Abstract: In an example method of forming a waveguide film, a photocurable material is dispensed into a space between a first mold portion and a second mold portion opposite the first mold portion. Further, a relative separation between a surface of the first mold portion with respect to a surface of the second mold portion opposing the surface of the first mold portion is adjusted. The photocurable material in the space is irradiated with radiation suitable for photocuring the photocurable material to form a cured waveguide film. Concurrent to irradiating the photocurable material, the relative separation between the surface of the first mold portion and the surface of the second mold portion is varied and/or an intensity of the radiation irradiating the photocurable material is varied.

Abstract: A translating die apparatus and method for forming a piece of material into a part having complex contours. The translating die apparatus may comprise upper and lower mounts, fixed upper and lower dies fixed to the upper and lower mounts, respectively, and movable upper and lower dies translatably coupled with the mounts and configured to translate laterally toward and away from the fixed upper and lower dies. The piece of material may be placed between the upper and lower dies and one of the mounts may be actuated toward another of the mounts to sandwich the piece of material between the upper and lower dies. Simultaneously, the movable upper and lower dies may translate toward the fixed upper and lower dies, until the movable and fixed dies abut each other when the upper and lower dies are fully pressing the piece of material therebetween.

Abstract: The present invention relates to an installation for manufacturing fiber stringers for aerospace structures formed by at least one swivel-mounted cylindrical carousel, peripherally incorporating a distribution of male configured tools and in relation to said carousel a bed capable of lateral movement, incorporating a distribution of female configured tools, a fiber strip applicator head for making fiber laminates on the male configured tools also being arranged in relation to the carousel, which allows making omega-shaped or T-shaped stringers by means of the interaction of each male configured tool of the carousel with a respective female configured tool of the bed.

Abstract: The device for thermoforming a sheet has two molds. The first mold includes a movable plug support plate and heated plugs projecting from the plug support plate, which plugs are spaced a predetermined distance apart. A plurality of induction coils is arranged stationary in an area of the device adjacent to the plug support plate, and the plug support plate has an induction element of inductively heatable material.

Abstract: A molding apparatus is configured by a first, a second sliding die, a first, a second fixed die, and a sliding film forming chamber. The first, the second sliding dies are moved in directions reverse to each other to take a primary molding position, a film forming position and a secondary molding position. The sliding film forming chamber includes a first, a second masking plate and are arranged to be remote from the first, the second fixed dies. Further, the sliding film forming chamber is slid in an up and down direction. The first, the second sliding dies are respectively formed with recess portions and cores, the first, the second fixed dies are respectively formed with cores and recess portions.

Abstract: A molding method involves a first and a second sliding die, a first and a second fixed die, and a sliding film forming chamber. The first, the second sliding dies are moved in directions reverse to each other to take a primary molding position, a film forming position and a secondary molding position. The sliding film forming chamber includes a first, a second masking plate and are arranged to be remote from the first, the second fixed dies. Further, the sliding film forming chamber is slid in an up and down direction. The first, the second sliding dies are respectively formed with recess portions and cores, the first, the second fixed dies are respectively formed with cores and recess portions.

Abstract: Light transmission devices, such as lenses and windows for portable electronic devices, are produced using an injection/compression molding technique in which a light transmission device mold includes an integral runner in substantially the same plane and with substantially the same wall thickness as the light transmission device to be produced. The finished light transmission devices are mechanically separated from the molded product. Molding equipment and processes traditionally used to produce information discs can be leveraged to produce light transmission devices. Various processes can be performed to add metallization, coatings, and printing to the light transmission devices.

Abstract: When integrally producing a lamp holder, which is provided with a lamp body and a lens portion, by using a mold-sliding injection system, a lamp holder having a reflection surface formed on the interior surface thereof is produced. A fixed mold is provided with a vacuum deposition apparatus, wherein a lamp holder having a reflection surface is produced by a reflection surface forming process, which is provided between a primary injection process for molding a lamp holder and a lens portion and a secondary injection process for integrating the lamp holder and the lens portion by matching the same together, for vacuum-depositing the reflection surface on the interior surface of the lamp holder.

