Cooling Means For Female Mold Patents (Class 425/552)
  • Patent number: 5376317
    Abstract: Improved optical disks for information storage and holographic imaging, and optical lenses and reflective optical elements are among the difficult-to-mold thermoplastic products which require precision replication of the molding surfaces, in micro detail. By heating (with circulating heat transfer fluids supplied by a hot side reservoir) these mold surfaces to a temperature setpoint sufficiently high to retard solidification and premature viscoelastic skinning of the molten thermoplastic injected into the mold cavity, superior quality molded surfaces can be formed by the plastic, which is then rapidly cooled to solidification (by circulating heat transfer fluids supplied from a cold side reservoir).
    Type: Grant
    Filed: December 8, 1992
    Date of Patent: December 27, 1994
    Assignee: Galic Maus Ventures
    Inventors: Steven M. Maus, George J. Galic
  • Patent number: 5364256
    Abstract: Apparatus for making a plastic lens. Mold members are spaced apart to define a mold cavity. Ultraviolet light is directed through a filter and against at least one of the mold members. The mold members are cooled by air.
    Type: Grant
    Filed: January 13, 1994
    Date of Patent: November 15, 1994
    Assignee: Ophthalmic Research Group International, Inc.
    Inventors: N. Thornton Lipscomb, Omar M. Buazza, Stephen C. Luetke, John J. Robinson
  • Patent number: 5363900
    Abstract: A steel mold has a mold body with a molding surface and heat-conducting members with a first and a second end embedded in the mold body. The heat-conducting members have a length and a thickness and are made of a material having a melting point above 950.degree. C. The heat-conducting members are spaced at a distance from the molding surface wherein a ratio of the thickness to the distance is 1:1 to 1:3 and wherein the length is 3 to 10 times the thickness. A cooling system is embedded within the mold body whereby one of the ends of the heat conducting members is connected to the cooling system.
    Type: Grant
    Filed: April 16, 1993
    Date of Patent: November 15, 1994
    Assignee: Thyssen Guss AG
    Inventor: Gerhard Betz
  • Patent number: 5362226
    Abstract: It has been conventionally considered difficult to adhere a mold metal and a polyimide, etc. whose coefficients of thermal expansion differ from each other by one figure and to retain the adhesion in injection molding, etc. involving severe heating-cooling cycles over several tens of thousands of times. The greatest merit of injection molding resides in that a molded article of complicated shape can be obtained through one shot. It has been demanded to obtain a mirror-smooth injection molded article with good molding surface reproduction without extending the mold-cooling time while retaining this merit. The present invention provides a mold satisfying both of the durability and the demand. The present invention relates to a mold for synthetic resin molding comprising a mold body made of a metal having a heat conductivity of not less than 0.05 cal/cm.multidot.sec.multidot..degree.C.
    Type: Grant
    Filed: May 28, 1993
    Date of Patent: November 8, 1994
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Hiroshi Kataoka, Yuo Umei
  • Patent number: 5254305
    Abstract: A nozzle for injecting a moldable material has a nozzle body which defines a nozzle channel leading to the nozzle outlet. The nozzle outlet is controlled by an axially slidable nozzle pin extending coaxially through the nozzle channel. A guide sleeve slidably supports the nozzle pin until it reaches the region adjacent the nozzle outlet. As a result, the length along which the nozzle pin is exposed to the moldable material is significantly reduced, thereby substantially eliminating the bending stresses applied to the nozzle pin by the pressure asymmetries in the incoming moldable material. The nozzle pin may also be retracted fully within the guide sleeve to provide an unobstructed path for the moldable material to flow through and consolidate as it approaches the nozzle outlet. With this arrangement, the incoming moldable material may be conveyed towards the nozzle channel asymmetrically with respect to the axis of the nozzle pin without any deleterious effect.
    Type: Grant
    Filed: September 26, 1991
    Date of Patent: October 19, 1993
    Assignee: Otto Hofstetter AG
    Inventors: Louis Fernandez, Otto Hofstetter
  • Patent number: 5248250
    Abstract: An apparatus for cooling a mold employed in injection molding machines including a pair of bolt members, each composed of a threaded leg which engages a threaded hole formed at a coolant opening of the mold; a head driven by a fastening tool; a cylindrical body integrally extending between the leg and the head; and a coolant flow path extending from an open end of the leg, through the cylindrical body and to a side opening. The apparatus further includes first and second pipes, each having a main cylindrical portion of the same length as the cylindrical bodies of the pair of bolt members for receiving the bolt members, with a pair of ring packings being disposed above and below the side opening and surrounding the bolt members. The pipes further have secondary cylindrical portions, each integrally protruding sideways from the main cylindrical portion so as to engage one with another liquid-tightly and in a telescoping manner.
