Movable Orifice Or Movable Mounted Inner Mandrel Within Orifice Patents (Class 425/381)
  • Patent number: 7476094
    Abstract: The invention relates to a plastic metering system in a device for producing plastic articles, comprising a metering unit (1) forming a block (2) comprising a material feed duct (10), a metering cavity (4) which may communicate with the said material feed duct (10), a material outlet orifice (5) placed on a wall of the said metering cavity (4), and a valve (3) in the form of a cylindrical rod designed to slide through and close off the said material outlet orifice (5), characterized in that the metering unit (1) furthermore includes a piston (7) mounted so as to slide coaxially around the valve (3) so as to allow the volume of the metering cavity (4) to be varied and the material feed duct (10) to be momentarily closed off. The invention also relates to a method for using the said system.
    Type: Grant
    Filed: January 14, 2005
    Date of Patent: January 13, 2009
    Assignee: Aisapack Holding S.A.
    Inventor: Dominique Hanot
  • Patent number: 7458799
    Abstract: An extrusion mold head is provided having outer mold tapered cams that form an automatically contracting or expanding mold surface during extrusion of the poles, allowing the formation of tapered outer diameter on each pole. The extrusion mold head also has an inner mold tapered mandrel that is advanced or withdrawn in concert with the movement of the outer mold head pieces. The inner mold surface thereby automatically contracts or expands as required during extrusion of the poles to form either a uniform thickness or a tapering thickness of the wall of each pole.
    Type: Grant
    Filed: February 3, 2006
    Date of Patent: December 2, 2008
    Inventor: Glen DeFreitas
  • Patent number: 7458798
    Abstract: An apparatus and method for molding balloon catheters is disclosed. The balloon may be molded by providing a polymeric tube within a mold having an interior cavity in the shape of the desired balloon. Microwave energy, which may be generated by a gyrotron, may then be directed toward the mold, to heat the polymeric material without heating the mold. Once heated, pressurized fluid may be injected into the tube to blow the polymeric material against the interior cavity whereupon the material can cool to form the balloon or can be further heatset by additional microwave energy and be cooled to form the balloon. In accordance with one embodiment, microwave energy can also be used without a mold to form a medical device. A polymer extrusion apparatus is disclosed utilizing a microwave energy for heating polymer feedstock material within the extruder tip and die unit just prior to formation of the extrudate product.
    Type: Grant
    Filed: November 27, 2006
    Date of Patent: December 2, 2008
    Assignee: Boston Scientific Scimed, Inc.
    Inventors: Jan Weber, Scott Schewe
  • Patent number: 7448864
    Abstract: An extruder head for extrusion blow-molding plastic containers includes a ring gap nozzle with a mandrel and a ring-shaped nozzle body. An elastically deformable sleeve is arranged on an end of the nozzle outlet side and defines a gap width which can be varied by axial setting movements of the mandrel and/or the nozzle body. The geometry of the nozzle gap can be influenced by radially deforming the sleeve with setting devices during the extrusion of a hose-shaped preformed blank. The sleeve may be moved in a radial direction and is guided on sliding surfaces which support it in upward and downward directions. The sleeve may be in the form of a cylinder or tube. A lower edge of the sleeve shapes a cross-section of a melt stream exiting from the ring gap nozzle.
    Type: Grant
    Filed: March 17, 2005
    Date of Patent: November 11, 2008
    Inventor: Harald Feuerherm
  • Patent number: 7435072
    Abstract: A method of producing an object through solid freeform fabrication, the method including fabricating a support structure about at least a portion of the object by applying a binder or focused energy to a build material.
    Type: Grant
    Filed: June 2, 2003
    Date of Patent: October 14, 2008
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: David C Collins, Shawn D Hunter, Jeffrey Allen Nielsen
  • Patent number: 7396223
    Abstract: A forming jig comprises a rectification plate having two or more material supply holes, a drawing die installed below the rectification plate to specify the external configuration of the formed body produced from a material, and a floating die in which two or more wires float vertically in spaces in the drawing die, forming pattern passages, and stretch from an exit section of the drawing die to form a hollow hole-forming pattern. The forming jig can easily and inexpensively design or change the design of a forming pattern of hollow holes and the external configuration of a formed body, and can form fine hollow holes at a high density.
    Type: Grant
    Filed: May 6, 2004
    Date of Patent: July 8, 2008
    Assignee: NGK Insulators, Ltd.
    Inventors: Masanobu Ogawa, Yoshimasa Kondo
  • Patent number: 7374412
    Abstract: In an extrusion head and an extrusion method for the production of a tubular multilayer preform the extrusion head includes at least two feed paths for feeding plasticised plastic material from one or more extruders to an annular passage arrangement. The annular passage arrangement includes mutually concentric annular passages forming mutually separate flow paths for the various layers of the preform. An annular gap nozzle has an annular gap communicating with the annular passage arrangement, and at least one flow passage communicates with an annular passage of the annular passage arrangement, for the introduction of a translucent viewing strip. The flow passage communicates with the annular passage in question upstream of the annular gap in the region of separation of the flow paths.