Abstract: Embodiments of the invention provide a method and apparatus for manufacturing dental aligners. The system includes a workpiece introduction system having at least one workpiece preparation chamber. The system further has a mold manipulation system, having a mold introduction chamber, where a series of different molds may be introduced one after the other; a mold preparation chamber; a workpiece operation chamber; and a mold manipulator to move the mold between the mold introduction chamber, the mold preparation chamber, and the workpiece operation chamber; and a workpiece manipulator to move the workpiece between the workpiece preparation chamber and the workpiece operation chamber.

Abstract: The thermoforming method of the present invention is a method that includes thermoplasticizing a portion, including a part 2 which is molded with molds, of a thermoforming sheet 1 in which at least one or more thermoplastic resin layers (A) and a decorative layer (B) were laminated, at a temperature range of (Tg (A)?30)° C. to (Tg (A)+10)° C.

Abstract: A system for pressing and vacuum treatment of cheese solids is disclosed. The system includes a device for continuously treating loaded cheese solids containers with mechanical pressure and vacuum during movement of the containers in a circular path. Preferably, mechanical pressure and vacuum treatment are applied simultaneously to the loaded cheese solids containers.

Abstract: An apparatus comprises an extruding device arranged for supplying doses of pasty plastics, a moulding carousel provided with a mould device arranged for compression-moulding said doses to obtain objects and a thermal-conditioning carousel to thermally condition said objects; an apparatus comprises carousel arrangement, a conveying unit arrangement supported by said carousel arrangement and movable in relation to said carousel arrangement to move objects and a thermal-conditioning arrangement arranged for thermally conditioning said objects, said thermal-conditioning arrangement being associated with said conveying unit arrangement.

Abstract: A method for the manufacture of compacts from comminuted material (12) such as lignocellulose material and/or other combustible material for burning in hearths, wherein the material (12) is placed into openings (11) of a mold (4) and then compressed to form compacts. The filling of a mold (4) with the material (12) and the compaction of the material (10) to form compacts (10) is performed in the pressing chamber (18) of a multi-platen press (1) with plungers (7) plunging into many openings (11) of a mold (4), and after compaction the mold (4) with the ram (3) is raised and additionally urged against the ram, while the finished compacts are driven out of the mold and then are pushed out of the press chamber (18) into a container (16) by an ejecting device. Moreover, an installation for the practice of the method includes a hopper (9) and a multi-platen press (1) with a mold raising-and-lowering device (14).

Abstract: Embodiments of the invention provide a method and apparatus for manufacturing dental aligners. The system includes a workpiece introduction system having at least one workpiece preparation chamber. The system further has a mold manipulation system, having a mold introduction chamber, where a series of different molds may be introduced one after the other; a mold preparation chamber; a workpiece operation chamber; and a mold manipulator to move the mold between the mold introduction chamber, the mold preparation chamber, and the workpiece operation chamber; and a workpiece manipulator to move the workpiece between the workpiece preparation chamber and the workpiece operation chamber.

Abstract: An in-machine assembly technique uses revolving mold sections that rotate perpendicularly to the clamping axis of the injection-molding machine to increase usable mold area and to provide improved access to molded parts before and after assembly.

Abstract: A manufacturing system and method for use in the production of high strength plastic materials which can be used in the construction arts. The system and method includes a central rotary mold element which has vacuum means and cooling means placed inside thereof. Heating elements are positioned exteriorly of the rotary mold. Treated long fiber sheets are introduced to the rotary mold and combined with plastic sheets which are also fed to the mold.

Abstract: A manufacturing system and method for use in the production of high strength plastic materials which can be used in the construction arts. The system and method includes a central rotary mold element which has vacuum means and cooling means placed inside thereof. Heating elements are positioned exteriorly of the rotary mold. Treated long fiber sheets are introduced to the rotary mold and combined with plastic sheets which are also fed to the mold.

Abstract: The present invention is a method of loading a desired amount of powder material into a mold which comprises a tubular body having a bore extending therethrough to define a mold cavity. The method comprises the steps of: providing the mold with a lower press core fitted in the lower end of the bore; bringing the mold with said lower press core fitted therein to a powder filling position; displacing the lower press core relative to the mold so as to determine the depth of the top surface of the lower press core from the top surface of the mold; filling an amount of powder material into the mold and strickling off any excessive amount of powder material to the level of the top surface of the mold; pressing at a desired pressure the amount of powder material in the mold to form a powder compact; and displacing the powder compact with the lower press core relative to the mold so as to bring the powder compact to a desired position in the mold.

