Abstract: According to one aspect of the present invention, a method of preparing a film for use in forming a storage bag comprises the steps of: supplying a pre-extruded thermoplastic film, the film having opposite first and second edge portions; extruding a first base onto the first edge, wherein the first base partially overlaps the first edge; and extruding a first profile onto the first base.

Abstract: An extrusion die for extruding biodegradable material, the extrusion die including: a mandrel; an outer member positioned near the mandrel; an extrusion orifice between the mandrel and the outer member; a member in communication with at least one defining member of the extrusion orifice, wherein the member is capable of producing relative movement between outer member and the mandrel, wherein the relative movement has a component transverse to an extrusion direction of biodegradable material through the extrusion orifice; a flow control device which controls flow of biodegradable material through the extrusion die; and a positioning device which positions the outer member and the mandrel relative to each other.

Abstract: A roller die preformer for use in an extrusion system to form wide extruded components, such as a rubber tire tread, on a surface of a roller. The roller die preformer includes a flow inlet, a flow outlet and a laterally expanding flow channel extending from the flow inlet to the flow outlet. A flow restrictor is configured within the flow channel to urge the flow of material toward the lateral extremities of the flow channel to thereby form an extruded component at the flow outlet having a lateral width which is greater than the lateral width of the flow inlet of the preformer.

Abstract: For producing coiled bakery products, a nozzle arrangement (10) comprises an inner nozzle (14), which is disposed coaxially with an axis of rotation (26), and an outer nozzle (18, 19), which is disposed axially offset relative to said inner nozzle (14), wherein the outer nozzle (14) is rotatable about the axis of rotation (26).

Abstract: An extruder includes a material feeding device feeding into a radial pump unit. The radial pump unit includes conical screws which are adjacently positioned and rotate in the same direction. The radial pump unit transfers an annular flow of the material into the extruder's nozzle. Additional material can be supplied into the product through the radial pump unit.

Abstract: An extruder arrangement for viscous material, especially rubber or natural or synthetic rubber mixtures, is provided. It has a screw extruder (12) with an extruder screw (16) that in the direction of conveying is followed downstream by a conveying device. The conveying device is a planetary pump (18), the outer ring (22) of which is rotatably supported.

Abstract: There is provided a pipe extrusion die that includes a first and second die assembly. The first and second die assembly each include an extrusion head, a nozzle carrying an outer die lip, a hollow mandrel, an inner mandrel carrying an inner die lip, and a layer-forming channel. The layer-forming channel is defined by the space between the nozzle and inner mandrel. The extrusion die includes a space between the nozzle of the second die assembly and the inner mandrel of the first die assembly such that the first and second die assembly do not share a common wall. The space between the inner and outer die lip (die gap) can be individually adjusted and the second die assembly is freely movable relative to the first die assembly. The extrusion die also includes a vacuum cooling mandrel with a single cooling channel and multiple vacuum ports that provide improved vacuum control over the final die product.

Abstract: An extruder for extruding extrudate is provided and includes a generally cylindrical barrel portion having an end face. A screw conveyor is rotatably arranged coaxially within the barrel portion and has a downstream end. The screw conveyor has helical flights that define a first flow path with the barrel for the extrudate. The first flow path has a first cross-sectional area. An adapter is arranged on the end face of the barrel portion and defines an exit portion of the extruder. A screw tip is secured to the downstream end of the screw conveyor and extends into the adapter. The screw tip and the adapter define a second flow path for the extrudate with a second cross-section area being at least as large as the first cross-sectional area.

Abstract: Apparatus for extruding a profile on a glazing comprises drive means on which is mounted an extrusion head with an extrusion nozzle, and means for rotating the nozzle relative to the drive means. The apparatus may be used in a process which comprises extruding the profile through the nozzle while it is being moved by the drive means along a first edge of a glazing, around a corner of the glazing and along a second edge of the glazing, the nozzle being rotated relative to the drive means as it moves around the corner. The extruded profile comprises a first edge portion extending along a first edge of the glazing, a sharp corner portion extending around a sharp corner of the glazing and a second edge portion extending along a second edge region of the glazing, the portions of the profile being continuous.

