Cooling Means For Female Mold Patents (Class 425/552)
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Patent number: 5376317Abstract: Improved optical disks for information storage and holographic imaging, and optical lenses and reflective optical elements are among the difficult-to-mold thermoplastic products which require precision replication of the molding surfaces, in micro detail. By heating (with circulating heat transfer fluids supplied by a hot side reservoir) these mold surfaces to a temperature setpoint sufficiently high to retard solidification and premature viscoelastic skinning of the molten thermoplastic injected into the mold cavity, superior quality molded surfaces can be formed by the plastic, which is then rapidly cooled to solidification (by circulating heat transfer fluids supplied from a cold side reservoir).Type: GrantFiled: December 8, 1992Date of Patent: December 27, 1994Assignee: Galic Maus VenturesInventors: Steven M. Maus, George J. Galic
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Patent number: 5364256Abstract: Apparatus for making a plastic lens. Mold members are spaced apart to define a mold cavity. Ultraviolet light is directed through a filter and against at least one of the mold members. The mold members are cooled by air.Type: GrantFiled: January 13, 1994Date of Patent: November 15, 1994Assignee: Ophthalmic Research Group International, Inc.Inventors: N. Thornton Lipscomb, Omar M. Buazza, Stephen C. Luetke, John J. Robinson
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Patent number: 5363900Abstract: A steel mold has a mold body with a molding surface and heat-conducting members with a first and a second end embedded in the mold body. The heat-conducting members have a length and a thickness and are made of a material having a melting point above 950.degree. C. The heat-conducting members are spaced at a distance from the molding surface wherein a ratio of the thickness to the distance is 1:1 to 1:3 and wherein the length is 3 to 10 times the thickness. A cooling system is embedded within the mold body whereby one of the ends of the heat conducting members is connected to the cooling system.Type: GrantFiled: April 16, 1993Date of Patent: November 15, 1994Assignee: Thyssen Guss AGInventor: Gerhard Betz
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Patent number: 5362226Abstract: It has been conventionally considered difficult to adhere a mold metal and a polyimide, etc. whose coefficients of thermal expansion differ from each other by one figure and to retain the adhesion in injection molding, etc. involving severe heating-cooling cycles over several tens of thousands of times. The greatest merit of injection molding resides in that a molded article of complicated shape can be obtained through one shot. It has been demanded to obtain a mirror-smooth injection molded article with good molding surface reproduction without extending the mold-cooling time while retaining this merit. The present invention provides a mold satisfying both of the durability and the demand. The present invention relates to a mold for synthetic resin molding comprising a mold body made of a metal having a heat conductivity of not less than 0.05 cal/cm.multidot.sec.multidot..degree.C.Type: GrantFiled: May 28, 1993Date of Patent: November 8, 1994Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventors: Hiroshi Kataoka, Yuo Umei
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Patent number: 5254305Abstract: A nozzle for injecting a moldable material has a nozzle body which defines a nozzle channel leading to the nozzle outlet. The nozzle outlet is controlled by an axially slidable nozzle pin extending coaxially through the nozzle channel. A guide sleeve slidably supports the nozzle pin until it reaches the region adjacent the nozzle outlet. As a result, the length along which the nozzle pin is exposed to the moldable material is significantly reduced, thereby substantially eliminating the bending stresses applied to the nozzle pin by the pressure asymmetries in the incoming moldable material. The nozzle pin may also be retracted fully within the guide sleeve to provide an unobstructed path for the moldable material to flow through and consolidate as it approaches the nozzle outlet. With this arrangement, the incoming moldable material may be conveyed towards the nozzle channel asymmetrically with respect to the axis of the nozzle pin without any deleterious effect.Type: GrantFiled: September 26, 1991Date of Patent: October 19, 1993Assignee: Otto Hofstetter AGInventors: Louis Fernandez, Otto Hofstetter
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Patent number: 5248250Abstract: An apparatus for cooling a mold employed in injection molding machines including a pair of bolt members, each composed of a threaded leg which engages a threaded hole formed at a coolant opening of the mold; a head driven by a fastening tool; a cylindrical body integrally extending between the leg and the head; and a coolant flow path extending from an open end of the leg, through the cylindrical body and to a side opening. The apparatus further includes first and second pipes, each having a main cylindrical portion of the same length as the cylindrical bodies of the pair of bolt members for receiving the bolt members, with a pair of ring packings being disposed above and below the side opening and surrounding the bolt members. The pipes further have secondary cylindrical portions, each integrally protruding sideways from the main cylindrical portion so as to engage one with another liquid-tightly and in a telescoping manner.Type: GrantFiled: April 24, 1992Date of Patent: September 28, 1993Inventor: Masao Adachi