    Type: Grant
    Filed: March 22, 2004
    Date of Patent: May 20, 2008
    Assignee: Kautex Maschinenbau GmbH
    Inventors: Martin Balzer, Willi Doehmen, Heinz-Werner Eckerskorn, Lutz Forst, Peter Kluesener, Roger Stehr, Michael Pappert
  • Publication number: 20080099949
    Abstract: To provide an apparatus and method for producing a resin film product from a thermoplastic resin in a stable manner without damage to the product, wherein the resin film product is thin and has a uniform, flat surface. A mandrel 7 that comes into proximity or contact with the surface of a moving resin film to guide the movement of the resin film when a resin film in continuous form is continuously produced, the mandrel comprising: a mandrel main body 71 having an opening; and a guide part 72 that is composed of an elastic member attached to the opening 71a and that can advance and retract relative to the resin film, and an apparatus and method for producing a resin film using the mandrel.
    Type: Application
    Filed: January 18, 2006
    Publication date: May 1, 2008
    Applicant: SUMITOMO BAKELITE CO., LTD.
    Inventors: Takeshi Takeuchi, Shingo Yoshida
  • Patent number: 7364421
    Abstract: The invention relates to a method of making retroreflective sheeting and other articles prepared from casting a fluid synthetic resin onto a tool having a microstructured surface with a slot die apparatus. The invention further relates to a slot die apparatus.
    Type: Grant
    Filed: December 23, 2005
    Date of Patent: April 29, 2008
    Assignee: 3M Innovative Properties Comapny
    Inventors: Stanley C. Erickson, James C. Breister, Gregory H. Van Erem, David W. Meitz, Stephen W. Mohn, Paul DeRoussel
  • Publication number: 20080089969
    Abstract: Disclosed is: (i) a first conduit of an extruder of a molding system, (ii) an extruder of a molding system, (iii) a molding system, (iv) a hot runner of a molding system, (v) a molding system, including a hot runner, and (vi) a method, amongst other things.
    Type: Application
    Filed: October 12, 2006
    Publication date: April 17, 2008
    Applicant: Husky Injection Molding Systems Ltd.
    Inventors: Valentin Diaconu, Peter Adrian Looije, Robert Domodossola
  • Patent number: 7340978
    Abstract: A method for manufacturing a rotary tool for chip removing machining with at least one chip flute that extends in the longitudinal direction of the tool. The method involves preparing a mixture of a cemented carbide, cermet or ceramics powder and a carrier, such as a polymer, and placing the mixture in an extruding machine. The mixture is extruded in a feed direction by means of a die to form the diameter of the mixture body. The mixture body passes against a chisel which forms a chip flute in the outer periphery of the mixture body by chip-removing machining. When the chisel is displaced away from the mixture body, a non-fluted shaft portion is formed. By rotating the mixture body while contacted by the chisel, a helical chip flute can be formed. Alternatively, the body could be twisted after a straight flute has been formed, whereupon the flute becomes helical.
    Type: Grant
    Filed: July 2, 2004
    Date of Patent: March 11, 2008
    Assignee: Sandvik Intellectual Property AB
    Inventors: Jören Kugelberg, Roine Ericsson, Jonathan Fair, Anders Micski
  • Patent number: 7338271
    Abstract: A crosshead assembly for forming extruded shapes from molten polymer. The assembly includes body sections, a mandrel, a choke ring, and a tip holder for admitting, turning, and accelerating molten polymer toward a novel rotatable die sub-assembly. The die sub-assembly includes a hub, axially-loaded duplex ball bearings, and a pulley for rotating the sub-assembly. The choke ring extends into the die sub-assembly, and a cylindrical seal element is disposed therebetween. A changeable extrusion tip is threaded onto the second cylindrical portion of the tip holder. A die in the sub-assembly is specific to the shape to be extruded. For forming a spiral ribbon and a skin layer on core material, the die opening is a circular central aperture and a radial slot. Multiple ribbons may be extruded simultaneously by using multiple slots.
    Type: Grant
    Filed: May 19, 2004
    Date of Patent: March 4, 2008
    Assignee: Cangen Holdings, Inc.
    Inventors: Prem Anand, John C. Giardina, Joseph J. Bartoszewic
  • Patent number: 7329113
    Abstract: An extrusion die assembly configured to process a flow of extrusion material traveling in a downstream direction includes a first die component, a second die component and a third die component. The first die component includes a first channel that is substantially coaxial to a longitudinal axis. The second die component is received within a downstream side of the first die component and has a position that is adjustable along the longitudinal axis relative to the first die component. The second die component includes a second channel that is substantially coaxial to the longitudinal axis. The third die component is received within a downstream side of the second die component and has a position that is adjustable along the longitudinal axis relative to the second die component. The third die component includes a third channel that is substantially coaxial to the longitudinal axis.
