Abstract: Warpage or torsion in a longitudinal direction is suppressed when an elongated curved component is manufactured by press forming. A method for manufacturing a pressed component includes a first step of press forming a metal sheet in a desired component shape using a first die, and a second step of press forming a formed product using a second die after the first step. In the second step, a cross section of a bent part and a vertical wall part are controlled to be opened depending on warpage at longitudinal end portions of the component by elastic recovery due to release from the first die, thereby suppressing the warpage.

Abstract: A system for manufacturing a part includes a mold having a contoured forming surface. The system also includes at least one tension strap, configured to attach to a consolidated laminate sheet, and a heating assembly, positioned relative to the mold and configured to supply heat to the consolidated laminate sheet, when attached to the at least one tension strap, to form a heated consolidated laminate sheet. The system additionally includes a strap retraction mechanism, configured to retract the at least one tension strap, when attached to the consolidated laminate sheet, to force the heated consolidated laminate sheet against the contoured forming surface of the mold. The heating assembly includes a flexible heating element configured to flex to conform to a shape of the heated consolidated laminate sheet as the heated consolidated laminate sheet is forced against the contoured forming surface of the mold.

Abstract: A gripper is disclosed for a draping frame having a gripper chassis and at least two opposing mutually movable gripper jaw elements for gripping a film element. The gripper jaw elements are provided on a gripper head part of the gripper. The gripper head part of the gripper is movably mounted, at least with one degree of freedom, relative to the gripper chassis.

Abstract: A gripper is disclosed for a draping frame having a gripper chassis and at least two opposing mutually movable gripper jaw elements for gripping a film element. The gripper jaw elements are provided on a gripper head part of the gripper. The gripper head part of the gripper is movably mounted, at least with one degree of freedom, relative to the gripper chassis.

Abstract: A molding tool (1000), in particular a thermoforming tool, for producing a container (10) is provided. The molding tool comprises a mold bottom (200) and a mold insert (100) receiving the mold bottom (200), wherein the mold insert (100) is constructed of at least two mold insert parts (110, 120) that together with the mold bottom (200) define a cavity (300) provided for reshaping a two-dimensional web of material into a container, wherein a first mold insert part (110) is mounted stationary in the molding tool (1000) and a second mold insert part is axially movable in the molding tool (1000).

Abstract: A shape forming tool for pre-carbonization compression of a fibrous preform is provided, comprising a female forming tool, a first plug, a second plug, and a wedge, each configured to be received by a die recess of the female forming tool. A first tapered surface of the wedge is configured to engage the first plug and the second tapered surface of the wedge is configured to engage the second plug. In response to the first tapered surface of the wedge engaging the first plug and the second tapered surface of the wedge engaging the second plug, the first plug and the second plug, respectively, are configured to move laterally towards opposing sides of the female forming tool and/or vertically toward a bottom side of the female forming tool to compress the fibrous preform into a shaped body.

Abstract: A forming device includes: a forming jig extending along an axial direction; a forming die having a shape corresponding to a top part region and a wall part region of the forming jig; and a movement mechanism that moves the forming die so as to approach a bottom part region along a height direction HD. The forming die includes: a body part; a plate-shaped forming part that is attached to the body part so as to be swingable around a swing shaft; and a pressurization part that generates a pressurization force which causes a distal end part of the forming part to push a layered body against the wall part region when the forming die is moved by the movement mechanism so as to approach the bottom part region. In accordance with the distal end part, the part causes a contact surface to contact a region of the layered body.

Abstract: An apparatus (1) for forming bristle bundles (2) is inter alia proposed as an improvement in the technical field of manufacturing and designing brushes. The apparatus (1) includes at least one bundle pocket (3) which is specified for receiving bristle bundles (2) to be formed. The bundle pocket (3) has a common bundle receptacle portion (50) for unifying at least two bristle bundles (2). The bundle pocket (3) and the bristle bundles (2) situated therein are heated by the heating apparatus (4) of the apparatus (1) so as to set the shaping of the bristle bundles (2) that is predefined by the bundle pocket (3) and the displacement means (7).

