Core, Pin Or Insert Member Patents (Class 425/467)
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Patent number: 7661949Abstract: A device for creating curved sausage links involves extruding an elongated sausage strand having linear protein fibers therein out of an elongated hollow meat emulsion extrusion tube. The flow of meat emulsion through the tube is partially restricted by a restrictor element within the tube which permits a portion of the meat emulsion to pass thereover in a substantially uninterrupted manner, but which requires a separate layer of meat emulsion to have its movement through the tube inhibited by engaging the restrictor element and having to move thereover to exit the tube. When the sausage strand is subjected to heat, the uninterrupted portion is inclined to have more lengthwise shrinkage in the presence of heat than the other layer, thus causing the sausage link to assume a curved configuration. The device has a stuffing tube with the restrictor element therein as described heretofore.Type: GrantFiled: November 26, 2003Date of Patent: February 16, 2010Assignee: Stork Townsend Inc.Inventors: Martinus W. J. T. Kuijpers, Frederik F. L. H. Ankersmit
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Patent number: 7654811Abstract: A mold equipped with a core having a plurality of branching columnar distal portions in the extrusion direction and a die having an aperture surrounding the distal portions. A softened flexible resin is injected from one end of a resin flow path formed between the core and the die and extruded in order to form a pipe material having a plurality of circular liquid flow paths which are mutually independent and have the same inner diameter. The distal portions of the core shaped as a row of circular distal portions aligned on the same axis, where the two edge distal portions have a smaller diameter than the distal portions disposed between the edge distal portions, while the portions of the aperture surrounding each of the distal portions have the same diameter.Type: GrantFiled: February 1, 2007Date of Patent: February 2, 2010Assignee: Seiko Epson CorporationInventor: Kazuyuki Saito
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Patent number: 7637731Abstract: A honeycomb structure body molding die is disclosed including a die main body, having a feed bore section and a slit recess section, and a guide ring having an upright support section and a guide section carried on the upright section, which includes a stepped section and has a central slit recess forming section, provided on the stepped section, and an outer circumferential slit recess forming surface. The die main body has a non-opposing region, formed on an area outside the stepped section, in which the outer circumferential slit recess forming surface does not axially face the guide section, while having a feed bore closing region closing the feed bores. The die main body has outer circumferential-skin forming material feed passages formed in an area outside the feed bore closing region for feeding the molding material to a squeezing outlet for forming an outer circumferential skin.Type: GrantFiled: July 15, 2008Date of Patent: December 29, 2009Assignee: Denso CorporationInventor: Tadanobu Asaoka
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Patent number: 7621737Abstract: A die assembly includes a die housing having a multiplicity of inner wall sections defining a die cavity, an inlet passageway passing through the die housing in fluid communication with the die cavity, and an outlet passageway passing through the die housing in fluid communication with the die cavity at a position distal from the inlet passageway. The die assembly also includes an insert removably received in the die cavity. The insert includes a body portion having a multiplicity of outer wall sections, and at least one flow channel is formed between at least one inner wall section of the die housing and each opposite outer wall section of the body portion of the insert; fluid communicates between the external supply and each of the flow channels and the outlet passageway. Also provided is a die insert and a method of purging gas from a die having an insert.Type: GrantFiled: July 19, 2006Date of Patent: November 24, 2009Assignee: 3M Innovative Properties CompanyInventors: Scott L. Ciliske, Mikhail L. Pekurovsky, Steven D. Solomonson, Stephen M. Bertling
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Patent number: 7618571Abstract: An extrusion head (1) for blow moulding of hollow bodies comprises: a body (2) and a force plug (3) set within the body so as to define a cylindrical gap (4), through which the molten plastic material fed by an extruder can flow; a die opening (6) set at the bottom end of the body (2); a bottom part (30) of the force plug (3), set within the die opening (6) so as to define an annular gap (10) communicating with the cylindrical gap (4) for exit of the tubular parison; and a plunger (20) supporting at the bottom an ovalizing insert (40), slidably mounted within a chamber (32) formed in the bottom part (30) of the force plug. The plunger can pass from a retracted, resting, position, in which the bottom edge (48) of the ovalizing insert is located within the chamber (32), to an extracted, working, position, in which the bottom edge (48) of the ovalizing insert projects at the bottom with respect to the bottom edge (38) of the bottom part of the force plug.Type: GrantFiled: May 17, 2006Date of Patent: November 17, 2009Assignee: Uniloy Milacron S.r.l.Inventors: Gianluca Bertolotti, Mauro Riccio, Mauro Minola