Abstract: A method for operating a rotary tabletting machine the rotor of which has a die-plate, upper rams, and lower rams which interact with the die bores, and has a stationary filling device interacting with the upper side of said die-plate, and wherein the lower rams are located in the die bores when they run along beneath the filling device and said lower rams are adjusted in their positions by means of a filling and/or proportioning cam, wherein said filling and/or proportioning cams is set into vibrations.

Abstract: The system and method for molding a shaped snack chip use various components to form chips having depth such as a bowl-shaped tortilla chip. Essentially flat chip preforms are fed to a series of molds disposed about a mold conveyor. The preforms are then passed along for shaping by a mold and plunger conveyor. A continuous conveyor with plungers extending outward is synchronized to operate in conjunction with the mold conveyor. At desired and determined intervals, a multiple of plungers extend downward and into the molds thereby molding the chip preforms into shaped chips. The shaped chips are evacuated from the molds and subjected to additional processing.

Abstract: A plane-template conveyor for a thermoforming plant for obtaining a plurality or moulding of thermoformed hollow objects including at least one thermoforming press having at least one male die or mould, at least one female die and at least one picking up and transferring group for sequentially picking up and transferring mouldings of thermoformed objects from a die to a template conveyor, the said conveyor comprising a support frame which delimits an endless path, a plurality of templates movably mounted on the said endless path and each having a number of receiving seats equal to that of the objects of one mould, a plurality of driving means spaced along the said endless path to cause a sequential and discontinuous movement of the said templates at a predetermined speed between one template and the other.

Abstract: A device for producing a chocolate article, in particular a shell for hollow chocolate bodies, comprises a conveyor device having a first collecting line, from which chocolate molds can be discharged, and a second collecting line, which is parallel to the first collecting line, to receive the discharged molds. Each mold has at least one alveolus for receiving a liquid chocolate preparation, and at least one ram element for immersion into the alveolus. Each mold is conveyed along with its corresponding ram element from the first collecting line to the second collecting line.

Abstract: A method and an apparatus for manufacturing tablets of moist powder which is produced by adding an additive agent such as an excipient or a binder to medical ingredients, further adding a solvent such as water, ethanol or the like, and kneading the mixture.

Abstract: A machine for making cones from baked wafers utilizes roll-up mechanism in the form of a roll-up mandrel and a roll-up form. A multiplicity of such mechanisms is carried by a chain along an endless path. Each roll-up mechanism can have a frame on which the roll-up mandrel and roll-up form is mounted.

Abstract: An automated method and apparatus is provided to mold and cure soft contact lenses. A molding station injection molds first and second mold parts for the production of the lenses and these mold parts are transferred to an inert gas or low oxygen environment wherein a series of automated stations receive the mold parts, deposit a polymerizable hydrogel within the first mold part, assemble and clamp the first and second mold parts together, apply radiant energy for polymerizing the hydrogel and subsequently separate the mold parts.

Abstract: An extrusion-compression molding process is provided for making optical articles wherein a melt shot of optical polymer extrudate is fed to sequentially moving lower dies of a die set including a lower die and an upper die and then the upper die positioned on top of the melt shot containing lower die and the die set compressed forming the optical article. After the optical article is formed, the lower die and upper die are separated and recycled for forming additional optical articles. The optical polymeric material may be in the form of pellets and melted in an extruder. A reaction extruder may also be employed where the optical polymeric material is produced in the reaction extruder from optical polymer monomers. A shuttle carriage is preferably used to transport the lower die, melt shot containing lower die and melt shot containing die set through the steps of the molding process. A control system is used to obtain input data and generate output signals to monitor and control the process steps.

Abstract: The apparatus comprises a rotating carousel provided with pressure-molding units for items made of plastics. Each unit comprises a mold having a molding cavity into which a dose of plastics is brought by means of a feeding head which is rotatable outside of the carousel, said dose being removed from an extrusion device by means of removal elements which are rigidly coupled to the head.