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Patent number: 5242291Abstract: A confection molding machine provides for continuous, multiple cavity molding and unmolding of confection figures which may be of differing configuration and mass. The mold device utilizes a self-closing and opening mold in conjunction with dedicated, independent injection nozzles and confection pumps. Two outwardly facing mold halves are carried on an independent mold assembly, and corresponding mold halves abut one another just before filling and again after unmolding the finished confection figure. An endless conveyor, preferably a pair of spaced transfer chains, carries the mold assemblies and the mold halves are clamped together when passing over an unsupported section of the endless conveyor.Type: GrantFiled: November 1, 1991Date of Patent: September 7, 1993Inventor: John Farmakis
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Patent number: 5219593Abstract: Apparatus provides a large opening for rapid filling of a mold cavity and includes a heated injection nozzle adjacent the mold cavity, an elongated inlet conduit from the injection nozzle to the mold cavity, a channel in the heated injection nozzle communicating with the inlet conduit and cooling channels adjacent the inlet conduit to cool the inlet conduit operative to freeze resin in the inlet conduit after filling the mold cavity.Type: GrantFiled: January 21, 1992Date of Patent: June 15, 1993Assignee: Husky Injection Molding Systems Ltd.Inventors: Harald Schmidt, Bruce Catoen
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Patent number: 5169549Abstract: A nickel shell for molds formed by nickel vapor deposition having incorporated therein a combination steel parting line and manifold and a plurality of heating and cooling lines operatively connected to the manifold for the flow of heating or cooling fluid therethrough, said heating and cooling lines, and other mold components such as injection nozzles and mold vents, being encapsulated within the nickel shell.Type: GrantFiled: June 28, 1991Date of Patent: December 8, 1992Assignee: Nickel Tooling Technology Inc.Inventor: Reinhart Weber
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Patent number: 5139724Abstract: The method is used to process a synthetic moulding compound which crystallizes within a specific temperature range. In order to prevent milkiness in the blank to be produced, the moulding compound is chilled. The method prevents such milkiness, at least in the gate area of the blank, by keeping all of the moulding compound, during the operating cycle, as far as the gate area, at a temperature which is above the temperature T.sub.CC below which the moulding compound begins to crystallize. A gate system, which may be used to carry out the method, uses, in the interior of the injection nozzle, a strongly heat conducting nozzle core, a strongly heat conducting area in the immediate vicinity of the gate opening, and a gap for heat insulation of the nozzle tip, the nozzle core and the moulded body.Type: GrantFiled: March 21, 1990Date of Patent: August 18, 1992Assignee: Otto Hofstetter AGInventors: Otto Hofstetter, Luis Fernandez
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Patent number: 5118455Abstract: A method and apparatus for providing gas assistance in a resin injection molding process of the type in which hot resin is injected into a mold, gas is injected into the mold to displace a portion of the resin in the mold, the resin cools, the gas is vented, and the mold is opened to remove the molded part. The apparatus includes a high pressure gas storage system, a plurality of pressure control assemblies set at varying pressures and interposed between the high pressure gas storage system and the injection nozzle, and a control system which is operative to selectively communicate each of the pressure control assemblies with the injection nozzle so as to allow the delivery of gas at varying pressures to the mold to facilitate the creation of an individualized gas pressure profile to suit the particular molding requirement.Type: GrantFiled: February 15, 1991Date of Patent: June 2, 1992Inventor: Norman S. Loren
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Patent number: 5059108Abstract: A tool for the injection molding of synthetic plastics to form a plastic top on a paper tube container has an inner mold and a two-part outer mold in which two steel mold parts are adapted to be applied against each other in sealing-tight manner along a plane of separation and moved away from each other again. The injection molding cavity is formed by a surface contour attachment disposed on the mold parts. Cooling spaces are disposed behind the surface contour attachment on the side remote form the injection molding cavity.Type: GrantFiled: March 13, 1990Date of Patent: October 22, 1991Assignee: Tetra Pak Holdings & Finance S.A.Inventor: Wilhelm Reil