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Patent number: 7588709Abstract: In a casting process of a film production, a casting dope is discharged through an outlet of a casting die. In the casting die, lip plates and inner deckle plates are arranged such that a lower end of each inner deckle plates may be form a protrusion at a side edge of the outlet of the casting die. Each protrusion length from a bottom of the lip plate is at most 9 ?m. Thus the retaining of the casting dope near the outlet through a dope passage in the casting die is reduced, and therefore the skinning doesn't occur in the casting dope.Type: GrantFiled: August 15, 2007Date of Patent: September 15, 2009Assignee: FUJIFILM CorporationInventors: Daisaku Abiru, Atsuo Futami
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Publication number: 20090194903Abstract: Disclosed is a nozzle tip, having a tip insert attached to a nozzle tip outlet end of a nozzle tip body, the tip insert being made of a material, or having a thermal barrier coating, having a thermal conductivity value of K<10 W/m° K, and having a lower thermal conductivity than that of the nozzle tip body, to preclude the conduction of excessive heat to the nozzle tip outlet end, and promoting a more decisive fracture of the solidified resin at a gate orifice upon ejection of a molded product, thereby eliminating a string of molten resin and a vestige of excessive height, both of which are undesirable, on the molded product.Type: ApplicationFiled: January 31, 2008Publication date: August 6, 2009Applicant: HUSKY INJECTION MOLDING SYSTEMS LTD.Inventors: Abdeslam Bouti, Stephen Linwood Gray
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Patent number: 7553148Abstract: A production apparatus for bending a multi-channel tube having an outer tube and a partition partitioning an interior of the outer tube into two or more channel holes is provided with a bending mold configured to bend the multi-channel tube in a bend radius; a pressure mold configured to press the multi-channel tube toward the bending mold; a chuck portion configured to hold and draw the multi-channel tube along the bending mold; and mandrels respectively inserted into the channel holes, each of the mandrels including; a mandrel body configured to support inner surfaces of each channel hole; a support device rotatably and movably supporting the mandrel body.Type: GrantFiled: December 23, 2004Date of Patent: June 30, 2009Assignee: Calsonic Kansei CorporationInventors: Yoshikazu Takamatsu, Hiromi Takasaki, Susumu Satou
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Publication number: 20090152759Abstract: A solid state drawing die having a body with opposing entrance and exit ends, a shaping channel providing fluid communication entirely through the body from the entrance to exit end and having a converging profile, and at least one portion of the body that serves as a static protrusion extending into the but not all the way across the shaping channel is useful in a solid state drawing process for preparing oriented polymer compositions having indented or grooved profiles.Type: ApplicationFiled: December 3, 2008Publication date: June 18, 2009Inventors: Bruce A. Malone, Gregory T. Stewart, Brett M. Birchmeier, Timothy O. Kirch
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Patent number: 7540735Abstract: An extrusion die device for a molding machine includes an accumulator which includes a housing, a core extending into the housing, and a main passage formed between the core and the housing and having interconnected upper and lower passage sections. The upper passage section has inner and outer annular passages spaced apart radially from each other. A die head has a die orifice and a die exit connected to a bottom end of the lower passage section. An extruding unit includes an annular plunger disposed movably within the housing, and dividing the upper passage section into the inner and outer passage sections. Two differently colored plastics can be extruded by the single annular plunger from the inner and outer passage sections through the die head.Type: GrantFiled: April 11, 2008Date of Patent: June 2, 2009Assignee: Jih Huang Machinery Industrial Co, Ltd.Inventor: Ping-Jung Lin
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Patent number: 7524448Abstract: The invention discloses method and apparatus for providing a desired batch flow through desired regions of an extrusion die for forming honeycomb structures, and more particularly to the enhancement of batch flow in the skin-forming region of the die so as to provide a bounding wall of desired thickness and strength about a honeycomb core. Unlike prior methods, a recess or trough of desired depth and width is formed in a desired region of the inlet face of the honeycomb die, which reduces the pressure required to flow batch material through the die in such region. Such reduced pressure requirement translates in an increased flow rate in such region under constant extrusion pressure. Thus by increasing the flow rate through a honeycomb extrusion die in an outer peripheral region of flow in this manner, improved skin formation around a honeycomb core is obtained during the forming process.Type: GrantFiled: May 23, 2005Date of Patent: April 28, 2009Assignee: Corning IncorporatedInventor: John Charles Rector
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Patent number: 7513766Abstract: The invention is an extrusion apparatus having a driven feed segment that is rotatably driven about central mandrel or within a housing member. Rotation of the driven feed segment subjects one or more streams of resin introduced onto a surface thereof to transverse shear during radial flow. One of more driven feed segments can be assembled with other components of conventional extrusion die assemblies. Extrusion die assemblies can include one or more driven feed segments rotated in the same or opposite direction of each other. The number of streams of resin and rotational speed of the driven feed segment can be controlled to produce microlayered film having in excess of 4000 layers.Type: GrantFiled: October 11, 2005Date of Patent: April 7, 2009Assignee: Cryovac, Inc.Inventors: Jennifer S. Peavey, Bradford E. Webster, Jr.