    Type: Grant
    Filed: March 21, 2005
    Date of Patent: February 12, 2008
    Inventor: Steven R. Leseman
  • Publication number: 20080023863
    Abstract: The present invention relates to a method of forming and an apparatus for forming a profiled helical tube (100, 200) by rotating a profile die (102, 202) during the extrusion process to impart a helical form to a profiled tube. A method of forming and an apparatus for forming a profiled helical tube (100, 200) can include a rotating or non-rotating profile die (202) with a helical extrusion gap (204). An extruded helical or non-helical tube 300 can be rotated by rotating the tube itself, for example, by rotating a haul-off mechanism (340, 340?).
    Type: Application
    Filed: July 31, 2006
    Publication date: January 31, 2008
    Inventors: Lawrence Lee, Michael Shepherd
  • Publication number: 20070290398
    Abstract: An extrusion die or extruder having a flexible lip that is moveable by a geared mechanism. A shaft is operably connected to at least one gear, which in turn is operably connected to a movable lip of the extruder. Rotation of the shaft results in movement of the extruder lip.
    Type: Application
    Filed: June 19, 2007
    Publication date: December 20, 2007
    Inventors: Robert L. Druschel, Steven D. Jonjak
  • Patent number: 7296991
    Abstract: An annular thermoplastic foam extrusion die assembly has a first die body with a first die lip and a second die body with a second die lip. The first die body includes a trench having an undercut, sloped back wall and a circumferential groove opposite the back wall. A plurality of die lip paddles are spaced apart about an annular groove, each with a tip and a heel. The tip is received for pivotal movement in the groove. The heel engages with the back wall as the heel is raised to drive the first die lip toward the second die lip to adjust a local position of the annular die gap formed therebetween. The lifting mechanism raises and lowers each of the paddles individually. The guide member guides each of the die lip paddles for positioning in a radial direction as the paddle is pivotally positioned about the annular groove.
    Type: Grant
    Filed: December 9, 2005
    Date of Patent: November 20, 2007
    Inventor: Jere F. Irwin
  • Patent number: 7278844
    Abstract: A blow head for extruding a tubular plastic preform from an outlet gap between a fixed die core and a die body allows a change of the width of the outlet gap as a function of the circumference using light and small actuating devices, e.g., double-acting actuator cylinders, if the die body has its upper end, facing away from the outlet gap, pivotably mounted in the blow head and a pressure ring is positioned in the outlet gap, on which the actuating devices act.
    Type: Grant
    Filed: June 9, 2005
    Date of Patent: October 9, 2007
    Assignee: Thermo-Technik-Systeme GmbH
    Inventors: Claus-Dieter Koetke, Matthias Schindler
  • Patent number: 7267541
    Abstract: An extruder head for extrusion blow-molding plastic containers includes a ring gap nozzle with a mandrel and a ring-shaped nozzle body. An elastically deformable sleeve is arranged on an end of the nozzle outlet side and defines a gap width which can be varied by axial setting movements of the mandrel and/or the nozzle body. The geometry of the nozzle gap can be influenced by radially deforming the sleeve with setting devices during the extrusion of a hose-shaped preformed blank. The sleeve may be moved in a radial direction and is guided on sliding surfaces which support it in upward and downward directions. The sleeve may be in the form of a cylinder or tube. A lower edge of the sleeve shapes a cross-section of a melt stream exiting from the ring gap nozzle.
    Type: Grant
    Filed: March 17, 2005
    Date of Patent: September 11, 2007
    Inventor: Harald Feuerherm
  • Patent number: 7264461
    Abstract: Externally adjustable extrusion insert for a multiple-orifice extrusion manifold. Adjustments to an extrusion insert precisely controls the extrusion path leading to one or more extrusion orifices of the manifold. Each insert is adjusted to reduce or eliminate variations in extrudate exit velocity among orifices in the extrusion manifold. Precisely tuned inserts provide extruded products of uniform length. Choke plates controlling the flow of extrudate to each orifice. Choke plates are manipulated with an externally adjustable cam. Such adjustment compensates for variations in temperature, pressure, surface properties, geometric variations, and other conditions which may affect extrudate flow rates through the orifices and extrusion manifold.
    Type: Grant
    Filed: October 14, 2005
    Date of Patent: September 4, 2007
    Assignee: Frito-Lay North America, Inc.