    Type: Grant
    Filed: April 24, 1992
    Date of Patent: September 28, 1993
    Inventor: Masao Adachi
  • Patent number: 5242291
    Abstract: A confection molding machine provides for continuous, multiple cavity molding and unmolding of confection figures which may be of differing configuration and mass. The mold device utilizes a self-closing and opening mold in conjunction with dedicated, independent injection nozzles and confection pumps. Two outwardly facing mold halves are carried on an independent mold assembly, and corresponding mold halves abut one another just before filling and again after unmolding the finished confection figure. An endless conveyor, preferably a pair of spaced transfer chains, carries the mold assemblies and the mold halves are clamped together when passing over an unsupported section of the endless conveyor.
    Type: Grant
    Filed: November 1, 1991
    Date of Patent: September 7, 1993
    Inventor: John Farmakis
  • Patent number: 5219593
    Abstract: Apparatus provides a large opening for rapid filling of a mold cavity and includes a heated injection nozzle adjacent the mold cavity, an elongated inlet conduit from the injection nozzle to the mold cavity, a channel in the heated injection nozzle communicating with the inlet conduit and cooling channels adjacent the inlet conduit to cool the inlet conduit operative to freeze resin in the inlet conduit after filling the mold cavity.
    Type: Grant
    Filed: January 21, 1992
    Date of Patent: June 15, 1993
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Harald Schmidt, Bruce Catoen
  • Patent number: 5169549
    Abstract: A nickel shell for molds formed by nickel vapor deposition having incorporated therein a combination steel parting line and manifold and a plurality of heating and cooling lines operatively connected to the manifold for the flow of heating or cooling fluid therethrough, said heating and cooling lines, and other mold components such as injection nozzles and mold vents, being encapsulated within the nickel shell.
    Type: Grant
    Filed: June 28, 1991
    Date of Patent: December 8, 1992
    Assignee: Nickel Tooling Technology Inc.
    Inventor: Reinhart Weber
  • Patent number: 5139724
    Abstract: The method is used to process a synthetic moulding compound which crystallizes within a specific temperature range. In order to prevent milkiness in the blank to be produced, the moulding compound is chilled. The method prevents such milkiness, at least in the gate area of the blank, by keeping all of the moulding compound, during the operating cycle, as far as the gate area, at a temperature which is above the temperature T.sub.CC below which the moulding compound begins to crystallize. A gate system, which may be used to carry out the method, uses, in the interior of the injection nozzle, a strongly heat conducting nozzle core, a strongly heat conducting area in the immediate vicinity of the gate opening, and a gap for heat insulation of the nozzle tip, the nozzle core and the moulded body.
    Type: Grant
    Filed: March 21, 1990
    Date of Patent: August 18, 1992
    Assignee: Otto Hofstetter AG
    Inventors: Otto Hofstetter, Luis Fernandez
  • Patent number: 5118455
    Abstract: A method and apparatus for providing gas assistance in a resin injection molding process of the type in which hot resin is injected into a mold, gas is injected into the mold to displace a portion of the resin in the mold, the resin cools, the gas is vented, and the mold is opened to remove the molded part. The apparatus includes a high pressure gas storage system, a plurality of pressure control assemblies set at varying pressures and interposed between the high pressure gas storage system and the injection nozzle, and a control system which is operative to selectively communicate each of the pressure control assemblies with the injection nozzle so as to allow the delivery of gas at varying pressures to the mold to facilitate the creation of an individualized gas pressure profile to suit the particular molding requirement.
    Type: Grant
    Filed: February 15, 1991
    Date of Patent: June 2, 1992
    Inventor: Norman S. Loren
  • Patent number: 5059108
    Abstract: A tool for the injection molding of synthetic plastics to form a plastic top on a paper tube container has an inner mold and a two-part outer mold in which two steel mold parts are adapted to be applied against each other in sealing-tight manner along a plane of separation and moved away from each other again. The injection molding cavity is formed by a surface contour attachment disposed on the mold parts. Cooling spaces are disposed behind the surface contour attachment on the side remote form the injection molding cavity.
    Type: Grant
    Filed: March 13, 1990
    Date of Patent: October 22, 1991
    Assignee: Tetra Pak Holdings & Finance S.A.
    Inventor: Wilhelm Reil
  • Patent number: 5057259
    Abstract: The method and apparatus for injection molding of continuous molded products employs a single endless flexible mold band having multiple injection ports revolving in registration with a rotating cylindrical mold member. This cylindrical mold member comprises a wide wheel rim or a circumferential wall on a rotating drum. Continuous mold cavities extend in parallel relationship circumferentially around the periphery of the cylindrical mold member. Injection ports in the mold band are kept in alignment with these mold cavities by sprocket teeth of the mold member engaging with sprocket holes in margins of the band. Fluid plastic material (either thermoplastic material or thermosetting material) is injected through these ports into the mold cavities. When injecting thermoplastic material, heaters warm the cylindrical mold member and band prior to injection; then coolers chill them for cooling the thermoplastic material for solidifying it.