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Patent number: 7500847Abstract: A die for forming a honeycomb structure may realize a sophisticated formability and superior resistance to wear. The die may be provided with a die base including two surfaces, one being provided with slits of honeycomb shape, and the other being provided with back holes through which a forming material may be introduced. The die base may include: a die precursor obtained by stacking and bonding a first member (one surface of the die base) and of tungsten carbide-based super hard alloy and a second member (the other surface of the die base) and of a metal material that causes at least up to three phase transformation of martensite transformation, bainite transformation, and pearlite transformation by cooling of an austenite phase together. Tensile and compressive stresses in a mutually bonded surface of the two plate-like members are 1000 MPa or less.Type: GrantFiled: July 22, 2005Date of Patent: March 10, 2009Assignee: NGK Insulators, Ltd.Inventors: Hironori Takahashi, Hirofumi Hosokawa, Yoshimasa Kondo, Masayuki Hironaga
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Patent number: 7491048Abstract: An extrusion die for extruding hollow profiles is suggested having a die head (2), which is connected to a runner part (1) and forms extrusion channels (3) for shaping a profiled strand (4), and having a runner chamber (5), which is provided between the die head (2) and the runner part (1) and runs transversely to the extrusion channels (3), which is connected around its circumference (8) to an annular channel (7) for impingement with plastic melt and from which the extrusion channels (3) of the die head (2) originate. In order to provide advantageous construction conditions, it is suggested that the runner part (1) have an inner channel (9) discharging into the runner chamber (5) inside the annular channel (7) for additional impingement of the runner chamber (5) with plastic melt.Type: GrantFiled: May 17, 2005Date of Patent: February 17, 2009Assignee: Gruber & Co Group GmbHInventor: Erwin Krumböck
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Patent number: 7458798Abstract: An apparatus and method for molding balloon catheters is disclosed. The balloon may be molded by providing a polymeric tube within a mold having an interior cavity in the shape of the desired balloon. Microwave energy, which may be generated by a gyrotron, may then be directed toward the mold, to heat the polymeric material without heating the mold. Once heated, pressurized fluid may be injected into the tube to blow the polymeric material against the interior cavity whereupon the material can cool to form the balloon or can be further heatset by additional microwave energy and be cooled to form the balloon. In accordance with one embodiment, microwave energy can also be used without a mold to form a medical device. A polymer extrusion apparatus is disclosed utilizing a microwave energy for heating polymer feedstock material within the extruder tip and die unit just prior to formation of the extrudate product.Type: GrantFiled: November 27, 2006Date of Patent: December 2, 2008Assignee: Boston Scientific Scimed, Inc.Inventors: Jan Weber, Scott Schewe
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Publication number: 20080220113Abstract: An exemplary insert molding article includes a plastic element and an insert element. The insert element includes a main portion, an extension portion extending out from one side surface of the main portion, and a cutout defined at an outer corner of the extension portion adjacent to a center of the main portion. The extension portion is partly enclosed by the plastic element. The plastic element includes a matching protrusion corresponding to the cutout of the extension portion. Methods for making the insert molding article are also provided.Type: ApplicationFiled: April 29, 2007Publication date: September 11, 2008Applicant: HON HAI PRECISION INDUSTRY CO., LTD.Inventor: QIAN-LONG LIAO
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Patent number: 7407145Abstract: A slurry for molding an article is provided wherein a source powder including at least one of a ceramic powder and a metal powder is dispersed, introduced into a forming mold, cured in the forming mold to form the molded article, and at least a part of the forming mold is degraded or dissolved in releasing the molded article from the forming mold. The major components of the slurry include the source powder, a dispersion medium and a gellifying agent, wherein the dispersion medium and the gellifying agent each contain an organic compound having a reactive functional group such that the slurry is cured by a reaction between the organic compound in the dispersion medium and the organic compound in the gellifying agent.Type: GrantFiled: August 12, 2005Date of Patent: August 5, 2008Assignee: NGK Insulators, Ltd.Inventors: Sugio Miyazawa, Shinzo Hayashi, Masaru Doi
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Patent number: 7396223Abstract: A forming jig comprises a rectification plate having two or more material supply holes, a drawing die installed below the rectification plate to specify the external configuration of the formed body produced from a material, and a floating die in which two or more wires float vertically in spaces in the drawing die, forming pattern passages, and stretch from an exit section of the drawing die to form a hollow hole-forming pattern. The forming jig can easily and inexpensively design or change the design of a forming pattern of hollow holes and the external configuration of a formed body, and can form fine hollow holes at a high density.Type: GrantFiled: May 6, 2004Date of Patent: July 8, 2008Assignee: NGK Insulators, Ltd.Inventors: Masanobu Ogawa, Yoshimasa Kondo
