemical foaming concentrates. More specifically, the present invention is directed to the compounding, encapsulating and pelletizing in a high melt resin carrier a highly loaded concentration (5 to 70 wt %) of foaming agents which include an endothermic foaming agent, an exothermic foaming agent or hybrid combinations of these two such that when incorporated into a thermoplastic resin to produce a foamed product will chemically react to form carbon dioxide, nitrogen or hydrogen or mixtures thereof as the active foaming gas.
    Type: Grant
    Filed: May 3, 1996
    Date of Patent: March 11, 1997
    Assignee: GAIA Research
    Inventors: Rodrigo A. Garcia, Joseph G. Gho
  • Patent number: 5599562
    Abstract: An improved underwater pelletizer adapted to prevent extruded material from agglomerating in an pelletizing assembly, which pelletizer includes a cutting assembly having (1) a shroud fixedly mounted on the outer periphery of the cutting assembly thereby preventing pellets from being trapped between the die face and the cutting assembly; and (2) novel knives contoured to conform in their angular positions to the curvature of the shroud.
    Type: Grant
    Filed: April 28, 1995
    Date of Patent: February 4, 1997
    Assignee: Shell Oil Company
    Inventors: Ronald D. Harris, Robert B. Wood
  • Patent number: 5591472
    Abstract: Bakery dough continuously emergent from a dough-handling machine is cut into successive pieces of uniform weight by apparatus which involves a nozzle containing a downwardly directed extrusion orifice having a shape that is oblong about a line of elongation. A taut cutting wire aligned in a direction parallel to the line of elongation is caused to move in a reciprocating manner across the orifice in a path that is transverse to the line of elongation.
    Type: Grant
    Filed: August 17, 1995
    Date of Patent: January 7, 1997
    Assignee: Cummins Eagle, Inc.
    Inventor: Donald L. Cummins, deceased
  • Patent number: 5587186
    Abstract: A pelletizing apparatus including rotating cutting knives which are moved against a die plate to sever the plastic strands into pellets. The knives are driven such as to ensure a constantly parallel contact without any partial lifting of the knives from the die plate caused by the unilateral fixing of the cutting knives. This is achieved by a coupler mechanism which connects the knives to the hub of the knife head and ensures a parallel arrangement of the cutting edges of the knives over their entire length relative to the die surface.
    Type: Grant
    Filed: September 8, 1994
    Date of Patent: December 24, 1996
    Assignee: Herman Berstorff Maschinenbau GmbH
    Inventor: J urgen Voigt
  • Patent number: 5547358
    Abstract: Devices are disclosed for forming egg-yolk disks by wire-cutting egg-yolk material extruded from a main cylinder. The main cylinder ends to an extrusion-head. The extrusion head may be threaded on a cylinder to a desired degree, so that during the disk-cutting process, the cutting wire slides on the front surface of the extrusion head. The Devices may also have a mechanism for locking the extrusion head in position. Miscellaneous mechanisms for wetting the cutting wire are also disclosed.
    Type: Grant
    Filed: March 14, 1995
    Date of Patent: August 20, 1996
    Inventor: Eustathios Vassiliou
  • Patent number: 5527176
    Abstract: A pelletizer for plastics a braking unit including has a brake drum disposed on a sleeve for holding a cuttler drive shaft and a diaphragm disposed on a housing. The brakes unit both biasing and axial movement of cutter knives to a die surface through the sleeve by controlling a pressure of the diaphragm, so that a longer life of the cutter knives, ensured cutting of resin, and use of cutter knives made of an inexpensive material can be achieved.
    Type: Grant
    Filed: November 4, 1994
    Date of Patent: June 18, 1996
    Assignee: The Japan Steel Works, Ltd.
    Inventor: Yasuhiko Ishida
  • Patent number: 5516272
    Abstract: Apparatus for controlling the flow of dough in a machine for advancing bakery dough through a single manifold that feeds parallel conduits includes a stem disposed upon the center axis of each conduit and adjustment means for axially positioning the stem. A moveable abutment plug of streamlined shape is positioned upon the stem adjacent its lowermost extremity. A stationary abutment shoulder is disposed within the conduit above the moveable abutment plug, and is adapted to make close-fitting contact with the upper portion of the moveable abutment plug.
    Type: Grant
    Filed: August 17, 1995
    Date of Patent: May 14, 1996
    Assignee: Cummins Eagle, Inc.