    Inventor: Edward Leon Ouellette
  • Patent number: 7247012
    Abstract: A polymer extrusion crosshead assembly for forming a spirally-striped extrusion. The assembly includes conventional components for admitting, turning, and accelerating primary molten polymer toward a novel rotating die sub-assembly. A body element includes an axial counterbore for receiving a manifold supply block in communication with a source of secondary striping polymer. A wear plate is attached to the manifold block. The die sub-assembly includes a striping die having an annular passage for conveying the primary polymer to form an extruded tube or a core material coating. The die is loaded against the wear plate by a Belleville washer. The die includes one or more striping nozzles in communication with the manifold block for injecting secondary striping polymer into the annular stream of primary polymer flowing through the die, creating a longitudinal stripe of striping polymer. Rotating the die while extruding both polymers yields a helically striped (spiral) extrusion.
    Type: Grant
    Filed: May 19, 2004
    Date of Patent: July 24, 2007
    Assignee: Cangen Holdings, Inc.
    Inventors: Prem Anand, John C. Giardina
  • Patent number: 7175415
    Abstract: The invention relates to a moulding system (3), in particular a calibration die (17), for an extrusion plant, with preferably parallel inlet and outlet faces (28, 29) spaced at a distance apart and with side faces (30, 31, 32, 33) extending between them. A longitudinal axis for the object to be fed through a calibration orifice (24) is disposed substantially perpendicular to the inlet and outlet face (28, 29). Provided between a shaping surface (25, 26) and a side face (30, 31, 32, 33) is a gap (37, 38) extending at least across a part of the distance between the inlet and outlet face (28, 29). The gap (37, 38) is disposed between several immediately adjacent parts of several shaping surfaces (26) of the calibration orifice (24) and at least one of the side faces (30, 31, 32, 33). At least the parts of the shaping surfaces (26) co-operating with the gap (37, 38) are displaceable relative to the other shaping surfaces (25).
    Type: Grant
    Filed: March 18, 2003
    Date of Patent: February 13, 2007
    Assignee: Greiner Extrusionstechnik GmbH
    Inventor: Reinhold Kössl
  • Patent number: 7163388
    Abstract: A polymer extrusion head for forming continuous shapes having one or more lumens therein. The head includes an extrusion mandrel and die. At least one lumen pipe is disposed radially through a port in the die to intersect the polymer flow in the annular region between the tip and the die. The lumen pipe is a welded assembly having a 90° turn formed as a mitered joint with zero bend radius. The lumen pipe is held in a pin vise engaged in the die such that position of the lumen pipe may be readily adjusted. Axial and radial positions are established during assembly by means of a gauge block. A plurality of lumen pipes may be accommodated for a plurality of lumens by a manifold distribution system including individual lumen pipe assemblies.
    Type: Grant
    Filed: May 19, 2004
    Date of Patent: January 16, 2007
    Assignee: Cangen Holdings, Inc.
    Inventors: Prem Anand, Joseph T. Chapin
  • Patent number: 7160094
    Abstract: A die assembly (10) having a first die part (12), which includes a first lip (16) that, in combination with a second lip (18), defines a feed gap (20). The first die part (12) also includes a rear portion (22), a front portion (24), a slot (26) between these portions (22,24), and a gap-setting device (28) that is mechanically movable within the slot (26) so as to enable the movement of the front portion (24) relative to the rear portion (22). The first lip (16) is carried by the front portion (24), whereby movement of the front portion (24) in one direction moves the first lip (16) relative to the second lip (18), thereby adjusting the feed gap (20). The geometries of the slot (26) and the gap-setting device (28) are such that movement in a second opposite direction is limited to a known position, thereby providing a registration position for the front portion (24) of the first die part (12) and thereby providing a registration position for the first lip (16).
    Type: Grant
    Filed: May 21, 2004
    Date of Patent: January 9, 2007
    Assignee: Avery Dennison Corporation
    Inventor: Mark Wyatt
  • Patent number: 7153119
    Abstract: An extruding apparatus for food materials having a filling material and a wrapping material extrudes and envelops the filling material with the wrapping material. An internal cylinder supplies the filling material while a concentrically arranged external cylinder creates an annular space for extruding and enveloping the material supplied. The wrapping material is fluidized by a fluidizer accommodated in the annular space. A driving mechanism is sealed from the fluidizer and drives the fluidizer in the annular space. The driving mechanism is driven by a transmission mechanism. A storage space section near the seals prevents wrapping material from penetrating the driving mechanism.
    Type: Grant
    Filed: May 13, 2003
    Date of Patent: December 26, 2006
    Assignee: Rheon Automatic Machinery Co., Ltd.
    Inventors: Shigeru Hashimoto, Kiyoshi Hasegawa
  • Patent number: 7134308
    Abstract: The invention relates to an extruder tool for producing a cylindrical body which consists of plastic mass and has at least one recess extending in the interior thereof. The extruder tool comprises an extruder nozzle which has a narrowing region and a nozzle mouthpiece. The nozzle mouthpiece forms a cylindrical channel. In addition, a carrier device is provided, at which a number, which corresponds with the number of internal recesses, of threads is fastened or which has a number, which corresponds with the number of internal recesses, of channels for threadlike pressing of a volatile filler material into the mass flow. The carrier device consists of a number, which corresponds with the number of internal recesses, of carrier elements preferably of pin-like construction. Each of the carrier elements is fastened to the extruder nozzle in the region of the nozzle mouthpiece or in the tapering region and is preferably adjustable in radial direction.
