Abstract: A method and system for controlling a crown height associated with a nip profile includes adjusting pressure of a pressure roll. This may influence the shape of the pressure roll which may influence the nip profile. This may help prevent wrinkling and extend the life of the pressure roll. The pressure roll may be configured to have a varying wall thickness across a width of the pressure roll. The pressure roll may be used for a web application.

Abstract: A roller nanoimprint apparatus is disclosed which is capable of preventing a workpiece film with nanostructures having been transferred from the mold roller from being uneven in thickness and allowing easy replacement of the mold roller. At least one embodiment of the present invention is directed to a roller nanoimprint apparatus including a mold roller and continuously transferring nanosized protrusions to a surface of a workpiece film by rotating the mold roller, wherein the mold roller is a cylindrical body having an outer circumference surface with nanosized recesses formed thereon, the roller nanoimprint apparatus further includes a fluid container having an elastic film inflatable by injecting fluid into the container, the fluid container being arranged in a region defined by an inner circumference surface of the mold roller, the mold roller is mounted or demounted when the elastic film is shrunken, and the mold roller is supported from the inside when the elastic film is inflated.

Abstract: The present invention provides a roller nanoimprint apparatus capable of preventing a workpiece film with nanostructures having been transferred from the mold roller from being uneven in thickness and allowing easy replacement of the mold roller. The present invention is a roller nanoimprint apparatus including a mold roller and continuously transferring nanosized protrusions to a surface of a workpiece film by rotating the mold roller, wherein the mold roller is a cylindrical body, having an outer circumference surface with nanosized recesses formed thereon, the roller nanoimprint apparatus further includes a fluid container having an elastic film inflatable by injecting fluid into the container, the fluid container being arranged in a region defined by an inner circumference surface of the mold roller, the mold roller is mounted or demounted when the elastic film is shrunken, and the mold roller is supported from the inside when the elastic film is inflated.

Abstract: An embossing roller for processing a web material comprises a central axle (53) and a removable and interchangeable outer sleeve (51); the interchangeable sleeve has an essentially cylindrical outer surface provided with protuberances and/or cavities. The axle has radially expandable elements (61) to clamp the sleeve.

Abstract: A roller nanoimprint apparatus is disclosed which is capable of preventing a workpiece film with nanostructures having been transferred from the mold roller from being uneven in thickness and allowing easy replacement of the mold roller. At least one embodiment of the present invention is directed to a roller nanoimprint apparatus including a mold roller and continuously transferring nanosized protrusions to a surface of a workpiece film by rotating the mold roller, wherein the mold roller is a cylindrical body having an outer circumference surface with nanosized recesses formed thereon, the roller nanoimprint apparatus further includes a fluid container having an elastic film inflatable by injecting fluid into the container, the fluid container being arranged in a region defined by an inner circumference surface of the mold roller, the mold roller is mounted or demounted when the elastic film is shrunken, and the mold roller is supported from the inside when the elastic film is inflated.

Abstract: In a process and apparatus for producing long plastic sheets by pressing molten plastic materials between the forming roller and the forming drum unit, the forming drum unit including a thin cylindrical sleeve supported from inside by a drum support unit and pressed against the outer surface of the forming roller to deform elastically in a curve along the outer surface of the forming roller as it rotates, thus maintaining a relatively long contact length.

Abstract: Calender for a fibrous material web and method of operating a calender for a fibrous material web. The calender includes a first roll stack and a second roll stack each arranged in a common plane on a stanchion, each roll stack having a top deflection adjustment roll having a sleeve, a bottom deflection adjustment roll having a sleeve, and three intermediate rolls disposed between the top deflection adjustment roll and the bottom deflection adjustment roll, the uppermost the intermediate roll being fixedly mounted to the stanchion. The calender further has a deflection adjustment device having a sleeve lift supporting each sleeve, at least one deflection adjustment device facing the first roll stack in a first operative position and facing the second roll stack in a second operative position. A nonrotatable bracket supporting each deflection adjustment device and fixedly mounted to the stanchion is also provided.

