Parison Forming Injection Mold Patents (Class 425/533)
  • Publication number: 20120006424
    Abstract: A blowing pad, a fabrication method of the blowing pad, and a blowing system using the blowing pad are provided. The blowing pad includes a main foam formed of a foamed porous synthetic resin, and a duct embedded in the main foam, wherein the main foam includes an air inlet to which an air inlet tube is inserted and a plurality of vent holes, each of which is connected to the duct, wherein the duct is formed of any one of natural rubber, synthetic rubber, and non-porous plastic, wherein the air inlet tube is connected to an external blowing pipe.
    Type: Application
    Filed: July 1, 2011
    Publication date: January 12, 2012
    Applicant: FRONTIS Corp.
    Inventor: Chooseok Yoon
  • Patent number: 8047832
    Abstract: An injection/stretch blow mold clamping mechanism comprises mold clamping shafts erected vertically movably on both sides of an injection molding operation section and extending through the lower base platen and upper base platen, hydraulic mold clamping means connected respectively to lower ends positioned within a bed of the clamping shafts, a mold clamping platen having core molds attached thereto and being fitted on the mold clamping shafts, the clamping platen being installed vertically movably between the upper base platen and a top platen, a pair of mold air cylinders connecting on both sides thereof the upper base platen and the clamping platen with each other and causing the clamping platen to move vertically with respect to the upper base platen, a mold clamping rod connected to the mold clamping platen through the top platen, and a pair of clamp members disposed on an upper surface of the top platen.
    Type: Grant
    Filed: May 29, 2007
    Date of Patent: November 1, 2011
    Assignee: A.K. Technical Laboratory, Inc.
    Inventors: Sentaro Kobayashi, Naohide Matsuzaka
  • Patent number: 8038434
    Abstract: A mould comprises at least two die parts, each die part comprising a recess for forming a portion of an object and a conduit arrangement through which a cooling fluid can flow, the conduit arrangement comprising a curved conduit which surrounds the recess, an inlet conduit having a supply portion which leads into the curved conduit and an outlet conduit having a discharge portion which leaves the curved conduit so as to define a path for the cooling fluid, the curved conduit, the supply portion and the discharge portion being arranged so as to be interceptable by a common plane that contains the path.
    Type: Grant
    Filed: August 21, 2006
    Date of Patent: October 18, 2011
    Assignee: Sacmi Cooperativa Meccanici Imola Societa' Cooperativa
    Inventors: Zeno Zuffa, Florenzo Parrinello
  • Patent number: 8029268
    Abstract: The present invention discloses a cooling fetch apparatus of performs, and the apparatus includes: a first fetch mechanism, moved back and forth, for fetching each perform formed in a mold of an injection molding machine from the mold; a second fetch mechanism, moved back and forth, for fetching each preform on the first fetch mechanism. After the second fetch mechanism fetches a predetermined quantity of performs, the performs on second fetch mechanism are unloaded sequentially, such that the injection molding process and the cooling process of the performs are separated. The timing of fetching each perform on the second fetch mechanism is controlled for assuring a good cooling effect of each preform.
    Type: Grant
    Filed: February 8, 2008
    Date of Patent: October 4, 2011
    Assignee: Jet-Engine Automation Co., Ltd.
    Inventor: Le Huang Chen
  • Patent number: 8021587
    Abstract: Method and apparatus for sequentially delivering multiple shots of polymer material to a plurality of mold cavities to form multilayer articles. A first shot of greater than 50% of the total article weight of a first polymer material is simultaneously delivered to a plurality of mold cavities using, at each cavity, a chamber of predetermined volume that is prefilled with the first polymer material. A second shot of no greater than 10% of the total article weight of a second material is simultaneously delivered to all of the cavities beginning subsequent to the step of delivering the start of the first shot delivery step. The second shot of second material is delivered through a manifold channel that fluidly communicates with each cavity, and is injected to all cavities under pressure exerted by a source of the second material that is common to all of the plurality of cavities.
    Type: Grant
    Filed: February 4, 2010
    Date of Patent: September 20, 2011
    Assignee: Graham Packaging Company, LP
    Inventors: Ralph Armstrong, Thomas E. Nahill
  • Patent number: 8017063
    Abstract: This invention relates to methods and apparatus for making articles made of polyester, preferably polyethylene terephthalate (PET), having coated directly to at least one of the surfaces thereof one or more layers of thermoplastic material with good gas-barrier characteristics. In one preferred method and apparatus, preforms are injection molded, barrier-coated immediately thereafter, and remain on a mold portion for a time to speed cooling of the completed preform. Preferably the barrier-coated articles take the form of preforms coated by at least one layer of barrier material and the containers are blow-molded therefrom. Such barrier-coated containers are preferably of the type to hold beverages such as soft drinks, beer or juice. The preferred barrier materials have a lower permeability to oxygen and carbon dioxide than PET as well as key physical properties similar to PET.