    Type: Grant
    Filed: June 27, 2003
    Date of Patent: November 14, 2006
    Inventor: Arno Friedrichs
  • Patent number: 7108817
    Abstract: A die for producing flat sections, in particular a flat-sheet die for extrusion of ceramic green films, has a slot-shaped die outlet which opens in an outlet orifice. The height of the slot-shaped die outlet narrows beginning in the immediate vicinity of the outlet orifice and continuing to the outlet orifice. The die outlet is preferably formed by a first lip and a second lip situated opposite the first, having a constant first distance in at least some areas outside the immediate vicinity of the outlet orifice, and having at the outlet orifice a second smaller distance in comparison with the first distance, the first distance between the lips decreasing linearly to the second distance in the area of the immediate vicinity of the outlet orifice.
    Type: Grant
    Filed: November 23, 2001
    Date of Patent: September 19, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Martin Pyczak, Bettina Schmidt, Jochen Gaenzle, Ulrich Eisele, Martin Schubert
  • Patent number: 7104778
    Abstract: An apparatus (10) for changing the width of an internal die cavity (12) to accommodate product width changes has a die end plate (14) with a front surface facing the internal die cavity (12), a rear surface and defines an opening that extends through the front and rear surfaces. An internal deckle mounting block (16) attaches to the rear surface of end plate (14). An internal deckle has inner (18) and outer (20) members and mounts on the mounting block (16). Inner member (18) extends through the opening of the die end plate (14) and defines a chamber (22) and a first longitudinal slot (24). The outer member (20) is positioned about the inner member (18) concentric therewith and defines a second longitudinal slot (26). The inner member (18) rotates about the outer member (20) to vary alignment of the slots and create a passageway narrower than either slot to control coating thickness.
    Type: Grant
    Filed: March 16, 2004
    Date of Patent: September 12, 2006
    Assignee: Eastman Kodak Company
    Inventor: Richard D. Bomba
  • Patent number: 7101167
    Abstract: A rotary tool such as a helix drill and an end mill for example, is manufactured by forming a blank by an extrusion process, and then sintering the blank. During the extrusion, a mixture is passed through a die which provides a cylindrical shape to the outer peripheral surface of the mixture. A plurality of jaws are disposed downstream of the die for conducting the mixture. Each jaw includes a helical ridge for engaging the outer surface of the extrudate to cause a helical groove to be formed therein which constitutes a chip flute in the tool. During the extrusion, the jaws are moved away from the mixture to terminate formation of the chip groove, whereby a shank portion of the tool is formed.
    Type: Grant
    Filed: April 24, 2002
    Date of Patent: September 5, 2006
    Assignee: SECO Tools AB
    Inventors: Mattias Puide, Johnny Bruhn, Mikael Grönkvist
  • Patent number: 7074030
    Abstract: An apparatus for scraping a lip of an extrusion die includes a scraping surface pressed against the lip. The scraping surface is movable along the lip of the die to clean debris, such as hardened thermoplastic, from the surface of the lip. The scraping surface may be removable and/or replaceable. A method of cleaning the extrusion die includes pressing the scraping surface against the lip of the extrusion die and traversing the scraping surface along the lip in a controlled manner.
    Type: Grant
    Filed: September 23, 2002
    Date of Patent: July 11, 2006
    Assignee: Extrusion Dies Industries, LLC.
    Inventors: John A. Ulcej, Dale P. Pitsch
  • Patent number: 7074027
    Abstract: Extrusion dies for forming dual wall corrugated plastic pipe and dual wall plastic pipe having a foam annular core that provides homogenous melt flow to each axially displaced orifice by means of an individual concentric spiral mandrel are disclosed. Spiral mandrels transport the melt from the extruders initially in spiral paths and then to spiral paths having diminishing depths so that the melt from adjacent spiral paths mix axially resulting in an annular path of homogenous melt. Extrusion dies for real time, continuous and remote control of the openings of the axially displaced orifices by moving the die lip closest and furthest from the extruder in a precise manner are also disclosed. A means for controlling separation of the die lips for both the inner and outer wall walls of the pipe gives the pipe manufacturer the benefit of better controlling quality in real time and changing grades on the fly by controlling wall thickness.
    Type: Grant
    Filed: February 19, 2001
    Date of Patent: July 11, 2006
    Inventor: Joseph M. Starita
  • Patent number: 6991448
    Abstract: An extrusion apparatus which satisfactorily adjusts differences in skin-body flow rates at multiple locations around the die, and allows for the external manipulation of the interior components controlling batch flow, during the production without having to stop manufacturing operations to effect the necessary changes thereat.