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Publication number: 20080157421Abstract: In a skin needle manufacturing apparatus 10, a material melted in a syringe 45 is discharged from a fine hole 47a of a pin member 47 and is caused to adhere to a base 48. A computer 50 causes a drive mechanism 48 to separate the pin member 47 from the base 48. Then, the material 80 having adhered to the pin member 47 and the base 48 is drawn out. A projection portion 48b formed of a part of the material 80, which has adhered to the base 48, is formed into a skin needle 81. Consequently, a skin needle can relatively easily be manufactured without requiring excessive time, effort, and cost.Type: ApplicationFiled: December 28, 2005Publication date: July 3, 2008Inventors: Nobuyuki Mukai, Shuken Kuramoto, Tsutomu Takahashi, Yoshinori Oonuma
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Patent number: 7384258Abstract: There is disclosed a die 1 for forming a honeycomb structure comprises: a plate-like die substrate 2 having at least two surfaces 8, 9, in which back holes 3 for introducing a green material are formed in one surface 8, and slits 4 communicating with back holes 3 are formed in the other surface 9; an underlayer 5 disposed on the substrate 2 so as to coat at least a part of a portion constituting the back hole 3 and the slit 4; an intermediate layer 6 disposed so as to coat at least a part of the underlayer 5 and constituted of tungsten carbide particles whose average particle diameter is 5 ?m or less and containing W3C as a main component; and a surface layer 7 disposed so as to coat at least a part of the intermediate layer 6 and constituted of diamond and/or diamond-like carbon.Type: GrantFiled: July 6, 2005Date of Patent: June 10, 2008Assignee: NGK Insulators, Ltd.Inventors: Hiroshi Kuwahara, Susumu Matsuoka, Takao Saito
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Publication number: 20080124423Abstract: A method of forming an extrusion die comprises depositing at least one layer of a sinterable material, such as binder-free sinterable material, in a plane creating a layer of unsintered material, applying irradiation to the at least one layer of unsintered material along a pattern creating a layer of centered material, and forming the extrusion die as a single, integrally-formed piece by repeating the depositing and irradiating steps in a coordinate direction that is substantially orthogonal to the plane, wherein a new layer is superposed upon a previously sintered layer. The extrusion die formed via this method includes an inlet section having a die inlet face and a plurality of feed channels extending from the inlet face toward a honeycomb-forming section that is spaced from the inlet face and terminates in a die outlet face that includes an array of discharge channels formed from pins.Type: ApplicationFiled: November 29, 2006Publication date: May 29, 2008Inventors: Richard Curwood Peterson, Alan Thomas Stephens
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Publication number: 20080118598Abstract: A method for injecting plasticized masses such as rubber, silicone, and the like into a mold die of an injection-molding machine, directly or by way of a cold channel, uses a nozzle whose opening width can be changed. The opening width is maximal at the beginning of the injection process, and is changed over the course of the injection process, up to its end, using a predetermined control profile. The temperature of the mass is influenced in a targeted manner in accordance with the opening width, and the friction losses in the mass that change as a result of this.Type: ApplicationFiled: October 23, 2007Publication date: May 22, 2008Inventors: Volker Krell, Manfred Dufner
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Patent number: 7374412Abstract: In an extrusion head and an extrusion method for the production of a tubular multilayer preform the extrusion head includes at least two feed paths for feeding plasticised plastic material from one or more extruders to an annular passage arrangement. The annular passage arrangement includes mutually concentric annular passages forming mutually separate flow paths for the various layers of the preform. An annular gap nozzle has an annular gap communicating with the annular passage arrangement, and at least one flow passage communicates with an annular passage of the annular passage arrangement, for the introduction of a translucent viewing strip. The flow passage communicates with the annular passage in question upstream of the annular gap in the region of separation of the flow paths.Type: GrantFiled: March 22, 2004Date of Patent: May 20, 2008Assignee: Kautex Maschinenbau GmbHInventors: Martin Balzer, Willi Doehmen, Heinz-Werner Eckerskorn, Lutz Forst, Peter Kluesener, Roger Stehr, Michael Pappert
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Publication number: 20080088062Abstract: A mold for forming a tire curing bladder. The mold has an outer mold assembly enclosing an inner mold core assembly. The outer mold comprises three sections and the inner mold comprises two portions. The outer mold and the inner mold core form a mold cavity therebetween. In one embodiment, the mold cavity defines a frog eye geometry where a cylindrical space is formed having a diameter that is greater for portions of the cylindrical spaced away from a centerline of the mold cavity than for portions near the centerline.Type: ApplicationFiled: October 17, 2006Publication date: April 17, 2008Applicant: CARLISLE INTANGIBLE COMPANYInventor: Walter Szyms
