Abstract: A process for making a spinneret from a single body of metal with a yield strength of more than 350 MPa involving drilling lead spinneret holes into the mass of the body, annealing only a thin layer of the body opposite the lead holes, and forming capillary spinneret holes through the annealed layer to connect with the lead holes.

Abstract: A one-piece single metal spinneret is disclosed having a capillary zone with capillaries of a length more than 1.5 times the capillary diameter and a yield strength, outside the capillary zone, of greater than 350 MPa. A process for making the spinneret is, also, disclosed.

Abstract: A device for producing honeycomb structural bodies, including an a extruding die, and a porous plate provided on a side of an inlet of the extruding die for the molding material, The passage resistance of the molding material through the porous plate is varied in a direction orthogonal to an extruding direction of the molding material.

Abstract: A method and apparatus for the manufacture of a pet food having a transverse, fibrous striated matrix which imparts a superior mechanical cleaning action to the teeth of a pet when chewed. The apparatus includes an extruder through which a fiber bearing food mixture is advanced, the discharge outlet end of which is equipped with a die assembly which induces a state of laminar flow in the food material stream. The die assembly is constructed of a first spacer plate having an annular opening positioned to receive and stabilize the food stream advanced through the die assembly. A breaker plate adjacent to the first spacer plate, receives the flow stabilized food stream and effects a first, discontinuous, alignment of the fibers in the stream. A second spacer plate receives the food stream discharged form the breaker plate. The second spacer plate has a length at least twice that of the first spacer plate, whereby the fibers in the food stream are aligned into a continuous transversely aligned state.

Abstract: An apparatus for extruding a mass onto a moving support mechanism. A first cylinder for receiving the mass within its interior has an exit channel through which the mass is forced. A second cylinder is disposed about the first cylinder for relative rotation with respect to the first cylinder. The second cylinder includes a plurality of forming channels which repeatedly aligned with the exit channel of the first cylinder during relative rotation of the cylinders and through which the mass is forced. A plurality of nozzles are formed in the outer surface of the second cylinder and are shaped and arranged for guiding the excess mass away from the exit ends of the forming channels during at least a portion of the rotational movement of said second cylinder and for guiding the excess mass into the extruded mass at the extruding position of the apparatus.

Abstract: Secondary discharge slots are cut into the face of newly made or used extrusion dies such that the secondary discharge slots communicate transversely and longitudinally with primary discharge slots but do not communicate with the feed holes. The novel extrusion die arrangement is set forth for the production of ceramic honeycomb structures which produce a greater number of cells per square inch, protrusions on the cell walls, or a combination of both dependent upon the Primary Slots' Volume to Secondary Slots' volume ratio. The secondary discharge slots can produce honeycomb substrates with much greater surface areas, using an extrusion die with a significantly reduced number of feed holes and a greater number of discharge slots.

Abstract: Upstream of a distributor at which flow from an actuator is fed to the shaping orifices for the production of plastic extrusions and downstream of the extruder producing the stream of plastified plastic, a rotary adapter having a displacement body subdividing its cross section into asymmetrical partial cross sections is provided so that, upon deviation of a property of the extrusions from a desired value, the adapter can be rotated to compensate.

Abstract: A spinneret consisting essentially of an alloy consisting essentially of from 30-80 wt. % gold, 1-60 wt. % platinum, 1-50 wt. % palladium, 0.1-5 wt. % rhodium and 0-0.4 wt. % iridium and/or ruthenium, said alloy having a VICKERS hardness of from 145-340 after treatment for 5 hours at a temperature of from 500.degree.-650.degree. C.

Abstract: For the production of extrudates such as profiles or granules, pulverulent or finely divided ultra-high molecular weight polyethylene is processed on single screw extruders. By the use of a screw with a specific geometry, thermal degradation of the polymer into low molecular weight products is avoided. Furthermore, profiles are obtained which have perfect surfaces, are free of voids and pores, and have no internal stresses.