Abstract: A hybrid method for forming a material blank includes placing a material blank to be deformed between a die and a blank-holder. The material blank is deformed by stamping using at least one punch in order to obtain a pre-stamped material blank. A cavity, wherein, on one hand, the at least one punch having pre-stamped the material blank and, on the other, at least one pair of electrodes are located, is filled with liquid. The pre-stamped material blank is placed in contact with the liquid of the cavity, and at least one electrical discharge is generated between the at least one pair of electrodes in such a way as to deform the pre-stamped material blank against the die.

Abstract: The present disclosure relates to a method for preparing a restructured hydrogel, including forming a hydrogel containing a first polymer, unidirectionally shrinking and dehydrating the hydrogel, and additionally cross-linking and rehydrating the dehydrated hydrogel.

Abstract: A transparent thermoformed high barrier plastic bottle is provided for use in storing food and beverages, personal care products, health care products, and other applications that require excellent transparency and barrier properties. The transparent thermoformed high barrier plastic bottle includes first and second outer layers formed using a transparent polyester or polyester copolymer; an inner nanolayer sequence including a plurality of nanolayers a) including ethylene vinyl alcohol, alternating with nanolayers b) including at least one of ethylene ethyl acrylate, low density polyethylene and linear low density polyethylene, each of the nanolayers b) having a degree of crystallinity less than about 45%; and adhesive layers between each of the two outer layers and the inner nanolayer sequence. A method for producing a transparent thermoformed high barrier plastic bottle is also provided.

Abstract: A method is disclosed. The method includes providing a cleaning member formed from a consumable cleaning material and including a cavity formed by one or more interior walls of the cleaning member, inserting a cleaning member remnant through an aperture of the cavity formed at a first end surface of a first end portion of the cleaning member, providing and holding a fluid in the cavity holding the cleaning member remnant when the first end surface is facing upward, and attaching the cleaning member remnant to the one or more interior walls based on holding the fluid.

Abstract: A die assembly for forming finished parts from blanks includes an upper die section and a lower die section. The upper die section includes an upper segmented die having a plurality of upper die segments releasably coupled to each other. The lower die section includes a lower segmented die having a plurality of lower die segments releasably coupled to each other. The die assembly is usable with a movable gantry press configured to move to a location of the die assembly and operate the die assembly.

Abstract: A heated polymeric sheet material feeding process. The process may include heating a polymeric sheet in a heating zone to a forming temperature to form a heated polymeric sheet material. The process may further include transferring, while under a feeding vacuum range, the heated polymeric sheet from the heating zone to feed the heated polymeric sheet material into a forming zone under the feeding vacuum range.

Abstract: A vacuum plastic molding machine includes a heating device, a plurality of upright posts, a carrier assembly, and a demolding mechanism. The carrier assembly includes an upper carrier and a lower carrier. The upper carrier includes an upper frame, multiple upper movement structures, at least one rotation plate, at least one driving member, and at least one linking mechanism. An adjusting space is defined between the at least one rotation plate and the at least one linking mechanism. The lower carrier includes a lower frame, multiple lower movement structures, and at least one locking tenon. The locking tenon is placed into the adjusting space. The at least one driving member is rotated to change the position of the at least one locking tenon in the adjusting space, and to adjust the distance between the upper carrier and the lower carrier.

Abstract: Some examples of a variable diameter viscometer for evaluating well fluids can be implemented to perform a method. A well fluid including solid well particles is received in a gap formed between a first portion and a second portion of the viscometer. A width of the gap is adjustable during operation of the viscometer. Rheological properties of the fluid are evaluated by applying a shear to the well fluid in the gap by moving the first portion and the second portion relative to each other, and adjusting the width of the gap between the first portion and the second portion based, at least in part, on a size distribution of the solid well particles in the well fluid.

Abstract: A method and forming tool produce a multi-dimensionally profiled preform from a multidirectional fiber composite material. A tensioning frame envelops top and bottom tool components and fixes the fiber composite material so it is allowed to be subsequently fed-in under frictional engagement. In order to compensate for excess material in regions where a shaping gap has a weaker profile, the tool components have forming elements arranged in the edge trimming zone of the preform and defining between them a drawing-through gap for the material. The drawing-through gap becomes increasingly the shape of a bead in synchronism with the tool components closing movement, and/or the tensioning surface of the tensioning frame is vertically adjusted relative to a tool component inlet surface in the forming phase such that a drawing edge for the material is formed in the tensioning surface.