Abstract: An assembly for use in continuously forming a plurality of lengths of flexible noise attenuating cutting line for use in rotary vegetation trimmers. The assembly includes a breaker plate having a conically shaped inner portion and a planar outer portion. A plurality of extrusion dies are disposed in the outer portion wherein each die defines a die hold configuration at its lower end for the extrusion of one or more monofilament polymer strands therethrough, and a drive assembly is provided for rotating each of the dies at a predetermined speed such that upon directing a flow of molten monofilament polymer material onto the breaker plate, the material is directed from the inclined central portion onto the planar outer portion where it is extruded through the rotating dies to create a plurality of twisted strands of polymer material that upon cooling, stretching and heating, define lengths of flexible noise attenuating cutting line.

Abstract: A sheet extrusion apparatus for producing an extruded sheet with varying thickness including one or more sheet rollers and a strip material affixed to one or more of the rollers. The strip material rotates coextensively with the cylinder it is attached to, such that it engages the plastic passing between the rollers and forms a notch in the plastic sheet at that location. In a preferred embodiment, the strip material is a length of conventional tape, such as Teflon tape, that is capable of adhering to both the cylinder and itself, having sufficient durability to last a required amount of cycles. The present invention is easily retrofitted to an existing sheet extrusion apparatus, as the tape can simply be taken off of a shelf and added to the rollers. The present invention is preferably installed after an analysis to determine which sections of the plastic sheet may structurally withstand a reduced thickness.

Abstract: An apparatus for smoothing and cooling of slit nozzle synthetic web passes the web following the smoothing gap between two rollers along a cooled surface and into contact with cold air introduced by cold air chamber open toward the roller surface.

Abstract: A patterned roller including one or more patterned rings forming an overall cylindrical pattern. The patterned roller may also include one or more spacer rings to form grooves or channels into a surface. The patterned roller may be included in a roller stack as part of a manufacturing system for patterned film. The patterned roller can include a pattern to form full corner cubes of many different sizes and/or geometries in a continuous manner across the width and along the length of a reflective sheet without seams. Methods of manufacture include rolling the cylindrical pattern of the patterned roller into a surface of an extruded sheet. Articles are manufactured utilizing the methods of manufacture including license plates, shoes, highway signs, articles of clothing, pavement markers, automobile reflectors, and bicycle reflectors.

Abstract: The two belt parts (2a, 2b) of a belt (2) made of plasticatable material are produced with the aid of a first station (6) and a second station (8). The first station (6) includes a rotatable mold drum (14) and a continuous mold belt (18). The mold belt (18) is brought together with the mold drum (14) along a peripheral section via an upper pressure roller (20), a lower pressure roller (22) and a tensioning roller (24) in such a manner that a hollow mold space (26) is formed between the mold drum (14) and the mold belt (18). An extruder (10) is mounted forward of the hollow mold space (26). Furthermore, the first station (6) includes a filament feed (28) for forming a reinforcement layer (4) in the first belt part (2a). For a simplified manufacture of the belt (2), the second station (8) includes only a direction-changing roller (30) in addition to the extruder (12) and a mold drum (16).

Abstract: The present invention provides a molding extrusion machine comprising a pair of delivery rolls arranged forward continuously with a die attached to the end of an extruder by which a molten resin material is extruded through the die toward a rolling part between the delivery rolls and further extruded through a pair of the delivery rolls, wherein gas-sealing molds in intimate contact with both sides at least at the top of the die at the side of the discharge opening are provided to close openings in both sides of the rolling part so that supporting parts in both sides of a pair of the delivery rolls are formed into an air-tightness keeping part by said gas-sealing molds.

Abstract: The present invention relates to the art of continuous forming of elongated strip-like products made of thermoplastic material, and more specifically to apparatus and method to forming said thermoplastic material over a substantial portion of the circumference of a forming roll. The present invention is specifically related to the art of forming agricultural products, and especially for the production of drip irrigation strip which may be used for installing in the inner side of a tube or to be folded to form an irrigation tube.

Abstract: An extrusion device (1) for manufacturing a product based on a rubber mix, which comprises a rotary roller (5), an inlet orifice (15) for the rubber mix and a vault (6) partially circumferentially covering the external surface (51) of the roller (5), the rubber mix being driven from the inlet orifice (15) into the air gap situated between the vault (6) and the roller (5) towards an extrusion orifice (21) defining the profile of the product. The extrusion orifice is delimited by a wall (20) which cooperates with the external surface (51) of the roller (5), and the vault (6) carries on its internal surface oriented towards the roller projecting threads in order to delimit with the surface (51) of the roller a chamber for plasticization of the mix, at least two of the threads extending substantially axially of the roller.