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Patent number: 5057259Abstract: The method and apparatus for injection molding of continuous molded products employs a single endless flexible mold band having multiple injection ports revolving in registration with a rotating cylindrical mold member. This cylindrical mold member comprises a wide wheel rim or a circumferential wall on a rotating drum. Continuous mold cavities extend in parallel relationship circumferentially around the periphery of the cylindrical mold member. Injection ports in the mold band are kept in alignment with these mold cavities by sprocket teeth of the mold member engaging with sprocket holes in margins of the band. Fluid plastic material (either thermoplastic material or thermosetting material) is injected through these ports into the mold cavities. When injecting thermoplastic material, heaters warm the cylindrical mold member and band prior to injection; then coolers chill them for cooling the thermoplastic material for solidifying it.Type: GrantFiled: May 25, 1989Date of Patent: October 15, 1991Assignee: Erblok AssociatesInventor: G. Kendall Parmelee
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Patent number: 5055025Abstract: An injection mold apparatus has an injection mold which includes two mold halves incorporating thinwalled members to define a cavity therebetween. Before injecting plastic material into the cavity, the mold is heated to a temperature above the melting point of the plastic material by circulating a heat carrier flowing through a heating device. During injection of plastic material, the flow of heat carrier is stopped for maintaining the temperature of the mold and for supporting the thinwalled members. After completely filling the cavity, the mold is cooled down to a temperature below the freezing point of the plastic material by suitably circulating the heat carrier which now passes through a cooling device.Type: GrantFiled: July 17, 1990Date of Patent: October 8, 1991Inventor: Fritz Muller
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Patent number: 5037290Abstract: An injection molding apparatus produces a one-piece molded end closure has a pull ring spaced from a main panel, which has an annular flange extending therefrom and may have score lines. The pull ring is connected to the main panel by a tenon. The apparatus includes a slidable member disposed in a first passage in a core having a cavity surrouding a portion of the first passage. The core and the slidable member have end surfaces spaced from an end surface of a cavity insert to form a recess therebetween into which molten plastic is injected to form the main panel. The core has a second passage communicating the recess with the cavity in the core so that the molten plastic flows into the cavity to form the pull ring with the tenon being formed in the second passage in the core.Type: GrantFiled: June 14, 1990Date of Patent: August 6, 1991Assignee: Mt. Vernon Plastics CorporationInventors: Danny R. Curliss, Dwight E. Looney
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Patent number: 4976900Abstract: A method and an apparatus for injecting a steam into a mold in an injection molding machine by injecting a desired stream toward the opening of the metal mold including a gate and cavities in connection with the opening and closing operation of the metal mold thereby intending the cooling solidification of the molten resin on th gate portion and simultaneously intending removal of dewing and an oily matter on the surface of the metal mold.Type: GrantFiled: September 15, 1988Date of Patent: December 11, 1990Assignee: Sanri Kabushiki KaishaInventor: Shigeru Tsutsumi
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Patent number: 4966544Abstract: An injection mold for injection-molding a tubular article having a bottom at one end and opening at the other end having a cavity plate and a core which define a cavity conforming to the shape of the article when closed. A gate opens to the cavity at a portion defining the bottom of the article. The core is provided with a coolant passage for circulating coolant up to a portion near the free end surface of the core for defining the bottom of the article. The inner surface of the core defining the end portion of the coolant passage near the free end surface of the core tapering toward the gate and the coolant passage extends near a portion of the free end surface of the core opposed to the gate, and at least one rib is provided on the inner surface of the core at the tapering portion to project into the coolant passage and to extend in parallel to the direction of coolant flow.Type: GrantFiled: August 28, 1989Date of Patent: October 30, 1990Assignee: Fuji Photo Film Co., Ltd.Inventor: Hiroshi Mitake
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Patent number: 4955804Abstract: This mold tooling has a hot drop assembly operatively mounted in a bore formed therein which opens to a mold face. Heated plastic material is fed to a feed tube of the hot drop assembly and this material is heated at a temperature higher than the working temperature of the mold during its transit the face of the tool by electrically energized heater bands encircling the feed tube. The space between the heater bands and bore wall accommodates tubing through which a flow of chilled cooling air is injected. The temperature and amount of the cooling air may be regulated to match the heat energy discharged by the heating bands into the bore and to the body of the tooling. The flow of cooling air transmits heat energy out of the bore so that heat sensitive plastic materials being molded is not degraded by hot drop assembly heat energy that otherwise would be conducted by the tool body to the tool face.Type: GrantFiled: June 19, 1989Date of Patent: September 11, 1990Assignee: General Motors CorporationInventors: William A. Martell, Colin R. Brown