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Patent number: 7318720Abstract: The invention discloses an improved die assembly for the extrusion of thermoplastic resin cellulosic fiber composite profiles meant to minimize and substantially prevent the occurrence of melt fracture on the surface of the extruded composite profiles. Comprising the die assembly are a balanced flow passage having a heated compression zone, a heated transition zone, a heated converging die zone, a die land, which corresponds to at least a portion of the downstream end of the flow passage and is cooled to temperature below the melting point temperature of the thermoplastic resin. The invention also discloses a production process for composite profiles which includes the steps of providing resin and fiber, producing a composite compound, processing the compound through an extrusion system, extruding the compound through the die assembly to form the desired profile, cooling the profile and cutting it to length. Also disclosed are products produced by the production process.Type: GrantFiled: August 7, 2003Date of Patent: January 15, 2008Inventor: Arunas Antanas Pabedinskas
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Patent number: 7311510Abstract: Disclosed is a die (10) for forming a honeycomb body having a structure provided with groovy slits (2) on a front face thereof, the slits being formed by cell blocks (3) and back holes (4) on a back surface thereof, each hole being communicatively connected with the slit. The number N of the cell blocks per one side of the die is even number. According to the die for forming the honeycomb body, strain generated on an extruded face of the honeycomb body after extrusion and bending of the honeycomb body can be reduced as well as the die can maintain a stable frictional force of extrusion and is excellent in extrudability and wear resistance.Type: GrantFiled: January 31, 2003Date of Patent: December 25, 2007Assignee: NGK Insulators, Ltd.Inventors: Masayuki Nate, Takahisa Kaneko, Masayuki Hironaga, Yuji Deguchi
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Patent number: 7162787Abstract: A honeycomb extrusion die includes an inlet face having a plurality of feed channels, and a discharge face having an array of intersecting honeycomb discharge slots. The extrusion die also includes a bonded array of pin elements each exposed on the discharge face of the die and juxtaposed to form the discharge slots of the discharge face and the array of feed channels, wherein the discharge slots extend from the feed channels, and wherein the feed channels communicate with the discharge slots so as to guide an extrudable material toward the discharge face. Each pin element includes a plurality of discharge slot surfaces, a plurality of feed channel surfaces continuous with the discharge slot surfaces for guiding the extrudable material toward the discharge face, and a plurality of spacing surfaces for spacing each pin element from adjacent pin elements.Type: GrantFiled: April 6, 2004Date of Patent: January 16, 2007Assignee: Corning IncorporatedInventor: Rodney I. Frost
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Patent number: 7163388Abstract: A polymer extrusion head for forming continuous shapes having one or more lumens therein. The head includes an extrusion mandrel and die. At least one lumen pipe is disposed radially through a port in the die to intersect the polymer flow in the annular region between the tip and the die. The lumen pipe is a welded assembly having a 90° turn formed as a mitered joint with zero bend radius. The lumen pipe is held in a pin vise engaged in the die such that position of the lumen pipe may be readily adjusted. Axial and radial positions are established during assembly by means of a gauge block. A plurality of lumen pipes may be accommodated for a plurality of lumens by a manifold distribution system including individual lumen pipe assemblies.Type: GrantFiled: May 19, 2004Date of Patent: January 16, 2007Assignee: Cangen Holdings, Inc.Inventors: Prem Anand, Joseph T. Chapin
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Patent number: 7163389Abstract: An extrusion die for extrusion molding of a honeycomb structure has back holes for introducing a raw material to be molded and slits for extruding the raw material. The extrusion die comprises an inside section, an outer peripheral section, and an outermost peripheral section; the width of the slit 14 disposed in the outer peripheral section is wider than the width of the slit disposed in the inside section; and when the surface roughness (Ra) of the slits in the inside section and the outer peripheral section is 0.1 ?m or smaller, or when the surface roughness (Ra) of the slits in the inside section and the outer peripheral section exceeds 0.1 ?m, the relationship between the surface roughness a of slit in the inside section and the surface roughness b of slit in the outer peripheral section satisfies the condition that 0.1<a/b<10.Type: GrantFiled: August 28, 2002Date of Patent: January 16, 2007Assignee: NGK Insulators, Ltd.Inventors: Makoto Miyazaki, Koji Okada
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Patent number: 7132124Abstract: In a die for molding a honeycomb structure, in which a coating layer is formed on a die base so that slits with a particular width are provided, the slits are provided so as to have a width of 30 to 200 ?m by forming the coating layer by a substrate layer with a thickness of 10 to 100 ?m and a surface layer with a thickness of 1 to 30 ?m. Further, the substrate layer is formed by a metal layer containing no oxide. A thin-wall honeycomb structure with a wall thickness of 30 to 200 ?m can be formed, and moreover a die for molding a honeycomb structure, in which the coating layer is not damaged and thus the durability is high, and a manufacturing method thereof can be provided.Type: GrantFiled: October 22, 2002Date of Patent: November 7, 2006Assignee: NGK Insulators, Ltd.Inventors: Keiji Matsumoto, Haremi Ito, Shinji Murahata