Abstract: The invention relates to an extrusion die assembly having a balanced flow path in which the die and tip modules cooperate to form an extended exit channel which communicates with an extrusion channel. The die is rotatably mounted on the die holder and the tip module is rotatably mounted within the axial bore. Each of the rotatably mounted components is independently driven by a motor. The motors are controlled to provide an infinite variation in relative rotational motion between the rotating components.

Abstract: A method for producing an elongated composite that comprises the use of a cycleable molding apparatus that has (i) at least one extruder, (ii) a mold assembly carousel having an axis, inner circumference, outer circumference, and being rotateable about its axis in a substantial vertical plane and being capable of indexing a mold assembly to an injection station, cooling station, and removal station, and (iii) at least one mold assembly engaged with the outer circumference of the mold assembly carousel. Moldable resin is injected a mold assembly located about the axis of the mold assembly carousel. The mold assembly is rotated to a cooling station or cooling area and later rotated to a composite removal station, where the composite is ejected from the mold assembly.

Abstract: An mandrel for extrusion of hollow bodies, such as, polyvinyl chloride (PVC) hard, compact, and foamed pipes, includes an inner collar and an outer collar, and webs radially joining the inner collar and outer collar. The webs can be arranged twisted and/or offset in radial direction.

Abstract: An extrusion die for extruding biodegradable material, the extrusion die comprising: a mandrel; an outer member positioned near the mandrel; an extrusion orifice between the mandrel and the outer member; a member in communication with at least one defining member of the extrusion orifice, wherein the member is capable of producing relative movement between the outer member and the mandrel, wherein the relative movement has a component transverse to an extrusion direction of biodegradable material through the extrusion orifice; a flow control device which controls flow of biodegradable material through the extrusion die; and a positioning device which positions the outer member and the mandrel relative to each other.

Abstract: The invention relates to a rotating nozzle structure of an extruder which comprises a rotatable nozzle, a die, which rests against the extruder frame and which comprises an annular front surface on the nozzle side, and a sealing plate, which is arranged between the front surface of the die and the nozzle and pressed tightly against the sealing surface of the nozzle to seal the nozzle with respect to the die. According to the invention, the die is arranged to slide in the axial direction with respect to the extruder frame and comprises a flow channel, which is under pressure of the material to be extruded and tapers conically towards the nozzle, and that the ratio of the area (Atiiv) of the die's annular front surface to the area (Aproj) of the projection surface of the flow channel's conical section is between 0.1 and 10.

Abstract: An apparatus and method for molding balloon catheters is disclosed. The balloon may be molded by providing a polymeric tube within a mold having an interior cavity in the shape of the desired balloon. Microwave energy, which may be generated by a gyrotron, may then be directed toward the mold, to heat the polymeric material without heating the mold. Once heated, pressurized fluid may be injected into the tube to blow the polymeric material against the interior cavity whereupon the material can cool to form the balloon or can be further heatset by additional microwave energy and be cooled to form the balloon. In accordance with one embodiment, microwave energy can also be used without a mold to form a medical device. A polymer extrusion apparatus is disclosed utilizing a microwave energy for heating polymer feedstock material within the extruder tip and die unit just prior to formation of the extrudate product.

Abstract: The invention relates to a method for producing plastic profiles comprised of at least one hard profile strand (2), for example, consisting of hard PVC, and of at least one soft profile strand (1), for example, consisting of soft PVC, whereby both profile strands (1, 2) are simultaneously produced by separate extrusion nozzles (20, 17a) and are cooled in a cooling device (16, 18). A secure joining can be effected using simple means by leading the soft profile strand (1) directly out or the extruder (17) and into a cooling bath (16, 18), inside of which it is completely cooled, and the hard profile strand (2) and the soft profile strand (1) are subsequently joined under pressure.

Abstract: A thin-walled medical tubing comprising an elongated hollow tubular body which is open at both ends and extends continuously therebetween has a filler-containing resin layer in which the filler is oriented in a substantially circumferential direction with respect to the hollow tubular body. The tubing has excellent maneuverability, including pushability, ability to transmit torque, trackability and kink resistance, enabling it to be used as a sheath or catheter.