    Type: Grant
    Filed: January 11, 2010
    Date of Patent: September 13, 2011
    Assignee: The Concentrate Manufacturing Company of Ireland
    Inventors: Gerald A. Hutchinson, Robert A. Lee
  • Patent number: 8002539
    Abstract: An injection stretch blow molding system with rotating and linear conveying functions includes a lifting and rotating mechanism, an injecting mechanism, a conveying mechanism, an extending and blowing mechanism installed at a third operating position, and a pushing mechanism installed at a second operating position. The lifting and rotating mechanism has a lifting seat, a rotating plate, and two bottleneck seats. Each of the two bottleneck seats has at least one bottleneck mold, with the rotation of the rotating plate, positions of the two bottleneck seats are selectively interchanged between a first and the second operating positions. The injecting mechanism has a female mold and a core mold installed at the first operating position. The conveying mechanism has a conveying seat connecting the two bottleneck seats whose bottleneck mold clamps a preform is installed at the second operating position. The conveying seat is driven by a convey driving device.
    Type: Grant
    Filed: May 19, 2009
    Date of Patent: August 23, 2011
    Inventors: Tsai-Shun Chang, Hsin-Chih Wu
  • Patent number: 7998395
    Abstract: In an injection molding method to manufacture hollow plastic parts, at least one plastic part's hollow is shaped by evacuating an internal portion of the flowable material of an injection mold's cavity using a pressurized gas, and a gate of the mold and thereupon the molded article's aperture so made will be sealed off. After the flowable material has been moved from a blind duct into the gate and partly forced back into the hollow, the molded article will be ejected from the injection mold.
    Type: Grant
    Filed: December 27, 2007
    Date of Patent: August 16, 2011
    Assignee: ITW Automotive Products GmbH & Co. KG
    Inventor: Elmar Fries
  • Patent number: 7972130
    Abstract: An injection blow molding machine (10) having a core rod (18) against which a parison of a thermoplastic material is formed by injection molding. The core rod is cooled by causing a stream of compressed and conditioned air from an inlet manifold (52) to flow through the core rod. The core rod has an outer annular tube (70) surrounding an inner annular tube (74) and defining an annulus (80) therewith, and the annulus (80) is divided into inlet and outlet flow passages (82, 84) by opposed projections (76, 78) that extend thereinto. Spent cooling air from the core rod is exhausted to an outlet manifold (54) from which it is discharged to atmosphere through a line (42) or recompressed by a compressor (46) and returned to the inlet manifold (52) after reconditioning. The conditioned air has a regulated pressure as a result of passing through a pressure regulator (24), and is heated, if needed, by passing it through a heater (26), or cooled, if needed, by injecting a water spray from a spray nozzle (36) thereinto.
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: July 5, 2011
    Assignee: Rexam Healthcare Packaging Inc.
    Inventor: Tasadduq Hussain
  • Patent number: 7824174
    Abstract: A metal mold for blow molding which may prevent a mold biting while maintaining a blowing performance and may mold a thermoplastic-elastomer article having a stable shape. In a blow molding metal mold provided with an annular loosely surrounding part for loosely surrounding an end part of a parison, a clearance between an outer peripheral surface of the end part and an inner peripheral surface of the loosely surrounding part at a parting line of the metal mold is larger than a clearance at the other parts than the parting line.
    Type: Grant
    Filed: May 29, 2006
    Date of Patent: November 2, 2010
    Assignee: NOK Corporation
    Inventor: Katsumi Shiraki
  • Patent number: 7798806
    Abstract: A bottom insert for an injection mold, which insert is of a two-part configuration having a hot part which has a recess of the hot side and a cold part which has a recess of the cold side, wherein the cold part is arranged at least partially within the hot part so that the hot part at least portion-wise surrounds the cold part. The two parts of the bottom insert are preferably separable and the. hot part preferably has an opening in opposite relationship to the recess of the hot side for receiving the cold part. Further, the cold part and the hot part are desirably sealed off relative to each other, desirably by O-rings. In general, all surfaces which are provided for contact with the molding to be produced are arranged at the cold part. An insulating coating, an insulating membrane and/or a spacing element is desirably provided at the contact surface between the hot part and the cold part.
    Type: Grant
    Filed: May 3, 2007
    Date of Patent: September 21, 2010
    Assignee: Mold & Hotrunner Technology AG
    Inventors: Witold Neter, Helmut Thömmes, Stefan Schweininger
  • Patent number: 7790077
    Abstract: The present invention relates to an apparatus and process for injection molding polymer articles that reduces deposition of additives on the apparatus. Specifically, pressurizing of the mold cavity with a pressurized gas reduces the deposition of low molecular weight additives on the apparatus. Embodiments of the invention also include an apparatus for injection molding polymer articles comprising at least one pressurized gas inlet for introducing a pressurized gas into the mold cavity.