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Patent number: 4952417Abstract: An apparatus for incorporating gas under pressure into a fused sugar mass, said vessel having an interior oriented to have top region and a bottom region an agitator in said interior and a bubble forming means for introducing compressed gas into said fused sugar mass as a curtain of gas bubbles, said bubble forming means being in the bottom of the pressure vessel below said agitator.Type: GrantFiled: March 20, 1989Date of Patent: August 28, 1990Inventors: Ramon Escola Gallart, Ramon Bayes Turull
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Patent number: 4950154Abstract: A quick set sprue bushing for use in combination with injection molding apparatus. The bushing is made from a beryllium-free alloy that will rapidly dissipate heat. The alloy is of the copper, nickel type and reduces the cure time by between 15% and 20%. The significance of being beryllium-free is that it has been established that beryllium is a carcinogen and endangers workers. A bushing of this type results in the sprue or tail of the molten plastic type cooling as rapidly as possible for removal of the molded product from the mold. The bushing is elongated and has a generally conical passageway along its longitudinal centerline axis that diverges in the direction of the flow of material therethrough, and is further provided with a stainless steel bushing insert at the end that receives the injection mold apparatus nozzle such that the bushing will not conduct heat from the injection apparatus to the mold but will dissipate heat from the mold that comes from the molten material.Type: GrantFiled: July 3, 1989Date of Patent: August 21, 1990Inventor: Clifford A. Moberg
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Patent number: 4911636Abstract: An integral sprue gated injection molding nozzle having a melt bore extending centrally therethrough wherein a circular forward end portion of the electrical heating element encircles the melt bore in the nose portion to provide additional heat adjacent the gate.Type: GrantFiled: October 21, 1988Date of Patent: March 27, 1990Inventor: Jobst U. Gellert
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Patent number: 4902454Abstract: A process for tempering tools, for use on the form tools of extrusion forming machines. In the injection molding tools there are conduction circuits for a coolant which are connected to ducts for the inflow and backflow of the coolant. Valves (4) control the throughflow of the coolant. There are temperature sensors (5, 6) in the ducts for the inflow and backflow of the coolant. The temperature sensors (5, 6) are connected to a computer (7) which controls the opening and closing times of the valves (4) as a function of a nominal difference fed in between the inflow and backflow temperatures of the coolant. Advantageously, a temperature sensor (3) which is also connected to the computer (7) is provided on the form tool.Type: GrantFiled: August 10, 1988Date of Patent: February 20, 1990Assignee: Engel Maschinenbau Gesellschaft m.b.H.Inventors: Georg Steinbichler, Erhard Smek, Alfred Lampl
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Patent number: 4891001Abstract: A stack injection molding system for conveying melt from an upstream heated nozzle seated in a fixed mold platen to an aligned downstream heated nozzle in a movable mold platen. The upstream dowstream nozzles each have a nose portion with a forward face which abuts against each other in the parting line in the closed position. The melt passage extends through aligned central melt bores in the nozzles which taper inwardly adjacent the forward faces to form a sprue gate where they join. While both nozzles have an integral electrical heating element, only the heating element of the upstream nozzle has a circular forward portion which is brazed in the nose portion to encircle the melt bore and provide more heat and better control adjacent the sprue gate. Before the mold is opened along the parting line for ejection during the injection cycle, power to the heating elements of the nozzles is turned off to avoid drooling of melt from the open sprue gate.Type: GrantFiled: February 6, 1989Date of Patent: January 2, 1990Inventor: Jobst U. Gellert
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Patent number: 4872827Abstract: A porous die includes a porous die body with a plurality of pores formed therein; a cooling chamber provided in direct contact with the back side of the porous die body in order to cool the porous die body; a device for supplying a coolant to the cooling chamber; and suction holes through which the cooling chamber is evacuated and the air and the coolant entering the cooling chamber are simultaneously sucked.Type: GrantFiled: December 22, 1987Date of Patent: October 10, 1989Assignee: KTX Co., Ltd.Inventor: Yasuyoshi Noda