Abstract: A method of manufacturing a guidewire having a discrete length. The method includes the steps of feeding a first end of a corewire into an extrusion device, gripping the first end of the corewire with a gripping apparatus, and extruding a first extrusion material onto an outer surface of the corewire while the gripping apparatus pulls the corewire through the extrusion device to form an extrusion jacket on the outer surface of the corewire. The corewire has a predetermined length corresponding to a length of the guidewire.

Abstract: An aromatic polycarbonate extruder which is a twin screw extruder for kneading components into a molten aromatic polycarbonate, the extruder having at least one module consisting of a kneading unit, a material seal unit, a back kneading unit and full-flight unit which are arranged from an upstream side to a downstream side and a method of kneading components into an aromatic polycarbonate by using the above extruder. The present invention also provides a kneading apparatus and method for producing an aromatic polycarbonate which has an extremely small content of foreign matter and is free from residence deterioration such as coloration, crosslinking or gelation when the aromatic polycarbonate is to be kneaded with various components.

Abstract: The molding method for molded surface fastener for molding a flat substrate and a plurality of first engaging elements integrally and continously using the same molding material. According to the method, a cooling/transportation means for cooling and transporting a molded surface fastener at the same time when it is molded is driven and rotated in one direction and molten resin material is extruded continuously onto a cooling/transportation face through a resin extrusion path which extends in a width direction of an extrusion nozzle and which is open to said cooling/transportation face of said cooling/transportation means and opens in a transportation direction thereof. At this time, a plurality of the first engaging-element-molding openings spaced in the width direction of said resin extrusion path are opened and closed by means of at least a vertically vibrating member disposed on a front face of said extrusion nozzle in a resin transportation direction thereof.

Abstract: An extruder arrangement for viscous material, especially rubber or natural or synthetic rubber mixtures, is provided. It has a screw extruder (12) with an extruder screw (16) that in the direction of conveying is followed downstream by a conveying device. The conveying device is a planetary pump (18), the outer ring (22) of which is rotatably supported.

Abstract: A process and apparatus for the production of a braid shaped puffed extrudate. A tube or other peripheral containment vessel is placed at the exit end of an extruder die that produces two or more extrudate streams. A circular air stream is then introduced into the peripheral containment vessel downstream of the glass transition point, thereby causing the extrudate streams to braid together within the containment vessel.

Abstract: A composite with a thermoplastic matrix and fiber reinforcement is made by rotation of an exit die about a roving of continuous fiber in the presence of a thermoplastic melt. The rotation causes opposing inner and outer helical flow conditions which reduce the melt viscosity of the polymer by shear thinning while dragging and directing the polymer into the fiber roving thereby wetting and dispersing the fiber. A composite structure is formed with a polymer rich skin and a core region of unidirectionally aligned polymer and fiber. The polymeric skin is composed of helically aligned polymer chains which are coiled by the rotation around the core to compress the core region and enhance fiber wet out.

Abstract: A toy includes a chamber having a longitudinal axis, a hollow interior, a first opening, and a second opening. The toy includes a die coupled to the first opening of the chamber, and an extruder received at the second opening of the chamber. A cavity is defined and bound by the interior of the chamber, the first opening, and the extruder. The extruder is positioned to advance longitudinally through the chamber relative to the die. Rotation of the extruder causes the chamber and formable compound received within the cavity to rotate relative to the die, and advancement of the extruder forces the rotating formable compound through the die.

Abstract: An extrusion method and an extruder, the material to be extruded being fed with a material feeding device (1) into a radial pump unit included in the equipment. The radial pump unit comprises conical gearwheels (2) which are adjacently positioned and rotate in opposite directions. The radial pump unit transfers the material in an annular flow into the extruder's nozzle (4). Additional material (20) can be supplied into the product through the radial pump unit.

Abstract: An apparatus for the manufacture of corrugated plastic pipes, in particular tubes, comprises a mold chain which is formed of half shells and which is drivable to circulate on a machine bed. The half shells combine on the molding path to form a closed mold. They are passed along feed rollers and return rollers. The return rollers are adjustable in the direction of production.