    Type: Grant
    Filed: April 1, 2003
    Date of Patent: January 31, 2006
    Assignee: Corning Incorporated
    Inventor: Robert B. Lubberts
  • Patent number: 6979188
    Abstract: An exemplary extrusion head for producing a plastic strand in the form of a flexible or rigid tube can be made to communicate with the outlet of an extruder and has a nozzle tool, which includes a mandrel, or core, and a nozzle ring. The mandrel and the nozzle ring define an opening gap, whose opening width is variable by means of an axial relative motion (A, B) between the core and the nozzle ring that can be controlled via an electric or hydraulic actuating drive. The extrusion head includes a suspension element and an extrusion element, detachably connected to it, which has all the connections and flow channels for the composition to be extruded and is equipped with the nozzle tool. The actuating drive is disposed on the suspension element and can be connected detachably to the mandrel or to the nozzle ring.
    Type: Grant
    Filed: November 6, 2003
    Date of Patent: December 27, 2005
    Assignee: Soplar SA
    Inventor: Wolfgang Messner
  • Patent number: 6966765
    Abstract: A rotating circular die for mounting on an extruder. The die incorporates an inner component comprising a cone with support independent of the outer component and extruder, thereby permitting forward and backward adjustment of the inner component in relation to the outer component during actual processing. Independent support for the inner cone eliminates the sanitary and microbial concerns that are present when die assemblies are housed within the extruder. The inner cone is self-centering to provide extrudate of uniform thickness and capable of imparting rotational shearing stresses on the extrudate to provide for starch alignment. The rotation of the inner component considered with the positional adjustability produces uniform extrudate as well as minimizes production downtime by reducing clogging and backup risks and providing for easy clean up.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: November 22, 2005
    Assignee: Frito-Lay, North America, Inc.
    Inventor: Rick Wendell Bajema
  • Patent number: 6953333
    Abstract: An extruder head for extrusion blow-molding plastic containers includes a ring gap nozzle with a mandrel and a ring-shaped nozzle body. An elastically deformable sleeve is arranged on an end of the nozzle outlet side and defines a gap width which can be varied by axial setting movements of the mandrel and/or the nozzle body. The geometry of the nozzle gap can be influenced by radially deforming the sleeve with setting devices during the extrusion of a hose-shaped preformed blank. The sleeve may be moved in a radial direction and is guided on sliding surfaces which support it in upward and downward directions. The sleeve may be in the form of a cylinder or tube. A lower edge of the sleeve shapes a cross-section of a melt stream exiting from the ring gap nozzle.
    Type: Grant
    Filed: July 7, 2000
    Date of Patent: October 11, 2005
    Inventors: Harald Feuerherm, Günther Kappen
  • Patent number: 6932591
    Abstract: The present invention is the apparatus and method for producing a plastic sheet having a pattern produced in a layer therein. The plastic sheet is a single layer sheet or a multi-layer sheet. The pattern is produced by mixing two or more plastic extrudants together in a mixer. The pattern is visible in the layer containing the two or more plastic extrudants because an at least one of the plastic extrudants is at least partially transparent. The mixer used to produce the pattern includes a housing having an end configured to expel the mixture of the two or more extrudants through a plurality of outlets. The mixer further comprises a rotatable shaft and at least one projection coupled to the shaft and rotatable with the shaft, the at least one projection configured to orient the mixture of the two or more extrudants relative to the plurality of outlets in the housing. The mixer further comprising a thrust bearing configured to couple an end of the shaft to the housing.
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: August 23, 2005
    Assignee: Primex Plastics Corporation
    Inventor: Robert Cramer
  • Patent number: 6926512
    Abstract: A coat hanger extrusion die wherein the aperture of the die land widens along the extrusion axis of the die to the die exit opening, thereby forming an expansion zone.
    Type: Grant
    Filed: December 31, 2001
    Date of Patent: August 9, 2005
    Assignee: BP Corporation North America Inc.
    Inventors: Jesse Wu, James H. Han
  • Patent number: 6902388
    Abstract: A die module is constructed for an extrusion die which provides for the adjustment of the concentricity of the exit configuration by allowing relative movement of the die within the extrusion die assembly. The die is mounted on a die holder through a pair of mounting rings which fit into a recess in the die body. The rings are constructed with interface surfaces having a curvature with a center upstream. The interface surfaces form a seat within which the die holder is contained with mating surfaces engaging the interface surfaces to allow pivot motion about the center of curvature of the interface surfaces. The engaging surfaces are in the shape of a partial hemisphere to simulate a universal motion. Adjustment bolts are located in the extrusion die assembly downstream of the interface. Bolts, which secure the rings to the die holder, are constructed to provide a fixed spatial relation of the engaging surfaces.