    Type: Grant
    Filed: September 5, 2007
    Date of Patent: September 7, 2010
    Assignee: The Coca-Cola Company
    Inventors: Yu Shi, Chantel Walters, L. Robert Deardurff, Mikell Schultheis, Robert Kriegel, Christopher W. White
  • Patent number: 7717697
    Abstract: Disclosed is a preferred mold design for producing plastic, molded preforms, which may be blow-molded into a container of a final, desired shape. A preferred mold includes a temperature control system for maintaining the preform mold at a desired temperature. The temperature control system can pass fluid through channels within the preform mold to cool plastic that is injected into the preform mold. In some arrangements, a mold comprises a neck finish mold, the neck finish mold configured to transfer heat away from the molding surface toward a channel conveying a working fluid. A heat transfer member may be at least partially positioned within the channel to transfer heat to the working fluid. In some embodiments, the mold comprises a high heat transfer material.
    Type: Grant
    Filed: August 29, 2006
    Date of Patent: May 18, 2010
    Inventors: Gerald A. Hutchinson, Heinrich K. Feichtinger
  • Publication number: 20100072680
    Abstract: An injection molding method to manufacture hollow plastic parts, whereby at least one plastic part's hollow is shaped by evacuating an internal portion of the flowable material of an injection mold's cavity (12) using a pressurized gas and a gate of said mold (10) and thereupon the molded article's aperture so made shall be sealed off, characterized in that, following said flowable material's being removed from a blind duct (24) into a gate branched to it and after being partly forced back into said hollow, said molded article shall be elected from the injection mold (10).
    Type: Application
    Filed: December 27, 2007
    Publication date: March 25, 2010
    Applicant: ITW AUTOMOTIVE PRODUCTS GMBH & CO. KG
    Inventor: Elmar Fries
  • Publication number: 20100007064
    Abstract: A method of forming hollow tubular members may include providing a mold defining a surface corresponding to a configuration of the hollow tubular member. A fabric material may be placed in the mold for bonding with a resin to form the hollow tubular member. A bladder may be placed in the mold next to the fabric material to form a substantially air tight region around the fabric material. A pump may be used to apply a sub-atmospheric pressure in the substantially air tight region and thereby press the fabric material against the mold. The sub-atmospheric pressure may also be used to draw the resin material into the mold in contact with the fabric material. Once the resin and fabric material have adequately cured, the hollow tubular member may be removed from the mold.
    Type: Application
    Filed: April 7, 2009
    Publication date: January 14, 2010
    Inventor: Clint H. Ashton
  • Patent number: 7645132
    Abstract: Disclosed are a mold stack of a molding machine. A cavity insert is provided. The cavity insert comprises a body having: an internal surface defining, in use, at least a body portion of a molding cavity; an external surface defining, in use, at least a first portion of a cooling channel configured, in use, to direct a flow of coolant; and a mounting flange configured to support, in use, the body relative to a front face of a cavity plate, the mounting flange including a member configured to define, in use, a second portion of the cooling channel.
    Type: Grant
    Filed: September 7, 2007
    Date of Patent: January 12, 2010
    Assignee: Husky Injection Molding Systems Ltd.
    Inventor: Derek Robertson McCready
  • Patent number: 7645135
    Abstract: This invention relates to methods and apparatus for making articles made of polyester, preferably polyethylene terephthalate (PET), having coated directly to at least one of the surfaces thereof one or more layers of thermoplastic material with good gas-barrier characteristics. In one preferred method and apparatus, preforms are injection molded, barrier-coated immediately thereafter, and remain on a mold portion for a time to speed cooling of the completed preform. Preferably the barrier-coated articles take the form of preforms coated by at least one layer of barrier material and the containers are blow-molded therefrom. Such barrier-coated containers are preferably of the type to hold beverages such as soft drinks, beer or juice. The preferred barrier materials have a lower permeability to oxygen and carbon dioxide than PET as well as key physical properties similar to PET.
    Type: Grant
    Filed: August 20, 2007
    Date of Patent: January 12, 2010
    Assignee: Advanced Plastics Technologies Luxembourg S.A.
    Inventors: Gerald A. Hutchinson, Robert A. Lee
  • Patent number: 7632089
    Abstract: A take-out and cooling method and apparatus conveys molded plastic articles from a molding machine to and through a cooling station and preferably includes a take-out apparatus that has a main support, a conveyor carried by the main support for movement in an endless path, a cam adjacent to the support, a plurality of arms carried by the conveyor for movement with the conveyor along the endless path and including a follower responsive to the contour of the cam to vary the position of the arms relative to the support, and at least one holder carried by each arm. Each holder is adapted to receive and carry at least one molded article to facilitate in conveying the molded articles and is flexible and resilient to permit relative movement of at least a portion of the holder relative to its associated arm.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: December 15, 2009
    Assignee: Graham Packaging PET Technologies, Inc.