Abstract: An automated method and apparatus is provided to mold and cure soft contact lenses. At a first station, front curve mold halves are partially filled with a polymerizable monomer. At a second station, a surfactant coating may be applied to a flange on the front curve mold half to provide subsequent preferential adhesion of any excess hydrogel to a back curve mold half at the time the mold halves are separated. At a third station, the mold halves are assembled under vacuum, and clamped to displace any excess hydrogel from the mold cavity. This clamping step firmly seats the back curve mold half, severs any excess monomer from the monomer in the cavity, defines the lens edge, and seals the cavity in a vacuum. Following assembly of the mold halves, the assembly is transported to a precure station and reclamped, and the monomer is precured with actinic radiation, such as UV, to partially cure the monomer to a gel like consistency.

Abstract: A contact lens production line pallet system transports contact lens mold materials throughout a facility for producing ophthalmic lenses. Specifically, the contact lens production line pallet system includes a pallet for carrying one or more contact lens mold assemblies throughout a contact lens production line, the pallet having one or more first recesses formed in a surface thereof for receiving either a first mold half or a complementary second mold half, the first and second mold halves when placed together constitute an individual contact lens mold assembly. A conveyor device for transporting the pallet from station to station throughout the production line facility is provided, as is a locating device formed in the pallet surface for enabling precise positioning of the pallet at one or more manufacturing stations in the production line facility.

Abstract: The present invention provides a method and apparatus for forming a compression dosage unit such as a tablet. The method of the present invention includes dispensing a premeasured volume of tableting feedstock into a product tray. The feedstock is compacted into a tablet within the product tray. The product tray may be further packaged for distribution and sale. The apparatus of the present invention includes a dossiter for dispensing the premeasured volume of feedstock into the product tray from a reservoir. A die is insertable into the product tray to form the tablet therein. The present invention also provides for the formation of the tablets within the product tray by use of the dossiter.

Abstract: An apparatus for filling and assembling mold parts for a contact lens includes a first automated station for receiving a plurality of front curve contact lens mold parts and depositing in each front curve mold a predetermined amount of a polymerizable monomer or monomer mixture, and, a second automated station for receiving the plurality of front curve mold parts and assembling each front curve mold part with a back curve mold part under vacuum to prevent entrapment of gas between the mold parts. The front curve mold parts are transported to the first and to the second automated stations by a pallet having registration guides that cooperate with the second station to register the pallet prior to assembly of the mold parts.

Abstract: A method for the thermoforming of hollow objects having a base from a sheet of thermoplastics material, which effects in one single predetermined operating cycle, the production of a pressed object by hot forming and cutting out of the object or objects between one half of a movable double female mould which is located in the forming area opposite a male die, movement of the female half of the mould, said half containing therewithin the thermoformed object or objects, towards a corresponding discharge area alternately to one side or the other of the forming area; picking up the object or objects from the female half of the mould located in corresponding discharge area and transferring each object to a plurality of receiving formers of a shape corresponding to the mould, which formers can move sequentially stepwise along a track, sequential movement of the formers to at least one workstation or handling station at the same time as the female mould moves back to place its other half opposite the male die in ord

Abstract: A method for the thermoforming of hollow objects having a base from a sheet of thermoplastics material, which effects in one single predetermined operating cycle, the production of a pressed object by hot forming and cutting out of the object or objects between one half of a movable double female mould which is located in the forming area opposite a male die, movement of the female half of the mould, said half containing therewithin the thermoformed object or objects, towards a corresponding discharge area alternately to one side or the other of the forming area, picking up the object or objects from the female half of the mould located in corresponding discharge area and transferring each object to a plurality of receiving formers of a shape corresponding to the mould, which formers can move sequentially stepwise along a track, sequential movement of the formers to at least one workstation or handling station at the same time as the female mould moves back to place its other half opposite the male die in ord

Abstract: The present invention contemplates a method of continuously forming a layered composite material into a rigid structure as the material is moved from an upstream location to a downstream location. The uncured layered composite material is pulled from a supply at the upstream location through a forming die to form the material into a structural member having a desired shape. The member is moved downstream into a heating die where it is at least partially cured. After it leaves the heating die it is cooled and continues to move downstream where it is cut into suitable lengths. The cooling can be accomplished by a cooling die located downstream from the heating die. A liner is provided within the dies having the same shape as the structural member through which the structural member slides as it moves in the downstream location.