    Type: Grant
    Filed: May 22, 2003
    Date of Patent: June 7, 2005
    Assignee: Guill Tool and Engineering Co., Inc.
    Inventors: Glen Albert Guillemette, James Prue
  • Patent number: 6896504
    Abstract: For producing coiled bakery products comprising two strands each made of an outer and an inner doughy substance, a nozzle arrangement (12) comprises two inner nozzles (14, 16), which are each surrounded by an outer nozzle (18, 20), wherein all of the nozzles (14, 16, 18, 20) are rotatable about a common axis of rotation (148).
    Type: Grant
    Filed: February 5, 2002
    Date of Patent: May 24, 2005
    Assignee: Hosokawa Bepex GmbH
    Inventors: Marc Horna, Frank Altvater
  • Patent number: 6890169
    Abstract: A die is mounted within an extrusion die assembly to pivot with respect to the die body and thereby adjust the concentric position of the die with respect to the tip and the product to be coated. Spherical surfaces are formed in an intermediate support module to engage mating surfaces formed on the die holder. The spherical surface surround the die holder and are clamped together by screws which are limited in tightening, to avoid binding the pivotal movement between the spherical surfaces and the die holder.
    Type: Grant
    Filed: March 1, 2002
    Date of Patent: May 10, 2005
    Assignee: Guill Tool & Engineering Co., Inc.
    Inventors: Glen Albert Guillemette, James Prue
  • Patent number: 6830444
    Abstract: An extrusion die for extruding biodegradable material, the extrusion die including: a mandrel; an outer member positioned near the mandrel; an extrusion orifice between the mandrel and the outer member; a member in communication with at least one defining member of the extrusion orifice, wherein the member is capable of producing relative movement between outer member and the mandrel, wherein the relative movement has a component transverse to an extrusion direction of biodegradable material through the extrusion orifice; a flow control device which controls flow of biodegradable material through the extrusion die; and a positioning device which positions the outer member and the mandrel relative to each other.
    Type: Grant
    Filed: February 12, 2003
    Date of Patent: December 14, 2004
    Assignee: Amelex Corporation
    Inventors: Hans G. Franke, Donald R. Bittner
  • Publication number: 20040247731
    Abstract: An extrustion molding system includes a die having a first opening with a unvariable shape and a second opening with a variable shape, an extruder which feeds resin to the die, and a gear pump arranged between the die and the extruder. An ECU conducts a first sequence control to change the shape of the second opening and a second sequence control to change the rotation speed of the first gear pump in synchronism with a change in the shape of the second opening.
    Type: Application
    Filed: March 26, 2004
    Publication date: December 9, 2004
    Applicant: KINUGAWA RUBBER IND. CO., LTD.
    Inventor: Takayuki Kobayashi
  • Publication number: 20040247723
    Abstract: A die assembly (10) having a first die part (12), which includes a first lip (16) that, in combination with a second lip (18), defines a feed gap (20). The first die part (12) also includes a rear portion (22), a front portion (24), a slot (26) between these portions (22,24), and a gap-setting device (28) that is mechanically movable within the slot (26) so as to enable the movement of the front portion (24) relative to the rear portion (22). The first lip (16) is carried by the front portion (24), whereby movement of the front portion (24) in one direction moves the first lip (16) relative to the second lip (18), thereby adjusting the feed gap (20). The geometries of the slot (26) and the gap-setting device (28) are such that movement in a second opposite direction is limited to a known position, thereby providing a registration position for the front portion (24) of the first die part (12) and thereby providing a registration position for the first lip (16).
    Type: Application
    Filed: May 21, 2004
    Publication date: December 9, 2004
    Inventor: Mark Wyatt
  • Patent number: 6808380
    Abstract: An apparatus for manufacturing stiffness-taper tubing includes a die having an extrusion hole, a die holder for holding the die, and a mandrel mounted inside the die holder and that fits in the extrusion hole. The apparatus forms stiffness-taper tubing by switching between and supplying resins having different stiffnesses over the mandrel from a plurality of resin-supply ports formed in the die holder such that the stiffness gradually changes in the lengthwise direction. A mandrel insertion hole connecting to the extrusion hole is formed in the die holder and the mandrel is mounted in this mandrel insertion hole. The plurality of resin-supply ports open to a cylindrical space formed between the inner surface of the mandrel insertion hole and the outer surface of the mandrel at a position separated from the extrusion hole in the die, and the plurality of resins flow together in this space.
    Type: Grant
    Filed: January 2, 2002
    Date of Patent: October 26, 2004
    Assignee: GMA Co., Ltd.
    Inventors: Yukio Watanabe, Takeshi Kizuka
  • Patent number: 6805543
    Abstract: For producing coiled bakery products, a nozzle arrangement (10) comprises an inner nozzle (14), which is disposed coaxially with an axis of rotation (26), and an outer nozzle (18, 19), which is disposed axially offset relative to said inner nozzle (14), wherein the outer nozzle (14) is rotatable about the axis of rotation (26).