    Inventors: Peter A. Bates, Thomas M. Ingraham, Frank W. Mahr, Nikhil Mani, Thomas E. Nahil, Terry C. Potter
  • Publication number: 20090274789
    Abstract: Provided is an injection/stretch blow molding machine, which performs both injection molding of a preform and stretch blow molding of a hollow molded product continuously within single machine.
    Type: Application
    Filed: May 29, 2007
    Publication date: November 5, 2009
    Applicant: A.K. Technical Laboratory, Inc
    Inventors: Sentaro Kobayashi, Naohide Matsuzaka
  • Patent number: 7611658
    Abstract: A composite mould set for use on a conventional type of injection-molding machine is made up of composite mold halves (10) which are mounted one on each platen (12) of the injection molding machine. Each mold half (10) carries an array of injection molding cavities (16) for molding preforms, and an array of blow molding cavities (18) for stretch blow molding of the preforms into a blow molded product. The respective cavities (16) and (18) are arranged so that they open in a common mold separation direction.
    Type: Grant
    Filed: March 2, 2005
    Date of Patent: November 3, 2009
    Inventor: Constantinos Sideris
  • Patent number: 7611659
    Abstract: A method of making a plastic container, comprises injection molding a container preform having a finish portion and a body portion, engaging the container preform with a transfer arm with the finish portion located in a predetermined orientation with respect to the transfer arm, contacting the container preform with a first brake adapted to substantially prevent rotation of the container preform with respect to the transfer arm, transferring the container preform from the transfer arm to a blow molding wheel with the finish portion in a predetermined orientation with respect to the blow molding wheel, enclosing the container preform within a blow mold cavity, and blow molding the container preform into a plastic container. A blow molding apparatus for making a plastic container is also disclosed.
    Type: Grant
    Filed: May 3, 2006
    Date of Patent: November 3, 2009
    Assignee: Graham Packaging Company, L.P.
    Inventor: Wesley Spencer Hawk
  • Patent number: 7607633
    Abstract: A mold system has a hollow outer mold part extending along a mold axis, a hollow inner mold part inside the outer mold part and forming therewith an elongated cup-shaped cavity adapted to hold a plastic mass for the production of a preform, and a cooling tube extending coaxially inside the hollow inner part and forming a passage having an inner portion inside the tube and an annular-section outer portion outside the tube and between an outer surface of the tube and an inner surface of the inner mold part. A cooler circulates a coolant fluid through the passage. A plurality of angularly spaced and generally axially extending support ribs extend radially from one of the surfaces toward the other surface in the outer passage portion.
    Type: Grant
    Filed: May 11, 2006
    Date of Patent: October 27, 2009
    Assignee: GWK Gesellschaft Warme Kaltetechnik mbH
    Inventor: Reinhard Zeppenfeld
  • Patent number: 7588439
    Abstract: Disclosed are a compensating core for use with a molding system and the molding system incorporating same. A core insert for use in a molding system is provided. The core insert comprises a core base for defining, in use, a portion of a molding cavity; a core support for supporting, in use, the core base relative to a core plate of the molding system; a compensator associated, at least partially, with the core support to permit at least a degree of axial movement to the core base.
    Type: Grant
    Filed: July 20, 2007
    Date of Patent: September 15, 2009
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Arnold Mai, Friedhelm Schmitz, Sven Kmoch, Laurent Christel Sigler
  • Patent number: 7516861
    Abstract: It is intended to provide a synthetic resin bottle, in which the stable no-leak condition can be maintained up to a certain cap-turning angle, and air-tightness of the bottle can be fully secured, even if the cap is falsely turned. The body 2 of the synthetic resin bottle is configured to have a smooth seal surface 8 with no irregularity over the entire circumference in the upper portion of the outer neck wall where no parting line is formed. In this configuration, a stable no-leak condition can be maintained up to a certain cap-turning angle, and air-tightness of the bottle can be fully secured, even if the cap is falsely turned.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: April 14, 2009
    Assignee: Yoshino Kogyosho Co., Ltd.
    Inventors: Koji Itou, Hiroshi Hosokoshiyama, Naoki Tsutsui
  • Publication number: 20090047374
    Abstract: Disclosed herein is a mold module from a set of substantially structurally independent mold modules of at least one of a first mold assembly or a second mold assembly. The first mold assembly and the second mold assembly for accepting, in use, a plurality of first mold inserts and second mold inserts, respectively, to define, in use, a plurality of substantially identical molding cavities therebetween. A subset of at least one of the first mold inserts or the second mold inserts being accepted in the mold module.
    Type: Application
    Filed: August 16, 2007
    Publication date: February 19, 2009
    Inventors: John Robert GALT, Thomas Michael McGinley, Sheldon John Alexander, Christopher J. Brusa, Stephen Daniel Ferenc
  • Patent number: 7455518
    Abstract: A method and apparatus for injection molding an article including a radially extending child resistant feature. Finish block halves are provided that include a pocket and that are closable together to form a neck-finish mold cavity. Mold body halves are provided that include a core portion and that are closable together to form a body mold cavity. The core portion is advanceable toward the pocket to cooperate therewith to define a cavity for forming the child resistant feature. The core portion may be integrally formed into one or more of the mold body halves, or may be separately mounted and relatively movable with respect thereto.