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Patent number: 4836767Abstract: The present invention relates to an apparatus for producing molded plastic articles which is capable of simultaneously producing and cooling the plastic articles. The apparatus has a stationary mold half having at least one cavity, at least two mating mold portions, each having at least one core element, mounted to a movable carrier plate which aligns a first one of the mating mold portions with the stationary mold half and positions a second of the mating mold portions in a cooling position, a device for cooling the molded plastic article(s) when in the cooling position, and a device for moving the carrier plate along a first axis so that the aligned mold portion abuts the stationary mold half and the second mating mold portion simultaneously brings each plastic article(s) thereon into contact with the cooling device. The carrier plate is also rotatable about an axis parallel to the first axis to permit different ones of the mating mold portions to assume the aligned position during different molding cycles.Type: GrantFiled: November 25, 1987Date of Patent: June 6, 1989Assignee: Husky Injection Molding System, Ltd.Inventors: Robert D. Schad, John Pocock
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Patent number: 4837039Abstract: The present invention relates to a new process for gasifying confection by means of incorporation of a gas enclosed in the head space of a container and recirculation of the gas through a fused sugar mass, equalization of the size of the bubbles and their homogenization. The incorporation of the gases is affected at the lower part of the pressure vessel, just below an agitator. The gas enters the container as a fine vaporous curtain directed toward the lower surface of an agitator, gas is fractured by the agitator and dispersed into the sugar mass. Large size bubbles and the presence of a undesirable quantity of candy dust in the finished product having a diameter inferior to 1 millimeter is avoided.Thus, the quantity of waste product produced by the present method ranges only between about 15 to 20% instead of the prior art typical 30 to 35%.Moreover, this technique allows operation at a most convenient pressure. The candy thus obtained mainly shows fragments or pieces with a mesh size between 1-4.Type: GrantFiled: February 9, 1987Date of Patent: June 6, 1989Inventors: Ramon Escola Gallart, Ramon Bayes Turull
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Patent number: 4836960Abstract: A method and apparatus for the fabrication of optical lenses by injection/compression molding of thermoplastic includes a plurality of sleeves, each having a bore therethrough, and a plurality of mold inserts dimensioned to be received in the bore with minimal clearance for sliding fit. The mold inserts each include a precision optical surface adapted to form a front or back surface of a lens. A selected pair of mold inserts are placed in the bore of a sleeve with front and back surface forming optical surfaces in confronting relationship to define a mold cavity, and the assembly is heated to a temperature above the glass transition temperature of the thermoplastic to be molded. An injection port extends through the sleeve to the bore, and is positioned to inject thermoplastic that has been heated to a fluid state into the cavity. After injection of the thermoplastic, the mold inserts are compressed together, and excess thermoplastic is forced out of the mold cavity.Type: GrantFiled: October 5, 1987Date of Patent: June 6, 1989Assignee: Sola USA, Inc.Inventors: David P. Spector, Jeffrey M. Kingsbury
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Patent number: 4789327Abstract: An extrusion die, particularly for double-walled thermoplastic pipes, includes an extrusion head, a nozzle, two concentric hollow mandrels carrying die lips and an additional cooling mandrel. The lips have threaded adjusting members to vary the sizes of the die gaps, the lips for the inner wall being provided with electrical heaters. The concentric mandrels have a spider with members for its radial adjustment. The cooling mandrel has substantially annular channels for a coolant, comunicating with each other by means of a sharply skewed opening and combined into a number of sections to control intensity of heat exchange.Type: GrantFiled: February 25, 1988Date of Patent: December 6, 1988Inventors: Harry Chan, Basilio Yi
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Patent number: 4786244Abstract: A coupling device of the insertion or plug-in type for connecting lines which conduct flowing media, preferably pressurized fluids, to the mold halves of a molding tool in an injection molding machine. The coupling device includes a first coupling member, for example, a coupling nipple, mounted on an adapter plate of the injection molding machine and a second coupling member, for example, a coupling sleeve, mounted on a mold half of the molding tool. A locking device is used for fixing the two coupling members in an engaged position. The locking device is biased into its locking position by means of a spring and can be moved against the biasing force by means of an electromagnet from the locking position into a releasing position.Type: GrantFiled: October 28, 1987Date of Patent: November 22, 1988Assignee: Battenfeld GmbHInventor: Johann Holzschuh