Abstract: A meltblowing die assembly featuring a preassembled die tip assembly permitting the rapid exchange thereof. The preassembled die tip assembly includes a die tip having a triangular nosepiece, a member mounted on the die tip assembly for conforming the die tip to the die body, and a pair of air plates mounted on the die tip and in combination with the nosepiece define converging air slots.

Abstract: The method of the invention for co-reactive slot die extrusion coating of elongated tubular articles, such as pipes, comprises the steps of extruding a two-component thermosetting material through a slot die that is comprised of low friction material and so configured as to permit the slot die to be rapidly opened for purposes of peeling gelled material from the die by hand. The method provides for substantially increased coverage rates and the use of interchangeable and reusable slot dies. In a preferred method, the extrusion step campuses the use of a slot die comprised of two blocks comprised of an acetal resin, and the blocks are clamped together and can be quickly unclamped to permit convenient removal of gelled thermoset material.

Abstract: A slot die for producing a fibrous web of adhesive material includes a segmented shim having a plurality of fingers in said slat dividing adhesive material into a plurality of adhesive streams. The fingers have tapered ends which are flush with or extend slightly beyond the slot nozzle outlet. Separate material streams emanate from the slot nozzle outlet where they merge and are engaged by air flow producing a fibrous web of adhesive material. The adhesive and air flow are started and stopped at intervals to produce discrete fibrous webs having square, sharp leading and trailing edges.

Abstract: A tapered insert die plate providing a surface-to-surface contact between the insert and die plate to facilitate removal of and insertion of the insert and substantially improve heat transfer from the outside ring of the die plate to the die insert. The tapered insert is retained in place by hold down bolts which serve as jack bolts to force the insert out of the outer ring of the die plate by insertion into screw threaded holes in the insert to abuttingly engage a flange surface on the outer ring of the die plate to facilitate extraction of the insert when required. The die plate insert includes a plurality of orifices extending therethrough through which molten polymers are extruded in a conventional manner with the tapered surface-to-surface contact between the insert and the die plate providing improved heat transfer from the outside ring of the die plate to the die plate insert as compared with other known techniques of mounting an insert in a die plate.

Abstract: A sealing plate upstream of a spinneret has cylindrical flow channels, at least some of which have a first diameter. Each of the flow channels corresponds in position to a bore in the spinneret plate. The number and denier of extruded filaments can be altered by simply changing the plate. The plate provides a seal by deflecting under the extrusion pressure.

Abstract: A spin pack for spinning multiple components includes a distribution device which distributes mutually separated molten polymer streams to a spinneret so that each mutually separated molten polymer stream is accessible at each active spinneret backhole. Intermediate the spinneret and the distribution device, a selection assembly selects which, if any, mutually separated molten polymer stream flows into which backhole.

Abstract: A spinning nozzle tip structure arranged such that a nozzle piece made of any one of ceramics, cermets or cemented carbides and having a spinning nozzle is fitted into an accommodating hole formed in a nozzle body made of a metal such as stainless steel, said spinning nozzle tip structure being characterized in that a metal ring is interposed between the nozzle piece and the nozzle body so as to effect liquid-hermetic sealing therebetween.

Abstract: A method utilizes a hot inert gas flow in an elongated upright heated tube (A) driving off the solvent carrying polymer forming filaments by arranging spinnerettes (B) each forming a bundle of filaments positioned at an upper end of the elongated upright heated tube and providing a horizontal cross-section in the tube corresponding to the spinneret plate (C) and providing an inlet (D) for distributing the hot inert gas flow about the spinnerettes into the tube and delivering the filaments through a slot (E) at the bottom of the tube (A) for winding as upon a beamer or cop winder (F).

Abstract: A spin pack includes a spinneret holder, a spinneret, a filter pack and an axially movable thrust piece having a central channel and seals. The seals are used according to the invention being two tubular, radially sealing elements (seal or part of a seal).