    Inventor: Donald L. Cummins, deceased
  • Patent number: 5487862
    Abstract: A method and apparatus in the context of a pellet former (10) that is integral to an annular gap extruder/expander (11). A housing (30) is disposed around the annular gap extruder outlet end. Material is received from annular gap (37) on the face of a rotating disc (14) and, upon expansion, is directed into a roller area (43) by feed plows (23) or a screw flight (42). Pellet rollers (24) rotatably mounted on the disc push the material through a ring pellet die (22) disposed around the roller area. Cut off knives (25) attached to the disc cut the material into pellets as it exits the pellet die.
    Type: Grant
    Filed: May 18, 1994
    Date of Patent: January 30, 1996
    Assignee: Andritz Sprout-Bauer, Inc.
    Inventor: James D. Foresman
  • Patent number: 5486104
    Abstract: The disclosure relates to a hydraulic ram operated extruder (10, 11, 13, 14) having an extrusion die (12) from which an extrudate is delivered and a motor driven cutter (48, 49) at the die to sever the extrudate repeatedly to produce individual pieces of extrudate. A hydraulic fluid circuit includes a pump (16) and control valves (19, 22, 23) delivers hydraulic fluid to the ram of the extruder at a substantially constant volume flow-rate and a control device responsive to the speed of advance of the ram in the extruder controls the motor device of the cutter to produce blanks of substantially equal volume.
    Type: Grant
    Filed: May 2, 1995
    Date of Patent: January 23, 1996
    Assignee: Barwell International Limited
    Inventor: Richard C. Cowley
  • Patent number: 5478511
    Abstract: A method and apparatus in the context of a rotating conveying screw situated within a cylindrical housing which has an inlet port on one end of the cylinder and a discharge opening on the other end of the cylinder. A resistance plate is mounted transversely to the conveying screw near the discharge opening for corotation with the screw. The plate is mounted to define a discharge gap between the opening and the plate. A sleeve on the housing is employed to adjust the size of the gap between the plate and the opening. A process controller positions the sleeve by means of a pair of screw jacks. The controller adjusts the discharge gap width to maintain feed material temperature within a predetermined band. Alternatively the controller adjusts the discharge gap width and feed screw speed to maintain a predetermined specific energy input into the feed material. The helical screw is preferably supported at both ends by a bearing means.
    Type: Grant
    Filed: April 13, 1994
    Date of Patent: December 26, 1995
    Assignee: Andritz Sprout-Bauer, Inc.
    Inventor: James D. Foresman
  • Patent number: 5456587
    Abstract: A plastic pellet delivery system including an extruder nozzle having an orifice and an arcuate surface adjacent the orifice and rigid cutting knife which is eccentrically mounted on a shaft that is positioned and is rotated adjacent the orifice to move the rigid knife eccentrically into and out of engagement with the nozzle surface. The cutting knife is mounted for limited yielding pivotal movement relative to the eccentric mount such that it will deflect angularly with respect to the eccentric mount as it is engaging the nozzle surface such that the free edge of the knife blade tip is moved radially inwardly as the eccentric mount is rotated providing a substantially constant force of the blade against the nozzle surface.
    Type: Grant
    Filed: October 31, 1994
    Date of Patent: October 10, 1995
    Assignee: Owens-Illinois Closure Inc.
    Inventor: Keith W. Ingram
  • Patent number: 5443854
    Abstract: Dough intended for use in producing bakery products is homogenized and advanced to extrusion nozzles where it is cut into successive pieces that fall onto a moving conveyor. The pieces are of precisely uniform weight because a constant pressure is maintained on the dough as it is forwarded by a metering pump toward the nozzles. Apparatus for achieving such result includes an auger, a developer positioned downstream from the auger, and a transition chamber fed by the developer and located upstream from the metering pump. A pressure-measuring monitor serves to control the rotational speed of the auger, thereby maintaining the dough under constant pressure within the apparatus.
    Type: Grant
    Filed: August 29, 1994
    Date of Patent: August 22, 1995
    Assignee: Cummins Eagle, Inc.
    Inventor: Donald L. Cummins, deceased
  • Patent number: 5435713
    Abstract: An underwater pelletizing apparatus for realizing and stabilizing a pressure to press a cutting knife against a die plate, for preventing shaft vibration, and for decreasing wear of the cutting knife.The die plate and a water chamber casing are removably mounted at a thermoplastic material extrusion opening section; the cutting knife is disposed at the front of the die plate; a cutter shaft with the knife mounted at the forward end thereof is rotatably and axially movably supported in the water chamber casing and a shaft supporting housing to thereby move the cutter shaft forward and backward by means of a fluid pressure cylinder; and a locking means is provided for intermittently locking the axial movement of the cutter shaft.