Abstract: In order to control and optimize, without stopping production, bowing in the outer wall of a calender roll in which bowing is produced by the action of pressure on an incompressible liquid enclosed in the roll, the invention proposes that, based on error signals generated from continuous thickness measurements and from at least one other quality characteristic, the temperature of the liquid is controlled and the nip modified to correct for deviations from the correct thickness.

Abstract: In a process and apparatus for producing long plastic sheets by pressing molten plastic materials between the forming roller and the forming drum unit, the forming drum unit comprising a thin cylindrical sleeve supported from inside by a drum support unit and pressed against the outer surface of the forming roller to deform elastically in a curve along the outer surface of the forming roller as it rotates, thus maintaining a relatively long contact length.

Abstract: A thin sheet forming roll includes a metallic elastic external cylinder (102) comprising a metal tube capable of elastic deformation, a shaft portion (103) for closing both ends of the metallic elastic external cylinder (102), and a cooling fluid (104) filled under an internal pressure into the metallic elastic external cylinder (102). When a melt resin from a die of an extruder is pinched between the roll and an opposite roll, that part of the metallic elastic external cylinder (102) which is pressed against the melt resin changes into a shape adapted to the outer diameter of the opposite roll, because the metal tube of the metallic elastic external cylinder (102) is elastically deformable against the pressure of the cooling fluid. Thus, a smooth thin sheet free from bank marks is formed.

Abstract: The present invention is directed to a pressure roll including a cylindrical core member having a center shaft, an intermediate layer surrounding the core member and formed from a flexible material, and an outermost layer surrounding the intermediate layer and formed from a high-thermal conductivity material having a thermal conductivity of not less than 0.03 cal/cm.multidot.sec.multidot..degree.C. Also disclosed is a molding apparatus for a plastic sheet using the pressure roll. According to the pressure roll and the molding apparatus using the pressure roll, when a resin extruded sheet interposed between the pressure roll and a main cooling roll is pressed onto the main cooling roll, the outermost layer of the pressure roll is elastically deformed slightly to apply a surface pressure onto the resin extruded sheet, while cooling the plastic sheet.

Abstract: An apparatus for continuously stretching a web of thermoplastic sheet into an arcuate form of desired curvature for manufacturing laminated windshields. The apparatus comprises conventional heating rolls, but employs at least two adjustable multispoke pyramids, one hot setting pyramid and one cooling pyramid which are separated by a wall incorporating a folding bar.

Abstract: A middle sole sloping machine includes a base plate, upper and lower roll assemblies each including a first and second rolls separated from each other and an elastomeric sloping section fixedly attached to one of the rolls, a fixed mount plate and a movable mount plate extending upward from the base plate, the movable mount plate being movable relative to the fixed mount plate in a direction parallel to the extending direction of the roll assemblies, a first device for effecting relative movements between the fixed and movable mount plates along the extending direction of the roll assemblies, a second device for effecting vertical movements of the first and second rolls of the roll assemblies, a third device for rotating the roll assemblies, a controller mounted to each of the first and second devices, and a control box electrically connected to the controllers to provide an automatic control for adjustments of the rolls.

Abstract: A middle sole sloping machine includes a base plate, upper and lower rolls each including first and second roll sections, a fixed mount plate and a movable mount plate extending upward from the base plate, the movable mount plate being movable relative to the fixed mount plate in a direction parallel to the extending direction of the upper and lower rolls, a device for effecting relative movements between the fixed and movable mount plates along the extending direction of the upper and lower rolls, a second device for effecting vertical movements of the first and second roll sections of the upper and lower rolls, a third device for rotating the upper and lower rolls, a controller mounted to each of the first and second devices, and a control box electrically connected to the controllers to provide an automatic control for adjustments of the roll sections.

Abstract: A middle sole sloping machine includes a base plate, upper and lower rolls each including first and second roll sections and a flexible sloping section which connects the first and second roll sections, a fixed mount plate and a movable mount plate extending upward from the base plate, the movable mount plate being movable relative to the fixed mount plate in a direction parallel to the extending direction of the upper and lower rolls, a device for effecting relative movements between the fixed and movable mount plates along the extending direction of the upper and lower rolls, a second device for effecting vertical movements of the first and second roll sections of the upper and lower rolls, and a third device for rotating the upper and lower rolls.