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Patent number: 7131829Abstract: A spiral die assembly can obtain a homogeneous pipe body, an inflation film with/without drawing and a functional film by dispersing molten resin homogeneously, and the spiral die assembly is capable of being applied to various molten resins and extruding conditions. The spiral die assembly comprises a main body 1 of said spiral die assembly, a mandrel 2 having a spiral groove 3 around its outer surface inserted on the inside of the main body and a rotatable ring 5 having a desired width fitted along the outer surface of the spiral groove 3 and fitted in a portion of a die cylinder which forms the inner surface of the main body 1 in a range corresponding to both ends of the spiral groove 3.Type: GrantFiled: July 2, 2004Date of Patent: November 7, 2006Assignee: Yamaguchi Mfg. Works, Ltd.Inventors: Toshiaki Nagai, Mikiyasu Masaki, Shigejiro Yamaguchi
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Patent number: 7128560Abstract: An expansion tool device for pliers used for producing sockets at the ends of pipes made of plastic material or the like used in plumbing systems, includes a cylindrical end piece formed by the closure of several sector-shaped jaws radially mobile under the action of a conical needle operated with pliers and adapted to be axially inserted in a conical recess. It also includes an insert axially mobile between the jaws, and designed to receive the conical needle when the tool is fixed to the pliers, the insert having one end for receiving the conical needle, while its other end has a conical shape adapted to the conical recess of the jaws, the conical parts having substantially identical coning angles, but of different diameters.Type: GrantFiled: August 1, 2002Date of Patent: October 31, 2006Assignee: Virax S.A.Inventor: Jean-Marie Tandart
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Patent number: 7112050Abstract: A honeycomb substrate includes an inner body having an inner skin and an array of inner webs defining an array of inner cells within the inner skin. The honeycomb substrate further includes an outer body having an outer skin formed concentric with the inner skin and an array of outer webs defining an array of triangle cells between the inner skin and the outer skin. The triangle cells are oriented along a radial direction with respect to a center of the inner body. An extrusion assembly for forming the honeycomb substrate includes an inner cell forming die, an outer cell forming die, and a skin forming mask, all mounted coaxially. An outer skin slot formed between the outer cell forming die and the skin forming mask is in communication with feedholes in the inner cell forming die through an opening in the outer cell forming die.Type: GrantFiled: June 26, 2003Date of Patent: September 26, 2006Assignee: Corning IncorporatedInventors: James J. Bernas, Thomas W. Brew, Rodney I. Frost, Mark L. Humphrey, Weiguo Miao, Kenneth R. Miller, Yawei Sun, David R. Treacy, Jr., Sujanto Widjaja
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Patent number: 7094047Abstract: A die for extrusion molding of a honeycomb which comprises a structure provided with a groovy slit (2) formed by cell blocks (3) on a front face thereof, and additionally provided with a puddle inlet, on a back face thereof, communicatively connected with the slit (2), wherein each cell block (3) has a soft film (16) on a hard film (14) formed on outermost surfaces of the slit (2) and puddle inlet fabricated in a cell-block body (10). According to the die for extrusion molding of a honeycomb, a dimensional error of the die is possible to be eliminated, a stable force of extrusion friction is possible to be maintained, both extrusion moldability and abrasion resistance are possible to be excellent, and additionally an adjustment of the die at the time of extrusion molding can be performed easily.Type: GrantFiled: October 7, 2002Date of Patent: August 22, 2006Assignee: NGK Insulators, Ltd.Inventors: Kenji Yamada, Takashi Matsukubo, Keiji Matsumoto
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Patent number: 7077642Abstract: A plunger machine for molding reinforced polymer compositions is provided. The plunger machine has particular application in molding polymer that is reinforced with particles having an aspect ratio that is greater than 1:1. The plunger machine includes a barrel housing with a smooth walled barrel with longitudinal fins projecting inwardly towards the center of the bore that defines a main melt chamber. A plunger housing, having a plunger bore, defines an initial melt chamber and is in communication with the main melt chamber. A plunger resides in the plunger bore and is reciprocatable therein. The barrel bore is continuously inwardly tapered and cooperates with the longitudinal fins to provide a shortened melt period and a smooth transition and alignment of reinforcing members within the polymer mixture during the melt process.Type: GrantFiled: July 1, 2004Date of Patent: July 18, 2006Assignee: Cool Options, Inc.Inventor: Lyle James Smith
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Patent number: 7077639Abstract: An mandrel for extrusion of hollow bodies, such as, polyvinyl chloride (PVC) hard, compact, and foamed pipes, includes an inner collar and an outer collar, and webs radially joining the inner collar and outer collar. The webs can be arranged twisted and/or offset in radial direction.Type: GrantFiled: February 10, 2003Date of Patent: July 18, 2006Assignee: American Maplan CorporationInventors: Heinrich Dohmann, Reinhard Witt
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Patent number: 6994536Abstract: An extrusion system for extruding a layer of a plastic or rubber material onto a work piece without having to continuously adjust the extrusion system during the “set-up” mode to “full-run” mode, wherein the extruded layer exhibits a predetermined cross-section size and a uniform wall gauge concentricity.Type: GrantFiled: December 10, 2003Date of Patent: February 7, 2006Assignee: Dayco Products, LLC.Inventors: Joseph C. Worley, Gene L. Patterson