    Type: Grant
    Filed: February 16, 2007
    Date of Patent: November 25, 2008
    Assignee: Rexam Prescription Products Inc.
    Inventors: Albert R. Anctil, Richard L. Allen, Tasadduq Hussain
  • Publication number: 20080116620
    Abstract: A molding apparatus and method for creating a molded object that incorporate a mold with a mold cavity, a mold core disposed within the mold cavity, and a reciprocating sleeve insertable between the mold core and the mold cavity. The apparatus and method include injecting molten plastic between the core and the sleeve forming a preform object, then retracting the sleeve and expanding the preform object by blow molding, using pressurized fluid provided through jets in the mold core, until the object expands to fill the mold cavity. The apparatus and method further include thermal conditioning of the sleeve when it is retracted to create a temperature profile in the sleeve that is then applied to the preform object, thereby providing finer control of the temperature profile of the preform object before the final blow molding step.
    Type: Application
    Filed: November 21, 2006
    Publication date: May 22, 2008
    Inventor: John Thomas
  • Patent number: 7367795
    Abstract: Disclosed is a preferred mold design for producing plastic, injection molded preforms, which may be blow-molded into a container of a final, desired shape. A preferred mold includes a combination of hardened material components and high heat transfer material components to provide a mold having good wear characteristics, for a sufficiently long useful life, and to enable rapid cooling of the injected preform, in order to reduce the cycle time of an injection and cooling cycle. In some arrangements, the hardened materials may form a portion of the preform cavity thereby slowing the rate of cooling in those areas and inducing a semi-crystalline or crystalline structure in the cooled preform.
    Type: Grant
    Filed: November 10, 2003
    Date of Patent: May 6, 2008
    Assignee: Advanced Plastics Technologies Luxembourg S.A.
    Inventors: Gerald A. Hutchinson, Robert A. Lee
  • Publication number: 20080093772
    Abstract: Method and apparatus for sequentially delivering multiple shots of polymer material to a plurality of mold cavities to form multilayer articles. A first shot of greater than 50% of the total article weight of a first polymer material is simultaneously delivered to a plurality of mold cavities using, at each cavity, a chamber of predetermined volume that is prefilled with the first polymer material. A second shot of no greater than 10% of the total article weight of a second material is simultaneously delivered to all of the cavities beginning subsequent to the step of delivering the start of the first shot delivery step. The second shot of second material is delivered through a manifold channel that fluidly communicates with each cavity, and is injected to all cavities under pressure exerted by a source of the second material that is common to all of the plurality of cavities.
    Type: Application
    Filed: October 6, 2006
    Publication date: April 24, 2008
    Applicant: Graham Packing Company, LP
    Inventors: Ralph Armstrong, Thomas E. Nahill
  • Publication number: 20080035602
    Abstract: An apparatus for forming a container generally comprises a first mold part having an injection mold portion and a blow mold portion and a second mold part having a core pin. The core pin is configured to cooperate with the injection mold portion in a first position to define an injection mold cavity for forming a preform and an integral cap. The core pin is also configured to cooperate with the blow mold portion in a second position to define a blow mold cavity for forming a receptacle from the preform. The cap may be closed at the blow mold portion to seal the receptacle. One or more threads may be formed on a neck of the container.
    Type: Application
    Filed: August 10, 2006
    Publication date: February 14, 2008
    Applicant: CAPITOL VIAL INC.
    Inventors: Michael Gooden, Randall Lecroy
  • Patent number: 7284778
    Abstract: A device for carrying a preform in a temperature condition oven, including a gripping device provided with gripping claws, which enclose an outer surface of the neck of the preform. An inner core is provided that penetrates axially inside the neck over a distance substantially equal to the axial length of the neck, such that it presents a lower transverse surface. When the preform is in place on the gripping device, it is substantially axially placed at the boundary between the neck and the body of the preform.
    Type: Grant
    Filed: February 14, 2000
    Date of Patent: October 23, 2007
    Assignee: Sidel
    Inventor: Jean-Louis Pellegatta
  • Patent number: 7214341
    Abstract: A method and apparatus for injection molding an article including a radially extending child resistant feature. Finish block halves are provided that include a pocket and that are closable together to form a neck-finish mold cavity. Mold body halves are provided that include a core portion and that are closable together to form a body mold cavity. The core portion is advanceable toward the pocket to cooperate therewith to define a cavity for forming the child resistant feature. The core portion may be integrally formed into one or more of the mold body halves, or may be separately mounted and relatively movable with respect thereto.
    Type: Grant
    Filed: January 30, 2004
    Date of Patent: May 8, 2007
    Assignee: Owens-Illinois Prescription Products Inc.