    Type: Grant
    Filed: May 25, 1989
    Date of Patent: October 15, 1991
    Assignee: Erblok Associates
    Inventor: G. Kendall Parmelee
  • Patent number: 5055025
    Abstract: An injection mold apparatus has an injection mold which includes two mold halves incorporating thinwalled members to define a cavity therebetween. Before injecting plastic material into the cavity, the mold is heated to a temperature above the melting point of the plastic material by circulating a heat carrier flowing through a heating device. During injection of plastic material, the flow of heat carrier is stopped for maintaining the temperature of the mold and for supporting the thinwalled members. After completely filling the cavity, the mold is cooled down to a temperature below the freezing point of the plastic material by suitably circulating the heat carrier which now passes through a cooling device.
    Type: Grant
    Filed: July 17, 1990
    Date of Patent: October 8, 1991
    Inventor: Fritz Muller
  • Patent number: 5037290
    Abstract: An injection molding apparatus produces a one-piece molded end closure has a pull ring spaced from a main panel, which has an annular flange extending therefrom and may have score lines. The pull ring is connected to the main panel by a tenon. The apparatus includes a slidable member disposed in a first passage in a core having a cavity surrouding a portion of the first passage. The core and the slidable member have end surfaces spaced from an end surface of a cavity insert to form a recess therebetween into which molten plastic is injected to form the main panel. The core has a second passage communicating the recess with the cavity in the core so that the molten plastic flows into the cavity to form the pull ring with the tenon being formed in the second passage in the core.
    Type: Grant
    Filed: June 14, 1990
    Date of Patent: August 6, 1991
    Assignee: Mt. Vernon Plastics Corporation
    Inventors: Danny R. Curliss, Dwight E. Looney
  • Patent number: 4976900
    Abstract: A method and an apparatus for injecting a steam into a mold in an injection molding machine by injecting a desired stream toward the opening of the metal mold including a gate and cavities in connection with the opening and closing operation of the metal mold thereby intending the cooling solidification of the molten resin on th gate portion and simultaneously intending removal of dewing and an oily matter on the surface of the metal mold.
    Type: Grant
    Filed: September 15, 1988
    Date of Patent: December 11, 1990
    Assignee: Sanri Kabushiki Kaisha
    Inventor: Shigeru Tsutsumi
  • Patent number: 4966544
    Abstract: An injection mold for injection-molding a tubular article having a bottom at one end and opening at the other end having a cavity plate and a core which define a cavity conforming to the shape of the article when closed. A gate opens to the cavity at a portion defining the bottom of the article. The core is provided with a coolant passage for circulating coolant up to a portion near the free end surface of the core for defining the bottom of the article. The inner surface of the core defining the end portion of the coolant passage near the free end surface of the core tapering toward the gate and the coolant passage extends near a portion of the free end surface of the core opposed to the gate, and at least one rib is provided on the inner surface of the core at the tapering portion to project into the coolant passage and to extend in parallel to the direction of coolant flow.
    Type: Grant
    Filed: August 28, 1989
    Date of Patent: October 30, 1990
    Assignee: Fuji Photo Film Co., Ltd.
    Inventor: Hiroshi Mitake
  • Patent number: 4955804
    Abstract: This mold tooling has a hot drop assembly operatively mounted in a bore formed therein which opens to a mold face. Heated plastic material is fed to a feed tube of the hot drop assembly and this material is heated at a temperature higher than the working temperature of the mold during its transit the face of the tool by electrically energized heater bands encircling the feed tube. The space between the heater bands and bore wall accommodates tubing through which a flow of chilled cooling air is injected. The temperature and amount of the cooling air may be regulated to match the heat energy discharged by the heating bands into the bore and to the body of the tooling. The flow of cooling air transmits heat energy out of the bore so that heat sensitive plastic materials being molded is not degraded by hot drop assembly heat energy that otherwise would be conducted by the tool body to the tool face.
    Type: Grant
    Filed: June 19, 1989
    Date of Patent: September 11, 1990
    Assignee: General Motors Corporation
    Inventors: William A. Martell, Colin R. Brown
  • Patent number: 4952417
    Abstract: An apparatus for incorporating gas under pressure into a fused sugar mass, said vessel having an interior oriented to have top region and a bottom region an agitator in said interior and a bubble forming means for introducing compressed gas into said fused sugar mass as a curtain of gas bubbles, said bubble forming means being in the bottom of the pressure vessel below said agitator.
    Type: Grant
    Filed: March 20, 1989
    Date of Patent: August 28, 1990
    Inventors: Ramon Escola Gallart, Ramon Bayes Turull
  • Patent number: 4950154
    Abstract: A quick set sprue bushing for use in combination with injection molding apparatus. The bushing is made from a beryllium-free alloy that will rapidly dissipate heat. The alloy is of the copper, nickel type and reduces the cure time by between 15% and 20%. The significance of being beryllium-free is that it has been established that beryllium is a carcinogen and endangers workers. A bushing of this type results in the sprue or tail of the molten plastic type cooling as rapidly as possible for removal of the molded product from the mold. The bushing is elongated and has a generally conical passageway along its longitudinal centerline axis that diverges in the direction of the flow of material therethrough, and is further provided with a stainless steel bushing insert at the end that receives the injection mold apparatus nozzle such that the bushing will not conduct heat from the injection apparatus to the mold but will dissipate heat from the mold that comes from the molten material.