    Type: Grant
    Filed: February 1, 2002
    Date of Patent: October 19, 2004
    Assignee: Hosokawa Bepex GmbH
    Inventors: Günther Fux, Frank Altvater
  • Patent number: 6799961
    Abstract: The application relates to a device for adjusting the gap of a die arrangement using a thermopin, which is connected to the die lip (10) without any play by means of a clamp-type socket (7), where the clamp-type socket (7) engages on the one had in a lip nose (11) and on the other hand in a groove (5) of the thermopin (1), where the lip nose (11) is an integral part of the die lip (10) and the clamp-type socket (7) has a bore (8), and the thermopin (1) has a bore (4) and a fixing means is passed through the bores (8) and (4).
    Type: Grant
    Filed: July 10, 2001
    Date of Patent: October 5, 2004
    Assignee: Trespaphan GmbH
    Inventors: Albrecht Freynhofer, Helmut Kremp, Dieter Mathieu, Wolfgang Rasp
  • Patent number: 6787092
    Abstract: There is provided a pipe extrusion die that includes a first and second die assembly. The first and second die assembly each include an extrusion head, a nozzle carrying an outer die lip, a hollow mandrel, an inner mandrel carrying an inner die lip, and a layer-forming channel. The layer-forming channel is defined by the space between the nozzle and inner mandrel. The extrusion die includes a space between the nozzle of the second die assembly and the inner mandrel of the first die assembly such that the first and second die assembly do not share a common wall. The space between the inner and outer die lip (die gap) can be individually adjusted and the second die assembly is freely movable relative to the first die assembly. The extrusion die also includes a vacuum cooling mandrel with a single cooling channel and multiple vacuum ports that provide improved vacuum control over the final die product.
    Type: Grant
    Filed: April 6, 2001
    Date of Patent: September 7, 2004
    Inventors: Harry Chan, Elio Moy
  • Patent number: 6773249
    Abstract: The invention relates to an extrusion head for producing a tubular parison (22) in order to manufacture large-volume, blow molded plastic hollow bodies. The inventive extrusion head has an adjustable ring-shaped tube outlet nozzle for selectively adjusting the nozzle opening (20) in order to alter the wall thickness of the exiting parison (22). In order to provide a multiple adjustability of the extruded tube cross section, the invention provides that the extrusion head comprises at least three separate nozzle/mandrel gap adjustment elements (D 0=mandrel, DS I, DS II, DS III) which are differently profiled and exchangeable. The elements can be individually and/or simultaneously brought into working contact with the exiting parison (22) in the mandrel gap (20) from inside and/or outside, whereby at least two of the adjustment elements (D 0=mandrel, DS I, DS II, DS III) are configured such that they can be adjusted.
    Type: Grant
    Filed: September 5, 2000
    Date of Patent: August 10, 2004
    Assignee: Mauser-Werke GmbH
    Inventors: Dietmar Przytulla, Peter Langos
  • Patent number: 6769899
    Abstract: An adjustable extrusion die shapes a melt into a non-circular cross-sectional profile form. The wall thickness of the profile is adjustable by moving two adjustment plates orthogonal to each other and transverse to the flow of the melt. Movement of each adjustment plate is restricted to prevent rotation relative to a melt-shaping bushing.
    Type: Grant
    Filed: July 24, 2001
    Date of Patent: August 3, 2004
    Assignee: American Maplan Corporation
    Inventors: Hans Groeblacher, James W. Nixon
  • Patent number: 6755638
    Abstract: A molding machine for producing a continuous extrusion molding product with varying profile includes a die with an inlet for receiving molten material, a channel, an outlet, and shaping knives rotatable around axes non-parallel to the flow direction of the molten material between first and second operational positions. Shaping knives have molding surfaces and together define a first contour in the outlet when the shaping knives are in their first operational positions, and define a second contour in the outlet when the shaping knives are in their second operational positions. Shaping knives can be rotated around axes perpendicular or oblique to the flow direction of molten material.
    Type: Grant
    Filed: December 5, 2001
    Date of Patent: June 29, 2004
    Assignee: Professionals Auto Parts International Co., Ltd.
    Inventors: Chun-Chin Chen, Chung-Hsien Wu, Ting-Goang Liang, Hsi-Hsin Shih
  • Publication number: 20040115293
    Abstract: A manifold is connected between an extruder and the associated die assembly to supply plastic flow to the die. The output from the extruder is split into multiple passages in which each manifold passage supplies plastic flow to an extrusion passage within the die assembly. An adjustable throttle valve is positioned within each manifold passage to regulate the flow volume through the manifold passage, thereby controlling the output of the die assembly.
    Type: Application
    Filed: December 11, 2002
    Publication date: June 17, 2004
    Inventor: James M. Prue