    Inventors: Albert R. Anctil, Richard L. Allen, Tasadduq Hussain
  • Patent number: 7163390
    Abstract: In the molding of parisons made of thermoplastic material for making bottles for containing effervescent beverages, resistance to bursting of the bottles is increased considerably the gasket (4) between the injector nozzle (3) and the injection cavity (1) is made of thermally insulating material and has a shape that is complementary to the shape of the cavity (1) for housing the end of the injector (3) in the injection cavity (1). Cutting of the sprue in specific conditions increases still more the resistance to bursting.
    Type: Grant
    Filed: November 26, 2002
    Date of Patent: January 16, 2007
    Assignee: S.I.P.A. Societa' Industrializzazione Progettazione Automazione S.p.A.
    Inventors: Matteo Zoppas, Pietro Gandin
  • Patent number: 7128865
    Abstract: Injection molding method and apparatus for ejecting a molded plastic preform from a mold. A first lifting structure and/or step is configured to have an inner surface with an area for sealing and aligning with a complementary surface on a core, and to have an upper surface with an area for sealing and aligning with a complementary surface on a second lifting structure, said upper surface of said first lifting structure being configured to lift a molded plastic preform from the injection mold in a lifting direction for a first period of time, the lower portion of the molded plastic preform lying in a plane substantially perpendicular to the lifting direction. A second lifting structure and/or step is configured to have an inner surface configured to lift an outer surface of the molded plastic preform from the injection mold in the lifting direction for a second period of time, the outer surface of the molded plastic preform including structure lying in a plane substantially parallel with the lifting direction.
    Type: Grant
    Filed: December 17, 2003
    Date of Patent: October 31, 2006
    Assignee: Husky Injection MOlding Systems Ltd.
    Inventor: Simon Roy Martin
  • Patent number: 7108501
    Abstract: The present invention refers to an Integrated Injection-Stretch-Blow Mold suitable for producing bi-orientated thermoplastics containers, which can be installed in an injection molding machine, occupying the space normally destined for injection molds. It consists of a central chassis (8) having in its interior a central block mechanism (30), with the injection cores (6cores (12) and the mechanisms for stretch and blow (9, 13, 23) and for release of the finish containers (18, 20); a motorized system (31), connected to the central block mechanism (30), by a rotating plate shaft (11), for the transport of the performs at least an injection mold (1) and a blow mold (14) placed around the central chassis (8).
    Type: Grant
    Filed: February 11, 2002
    Date of Patent: September 19, 2006
    Assignee: Plasdan-Projectos Industriais Para a Industria de Plasticos, S.A.
    Inventors: Paulo Juliano Pereira da Silva Araujo, Antonio Pereira Santos
  • Patent number: 7083407
    Abstract: A holding jig for such a preform formed of a synthetic resin into a bottomed cylindrical shape as is to be assembled by inserting a mouth cylinder portion to an insertion limit into the leading end portion of a cylindrical jig body having a pin inserting bore formed therethrough at its center for a drawing pin to be inserted thereinto. The holding jig comprises a support portion disposed in the inner circumference of the leading end portion of the jig body at a position to confront a peripheral projecting ridge of the mouth cylinder portion, for making such external contact with the outer circumference of the peripheral projecting ridge as to insert and extract of the mouth cylinder portion, thereby to hold the assembled posture of the preform. The holding jig can hold the preform stably in a predetermined posture thereby to achieve a high productivity for the biaxial orientation blow-molded bottle.
    Type: Grant
    Filed: December 26, 2002
    Date of Patent: August 1, 2006
    Assignee: Yoshino Kogyosho Co., Ltd.
    Inventors: Nobuichi Seki, Naohito Hara, Masanori Kimura
  • Patent number: 7033162
    Abstract: An injection blow molding device in which a lip mold is formed in different shapes for an injection mold and a blow mold. Mold clamping surfaces corresponding to the different shapes are formed on the injection mold and the blow mold, respectively, to prevent an air leakage from the blow mold. An upper portion of an outside surface of the lip mold which contacts the mold is formed in a tapered surface whereas a lower end portion of the outside surface is formed in a vertical surface. The upper portion and the lower portion of a surface contacting the lip mold, of each of the injection mold and the blow mold are formed respectively in a tapered surface and a vertical surface that correspond to the tapered surface and the vertical surface of the outside surface of the lip mold. Clamping the lip mold in the injection mold is performed at the tapered surface of the upper portion and clamping the lip mold in the blow mold is performed at the vertical surface of the lower end portion.
    Type: Grant
    Filed: November 25, 2003
    Date of Patent: April 25, 2006
    Assignee: A.K. Technical Laboratory, Inc.