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Patent number: 4776783Abstract: Improved apparatus for plastic molding devices and more particularly for an improved injection plastic molding machine which uses mold inserts carried by pockets in the machinery where a first platen is provided having a first platen pocket to receive a first mold half to be located in communication with a source of plastic material for example thermoplastic material, a second platen having a second platen pocket adapted to receive a second mold half so that the second mold half can be moved to abutting relation with the first mold half to form a cavity defined by the first and second mold halves into which molten plastic material is injected. A source of cooling fluid can be provided through the first and second platen to the first and second mold halves utilizing seal devices between the first and second platens and the first and second mold halves respectively.Type: GrantFiled: February 14, 1986Date of Patent: October 11, 1988Assignee: D.J. Inc.Inventors: Theos R. Pelle, Bobby H. Allen
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Patent number: 4743192Abstract: A resin injection metal mold unit comprising, in combination, a metal mold consisting of a cavity section and a core section, and stationary and movable metal mold supporting members for releasably holding the metal mold sections in the opposing relationship. Each supporting member has a plurality of clamping members for engaging an associated mold section. Each clamping member has a clamping slant in the complementary relationship with the counter slant chamfer of the mold section. Such members are slidably attached to an associated supporting member so as to move close and apart from the mold section. When a mold section is fixed to an associated supporting member, the clamping members are brought in contact with the mold section with their clamping slants closely fitting the counter chamfer slants of the mold section, and then clamping members are fixed to the supporting member by driving associated bolts, thereby pushing and holding the mold section against the supporting member.Type: GrantFiled: June 12, 1987Date of Patent: May 10, 1988Assignee: Sankyo Oilless Industry, Inc.Inventor: Masahiro Higuchi
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Patent number: 4703912Abstract: Plural mold cavity defining mold block with particular arrangement of bored and plugged conduits for heat transfer fluid. The molds being particularly useful in blow-molding.Type: GrantFiled: April 22, 1985Date of Patent: November 3, 1987Inventor: Katashi Aoki
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Patent number: 4680001Abstract: A mold for molding articles of plastic or other like materials, having a plurality of vertically extending internal passages, is connected by inlet and return conduits into a closed loop that includes a heat exchanger partially filled with a liquid supply of a cooling fluid or a heating fluid. For cooling the heat exchanger is positioned with its liquid level above the top of the mold, the inlet conduit connects the lower part of the heat exchanger, below the liquid level, to the lower ends of the mold passages, and the return conduit connects the upper ends of the mold passages to the upper part of the heat exchanger; for heating these relationships are reversed. In operation the fluid changes its physical state at critical points in the mold passages, going from liquid to vapor for cooling and from vapor to liquid for heating; circulation in the closed loop is in response to the effect of gravity. Operation of the heat exchanger is controlled to maintain a controlled pressure in the closed loop.Type: GrantFiled: February 10, 1986Date of Patent: July 14, 1987Assignee: Application Engineering CorporationInventor: Michael A. Waters
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Patent number: 4678426Abstract: This transfer nozzle consists of a nozzle body with a disk type cylindrical center part (21) and two axial nozzle cones (22,23). On a part of their height the nozzle cones (22, 23) are embraced by a sleeve-like collar (25, 26) and within the collars there are several axial passage openings (27, 28). A radial passage opening (30) through the center part (21) serves to receive a heating cartridge. The nozzle body (21, 22, 23) is supported by means of the outermost portions of the two collars (25, 26) on the one hand in the supporting basket (2) and on the other hand in the tool part (5), so that little heat can be lost to the cooled machine parts. The nozzle cavity (11) forms an air cushion around the center part (21) which also has a heat-insulating effect. Such a transfer nozzle has a low structural height and can keep the molding material warm from within, and by the axial arrangement of two nozzle cones the material is ejected with each molding.Type: GrantFiled: September 30, 1985Date of Patent: July 7, 1987Inventor: Bernard Stauber
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Patent number: 4623497Abstract: A mold for molding articles of plastic or other like materials, having a plurality of vertically extending internal passages, is connected by inlet and return conduits into a closed loop that includes a heat exchanger partially filled with a liquid supply of a cooling fluid or a heating fluid. For cooling the heat exchanger is positioned with its liquid level above the top of the mold, the inlet conduit connects the lower part of the heat exchanger, below the liquid level, to the lower ends of the mold passages, and the return conduit connects the upper ends of the mold passages to the upper part of the heat exchanger; for heating these relationships are reversed. In operation the fluid changes its physical state at critical points in the mold passages, going from liquid to vapor for cooling and from vapor to liquid for heating; circulation in the closed loop is in response to the effect of gravity. Operation of the heat exchanger is controlled to maintain a controlled pressure in the closed loop.Type: GrantFiled: November 28, 1984Date of Patent: November 18, 1986Assignee: Application Engineering CorporationInventor: Michael A. Waters