    Type: Grant
    Filed: December 8, 1993
    Date of Patent: July 25, 1995
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Nobuhiro Yamasaki, Shinichi Fukumizu, Masashi Konno, Osamu Ikeda, Kazuyoshi Imuta, Taiji Orimo, Hiroshi Ogasawara
  • Patent number: 5435714
    Abstract: Three-dimensional food products such as crackers, cookies, puffed snacks, puffable glassy half-products, pet foods, pasta, confections such as chewing gum, and ready-to-eat cereals are produced on a mass production basis by feeding a dough or other food composition to a plurality of dies which shape it into ropes. The shaped extrudate ropes obtained from each die are cut by a plurality of first blades which pass across only a portion of each of the orifices of the dies to partially cut each of the shaped extrudate ropes. A plurality of second blades pass across the entire orifice of each of the dies to completely cut each of the partially cut extrudate ropes into individual pieces. The use of a multi-port extrusion die permits higher mass flow rates and thus greater dough piece production rates at lower cutter speeds. The use of multi-port extrusion and lower cutter speeds increases shape, definition, and accuracy of cutting and reduces scattering and deformation of the individual pieces.
    Type: Grant
    Filed: November 19, 1993
    Date of Patent: July 25, 1995
    Assignee: Nabisco, Inc.
    Inventors: Bernhard H. Van Lengerich, Denise Thorniley, John Palermo, Daniel A. Koppa
  • Patent number: 5427517
    Abstract: Clogging and prolonged down times are avoided in a pelletizer for paste type materials such as sludge by providing an extruder hopper with at least one, preferably two, lower edge slide gates which can be opened to permit movement of a clogged screen zone out of alignment with the discharge opening of the hopper. The clogging material can be scraped off from the screen portion that is taken out of alignment with the hopper discharge opening. The cutting of the extruded sludge is accomplished by an oscillating lower screen section that slides back and forth below the upper screen section. The upper screen section is provided with two, preferably three zones, two of which are perforated and one of which is unperforated to form a closure for the hopper discharge opening. Screeding non-pelletizable material off the screen surface is accomplished either by a separate screeding device or by operating the slide gate or gates as screeds.
    Type: Grant
    Filed: July 29, 1994
    Date of Patent: June 27, 1995
    Assignee: Lindauer Dornier Gesellschaft mbH
    Inventors: Richard Hehle, Karsten Resch, Andreas Rutz
  • Patent number: 5427515
    Abstract: An apparatus for producing a stress free sheet of dough having uniform height and width can be economically and conveniently used with a batch dough system. Individual dough batches are deposited into a retention hopper from which equal volumetric dough portions are sectioned by a pair of oppositely rotating co-acting cutters. Each cutter includes a number of blades which cooperate with corresponding blades on the opposing cutter to section the dough into portions. The dough portions are deposited onto an inclined conveyor positioned below the hopper so that a leading end of each dough portion overlaps a trailing end of the previous dough portion. A photo-electric detection device ascertains the trailing end of the previous dough portion and signals the cutters to section the next successive dough portion. The overlapping dough portions are then formed into a dough sheet having uniform height and width by a pressing roller and a combination of side guide wedges and side pressing rollers.
    Type: Grant
    Filed: June 18, 1993
    Date of Patent: June 27, 1995
    Assignee: Rykaart, Inc.
    Inventors: Bernardus W. Muller, Chris Loechtenfeldt, Timothy Mauro-Vetter
  • Patent number: 5417907
    Abstract: A die plate for use in the extrusion of plastics is provided. Said die plate is capable of preventing or substantially reducing the formation of resin masses at the die face of said die plate by providing an extrusion orafice having an increased diameter in the vicinity of said die face.
    Type: Grant
    Filed: March 26, 1993
    Date of Patent: May 23, 1995
    Assignee: General Electric Company
    Inventors: Toshihiro Ohhata, Hidenori Tasaki, Tetsushi Yamaguchi, Makoto Shiina, Masao Fukuda, Hisayoshi Ikeshita
  • Patent number: 5413487
    Abstract: A densifier and cooling elevator for compressing previously separated burnable waste material into cubes of desired length and shape with the cubes forming a fuel for various purposes in which a burnable product can be effectively used. The densifier includes a rotatable drum and a plurality of circumferentially positioned die tubes which are welded together and held in rigid radial position. The inner ends of the die tubes are supplied with waste material treated previously in various stages of a waste recycling apparatus. Oppositely disposed rollers engage, compress and compact the waste material into the die tubes and extrude the compacted waste material from the die tubes as a dense cube. The cooling elevator supplies the previously treated burnable waste material to the drum and is provided with spray nozzles that may be optionally employed to cool or provide moisture to the waste material to more effectively enable the waste material to be compressed and compacted into cubes.
    Type: Grant
    Filed: October 2, 1992
    Date of Patent: May 9, 1995
    Inventor: Vernon J. Lundell