    Type: Grant
    Filed: July 3, 1989
    Date of Patent: August 21, 1990
    Inventor: Clifford A. Moberg
  • Patent number: 4911636
    Abstract: An integral sprue gated injection molding nozzle having a melt bore extending centrally therethrough wherein a circular forward end portion of the electrical heating element encircles the melt bore in the nose portion to provide additional heat adjacent the gate.
    Type: Grant
    Filed: October 21, 1988
    Date of Patent: March 27, 1990
    Inventor: Jobst U. Gellert
  • Patent number: 4902454
    Abstract: A process for tempering tools, for use on the form tools of extrusion forming machines. In the injection molding tools there are conduction circuits for a coolant which are connected to ducts for the inflow and backflow of the coolant. Valves (4) control the throughflow of the coolant. There are temperature sensors (5, 6) in the ducts for the inflow and backflow of the coolant. The temperature sensors (5, 6) are connected to a computer (7) which controls the opening and closing times of the valves (4) as a function of a nominal difference fed in between the inflow and backflow temperatures of the coolant. Advantageously, a temperature sensor (3) which is also connected to the computer (7) is provided on the form tool.
    Type: Grant
    Filed: August 10, 1988
    Date of Patent: February 20, 1990
    Assignee: Engel Maschinenbau Gesellschaft m.b.H.
    Inventors: Georg Steinbichler, Erhard Smek, Alfred Lampl
  • Patent number: 4891001
    Abstract: A stack injection molding system for conveying melt from an upstream heated nozzle seated in a fixed mold platen to an aligned downstream heated nozzle in a movable mold platen. The upstream dowstream nozzles each have a nose portion with a forward face which abuts against each other in the parting line in the closed position. The melt passage extends through aligned central melt bores in the nozzles which taper inwardly adjacent the forward faces to form a sprue gate where they join. While both nozzles have an integral electrical heating element, only the heating element of the upstream nozzle has a circular forward portion which is brazed in the nose portion to encircle the melt bore and provide more heat and better control adjacent the sprue gate. Before the mold is opened along the parting line for ejection during the injection cycle, power to the heating elements of the nozzles is turned off to avoid drooling of melt from the open sprue gate.
    Type: Grant
    Filed: February 6, 1989
    Date of Patent: January 2, 1990
    Inventor: Jobst U. Gellert
  • Patent number: 4872827
    Abstract: A porous die includes a porous die body with a plurality of pores formed therein; a cooling chamber provided in direct contact with the back side of the porous die body in order to cool the porous die body; a device for supplying a coolant to the cooling chamber; and suction holes through which the cooling chamber is evacuated and the air and the coolant entering the cooling chamber are simultaneously sucked.
    Type: Grant
    Filed: December 22, 1987
    Date of Patent: October 10, 1989
    Assignee: KTX Co., Ltd.
    Inventor: Yasuyoshi Noda
  • Patent number: 4836767
    Abstract: The present invention relates to an apparatus for producing molded plastic articles which is capable of simultaneously producing and cooling the plastic articles. The apparatus has a stationary mold half having at least one cavity, at least two mating mold portions, each having at least one core element, mounted to a movable carrier plate which aligns a first one of the mating mold portions with the stationary mold half and positions a second of the mating mold portions in a cooling position, a device for cooling the molded plastic article(s) when in the cooling position, and a device for moving the carrier plate along a first axis so that the aligned mold portion abuts the stationary mold half and the second mating mold portion simultaneously brings each plastic article(s) thereon into contact with the cooling device. The carrier plate is also rotatable about an axis parallel to the first axis to permit different ones of the mating mold portions to assume the aligned position during different molding cycles.
    Type: Grant
    Filed: November 25, 1987
    Date of Patent: June 6, 1989
    Assignee: Husky Injection Molding System, Ltd.
    Inventors: Robert D. Schad, John Pocock
  • Patent number: 4837039
    Abstract: The present invention relates to a new process for gasifying confection by means of incorporation of a gas enclosed in the head space of a container and recirculation of the gas through a fused sugar mass, equalization of the size of the bubbles and their homogenization. The incorporation of the gases is affected at the lower part of the pressure vessel, just below an agitator. The gas enters the container as a fine vaporous curtain directed toward the lower surface of an agitator, gas is fractured by the agitator and dispersed into the sugar mass. Large size bubbles and the presence of a undesirable quantity of candy dust in the finished product having a diameter inferior to 1 millimeter is avoided.Thus, the quantity of waste product produced by the present method ranges only between about 15 to 20% instead of the prior art typical 30 to 35%.Moreover, this technique allows operation at a most convenient pressure. The candy thus obtained mainly shows fragments or pieces with a mesh size between 1-4.