    Inventors: Hisao Yamaguchi, Wataru Horiuchi
  • Patent number: 7001172
    Abstract: The mold opening speed is increase by upward moving a movable plate of a vertical clamping device for an injection blow molding machine by hydraulic cylinders at the both sides instead of a booster ram. The following are used: a lower base plate with an injection cavity mold set on its upper surface, a cylinder block for clamping connected to upper ends of tie bars vertically disposed at both sides of the lower base plate, an upper base plate vertically movably set above the lower base plate guided by the tie bars to rotatably hold a turntable of a neck mold below the upper base plate, a movable plate vertically movably set on the upper base plate guided by the tie bars and connected with a clamping ram at the center of the upper surface, and an injection core inserted into a cavity of an injection cavity mold through the upper base plate, turntable, and neck mold and attached to the under face of the movable plate.
    Type: Grant
    Filed: September 29, 2003
    Date of Patent: February 21, 2006
    Assignee: A.K. Technical Laboratory, Inc.
    Inventor: Hideaki Koda
  • Patent number: 6986863
    Abstract: A container is made in two stages from thermoplastics material. In the first stage a preform (1) is injection moulded, the mould parts easily releasing a tubular body (2) with a closed end and an outwardly projecting rim (3) at the open end. In the second stage the still heated preform (1) is blow moulded, possibly with some preliminary mechanical stretching, with the blow pin (13) seated in the open end of the body (2) and the preform (1) held by the other part (7) of its rim. The wall of the body (2) is expanded, and immediately below the open end it is stretched outwardly to meld with the underside of the inner part (5) of the rim. The resultant container thus has a mouth defined by an inset lip. It may be of paint tin form, with a drip groove (9) around the mouth.
    Type: Grant
    Filed: April 22, 2002
    Date of Patent: January 17, 2006
    Inventor: Charles Jonathan Britton
  • Patent number: 6986653
    Abstract: Post mold cooling apparatus and method having transverse movement preferably includes structure and/or steps for cooling a plurality of plastic articles molded on a row of mold cores. A post mold cooling device is provided having (i) a first row of cooling tubes configured to hold a first plurality of the molded plastic articles, and (ii) a second row of cooling tubes configured to hold a second plurality of the molded plastic articles. A cooling station is disposed adjacent the cooling device and is configured to provide a cooling fluid to an interior of both the first and second pluralities of molded articles inside the respective first and second rows of cooling tubes.
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: January 17, 2006
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Richard M. Unterlander, Witold Neter, Zbigniew Romanski, Robin A. Arnott
  • Patent number: 6984119
    Abstract: A dual-chamber container is formed in an injection blow molding process. Two preforms are injection molded around respective core rods. The preforms and core rods are then moved to a blow mold, in which the preforms are molded to the confines of the mold. The blow mold has partial walls between the two cavities, which provide directional control over the preforms as the preform wall portions are blown against and contact welded to each other. The outer walls of the preforms, which must travel and stretch a greater amount than the inner walls, are formed thicker in the preform molding operation.
    Type: Grant
    Filed: February 3, 2004
    Date of Patent: January 10, 2006
    Assignee: Owens-Illinois Health Care Packaging Inc.
    Inventors: Randall A. Hickman, Daniel G. Weiss
  • Patent number: 6887418
    Abstract: Post-mold cooling of injection molded plastic articles such as preforms is achieved by transferring the articles directly from the mold cavities onto cooling cores carried by a take-out plate. The molded articles are supported on the cooling cores until they become sufficiently frozen that they can be stripped from the cores.
    Type: Grant
    Filed: October 24, 2002
    Date of Patent: May 3, 2005
    Assignee: Mold-Masters Limited
    Inventors: George Olaru, Robert Sicilia
  • Patent number: 6848899
    Abstract: In an injection stretch blow molding method, at least one injection molded preform is transferred from a preform molding section to a blow molding section by way of a transfer section and the at least one preform is blow molded into at least one container in the blow molding section. In the preform molding section the at least one preform is injection molded in an upright state with an open neck section thereof facing upward. In the transfer section, the at least one upright preform is turned upside-down and transferred to the blow molding section in an inverted state. Then, the blow molding section blow molds at least one container from the at least one inverted preform.
    Type: Grant
    Filed: June 4, 2001
    Date of Patent: February 1, 2005
    Assignee: Nissei ASB Machine Co., Ltd.
    Inventors: Minoru Takada, Koichi Sato, Kazuyuki Yokobayashi, Shuichi Ogihara
  • Patent number: 6848900
    Abstract: A simplified perform handling device including an end-effector arranged to substantially conform, in use, to an end portion of a preform and to seal therewith. The device also includes an aligning jig to align the preform with the end-effector. The device provides improved preform thermal and angular orientation characteristics when used in a transfer apparatus of an injection blow molding system, or simplified end-of-arm tool for two-stage preform production. The device may also be operated to condition a preform retained on the injection mold core plate assembly of an injection mold.