Abstract: An apparatus and method for dividing a mass of dough into a plurality of smaller volumes for buns and the like of uniform weight which includes a manifold having internal dividers and monolithic conduits for dividing the dough into a plurality of streams. The manifold has a large volume to surface area and divides the dough under relatively low pressure of preferably 40 to 45 pounds per square inch gauge pressure. The apparatus also utilizes restrictors to fine tune the flow rates of the separate streams. The restrictors are flexible tube conduits that pass through a valve assembly having adjustable pressure bars that pinch the flexible tubes to vary their opening.

Abstract: There is disclosed an apparatus for spinning of polyurethane elastic filaments, which includes an improved means for application of a finishing agent and/or an improved means for false twisting. Each of the improved means has a groove through which a polyurethane elastic filament is allowed to pass, at which time a finishing agent is applied to the passing filament before its contact with any solid face of the apparatus.

Abstract: Segmented slotted spinning capillaries for producing hollow filaments afford enhanced fiber coalescence when the entrance angle to the capillary is unsymmetrical with respect to the center line of the slot.

Abstract: Apparatus for producing organic fibers by means of a centrifugal spinning process. The fiberizing disc and the molten material introduction nozzle are designed to prevent the molten material from escaping the disc prior to being fiberized. The heater for heating the material in the disc is designed to accommodate the lower melt temperature of the material to be fiberized. Also, means are provided for diverting the flow of fibers from the disc to cause the fibers to be more precisely or uniformly deposited. The fibers are substantially immediately cooled upon exiting the fiberizing disc, resulting in a fiber structure that is at least about 60% amorphous.

Abstract: Three-dimensional food products such as crackers, cookies, puffed snacks, puffable glassy half-products, pet foods, pasta, confections such as chewing gum, and ready-to-eat cereals are produced on a mass production basis by feeding a dough or other food composition to a plurality of dies which shape it into ropes. The shaped extrudate ropes obtained from each die are cut by a cutting device which passes across only a portion of each of the orifices of the dies to partially cut each of the shaped extrudate ropes. The cutting device passes across the entire orifice of each of the dies to completely cut each of the partially cut extrudate ropes into individual pieces. The use of a multi-port extrusion die permits higher mass flow rates and thus greater dough piece production rates at lower cutter speeds. The use of multi-port extrusion and lower cutter speeds increases shape, definition, and accuracy of cutting and reduces scattering and deformation of the individual pieces.

Abstract: A spinning block for the melt spinning of polymers, consisting of a melt channel, a coupling which is attached to the spinning bar and a nozzle block casing with a filter element and a spinning nozzle plate. A connector for detachably securing said nozzle block casing to the coupling consists of at least two bolts which are positioned symmetrically and perpendicularly to the axis of spinning, which bolts engage cooperating grooves, of a particular configuration, also positioned symmetrically and concentrically to the spinning axis. The bolts can be fixed to the casing or to the coupling. The grooves are provided in the coupling or the casing to complement the location of the bolts. By rotation of the nozzle block casing with respect to the coupling around the spinning axis, the parts are locked together.

Abstract: The invention is a process for manufacturing granules of a washing or cleaning agent from an at least partly solid mixture of granules by admixing plasticizers or lubricants with the granules and passing the mixture through a mixing zone at an elevated temperature and pressure to form a plastic flowable material and passing the plastic flowable material through a plurality of orifices of small diameter and cutting the extruded material at predetermined lengths to form a particulate washing or cleaning agent.

Abstract: An dome-shaped extrusion die for use in forming honeycomb monolith structures is disclosed. The die is formed by deforming an extrusion die having a flat cross section to obtain a dome-shaped cross section. Alternatively, the die may be fabricated from sinterable ceramic or metal powders in which case the holes and slots may be formed either in the green state, or in a chalk-hard state after partial densification.