    Type: Grant
    Filed: February 9, 1987
    Date of Patent: June 6, 1989
    Inventors: Ramon Escola Gallart, Ramon Bayes Turull
  • Patent number: 4836960
    Abstract: A method and apparatus for the fabrication of optical lenses by injection/compression molding of thermoplastic includes a plurality of sleeves, each having a bore therethrough, and a plurality of mold inserts dimensioned to be received in the bore with minimal clearance for sliding fit. The mold inserts each include a precision optical surface adapted to form a front or back surface of a lens. A selected pair of mold inserts are placed in the bore of a sleeve with front and back surface forming optical surfaces in confronting relationship to define a mold cavity, and the assembly is heated to a temperature above the glass transition temperature of the thermoplastic to be molded. An injection port extends through the sleeve to the bore, and is positioned to inject thermoplastic that has been heated to a fluid state into the cavity. After injection of the thermoplastic, the mold inserts are compressed together, and excess thermoplastic is forced out of the mold cavity.
    Type: Grant
    Filed: October 5, 1987
    Date of Patent: June 6, 1989
    Assignee: Sola USA, Inc.
    Inventors: David P. Spector, Jeffrey M. Kingsbury
  • Patent number: 4789327
    Abstract: An extrusion die, particularly for double-walled thermoplastic pipes, includes an extrusion head, a nozzle, two concentric hollow mandrels carrying die lips and an additional cooling mandrel. The lips have threaded adjusting members to vary the sizes of the die gaps, the lips for the inner wall being provided with electrical heaters. The concentric mandrels have a spider with members for its radial adjustment. The cooling mandrel has substantially annular channels for a coolant, comunicating with each other by means of a sharply skewed opening and combined into a number of sections to control intensity of heat exchange.
    Type: Grant
    Filed: February 25, 1988
    Date of Patent: December 6, 1988
    Inventors: Harry Chan, Basilio Yi
  • Patent number: 4786244
    Abstract: A coupling device of the insertion or plug-in type for connecting lines which conduct flowing media, preferably pressurized fluids, to the mold halves of a molding tool in an injection molding machine. The coupling device includes a first coupling member, for example, a coupling nipple, mounted on an adapter plate of the injection molding machine and a second coupling member, for example, a coupling sleeve, mounted on a mold half of the molding tool. A locking device is used for fixing the two coupling members in an engaged position. The locking device is biased into its locking position by means of a spring and can be moved against the biasing force by means of an electromagnet from the locking position into a releasing position.
    Type: Grant
    Filed: October 28, 1987
    Date of Patent: November 22, 1988
    Assignee: Battenfeld GmbH
    Inventor: Johann Holzschuh
  • Patent number: 4776783
    Abstract: Improved apparatus for plastic molding devices and more particularly for an improved injection plastic molding machine which uses mold inserts carried by pockets in the machinery where a first platen is provided having a first platen pocket to receive a first mold half to be located in communication with a source of plastic material for example thermoplastic material, a second platen having a second platen pocket adapted to receive a second mold half so that the second mold half can be moved to abutting relation with the first mold half to form a cavity defined by the first and second mold halves into which molten plastic material is injected. A source of cooling fluid can be provided through the first and second platen to the first and second mold halves utilizing seal devices between the first and second platens and the first and second mold halves respectively.
    Type: Grant
    Filed: February 14, 1986
    Date of Patent: October 11, 1988
    Assignee: D.J. Inc.
    Inventors: Theos R. Pelle, Bobby H. Allen
  • Patent number: 4743192
    Abstract: A resin injection metal mold unit comprising, in combination, a metal mold consisting of a cavity section and a core section, and stationary and movable metal mold supporting members for releasably holding the metal mold sections in the opposing relationship. Each supporting member has a plurality of clamping members for engaging an associated mold section. Each clamping member has a clamping slant in the complementary relationship with the counter slant chamfer of the mold section. Such members are slidably attached to an associated supporting member so as to move close and apart from the mold section. When a mold section is fixed to an associated supporting member, the clamping members are brought in contact with the mold section with their clamping slants closely fitting the counter chamfer slants of the mold section, and then clamping members are fixed to the supporting member by driving associated bolts, thereby pushing and holding the mold section against the supporting member.
    Type: Grant
    Filed: June 12, 1987
    Date of Patent: May 10, 1988
    Assignee: Sankyo Oilless Industry, Inc.
    Inventor: Masahiro Higuchi
  • Patent number: 4703912
    Abstract: Plural mold cavity defining mold block with particular arrangement of bored and plugged conduits for heat transfer fluid. The molds being particularly useful in blow-molding.