Abstract: A method for making gradient refractive index optical components includes mixing a molten basic material (11) with a refractive index modifying material (21) in continuously changing proportions. The mixture is changed into a plurality of semi-molten fibers (41), and the fibers are rolled to form a continuous plate (51). The plate has a continuously changing refractive index along a lengthwise direction thereof. The plate is wound around a spindle (57) to obtain a wound preformed rod (58). The preformed rod is integrally fused by local heating, and drawn to form a draw (61) having a predetermined diameter. The draw is cut into pieces. Each piece can then be made into an optical component having a continuously changing refractive index in a radial direction. The method allows precise control of all steps, and such control is achieved with relative ease throughout.

Abstract: An extrusion die for extruding biodegradable material, the extrusion die including: a mandrel; an outer member positioned near the mandrel; an extrusion orifice between the mandrel and the outer member; a member in communication with at least one defining member of the extrusion orifice, wherein the member is capable of producing relative movement between outer member and the mandrel, wherein the relative movement has a component transverse to an extrusion direction of biodegradable material through the extrusion orifice; a flow control device which controls flow of biodegradable material through the extrusion die; and a positioning device which positions the outer member and the mandrel relative to each other.

Abstract: In the extrusion of feed-stuff pellets and relevant consumer products, the extruded products are subject to expansion as a result of the boiling of their water content when the products, after being exposed to high extrusion pressure and a correspondingly high temperature, are discharged to the atmosphere through the extrusion nozzles. Such an expansion is directly aimed at, but it is desirable to be able to control it, which is difficult by adjustment of the ordinary process parameters. With the invention it has been found that the expansion which arises can be controlled in a highly constant manner, i.e. by carrying out the extrusion into a closed chamber in which an over-pressure of a few bar is established in relation to the atmospheric pressure, and which can be regulated. The extrusion products can be continuously discharged from this chamber, or they can be discharged intermittently in portions.

Abstract: A shaped rubber body with improved uniformity in terms of weight and/or physical properties is produced by extruding a rubber strip by a positive displacement extruding system that includes, as seen from an upstream side of the rubber strip, a screw extruder unit, a gear pump unit and an extrusion head unit with an extrusion nozzle, which are connected in series with each other. The rubber strip is fed to a rotating support along a substantially straight passage extending from the screw extruder unit to the extrusion nozzle of the extrusion head unit, passed through a gap defined between a pair of pressure roll, and applied onto an outer surface of the support by one of the pressure rolls.

Abstract: A flat die has an inlet (2) for supplying a molten resin from an extruder to the die therethrough, a hollow portion (3) so formed as to permit the molten resin supplied to spread in widthwise directions, and an outlet (7) for discharging the molten resin therethrough as spread in the widthwise directions, wherein an accommodating portion (12) and rotatable bodies (20,22) are formed between the hollow portion (3) and the outlet (7). Rotatable bodies (20,22) have an outer periphery substantially in the form of a true circle in cross section and substantially the same widthwise length as the outlet (7) and are rotatably disposed within the accommodating portion (12) with an axis thereof extending in the widthwise direction.

Abstract: The invention relates to a system for delivering elastomeric media, the system consisting of a gear pump (1), a filter (20) and a screw-type extruder (10) which, viewed in the delivery direction (6) of the pumping medium, is arranged in front of the gear pump (1) and which consists of a screw (11) and of a screw casing (12).

Abstract: The invention relates to an extrusion die assembly having a balanced flow path in which the die and tip modules cooperate to form an extended exit channel which communicates with an extrusion channel. The die is rotatably mounted on the die holder and the tip module is rotatably mounted within the axial bore. Each of the rotatably mounted components is independently driven by a motor. The motors are controlled to provide an infinite variation in relative rotational motion between the rotating components.

Abstract: The invention relates to an extrusion die assembly having a balanced flow path in which the die and tip modules cooperate to form an extended exit channel which communicates with an extrusion channel. The die is rotatably mounted on the die holder and the tip module is rotatably mounted within the axial bore. Each of the rotatably mounted components is independently driven by a motor. The motors are controlled to provide an infinite variation in relative rotational motion between the rotating components.

Abstract: Tire rubber material is highly accurately and efficiently extruded by a positive displacement extruding system that includes, as seen from an upstream side of the tire rubber, a screw extruder unit, a gear pump unit and an extrusion head unit with an extrusion nozzle, which are connected in series with each other. While the tire rubber is caused to flow through the extruding system, the temperature of the rubber material is measured and controlled to be within a predetermined temperature range, in accordance with the measured temperature of the rubber material. The rubber material maintained at a controlled temperature is extruded from the extrusion nozzle, thereby improving the positive displacement performance of the extruding system.