Abstract: A mold for manufacturing hemispherical sections for a golf ball includes a mold plate and a movable insert. The mold plate includes a first surface. The movable insert includes a second surface. The moveable insert is connected to the mold plate. The first surface of the mold plate and the second surface of the movable insert may move relative to one another during molding of the hemispherical section for a golf ball.

Abstract: A device and method for manufacturing integrated circuit packaging using a mold plunger with position compensation in a manufacturing setting. In an embodiment, a compensating mold plunger, which may be used during the manufacture of an integrated circuit package, engages a die set on a carrier and within a bushing. This may be done to inject a mold compound on top of the die/carrier. If the bushing that is housing the die/carrier tandem is misaligned with the plunger in any lateral direction, the amount of pressure may be compromised. A compensating mold plunger includes a flexible portion that allows for the head of the plunger to properly engage the die/carrier despite any possible misalignments. Further, different die/carrier combinations may also be used with a compensating mold plunger because the pressure and force applied may be uniform inside a bushing despite the contents of the bushing.

Abstract: A mold for manufacturing hemispherical sections for a golf ball includes a mold plate and a movable insert. The mold plate includes a first surface. The movable insert includes a second surface. The movable insert is connected to the mold plate. The first surface of the mold plate and the second surface of the movable insert may move relative to one another during molding of a hemispherical section for a golf ball.

Abstract: Disclosed is a plastic trim reclaim process that recycles otherwise wasted trim into for reuse or densified composite bricks for resale. The device combines four sections to process trim scrap from a typical plastic extrusion process. The four sections comprise an input and feed section, a grinding and pre-sizing section, a compaction and sizing section, and a repelletizing and recovery section. The final product takes one of two forms: a compacted plastic brick or pellet-sized beads that can be directly reused in a new extrusion process. The compaction and sizing section utilizes a heating chamber and ram to force ground trim through an extruder, which is then cut into sections to form brick. The repelletizing and recovery section utilizes an extrusion process that feeds into a cutting plate, whereafter the sized pellets are cooled to solidify their structure prior to being vacuum transported into a container for reuse.

Abstract: A cup thermoforming machine includes a frame, a movable upper platen, a clamping grid and a movable lower platen. The movable upper platen is supported for vertical reciprocation by the frame, and carries a male die. The clamping grid is carried by the frame above a sheet of thermoformable material and has a clearance aperture for the male die. The lower platen is supported for vertical reciprocation by the frame beneath the clamping grid and carries a female die.

Abstract: The present invention features the present invention features a tablet including at least one pharmaceutically active ingredient, wherein the shape of said tablet includes at least one major face wherein: (i) the peak penetration resistance at the perimeter of said major face of the tablet is at least about 10% greater than the peak penetration resistance at the center of said major face; and (ii) the tablet disintegrates in the mouth when placed on the tongue in less than about 30 seconds, and a machine and method for manufacture of such tablet.

Abstract: A method of forming a container from a construct. The method includes obtaining a tool having a cavity, a core, and an articulated section for being moveable within the cavity relative to the cavity and the core. The method further includes placing a construct between the cavity and the core, moving the core relative to the cavity so that the articulated section at least partially initially grips a portion of the construct, and further moving the core into the cavity. The portion of the construct remains gripped by the articulated section in the cavity during the further moving of the core.

Abstract: A method for manufacturing a sheet having a shape transferred thereon, in which a sheet-like base made of a thermoplastic resin is placed between an imprint mold and an intermediate base and the sheet-like base is then pressed by a pair of pressing plates to imprint the shape of surface irregularity of the imprint mold to the sheet-like base. The sheet-like base is pressed such that, when pressing force of the pressing plates is maximum, an imprinting pressure difference is present in an imprinting surface of the imprint mold, a maximum imprinting pressure section is present in the imprinting surface, and a portion where the imprinting pressure is minimum is not present in the imprinting surface. The method achieves uniform and highly accurate shape transfer without trapping of air.

Abstract: The invention relates to an apparatus for shaping deep-drawn containers, having a female die which has a conical recess and interacts with a male die body which, as the male die body dips into the female die, comes into an operative connection with a deformable material web, wherein the male die body consists of a male die ring which is composed of elastic material and a male die carrier. According to the invention, it is provided that the male die ring is arranged such that it can be moved with respect to the male die carrier in a plane perpendicularly with respect to the movement direction of the male die body.