Abstract: An apparatus for extruding a mass onto a moving support mechanism. A first cylinder for receiving the mass within its interior has an exit channel through which the mass is forced. A second cylinder is disposed about the first cylinder for relative rotation with respect to the first cylinder. The second cylinder includes a plurality of forming channels which repeatedly aligned with the exit channel of the first cylinder during relative rotation of the cylinders and through which the mass is forced. A plurality of nozzles are formed in the outer surface of the second cylinder and are shaped and arranged for guiding the excess mass away from the exit ends of the forming channels during at least a portion of the rotational movement of said second cylinder and for guiding the excess mass into the extruded mass at the extruding position of the apparatus.

Abstract: A spinning nozzle for dry spinning a spinning solution containing a metal compound and an organic polymer compound by a blowing method. In the spinning nozzle, an air nozzle 6 is provided having a rectangular-prism-like slit which is formed by opposing inner surfaces, extending in parallel to each other. The opposing inner surfaces each include a projecting portion, which are formed at the front side of a pair of cover plates 1,1, with each of the projecting portions having a knife edge portion at its free end. Spinning solution supplying nozzles are composed of a plurality of linear pipes and are arranged in the air nozzle 6 in such a manner that they are in parallel to the parallel surfaces of the cover plates and project from the edges of the the parallel surfaces. Air fed through a gas feeding port 5 and blown out as an air stream from the air nozzle 6, and streams of the spinning solution extruded from the spinning solution supplying nozzles form parallel streams.

Abstract: A method of shaping an extruded section of polymer directly onto the surface edges of a glazing or glass plate. In one embodiment, a rotatable plate member having a plurality of calibrated die cross sections is placed in front of the exit orifice of an extrusion die. The plate member is rotated to obtain, an extruded section having different profile cross sections and the flow rate of the polymer through the die is controlled in response to the position of the plate member so that the amount of polymer being fed corresponds to the respective profile section being extruded. In another embodiment, an obturating slide member is placed in front of an extrusion die exit orifice sized to correspond to the largest desired profile cross section. To produce abrupt changes in profile cross section, the slide is moved quickly at predetermined locations along the path of the extrusion die. To produce a continuous transition between profile sections, the slide is moved slowly during extrusion.

Abstract: The present invention relates to the integral extrusion of closure profiles and a film through a film die. The present invention provides an apparatus for integrally extruding a film and closure profiles from a single stream of molten material and, consequently, eliminating any joining problems between the film and the closure profiles. The present invention utilizes a removable die lip with removable profile wedges that mount in the die lip and extrude the closure profiles and a film together from a single stream of molten material. In this manner, the closure profiles and the film are integrally formed, and if a new closure profile design is desired, the present invention permits the quick and economical replacement of a removable profile wedge with another.

Abstract: An apparatus for forming shaped material from a raw material employs a substantially cylindrical housing 3 with a screw shaft 2 arranged in it. A frontal end surface of the housing, located at the downstream end is closed by a counter-pressure member 9 which, together with the housing 3, limits a discharge opening. The counter-pressure member is held against conveyed material by a force of predetermined magnitude acting opposite the conveying direction. Surprisingly, this results in a high compactness and a good stability of shape of the shaped material, and also facilitates a starting of such an apparatus. Removable teeth define an orifice.

Abstract: A meltblowing die assembly features (a) intermittent operation, (b) modular valve actuator to selectively shut off polymer flow, (c) an in-line electric heater, and (d) meltblowing units arranged in side-by-side relationship.

Abstract: A device for manufacturing expandable polystyrene (EPS) pellets includes a continuous process extruder, a die, a pelletizer and a hot water annealing quencher assembly. The pelletizer cuts strands of EPS material extruded from the extruder and die into uniform EPS pellets. The annealing quencher assembly includes a quencher tank, a water vortex substantially immersed therein for generating a slurry of water and EPS pellets discharged from the pelletizer, a quenching loop, and a slurry pump for pumping the slurry from the water vortex through the quenching loop to thereby anneal the EPS pellets.