Abstract: Apparatus for performing a friction material includes a friction material-charging device for charging an appropriate amount of a friction material into a cavity in an intermediate die member receiving a lower die member therein; a leveling device including a base having a plurality of narrow bars depending from the base, a first elevator mechanism for vertically moving the base, so that when the base is moved downward, the narrow bars are inserted into the cavity, and a device for imparting a horizontal reciprocal movement to the base when the base is moved downward, so as to level the friction material by the narrow bars; a recess-pressing device including a push rod, and a second elevator mechanism for vertically moving the push rod, so that when the push rod is moved downward, the push rod is inserted into the cavity in the intermediate die member so as to press the friction material into the recess; and a pressing device including a third elevator mechanism for vertically moving an upper die member, so t

Abstract: A molding and portioning apparatus is intended primarily for processing formable food products into individual portions of uniform shape, size and weight, while doubling output. The apparatus includes first and second spaced hoppers which receive a supply of a food product under a predetermined pressure, and discharge the product through a plurality of outlet openings formed therein. A plurality of pistons are slideably mounted within a plurality of cylinders which communicate with the hoppers and are aligned with and opposite of the outlet openings. Each piston is independently pneumatically biased in the direction of the hoppers under a certain pressure which is less than the predetermined pressure of the product, for generally equalizing the pressure applied to the product at each of the outlet openings.

Abstract: A new automatic multicolor rubber molding machine includes a feed unit having a plurality of tanks for rubber material of different colors. A heating and pressing unit have upper and lower electric heaters, and a mold unit consisting of one or more distributing boards is mounted on the bottom of the rubber tanks and has a plurality of gates, paths and ports.

Abstract: In an apparatus for producing shaped bodies of non-swelling mixture, of fiber materials with a heat hardenable binding medium, the shaped body of a complex shape can be formed so that at its visible side seams are not formed during pressing, by means of an additional pressing of a pre-pressed mixture in a one piece cavity press member before it reaches its final shape.

Abstract: A semiconductor encapsulating apparatus including a positioning apparatus positioning an encapsulant premold (preformed piece or pellet) in contact with the semiconductor and the curing apparatus through which the semiconductor and encapsulant are passed to cure and thereby encapsulate the semiconductor. The encapsulating apparatus may include a vacuum chamber to degass the encapsulant prior to curing, a robotic arm to position an encapsulant premold in contact with the semiconductor and encapsulant premold forming apparatus including a die engaging a plastically deformable strip to form therein a mold. Also included may be a mold filling dispenser, a mold solidifying bath which may include liquid nitrogen, a solidified premold ejecting roller and a premold storage tray. Also disclosed are roller and spray coating apparatuses adapted to coat an inner surface of the mold with a release agent thereby to promote subsequent premold release.

Abstract: The invention relates to a machine for manufacturing flat bodies in a continuous linear process. This is attained by the intermittent forward movement of the moulds on a closed circuit static runway, passing through the various operative steps for forming the pieces. The runway defines a rectangular trajectory and the moulds are square with bevelled vertices forming vertical channels for the actuation of centering elements. The moulds cover the totality of the circuit with the exception of two spaces at the diagonally opposed angles. Each straight section is provided with a pusher facing a buffer for the simultaneous and combined action until each mould reaches the end of the circuit. At a point of the circuit there is a fixed hopper beneath which there reciprocally moves a carriage bearing a metering hopper. Once the pieces have been formed they are removed by a pneumatic extractor having a multiple suction head.

Abstract: The process, conducted completely under vacuum, provides that a material of any kind (marble, stone or material of other nature) of variable particle size is introduced, together with a binder (organic or inorganic) into a mixer (2) and then, after having achieved the complete homogeneity of the mixture, is discharged in a convenient manner into a mouldbox (1) which is then transferred to the interior of a press (6) where the beam (8), provided with vibrators (10), subjects it to a combined action of pressure and vibration of the mass which the mixture in volume to result in blocks suitable to be cut into slabs or into blocks of lesser dimensions according to need.