Abstract: The device (10) has at least one feed instrument (12) for feeding a compound through a channel (24a; 24b; 24c) to a die (14). In order to prevent damage or destruction of the extruded compound during processing and to detect “overageing” of the compound, a sensing instrument (60a; 60b; 60c) is provided at the channel (24a; 24b; 24c) or at the die (14) in order to determine at least one measured variable (Pa; Pb; Pc) related to the viscosity of the compound. The feed instrument (12) and the die (14) are configured in such a way that the feed instrument (12) has a delivery pressure which oscillates over time at a frequency, and the die (14) has a flow resistance which oscillates at the same frequency.

Abstract: In order to manufacture coiled baking articles with at least one outer dough material (58) and with at least one inner dough material (56) or dough filling, a nozzle arrangement (10) comprises an inner stationary nozzle (14) and an outer nozzle (18) rotatably enclosing the inner nozzle (14). A mouth (20) of the outer nozzle (18) is arranged behind the mouth (16) of the inner nozzle (14) in the direction of flow in such a manner that the materials flow together at the mouth (16) of the inner nozzle (14) and on the path to the mouth (20) of the outer nozzle (18) the inner material (56) is set in rotation by the outer material (58) and is thereby compressed.

Abstract: An extrusion die for extruding an extrudable fluid comprises a distribution channel having a discharge mouth, and a dynamic flow inducer disposed therein. The dynamic flow inducer comprises a movable member, such as, for example, a rotatable bar disposed transversely relative to the flow of the fluid through the discharge mouth. As the extrudable fluid is passing through the discharge mouth, the motion of the dynamic flow inducer retards the accumulation of contaminant and thereby prevents clogging of the extrusion die.

Abstract: Equipment for extruding an expanded polymer sheet or plate comprising an apparatus for the gravimetric loading (11) of a certain number of component polymers and/or mineral fillers, an extruding apparatus (17) consisting of a thermally controlled co-rotating twin-screw extruder (20) with a length ratio of at least {fraction (1/34)} diameters, a loading pump (38) downstream of the extrusion apparatus, a static group (41) for the mixing and thermal conditioning of the mixture pumped, inserted in a thermo-regulated cartridge (42), a stratifier (44, 45) and a flat head (43), wherein, in at least one portion of the extrusion apparatus (17), there is an injection zone (29, 32) into which gas, such as CO2, coming from a container tank (30, 34), is introduced.

Abstract: A method is provided for making a helical food product. The method includes the step of extruding one or more plastic food substrates through a nozzle into a hollow shaped part. Relative rotation of the nozzle and the shaping part is caused, thereby forming a product of helical configuration. A fluid barrier agent is applied to the outer surface of the product as it is dispensed from the nozle into the shaping part, which barrier agent is adapted to prevent reannealing of adjacent turns of the helical product.

Abstract: The invention relates to a method and an apparatus for manufacturing an extruded plastic product, the apparatus comprising at least one rotor (1) and at least one stator (2, 3) 4 with a feed gap (4) provided between them, a groove (7) being situated on the other side of the feed gap (4), the groove pressing the material to be extruded out of the apparatus when the rotor (1) is rotated. The cross section of the groove (7) remains substantially unchanged. At the opposite side of the feed gap (4) there is positioned a countergroove (8) in such a way that a processing cavity consisting of the grooves (7), the countergrooves (8) and the clearance between 6 them decreases at least partially continuously along 5 the axis of the extruder. The deformation energy of the material can thus be kept as small as possible due to the unchanging cross section of the groove (7), and the material stays in the groove (7) due to the placement of the flights (7a, 8a).

Abstract: The present invention is a continuous process of producing an object with radially-varying material properties. These objects can be cylindrical forms made from polymeric materials. This process requires a novel device. The device can be used to produce high bandwidth gradient-index plastic optical fiber (GRIN-POF). This fiber is highly advantageous for use in high speed local area networks (LANs) as well as other short-range optical communication applications. The device can also be used to produce GRIN lenses which can be used in the focusing and transmission of images.