Abstract: Process and device for drawing off and blocking off a melt, especially of plastic material, with a heatable melter (1) fitted with a blocking valve (3) acting as a melt distributor from which the melt flows into a nozzle plate (10) which divides the melt by means of nozzles (14) into a plurality of threads, whereby the temperature of the melter and nozzle plate is regulated separately and the blocking valve is closed to block the melt off and the nozzle plate is tightly closed off by a cover (18). To draw off the melt with the blocking valve open, the temperature of the melter and the nozzle plate is kept substantially at the same level and to block off the melt with the blocking valve closed the nozzle plate is taken to a temperature just above the solidification temperature of the melt material.

Abstract: A process for high stress spinning of polyethylene terephthalate yarns to produce a yarn of improved mechanical properties is disclosed. The process of the invention is conducted by spinning polyethylene terephthalate polymer through a spinneret having a plurality of rows of orifices wherein at least one row of orifices is larger than adjacent row of orifices. The yarn is quenched by contacting filaments issuing from the larger orifice with a quench medium prior to contacting of the yarn issuing from the orifices of smaller size. Thereafter, the yarn is drawn at a draw ratio which is at least about 85% of the maximum draw ratio of the yarn. A yarn having improved strength and/or a reduced fray levels is produced.

Abstract: Described is a spinnerette plate for the manufacture of multilobal fibers which at least has one opening having a plurality of lobes, each lobe having two ends, one end being connected to the other lobes, the other end of each the lobes radiating outwardly and each lobe having a plurality of projections alternating along the contour of each lobe.

Abstract: Apparatus and method are disclosed for spinning filaments from a material such as cellulose acetate dope. The filaments are spun from a spinnerette at the top of a vertically elongated spinning cabinet. Gas is first directed parallel to the filaments as they are spun. A short distance down the cabinet, gas is directed radially inwardly toward the filaments. The two flows of gas merge and flow parallel to the filaments to the bottom of the cabinet, where the gas is withdrawn radially outwardly from the filaments.

Abstract: A spinneret made from a hardened metal plate having one or more slot shaped capillaries exiting the face of the spinneret. The walls of the capillaries taper toward the face of the spinneret, and each capillary has a length to width ratio of greater than about 2.

Abstract: Novel apparatus is disclosed for forming a skin on an extruded honeycomb structure, wherein detrimental distortion of the peripheral cells is eliminated to thus provide a virtually distortion free honeycomb structure with an integral skin. Batch material is supplied for forming the central cellular structure, and a metered flow of skin-forming batch material is transitioned by the apparatus from a predominantly transverse flow to a predominantly longitudinal flow so as to minimize the distortion of web portions of the peripheral cells. In addition the apparatus subjects the skin-forming batch material to a first or primary flow path reduction in the form of flow depth and then, as it is knitting with peripheral web portions of the central cellular structure, the apparatus subjects such batch material to a second or secondary flow path reduction the form of reduced cross-sectional area, so as to effect a complete knitting thereof while still within the extrusion die.

Abstract: An improved method of melt spinning linear polyethylene into fiber, especially fine denier fiber, with minimal fiber breakage is disclosed. The method includes imparting high shear into the polyethylene just prior to extrusion through the spinneret die and also results in lower die swell. The high shear can be imparted by use of sintered metal filter media, multiple stacks of fine mesh screens or similar shear inducing media. The method is especially effective when the linear polyethylene contains a relatively high molecular weight species, as determined using gel permeation chromatography with a low angle laser light scattering detector.

Abstract: A plurality of cores are covered with the same jacketing material by passing the cores through respective dies of a plate, while flowing the jacketing material through sub-channels in the plate and into coating relationship with the cores. Any of the sub-channels can be shut off by diverting the jacketing material a flow diverting path without affecting the flow in the other sub-channels.