    Type: Grant
    Filed: April 22, 1985
    Date of Patent: November 3, 1987
    Inventor: Katashi Aoki
  • Patent number: 4680001
    Abstract: A mold for molding articles of plastic or other like materials, having a plurality of vertically extending internal passages, is connected by inlet and return conduits into a closed loop that includes a heat exchanger partially filled with a liquid supply of a cooling fluid or a heating fluid. For cooling the heat exchanger is positioned with its liquid level above the top of the mold, the inlet conduit connects the lower part of the heat exchanger, below the liquid level, to the lower ends of the mold passages, and the return conduit connects the upper ends of the mold passages to the upper part of the heat exchanger; for heating these relationships are reversed. In operation the fluid changes its physical state at critical points in the mold passages, going from liquid to vapor for cooling and from vapor to liquid for heating; circulation in the closed loop is in response to the effect of gravity. Operation of the heat exchanger is controlled to maintain a controlled pressure in the closed loop.
    Type: Grant
    Filed: February 10, 1986
    Date of Patent: July 14, 1987
    Assignee: Application Engineering Corporation
    Inventor: Michael A. Waters
  • Patent number: 4678426
    Abstract: This transfer nozzle consists of a nozzle body with a disk type cylindrical center part (21) and two axial nozzle cones (22,23). On a part of their height the nozzle cones (22, 23) are embraced by a sleeve-like collar (25, 26) and within the collars there are several axial passage openings (27, 28). A radial passage opening (30) through the center part (21) serves to receive a heating cartridge. The nozzle body (21, 22, 23) is supported by means of the outermost portions of the two collars (25, 26) on the one hand in the supporting basket (2) and on the other hand in the tool part (5), so that little heat can be lost to the cooled machine parts. The nozzle cavity (11) forms an air cushion around the center part (21) which also has a heat-insulating effect. Such a transfer nozzle has a low structural height and can keep the molding material warm from within, and by the axial arrangement of two nozzle cones the material is ejected with each molding.
    Type: Grant
    Filed: September 30, 1985
    Date of Patent: July 7, 1987
    Inventor: Bernard Stauber
  • Patent number: 4623497
    Abstract: A mold for molding articles of plastic or other like materials, having a plurality of vertically extending internal passages, is connected by inlet and return conduits into a closed loop that includes a heat exchanger partially filled with a liquid supply of a cooling fluid or a heating fluid. For cooling the heat exchanger is positioned with its liquid level above the top of the mold, the inlet conduit connects the lower part of the heat exchanger, below the liquid level, to the lower ends of the mold passages, and the return conduit connects the upper ends of the mold passages to the upper part of the heat exchanger; for heating these relationships are reversed. In operation the fluid changes its physical state at critical points in the mold passages, going from liquid to vapor for cooling and from vapor to liquid for heating; circulation in the closed loop is in response to the effect of gravity. Operation of the heat exchanger is controlled to maintain a controlled pressure in the closed loop.
    Type: Grant
    Filed: November 28, 1984
    Date of Patent: November 18, 1986
    Assignee: Application Engineering Corporation
    Inventor: Michael A. Waters
  • Patent number: 4622001
    Abstract: A cavity member is disclosed for use in an injection molding machine. The cavity member has one portion which includes a molding surface for forming the molded article and a second portion for reducing heat transmission to the first portion. The second portion forms a cap on the nozzle end of the cavity member and includes an aperture aligned with the gate of the cavity member so as to permit plastic from the nozzle of an injection molding machine to enter into the mold. The cap includes channels which can cooperate with pockets in the nozzle end of the second portion for liquid cooling. The nozzle is spaced from the cap by a short distance to provide a thermal break which break can be filled with plastic from the injection molding unit to provide further insulation.
    Type: Grant
    Filed: March 12, 1985
    Date of Patent: November 11, 1986
    Assignee: Electra Form, Inc.
    Inventors: Stephen A. Bright, Philip L. Brun, Mark C. Bercot, Larry A. Beres, Jerry A. Brackney, Timothy L. Bright, David C. Hockaday, Jeffrey L. Patrick
  • Patent number: 4620958
    Abstract: In order to mold a plurality of articles (20--20) which are disposed in a line, a molding arrangement in an apparatus (60) includes a plurality of cavities (109--109) which are spaced equidistantly from an infeed sprue (131). A primary network of a distribution system (50) through which an injection molding material is flowed from the infeed sprue to cavity gates (151--151) is disposed substantially along a vertical plane (150). Afterwards the injection molding material which has been flowed from the primary network and along a secondary network into the cavities is solidified. Then the primary network is exposed by causing wedge blocks (79--79) to be disengaged from each other and from an adjacent stationary platen (62) and cavity plate (90) by movement of each block in a direction transverse to the plane.
    Type: Grant
    Filed: September 28, 1984
    Date of Patent: November 4, 1986
    Assignee: AT&T Technologies, Inc.