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Patent number: 6991450Abstract: Honeycomb structures are formed at reduced extrusion pressures and high extrusion rates via extrusion through open cavity honeycomb extrusion dies incorporating large, closely spaced feed channels delivering extrudable material to die honeycomb forming sections incorporating extrudate distribution means in the form of inverted conical or pyramidal flow dividers incorporating inclined flow-guiding surfaces that guide the extrudate into the base ends of plural discharge slot intersections and/or slot segments in direct line with the feed channels.Type: GrantFiled: August 31, 2004Date of Patent: January 31, 2006Assignee: Corning IncorporatedInventor: Alan T. Stephens, II
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Patent number: 6991448Abstract: An extrusion apparatus which satisfactorily adjusts differences in skin-body flow rates at multiple locations around the die, and allows for the external manipulation of the interior components controlling batch flow, during the production without having to stop manufacturing operations to effect the necessary changes thereat.Type: GrantFiled: April 1, 2003Date of Patent: January 31, 2006Assignee: Corning IncorporatedInventor: Robert B. Lubberts
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Patent number: 6989119Abstract: Extruded honeycomb products are formed by means of an extrusion die incorporating a pin support section positioned between the die body and the pin array forming the die discharge slots, the pin support providing enlarged support segments that improve pin stability and die resistance to pin damage without overly restricting batch flow through the die.Type: GrantFiled: April 9, 2003Date of Patent: January 24, 2006Assignee: Corning IncorporatedInventors: James J. Bernas, David W. Folmar, Kenneth C. Sariego
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Patent number: 6966765Abstract: A rotating circular die for mounting on an extruder. The die incorporates an inner component comprising a cone with support independent of the outer component and extruder, thereby permitting forward and backward adjustment of the inner component in relation to the outer component during actual processing. Independent support for the inner cone eliminates the sanitary and microbial concerns that are present when die assemblies are housed within the extruder. The inner cone is self-centering to provide extrudate of uniform thickness and capable of imparting rotational shearing stresses on the extrudate to provide for starch alignment. The rotation of the inner component considered with the positional adjustability produces uniform extrudate as well as minimizes production downtime by reducing clogging and backup risks and providing for easy clean up.Type: GrantFiled: November 9, 2001Date of Patent: November 22, 2005Assignee: Frito-Lay, North America, Inc.Inventor: Rick Wendell Bajema
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Patent number: 6875004Abstract: A method and apparatus for extruding unvulcanized rubber in a tire production process, in which an unvulcanized rubber extruded member can be formed by extrusion. An extruded rubber member having a cross section in which a portion of a second unvulcanized rubber intrudes between portions of a first unvulcanized rubber is formed by extrusion. The apparatus includes a first passage for the first unvulcanized rubber, a second passage for the second unvulcanized rubber, and a flow dividing mechanism where the first and second passages are adjacent or connected, which separates a portion of the first unvulcanized rubber passing through the first passage such that the first unvulcanized rubber is disposed at both sides of the intruded second unvulcanized rubber. In the method, the first unvulcanized rubber is divided into two flows, and a portion of the second unvulcanized rubber is caused to intrude therebetween.Type: GrantFiled: March 8, 2002Date of Patent: April 5, 2005Assignee: Bridgestone CorporationInventor: Go Shimada
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Patent number: 6866495Abstract: An apparatus for manufacturing tread bands for vehicle tires includes at least one primary extrusion head, a preforming device, at least one auxiliary extrusion head, an auxiliary feeding channel, and an extrusion die. The preforming device includes a primary preforming channel operatively connected to the at least one primary extrusion head. The auxiliary feeding channel is operatively connected to the at least one auxiliary extrusion head. The auxiliary feeding channel connects to the primary preforming channel. A direction of the auxiliary feeding channel forms an angle between approximately 30° and 160° relative to a direction of the primary preforming channel. The extrusion die is connected to the preforming device and includes an extrusion outlet. The auxiliary feeding channel connects to the primary preforming channel substantially near the extrusion outlet.Type: GrantFiled: August 21, 2002Date of Patent: March 15, 2005Assignee: Pirelli Coordinamento Pneumatici S.p.A.Inventor: Vincenzo Benatti
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Patent number: 6866498Abstract: An extrusion die for extruding plastic material as a tubular film has mututally engaging first and second body members which form an annular extrusion orifice therebetween. One of the body members has main feed grooves in a surface thereof adjacent the other body member and extending in a spiral manner relative to the annular extrusion orifice, and one of the body members has supply grooves in a surface thereof adjacent the other body member for receiving plastic material from one or more extruders. Each supply groove has an end portion adjacent but spaced from an initial portion of a main feed groove, whereby plastic material from the extruder or extruders is received by the supply grooves and forced from the end portions thereof along a passage between the body members and into the initial portions of the spiral feed grooves.Type: GrantFiled: August 2, 2002Date of Patent: March 15, 2005Assignee: Macro Engineering & Technology Inc.Inventors: Surendra M. Sagar, Mirek Planeta