Abstract: The present invention is related to a press plate actuating system, particularly for driving a lower thermoforming plate (6, 60) when thermoplastic films are molded into products. The system is comprised of two eccentric axles (1 and 2; 10 and 20), a long and a short one, that promote the vertical movement of the lower plate (6, 60) and the cutting of a thermoplastic film (F).

Abstract: A tool for forming a container from a construct. The container comprises a bottom wall and at least one sidewall foldably connected to and extending upwardly from the bottom wall to form an interior space of the container. The tool comprises a cavity having at least one peripheral wall for at least partially forming the sidewall of the container. The tool comprises a core operatively associated with the cavity and being operable to move within the cavity to position the at least one sidewall of the container relative to the bottom wall to form the interior space. The tool comprises at least one articulated section movably received in the cavity. The at least one articulated section being for gripping at least a portion of the at least one sidewall of the construct, when the core is moved relative to the cavity to form the interior space of the container.

Abstract: Tooling aids for applying pressure in laminating, and methods for their use, are described herein. In one embodiment, a caul for applying pressure in laminating includes a base portion positioned between first and second corner portions. The base portion can have a curved shape when it is in a relaxed state, but it moves to a flatter shape when subjected to pressure during lamination. Movement of the base portion to the flatter shape causes the first and second corner portions to move outwardly and away from the base portion. In this manner, the caul can be used to compact laminating materials into corner regions of a corresponding female mold surface.

Abstract: Tools for manufacturing composite parts and methods for using such tools are disclosed herein. A method in accordance with one aspect of the invention includes manufacturing a fiber-reinforced resin part from a plurality of fibers positioned on a tool having a female mold surface. The mold surface can include a first side region, a second side region, an interior region between the first and second side regions, and transition regions between the first and second side regions and the interior region. The method includes positioning a compaction tool over the mold surface. The compaction tool includes a first pressing device and a second pressing device carrying the first pressing device. The method further includes pressing a first portion of the fibers against the transition regions with the first pressing device without generally compacting the portions of the fibers outboard of the transition regions.

Abstract: The invention relates to a device for forming moulded bodies from a mouldable mass comprising a matrix grid (19) in which at least one receiving chamber (21) is accommodated, and at least one tool (17, 18) with which the mouldable mass can be pressed into the receiving chamber (21). Said claimed device is characterised in that the tool (17, 18) can be displaced along a guide path (3A, 3B) that comprises a moulding section (A), in which a constant pressure is exerted upon portions of the mouldable mass on the strip by the tools (17, 18), said mass being disposed in the receiving chamber (21). The invention further relates to a method for forming moulded bodies, in which a mouldable mass is formed and is guided to at least one receiving chamber of a matrix grid (1).

Abstract: A method for forming a molded garment is provided. The method includes positioning an assembly of material between a first heated mold element and a second heated mold element, moving the first and second heated mold elements in relation to one another to laminate the assembly of material into a laminated assembly; moving a third heated mold element through the first heated mold element into contact with the laminated assembly so that the third heated mold element shapes a portion of the laminated assembly; and causing the first and second heated mold elements to trim fabric from the laminated to define the molded garment.

Abstract: A device, such as a tamale maker, for inserting edible filling into dough, generally includes a lower assembly and an upper assembly. The lower assembly includes an elongate cylindrical mold sleeve comprised of a plurality of separable longitudinal segments around a central cavity and a base for receiving the mold sleeve so as to define a container for receiving dough. The upper assembly comes in two forms, one having a plunger for use with masa dough having a firm consistency so it can be formed into a self-supporting shape, and one having tines for inserting a solid or frozen filling into flowable or soft masa dough. The tamale is removed from the container by separating one or more sleeve segments of the container to expose the tamale.

Abstract: Device (1) for producing a stacking projection (2) on the inner side (3) of a container wall (4) comprises a splaying mandrel (5) and a support ring (S) open at the top. Those are movable relative to one another between a standby position (7) and a deformation position (8). The splaying mandrel comprises at least in some places a retaining indentation (9) running externally circumferentially and the support ring comprises at least in some places a notch projection (10) running internally circumferentially. Through the interaction of those indentation and projection in the deformation position the stacking projection can be produced, wherein in the deformation a gap width (11) between in particular the retaining indentation and the notch projection in a border section (12) of the circumference is greater than the gap width (13) between the other circumferential sections (14).