    Inventor: Charles A. Wiechard
  • Patent number: 4521179
    Abstract: This invention relates to a movel core ring gated injection molding system. Pressurized melt from a molding machine flows through the system and into a cavity. A gate leading to the cavity and a bore in the movable mold platen are in alignment and of the same size to receive the head portion of the valve pin which extends from a reduced neck portion. Actuating mechanism drives the valve pin between a retracted closed position to an open position in which the reduced neck portion extends into the cavity. In the closed position, the head portion of the valve pin extends a considerable distance into the bore in the mold platen to provide sufficient cooling to rapidly cool the melt in the cavity adjacent the pin. In one embodiment, the valve pin has a hollow portion adjacent the neck portion to provide the valve pin with thermal separation between the hot melt and the cool mold platen.
    Type: Grant
    Filed: January 4, 1984
    Date of Patent: June 4, 1985
    Inventor: Jobst U. Gellert
  • Patent number: 4497624
    Abstract: An injection molding machine includes a platen having a plurality of regularly spaced mold element-receiving chambers adapted to receive any of a number of various mold elements substantially wholly within the stationary platen. A hot manifold system is included between the stationary platen and a plastics injector unit, which includes a plurality of blocks independently coupled to the fixed platen, each block having channels through which the plastics material can flow, the channels of adjacent blocks being coupled by a coupling unit. The machine is particularly designed for quick inexpensive mold changes, and has particular utility in laboratory testing of mold designs and small low-capacity production in satellite plants.
    Type: Grant
    Filed: November 8, 1982
    Date of Patent: February 5, 1985
    Assignee: Electra Form, Inc.
    Inventors: Philip L. Brun, Stephen A. Bright
  • Patent number: 4496131
    Abstract: The invention comprises a method and apparatus to quickly heat a mold cavity surface or portions thereof just prior to the injection of a foamable plastic resin. The apparatus comprises one or more thin metal surface sheets or bands of high electrical resistivity in the mold cavity covering those portions of the mold where a smooth surface finish on the product is desired. In an alternative form the surface sheets may be plated or sprayed metal of high resistivity on a layer of thin electrically non-conducting plastic in turn adhered to the mold cavity surface.The thin metal surface sheet is resistance heated approximately 300.degree. F. in a few seconds or less by a low voltage high current source of electric power just prior to the injection of the foamable plastic. The high current passing through the metal of high resistivity causes conversion of electrical energy into sensible heat very quickly to accomplish quick heating of the mold cavity surface sheet.
    Type: Grant
    Filed: May 25, 1983
    Date of Patent: January 29, 1985
    Inventor: Wen-Jei Yang
  • Patent number: 4474717
    Abstract: A method and apparatus for making a twin-wall internally corrugated plastic structural part provided with a smooth, dense, solid, thin walled, non-cellular skin comprising injecting a thermoplastic or resin material into a pair of closed mold members which define a sealed cavity. A small amount of plastic material is initially injected into the cavity with the material impinging upon and being dispersed over the mold members thereby forming a generally continuous thin skin substantially the mold surfaces. Thereafter, successively and intermittently injecting an inert gas under pressure through one mold member during continued injection of the plastic material into the cavity thereby pressurizing the skin against the walls of the mold cavity and progressively commingling the inert gas under pressure and the inwardly flowing plastic material as both enter the cavity until the cavity is filled with an internal corrugated body integral with and bonded to the skin.
    Type: Grant
    Filed: May 24, 1982
    Date of Patent: October 2, 1984
    Assignee: Lang Fastener Corporation
    Inventor: James W. Hendry
  • Patent number: 4472131
    Abstract: A method for the fabrication of a plastic preform suitable for use in the preparation of biaxially oriented hollow articles is described wherein the duration of the preform injection molding cycle is reduced, thereby enhancing the productivity of the injection molding step. This end is attained by injection molding and cooling, and supercooling and conditioning simultaneously at a single station of an injection molding machine at different positions within the station.
    Type: Grant
    Filed: April 11, 1983
    Date of Patent: September 18, 1984
    Inventor: Leonard B. Ryder
  • Patent number: 4470785
    Abstract: The invention relates to apparatus for moulding a tire for a wheel rim by means of a mould having mould parts, said mould parts being movable between a closed working position in which they enclose a mould cavity with the shape of the tire and an open position in which said mould parts are spaced apart, wherein in the open position of the mould parts a hollow tire core is positioned in the mould cavity while being receivable with respect to said parts, wherein the mould parts are moved into the working position, in which a residual cavity not occupied by the tire core is left free in the mould cavity, said mould defining the residual cavity being adapted to receive synthetic resin foam for moulding a tire body. Preferably the tire core is arranged on the wheel rim before being positioned with respect to the mould parts.
    Type: Grant
    Filed: January 27, 1983
    Date of Patent: September 11, 1984
    Inventor: Arie Koorevaar
  • Patent number: 4449913
    Abstract: This relates to an apparatus for injection molding preforms for beverage bottles wherein a minimum cycle time is involved. Cores over which thermoplastic material is injection molded to form preforms for use in the blow molding of bottles are provided in sets and carried by a rotary turret so that as soon as the injection molded thermoplastic material has sufficiently set to permit its transfer with its associated core out of an injection mold cavity, the apparatus may be actuated to remove first injection molded preforms and thereafter immediately present a new set of cores to the injection mold cavities. This provides ample time for the cooling of the preforms so that when removed from the cores they will not be unduly deformed. In accordance with the feasible use of the apparatus, plural preforms, on the order of twenty-four and greater, may be formed with a cycle time on the order of 10-12 seconds.