Abstract: An apparatus for shaping, and/or directing the flow of deformable materials, wherein the apparatus includes a novel vibrating wall assembly having at least one surface which defines a specific geometric shape over which the deformable material will pass. The novel vibrating wall assembly of this present invention includes the following components: (a) a plurality of pulsating, polygonally-shaped surface elements which are movable between a resting position and an energized position; (b) an energizing device for moving at least one of the plurality of pulsating surface elements from its resting position to its energized position, to form an energized surface element; (c) a biasing device for moving the energized surface element from its energized position back to its resting position; and (d) a linking device for interconnecting the plurality of pulsating surface elements, wherein the linking device allows for the limited pulsating movement of the plurality of pulsating surface elements.

Abstract: A machine (300) and the process for manufacture of a unique completely pleated product (110) which is made from a continuous, flexible web (311) for the covering of windows and the like. The machinery consists of a production line (300) with at least a screen printing assembly (306), printing phase control apparatus (330), a unique pleating assembly (400) and a folding assembly (500) for stacking and receiving the final product, screen printing and web travel phasing is performed in accordance with standard practices in the industry, while the pleating and folding of the finished product is performed by apparatus designed and constructed by the instant inventors. After predetermined patterns of adhesive or bonding material (212) have been applied to the continuous web (311), it is pleated by a paired roller assembly (400) and, through the use of an air knife assembly (500), folded into a collecting apparatus.

Abstract: A smooth film web is used as a smoothing surface in the nip between a cooling roll and a pressure roll. The pressure roll need not be coolable, and it preferably has an elastic surface layer. Since the elastic surface layer does not come into immediate contact with the extruded web, it need not be highly polished. Consequently, a high running time is achieved.

Abstract: A magnetic audio or video tape is smoothed and/or otherwise treated by causing it to pass through one or more calenders wherein a large-diameter primary calender roll is heated from within and the major part of its peripheral surface is surrounded by the running tape. The primary roll rotates about a fixed axis and is surrounded by a cluster of two or more smaller-diameter secondary calender rolls each of which has a viscoelastic peripheral layer and each of which can be individually biased against the adjacent portion of the running tape with a selected force. The magnetic film on the tape is out of contact with the secondary rolls as well as with the guide rollers which cause the tape to advance toward the peripheral surface of the primary roll and thereupon toward a takeup reel.

Abstract: A roll of controllable flexure having a cylindrical inner part and a tubular outer part surrounding the inner part and mounted rotatably at both its ends on the inner part. A heating strip is disposed along a generatrix on the inner part. At least one electrical temperature sensor is disposed in the inner part in the immediate vicinity of the heating strip and at least one additional electrical temperature sensor is disposed on the opposite side of the inner part. The two temperature sensors are connected to a temperature difference measuring apparatus and control an electrical regulating circuit to which a power circuit containing the heating strip is connected. The power delivered to the heating strip is so regulated that a preset temperature difference between the heated and unheated sides of the inner part is maintained. The different thermal elongation of the unheated and heated sides of the inner part produces an arching of the inner part which is transmitted to the outer part.

Abstract: Powder rolling apparatus, for the production of strip equal in width to the length of the roll faces, is provided with edge restraint devices in the form of wheels fitted with pneumatic tires and mounted in the roll gap region to be freely rotatable about axes which are perpendicular to, but preferably not coplanar with the roll axes. The wheels are driven by frictional contact between the smooth tread surface of the tires and the end-faces of the rolls.

Abstract: A system for treating paper webs and the like including a platen roller and a plurality of support rollers angularly spaced thereabout. At least one of the support rollers is an embossing roller cooperative with the platen roller to emboss a web advanced between the facing juxtaposed surfaces of the platen and embossing rollers. The platen roller is floatingly confined by the support rollers and has no rigidly fixed axis of rotation. Such platen roller is also hollow, including a cylindrical wall component defining a gaseous fluid pressurized chamber. The cylindrical wall component of the roller is of resilient construction and is inwardly depressible by the support rollers against the force of the gaseous pressure fluid acting outwardly thereagainst within the pressurized chamber. The web material to be treated is passed through the nips defined by one or more support rollers, including at least one embossment roller, and the platen roller.