Abstract: This invention relates to a process in which a fiber is formed by spinning a melt or solution of a polymer through a capillary spinneret having a length/diameter (L/D) ratio equal to or greater than about 25:1, and fibers formed by such method

Abstract: A food depositing apparatus for depositing hash brown potato strands includes a plurality of depositing assemblies. Each of the depositing assemblies includes a plurality of outlets. A pump member coupled to the inlets of the depositing assemblies provides pressure to force a potato slurry through the outlets of the depositing assemblies. A plurality of rotary valve components are positioned adjacent the outlets of the depositing assemblies. Each rotary valve component includes a plurality of wiper blades which correspond to the outlets. Each wiper blade has a first state that permits the potato slurry to be forced through the corresponding outlets and a second state that stops the flow of potato slurry to create a hash brown potato strand. A conveyor positioned beneath the outlets carries the formed hash brown potato strands to a drier. The drier dehydrates the formed hash brown potato strands.

Abstract: A process and extrusion die for making capillary channel structures having one or more intrastructure capillary channels. The process includes feeding a flowable, molten polymer composition through an extrusion die having an annular base orifice from which a plurality of capillary channel wall orifices radially extend. The extrusion die has a gas inlet port located interior to the annular base orifice. Simultaneous with feeding the polymer composition through the extrusion die's annular base and capillary channel wall orifices a gaseous stream is directed through the gas inlet port in the same direction as the flow of molten polymer composition. Subsequent to exit of the polymer composition from the extrusion die, the capillary channel structure is drawn to a desired size and cooled.

Abstract: A screw-type front extrusion granulating apparatus for forming moistened powdered raw material such as chemicals for use in the agriculture, pharmaceutical, or food industries into granules, has a conveying screw in axial alignment with a semi-spherical die, the die having a plurality of die openings formed therein. The conveying screw has an extrusion blade mounted to its forward end to project into the confines of the semi-spherical die, the contour of the extrusion blade generally conforming to the inner surface of the die. In operation, the moistened powdered material is transported forwardly under pressure by the screw and extruded through the die utilizing the pressure of the screw and the scraping action of the extrusion blade.

Abstract: An extrusion die assembly, adapted to be secured to the discharge end of an extruder, for producing extruded products having different sizes and/or shapes from a single extruder without interrupting the operation of the extruder. The die assembly includes a block having an inlet duct to receive thermoplastic material discharged from the extruder, and a pair of discharge ducts which diverge axially from the inlet duct and terminate in a pair of spaced die plates. A cylindrical diversion valve is rotatably mounted in the die assembly at the convergence of the outlet ducts and the inlet duct, with the valve having an angled passage extending therethrough for directing the flow of thermoplastic material from the inlet duct into one of the outlet ducts. The diversion valve enables thermoplastic material to be diverted from one die plate to the other without interrupting the operation of the extruder.

Abstract: Spun textile yarns from new polyester staple fiber, and downstream textile articles, such as fabrics and garments, made from such, and blends thereof, wherein the staple fiber is of intentionally mixed denier, the higher denier being about twice the lower denier. Such staple fiber and precursor tows are preferably made by spinning filaments of different deniers, and collecting them in the same filament bundle on the same spinning machine, from orifices/capillaries of different diameters and/or throughputs.

Abstract: A spin pack for spinning multiple components includes a distribution device which distributes mutually separated molten polymer streams to a spinneret so that each mutually separated molten polymer stream is accessible at each active spinneret backhole. Intermediate the spinneret and the distribution device, a selection assembly selects which, if any, mutually separated molten polymer stream flows into which backhole.

Abstract: An apparatus for extruding molten polymeric material into a plurality of filaments. The apparatus includes a pack which has a distribution plate and a circular spinneret positioned below the distribution plate. A quenching head is carried within and below the circular spinneret and includes a plurality of concentric hubs carried on a cylindrical tubular main body. Each of the concentric hubs has an upwardly inclined wall adjacent an upper portion of the hub which defines an incline annular passage which extends upwardly towards the spinneret through which quenching air is fed from the cylindrical tubular body through the passages for cooling the filaments being produced by the spinneret.

Abstract: A spin pack for spinning multiple components includes a distribution device which distributes mutually separated molten polymer streams to a spinneret so that each mutually separated molten polymer stream is accessible at each active spinneret backhole. Intermediate the spinneret and the distribution device, a selection assembly selects which, if any, mutually separated molten polymer stream flows into which backhole.