    Type: Grant
    Filed: September 30, 1982
    Date of Patent: May 22, 1984
    Assignee: The Continental Group, Inc.
    Inventors: Suppayan M. Krishnakumar, Leuan L. Harry, Martin H. Beck
  • Patent number: 4443172
    Abstract: A cathode structure for a sodium sulphur cell is formed by putting a fibre matrix into a mould which is closed to shape the matrix to the required form with compression of the fibrous material, the mould being kept at a temperature below 12.degree. C. and preferably between 8.degree. and 10.degree. C. while liquid sulphur is injected into the compressed fibre material.
    Type: Grant
    Filed: November 25, 1981
    Date of Patent: April 17, 1984
    Assignee: Chloride Silent Power Limited
    Inventors: David J. Riley, Gerald McGreavy
  • Patent number: 4435523
    Abstract: A process for producing injection molded articles of foamed thermoplastic material via injecting of a molten mass of thermoplastic material containing a foaming agent into a mold cavity is improved so as to substantially reduce production time by the utilization of a step introducing a cold compressed gas into the mold cavity internally of the injected mass of material, while it is still at least internally molten. The article produced by the process is characterized by an outer skin of tightly structured material surrounding a body of microcellular foam material having an internal void or voids bounded by material of a tightly structured nature.
    Type: Grant
    Filed: August 24, 1982
    Date of Patent: March 6, 1984
    Assignee: Coulson Heel Inc.
    Inventor: Giuseppe Ponzielli
  • Patent number: 4408980
    Abstract: A process and a device for forming a tennis ball by the formation of two semispherical bowls in crude elastomeric material each having on its border a structural shape that is deformed by compression when the two semispherical bowls are pressed one against the other while a depressurization is effected in the joining zone of the two semispherical bowls on the outside of them.
    Type: Grant
    Filed: October 30, 1981
    Date of Patent: October 11, 1983
    Assignee: Industrie Pirelli S.p.A.
    Inventor: Achille Gallizia
  • Patent number: 4390485
    Abstract: The invention comprises a method to quickly heat a mold cavity surface or portions thereof just prior to the injection of a foamable plastic resin. The apparatus comprises one or more thin metal surface sheets or bands of high electrical resistivity in the mold cavity covering those portions of the mold where a smooth surface finish on the product is desired. In an alternative form the surface sheets may be plated or sprayed metal of high resistivity on a layer of thin electrically non-conducting plastic in turn adhered to the mold cavity surface.The thin metal surface sheet is resistance heated approximately 300.degree. F. in a few seconds or less by a low voltage high current source of electric power just prior to the injection of the foamable plastic. The high current passing through the metal of high resistivity causes conversion of electrical energy into sensible heat very quickly to accomplish quick heating of the mold cavity surface sheet.
    Type: Grant
    Filed: January 7, 1982
    Date of Patent: June 28, 1983
    Inventor: Wen-Jei Yang
  • Patent number: 4387762
    Abstract: A novel method and device for precision injection molding is disclosed providing controlled cooling of a portion of the mold cavity surface during the molding cycle, or several such portions independently, and also, in the preferred embodiment controlled heating of a portion of the mold cavity surface during the molding cycle or several such portions independently, whereby high quality, high precision parts having close dimensional tolerances may be produced. Another aspect of the invention, a volume-controlled variable conductance heat pipe is disclosed, which novel heat pipe comprises housing means forming a sealed chamber, fluid, such as water or ammonia, within the chamber, wicking means and control means for controling the thermal conductance of the heat pipe comprising means for controlling the volume of fluid in the liquid phase in the chamber.
    Type: Grant
    Filed: May 22, 1980
    Date of Patent: June 14, 1983
    Assignee: Massachusetts Institute of Technology
    Inventor: James R. Rinderle
  • Patent number: 4379104
    Abstract: The invention relates to a method of moulding a tire for a wheel rim by means of a mould having mould parts, said mould parts being movable between a closed working position in which they enclose a mould cavity with the shape of the tire and an open position in which said mould parts are spaced apart, wherein in the open position of the mould parts a hollow tire core is positioned in the mould cavity while being receivable with respect to said parts, wherein the mould parts are moved into the working position, in which a residual cavity not occupied by the tire core is left free in the mould cavity, said residual cavity. Preferably the tire core is arranged on the wheel rim before being positioned with respect to the mould parts. The invention also provides a device for moulding a tire and a tire obtained with the aid of the method and device.
    Type: Grant
    Filed: March 16, 1981
    Date of Patent: April 5, 1983
    Inventor: Arie Koorevaar