Abstract: A tooling for manufacturing by stamping parts made of thermoplastic material from a blank of the material. A hollow die is delimited by a bottom, side walls and an opening opposite the bottom, and a raised punch designed to cooperate with the die via the opening. The tooling includes at least one mobile element to cooperate with at least one recess placed in the bottom and/or side walls of the die, the recess allowing the passage of one part of the blank that is to be bent using the mobile element.

Abstract: Apparatus for stamping and cutting a plastic part includes a housing for accommodating a stamping press. The stamping press has a lower tool part, an upper tool part, and a drive for moving the lower and upper tool parts in relation to one another. A robot having a robot arm is constructed to move into a work zone of the stamping press, when the stamping press is open and thereby enable a laser device disposed on the robot arm to perform suitable cutting operations of the plastic part.

Abstract: The invention relates to a device for forming moldable bodies (57) from a moldable mass by means of a matrix grid (19), in which at least one cavity (21) is formed by lateral limiting elements (20), and at least one tool (17, 18) which compresses the moldable mass into the cavity (21). The inventive device is characterized by a compression partition (38) that can be displaced on the matrix grid (19) for portioning the moldable mass. Said compression partition (38) comprises lateral limiting elements (39) that correspond to the lateral limiting elements (20) of the matrix grid (19). The invention also relates to a method for forming moldable bodies (57) consisting of forming a moldable mass and guiding it to a matrix grid (19) such that it rests on the front face (45) of the lateral limiting elements (20) of the matrix grid (19).

Abstract: An apparatus comprises a punch arrangement and a die arrangement that are opposite one another and closable for defining a forming chamber in which an object can be compression-molded from a dose of plastics, a punch included in the punch arrangement and two parts that are mutually movable for forming a portion of the object provided with undercuts. The punch arrangement comprises an annular forming element for forming an edge zone of the object, the annular forming element and the punch being mutually movable while the dose fills the forming chamber.

Abstract: The invention relates to a device for forming deep-drawn containers, with a mould, which has a conical shape and interacts with a stamping body, which operatively connects with a material web when the stamping body enters the mould, the stamping body containing a resilient material, at least at its outer periphery, and the stamping body having a shape on the side facing the material web, the conicity of which is less than the conicity of the mould. According to the invention it is provided that the stamping body has a slightly smaller size than the opening region of the mould, and in that when the stamping body is completely located in the mould, said stamping body has a clearance with respect to the material web, at least in the later edge region of the container.

Abstract: An apparatus for forming shaped bodies from a thermoplastic film has a stationary support, a downwardly directed upper tool fixed on the support, means for feeding the film in a transport direction in steps underneath the upper tool, a lower shaft pivotal in support below the traverse, a frame carried on the shaft and pivotal therewith about an axis of the shaft, an upwardly directed lower tool shiftable on the frame toward and away from the axis, a pair of arms extending radially from the shaft, a link extending between one of the arms and the lower tool, and a crank drive element. A connecting rod extends between the other of the arms and the crank drive element. A stationary cam adjacent the frame has a nonstraight cam formation, and a cam follower on the tool engages the cam formation. A drive rotates the crank drive element.

Abstract: Especially when it is necessary to provide voids (29) for panelling or glazing and a material formed by wood and glue conglomerate particles in one or three layers. These materials are received in separate metering devices that are able to move over a bench, being placed over the mould in accordance with a specific sequence of discharge and movements. It is defined by a fixed perimeter frame (10, 32) with apertures (12, 33) of the dimensions of the door, in which slides, snugly, a first framework (11, 34) and a second framework (14, 35) that can be moved inside the first framework and whose hollow is occupied by a series of pads or blocks (21, 22, 36, 37, 38) that can move independently through the action of respective cylinders (39, 40, 41) in order to occupy the raised position, forming the voids (15, 16, 29) for panelling or glazing, if any. The fixed frame (10, 32) has a moveable interior part (78) for producing oversized doors.