Abstract: Improvements in manufacturing composite material articles. The use of male molds in forming such articles has the problem of requiring large tolerances for the outer dimensions of the articles. The use of female molds has the problem of inaccurate forming of highly contoured inner surfaces. The invention produces an accurately formed inner surface by molding material against a male mold, and outer dimensions within close tolerances by curing the material in a female mold. A male caul (34) is positioned on a male mold (30). A preplied stack (32) of composite material is supported on a blanket (36) and held in position against caul (34) with caul (34) and mold (30) in an inverted position. Stack (32) is heated. A vacuum causes blanket (36) to mold stack (32) against caul (34). Mold (30) is rotated 180.degree., and stack (32) is allowed to cool. A female mold surface (43) is placed into contact with formed stack (32). Male mold (30) is moved away, leaving caul (34 ) and formed stack (32) in female mold (42).

Abstract: A cheese press, for pressing cheese in a plurality of cheese moulds having covers through which pressure is applied to the cheese, has a tunnel with walls defining roof, floor and sides and along which the spaced-apart cheese moulds are moved by conveyor means intermittently. Mounted on the tunnel are a plurality of pressing cylinders having pressing members actuated by the respective cylinders to press said mould covers downwardly. So that the cheese press is cheap to make and maintain, and easy to clean, the tunnel walls are smooth and have no internal or external reinforcing ribs, pressing cylinders are mounted spaced-apart on the tunnel roof outside the tunnel chamber and that each cylinder is releasable and removable from its pressing member without the need for access to the interior of the chamber.

Abstract: A method and system are described for manufacturing molded packings used in the shipment of articles such as computers, typewriters and the like. The system employs a plurality of mold plugs positioned on a rotating platform whereby the mold plugs are alternately moved between work stations. At one work station a separator sheet is manually placed over a mold plug. At another work station a foaming material dispensing gun is automatically operated in a predetermined pattern over a mold which encloses the mold plug. The pattern is manually adjustable to fit any particular mold plug. Control over the system is obtained with a microprocessor programmed to operate with sensors and actuators associated with the system.

Abstract: An injection molding machine having in spaced positions at least a first injecting station for injecting a plasticized resin material into a die cavity and a second station for further treating the injected resin material concurrently and in relation with the injecting operation at the injecting station, the molding machine including a die carriage movable to and from the first and second stations and fixedly supporting thereon at least a lower die of an injection molding die set; a track for guiding movements of the die carriage to and from the respective stations; a carriage clamp for fixing the die carriage at the respective stations; a die closing mechanism provided at each station for releasably clamping an upper die against the lower die; and a drive mechanism for moving the die carriage sequentially to the first and second stations.

Abstract: A mold unit and method for casting ceramic material in slip form is described. Each mold unit comprises a plurality of parts which when assembled for a casting operation define between them, two casting cavities, the casting cavities are positioned one above the other, into which slip can be introduced to form discrete articles and when removed from the mold while in the green condition are assembled to form a composite article.

Abstract: An apparatus and method for the automatic, rapid and continuous preparation of generally friable or fragile ready-to-eat food product bacon analog strips of predetermined configuration, simulating natural, cooked bacon, wherein a slab or bulk material of the food product is sliced by a cutting device into individual strips basically having the dimensions of sliced natural bacon strips, and conducted by means of a first endless conveyor arrangement from the cutting device towards a cooking installation. Ahead of the cooking installation, a second endless conveyor mounts a series of strip-engaging members adapted to sequentially contact the sliced strips and to conduct the strips from the first endless conveyor arrangement onto and along guide rod members which extend into and through the cooking installation.

Abstract: New type of hydraulic presses with heating plates are described.The press ensemble has a compact structure which allows the symmetric absorption of expansions due to heating and is equipped with ways allowing to bring the heating plates to a same level in comparison to the ground.The hydraulic presses are used to form moldable material by polymerization and pressing of rotor hubs of helicopters.

Abstract: An apparatus for continuously producing finished prestressed concrete wires along a prestressing bed with a plurality of prestressing members which extend along the prestressing bed and which are arranged to pass through the concrete members when formed. The apparatus includes a scaffold which spans the prestressing bed in a gantry-like fashion and is supported for movement in a direction parallel to the bed. The scaffold extends over at least two adjacent stations along the prestressing bed for producing the finished prestressed concrete members. A number of vertically movable lower form members are carried on the scaffold for movement to a lowered position on the prestressing bed for receiving fresh concrete to form the concrete members. After the concrete members are formed and bonded the lower form member may be raised away from the finished concrete member.