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Patent number: 6866494Abstract: In a road vehicle tire, a two-part layer (2) of elastomeric material is preassembled by co-extruding a first and a second strip (19, 16) through a preforming plate die (26), through which extends at least one pair (27) of tapered flow channels (25a, 25b) having offset, side by side inlets (28, 29) with respective superimposed adjacent lateral portions (30, 32), and substantially coplanar outlets (33, 34) with respective adjacent lateral portions (35, 38) interconnected to define, between the two strips (19, 16), an L-shaped joint (20) wherein a lateral portion (21) of the second strip (16) has an edge (17) substantially contacting a lateral shoulder (22) of the first strip (19), and is superimposed on a thin annular appendix (23) projecting from the shoulder (22) of the first strip (19).Type: GrantFiled: October 31, 2001Date of Patent: March 15, 2005Assignee: Bridgestone CorporationInventor: Gordon Malcom Tomlinson
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Patent number: 6863519Abstract: An adapter for an extruder for producing plastic profiles is provided for the purpose of being disposed between an extrusion cylinder and an extrusion die, with the basic body of the adapter comprising a flow channel which is delimited at one outer side by a wall surface of the basic body and at one inner side by a deflection body which is rigidly connected with the basic body. A careful homogenization of the melt can be achieved in such a way that the deflection body is provided with a substantially spherical arrangement and is exclusively held by a holding pin which is situated downstream and is connected via bridges with the adapter.Type: GrantFiled: September 13, 2002Date of Patent: March 8, 2005Assignee: Technoplast Kunststofftechnik GmbHInventors: Meinhard Schwaiger, Franz Smutka
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Patent number: 6854969Abstract: A honeycomb structure molding apparatus 1 having a spinneret 4 provided with a back pore part 3 for introducing a molding material and a slit part 2 for extruding the molding material, and a press plate 5 for fixing the spinneret 4, in which the spinneret 4 comprises an inner side part 11 and an outer peripheral part 12, the inner side part 11 is protruded to the downstream side to form a level difference part 15 between the inner side part 11 and the outer peripheral part 15, the press plate 5 is opened opposing the inner side part 12 of the spinneret 4 and presses the downstream side of the outer peripheral part 12 of the spinneret 4 through a gap part 7, and there is provided a gap adjusting means 130 capable of changing width of the gap of the gap part 7.Type: GrantFiled: March 22, 2002Date of Patent: February 15, 2005Assignee: NGK Insulators, Ltd.Inventors: Yukinari Shibagaki, Takeyuki Isii, Yoshimasa Kondo
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Patent number: 6830444Abstract: An extrusion die for extruding biodegradable material, the extrusion die including: a mandrel; an outer member positioned near the mandrel; an extrusion orifice between the mandrel and the outer member; a member in communication with at least one defining member of the extrusion orifice, wherein the member is capable of producing relative movement between outer member and the mandrel, wherein the relative movement has a component transverse to an extrusion direction of biodegradable material through the extrusion orifice; a flow control device which controls flow of biodegradable material through the extrusion die; and a positioning device which positions the outer member and the mandrel relative to each other.Type: GrantFiled: February 12, 2003Date of Patent: December 14, 2004Assignee: Amelex CorporationInventors: Hans G. Franke, Donald R. Bittner
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Patent number: 6814561Abstract: The present invention provides an apparatus and method for manufacturing polymeric thin-walled tubular members, which are well-suited for use as vascular grafts. The apparatus of the present invention enables extrusion of a tubular member having an extremely thin wall thickness so as to facilitate passage through tortuous vascular passageways. The apparatus achieves uniform wall thickness in a tubular member by establishing and maintaining axial alignment of a ram having a concentrically disposed guide rod therein with a die supported in concentric relation to the guide rod.Type: GrantFiled: October 30, 2001Date of Patent: November 9, 2004Assignee: SciMed Life Systems, Inc.Inventors: James Venditti, Howard Wolek, Alice Wong, David J. Sogard, Jason P. Hill, Timothy S. Girton, Christopher B. Brodeur
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Patent number: 6814562Abstract: A honeycomb structure molding apparatus being free from defects in cells and having a higher strength with thin partition walls forming the cells and having a small cell density; and the apparatus having a plate-like spinneret provided with back pores for introducing a molding material and slits for extruding the molding material, and a press plate for fixing spinneret, the spinneret comprising an inner side and outer peripheral parts, the inner side part protruding downstream to form a level difference part therebetween, the press plate opening opposing the inner side part of the spinneret and presses the outer peripheral part of the spinneret downstream, and width W (mm) of slits, length L 1 (mm) of slits of the inner side part and length L 2 (mm) of slits of the outer peripheral part satisfying following two formulas: L1−L2≧0.4 mm L2≧0.015/W×L1.Type: GrantFiled: March 22, 2002Date of Patent: November 9, 2004Assignee: NGK Insulators, Ltd.Inventors: Yukinari Shibagaki, Takeyuki Ishii, Yoshimasa Kondo