Abstract: A device for shaping of an article of composite material. The device includes a tool including a top surface and side surface for shaping at least one blank of composite material into an article having a predetermined profile; and a air-tight foil. The device further includes at least one support arranged to be in supporting contact with the underside of the protruding part of the blank.

Abstract: A thermoshaping machine has a movable die operated by a linkage and an actuator having a transmission fixed on the machine, operatively connected to the linkage, and having a transmission flange. A motor has a motor flange spaced along an axis from the transmission flange. The flanges are each formed centered on the axis with a respective circular array of holes, and each hole of the transmission flange is aligned axially with a respective hole of the transmission flange. Respective guide rods have outer ends fixed in the holes of one of the flanges and inner ends extending axially through the holes of the other flange. Respective elastically compressible biasing elements are braced axially between each of the inner ends and the other flange.

Abstract: The invention relates to a method and device with which it is possible to arrange complicated shapes with considerable differences in height in wood fiber board, and in particular but not exclusively so called MDF (Medium Density Fiberboard). The deformation of the wood fiber board which can be achieved with the invention is known in the art as extrusion, wherein a considerable plastic deformation takes place accompanied by flow and stretch of the material.

Abstract: A compression molding system comprising first and second mold halves is provided for an electronic device wherein a plurality of cavities are formed in the first mold half corresponding to molding locations on the electronic device. A plurality of plungers are located in the first mold half, each of which is drivable against a side of a respective cavity for applying a compacting force to encapsulation material located in the cavity during molding. A motor is operatively connected to the plungers for driving the plungers relative to the cavities.

Abstract: A balloon folding system specifically configured to reduce a side branch balloon of a bifurcated balloon catheter assembly includes a die that defines at least one chamber for receipt of the sidebranch balloon, and at least one pin sized to fit into the chamber and reduce the balloon to a substantially flattened state. The system also may include a housing for the reduction and folding of a primary branch balloon. The system is configurable to fold and reduce both branches simultaneously or separately.

Abstract: Methods and apparatus for forming a semi-spherical polishing pad for polishing semiconductor surfaces, provide for: placing a polishing pad pre-form on a dome-shaped forming surface, the polishing pad pre-form including a circular body having a center and an outer peripheral edge, and a plurality of slots extending from the outer peripheral edge towards the center; disposing a bladder opposite to the dome-shaped forming surface and the polishing pad pre-form; inflating the bladder with a fluid such that the dome-shaped forming surface of the bonnet form presses against the polishing pad pre-form from one side and the bladder presses against the polishing pad pre-form from an opposite side; and maintaining the pressing step for a predetermined period of time to achieve the semi-spherical polishing pad.

Abstract: An upper press platen supports an upper mold member slidable vertically within a surrounding upper trim frame. A lower press platen supports a lower trim frame surrounding a lower mold member slidable vertically within the lower trim frame. The lower mold member defines a cavity connected to a vacuum source, and one or two heated sheets of material are positioned between the trim frames and mold members which are then closed to clamp peripheral portions of the sheets between the trim frames. The lower heated sheet is vacuum formed into the cavity and the sheets are fused together with heat and pressure to form a part which is then cooled. The mold members shift downwardly as a unit within the trim frames to shear the peripheral portions of the sheets from the part. The trimmed part and peripheral portions are removed after the trim frames and mold members open.

Abstract: A tray (100) or container (478) which may be hermetically sealed having a flange (116), rim (124), handle (258), rib, bottom surface (500), sidewall (114), or other portion that is encapsulated by or formed from injection-molded material.

Abstract: A thermoforming process capable of coining and flowing material is provided, such as for making a thermoformed energy absorber for self-attachment to a vehicle bumper beam. The energy absorber includes a thermoplastic sheet with first thickness shaped by a thermoforming process to include a base and lobes configured to absorb energy. The sheet further has integrally formed attachments with solid heads formed from material flowed from adjacent areas into the attachment during the thermoforming process. Many other structures can be formed, such as ringed ridges, thinned regions, snap-attachments, hooks, living hinges, bosses, and the like. The present invention further includes an apparatus and a method for accomplishing the above, such as a heater for heating the sheet, and a die for stretching and shaping the sheet, where heated material is flowed by opposing coining die components to form selectively-shaped 3D structures.