    Type: Grant
    Filed: July 13, 2002
    Date of Patent: February 1, 2005
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Zbigniew Romanski, Josef Graetz, Michael E. Nicholas
  • Publication number: 20040265422
    Abstract: A method and apparatus for evenly distributing a fluid that exhibits shear heating is disclosed herein. The method and apparatus provide an intersection geometry for an intersection of a bore and sub-bore. The intersection geometry controls distribution of a flow asymmetry of a working material to facilitate the division of shear heated material into substantially equal portions at subsequent downstream locations. At least one method is disclosed for forming the flow bore intersections of the present invention.
    Type: Application
    Filed: May 20, 2004
    Publication date: December 30, 2004
    Applicant: KORTEC, INC.
    Inventors: Douglas Sabin, Paul Swenson
  • Publication number: 20040256763
    Abstract: Sleeve molding apparatus and methods for making multilayer injection molded plastic articles in successive mold cavities. In a first molding step, an inner sleeve is molded on a core in a first mold cavity, which may comprise a full body length sleeve or only a partial sleeve, such as an upper neck finish portion. The sleeve and core are withdrawn from the first mold cavity while the sleeve is still warm, and transferred without substantial delay to a second mold cavity for injection molding an outer layer which bonds to the inner sleeve. By transferring the sleeve at an elevated temperature into the second mold cavity, an improved bond is formed between the inner sleeve and outer layer which resists separation during a later reheat stretch blow molding step, and/or in use of the resulting article. In a preferred embodiment, a pasteurizable beer container is provided having a finish-only sleeve of a PEN polymer.
    Type: Application
    Filed: July 12, 2004
    Publication date: December 23, 2004
    Inventors: Wayne N. Collette, Suppayan M. Krishnakumar
  • Publication number: 20040247735
    Abstract: This invention relates to methods and apparatus for making articles made of polyester, preferably polyethylene terephthalate (PET), having coated directly to at least one of the surfaces thereof one or more layers of thermoplastic material with good gas-barrier characteristics. In one preferred method and apparatus, preforms are injection molded, barrier-coated immediately thereafter, and remain on a mold portion for a time to speed cooling of the completed preform. Preferably the barrier-coated articles take the form of preforms coated by at least one layer of barrier material and the containers are blow-molded therefrom. Such barrier-coated containers are preferably of the type to hold beverages such as soft drinks, beer or juice. The preferred barrier materials have a lower permeability to oxygen and carbon dioxide than PET as well as key physical properties similar to PET.
    Type: Application
    Filed: February 26, 2004
    Publication date: December 9, 2004
    Inventors: Gerald A. Hutchinson, Robert A. Lee
  • Publication number: 20040208949
    Abstract: An improved injection molding apparatus having a valve-gated injection nozzle for regulating a flow of molten material through a connecting passageway to a mold cavity. An end portion of the valve stem is configured to cooperate with a complementary sealing portion of the connecting passageway, when the valve stem is configured in a closed position. The mold cavity further includes a vestige forming portion that is located adjacent the sealing portion that is partially defined by a bottom portion of the valve stem when it is configured in the closed position. The apparatus is characterized in that the vestige forming portion extends radially outwardly from the sealing portion such that a first cross-sectional area of the sealing portion is smaller than a second cross-sectional area of the vestige forming portion. Accordingly, tearing along the vestige of the part is substantially avoided.
    Type: Application
    Filed: May 19, 2004
    Publication date: October 21, 2004
    Inventor: Joachim J. Niewels
  • Patent number: 6796785
    Abstract: An apparatus for manufacture of a hollow article having a configuration in which the wall thickness of each of both end portions changes multidirectionally with extremely high accuracy. The apparatus includes an annular orifice nozzle including a nozzle core and a nozzle mouthpiece. The nozzle mouthpiece is multi-divided vertically and laterally, and the divided part is disposed so as to be able to reciprocate laterally. A part of the upper portion of the nozzle mouthpiece is replaced with a blow mold and a lower portion can be moved laterally upon taking out a product.
    Type: Grant
    Filed: May 21, 2002
    Date of Patent: September 28, 2004
    Assignee: Fukoku Co., Ltd.
    Inventors: Taro Kawamoto, Kazuhiko Sueoka, Yasuji Takada
  • Publication number: 20040185133
    Abstract: The present invention refers to an Integrated Injection-Stretch-Blow Mold suitable for producing bi-orientated thermoplastics containers, which can be installed in an injection molding machine, occupying the space normally destined for injection molds. It consists of a central chassis (8) having in its interior a central block mechanism (30), with the injection cores (6), blow cores (12) and the mechanisms for stretch and blow (9, 13, 23) and for release of the finish containers (18, 20); a motorized rotating system (31), connected to the central block mechanism (30), by a rotating plate shaft (11), for the transport of the performs between at least an injection mold (1) and a blow mold (14) placed around the central chassis (8).
    Type: Application
    Filed: April 13, 2004
    Publication date: September 23, 2004
    Inventors: Paulo Juliano Pereira da Silva Araujo, Antonio Pereira Santos