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Patent number: 4622001Abstract: A cavity member is disclosed for use in an injection molding machine. The cavity member has one portion which includes a molding surface for forming the molded article and a second portion for reducing heat transmission to the first portion. The second portion forms a cap on the nozzle end of the cavity member and includes an aperture aligned with the gate of the cavity member so as to permit plastic from the nozzle of an injection molding machine to enter into the mold. The cap includes channels which can cooperate with pockets in the nozzle end of the second portion for liquid cooling. The nozzle is spaced from the cap by a short distance to provide a thermal break which break can be filled with plastic from the injection molding unit to provide further insulation.Type: GrantFiled: March 12, 1985Date of Patent: November 11, 1986Assignee: Electra Form, Inc.Inventors: Stephen A. Bright, Philip L. Brun, Mark C. Bercot, Larry A. Beres, Jerry A. Brackney, Timothy L. Bright, David C. Hockaday, Jeffrey L. Patrick
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Patent number: 4620958Abstract: In order to mold a plurality of articles (20--20) which are disposed in a line, a molding arrangement in an apparatus (60) includes a plurality of cavities (109--109) which are spaced equidistantly from an infeed sprue (131). A primary network of a distribution system (50) through which an injection molding material is flowed from the infeed sprue to cavity gates (151--151) is disposed substantially along a vertical plane (150). Afterwards the injection molding material which has been flowed from the primary network and along a secondary network into the cavities is solidified. Then the primary network is exposed by causing wedge blocks (79--79) to be disengaged from each other and from an adjacent stationary platen (62) and cavity plate (90) by movement of each block in a direction transverse to the plane.Type: GrantFiled: September 28, 1984Date of Patent: November 4, 1986Assignee: AT&T Technologies, Inc.Inventor: Charles A. Wiechard
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Patent number: 4521179Abstract: This invention relates to a movel core ring gated injection molding system. Pressurized melt from a molding machine flows through the system and into a cavity. A gate leading to the cavity and a bore in the movable mold platen are in alignment and of the same size to receive the head portion of the valve pin which extends from a reduced neck portion. Actuating mechanism drives the valve pin between a retracted closed position to an open position in which the reduced neck portion extends into the cavity. In the closed position, the head portion of the valve pin extends a considerable distance into the bore in the mold platen to provide sufficient cooling to rapidly cool the melt in the cavity adjacent the pin. In one embodiment, the valve pin has a hollow portion adjacent the neck portion to provide the valve pin with thermal separation between the hot melt and the cool mold platen.Type: GrantFiled: January 4, 1984Date of Patent: June 4, 1985Inventor: Jobst U. Gellert
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Patent number: 4497624Abstract: An injection molding machine includes a platen having a plurality of regularly spaced mold element-receiving chambers adapted to receive any of a number of various mold elements substantially wholly within the stationary platen. A hot manifold system is included between the stationary platen and a plastics injector unit, which includes a plurality of blocks independently coupled to the fixed platen, each block having channels through which the plastics material can flow, the channels of adjacent blocks being coupled by a coupling unit. The machine is particularly designed for quick inexpensive mold changes, and has particular utility in laboratory testing of mold designs and small low-capacity production in satellite plants.Type: GrantFiled: November 8, 1982Date of Patent: February 5, 1985Assignee: Electra Form, Inc.Inventors: Philip L. Brun, Stephen A. Bright
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Patent number: 4496131Abstract: The invention comprises a method and apparatus to quickly heat a mold cavity surface or portions thereof just prior to the injection of a foamable plastic resin. The apparatus comprises one or more thin metal surface sheets or bands of high electrical resistivity in the mold cavity covering those portions of the mold where a smooth surface finish on the product is desired. In an alternative form the surface sheets may be plated or sprayed metal of high resistivity on a layer of thin electrically non-conducting plastic in turn adhered to the mold cavity surface.The thin metal surface sheet is resistance heated approximately 300.degree. F. in a few seconds or less by a low voltage high current source of electric power just prior to the injection of the foamable plastic. The high current passing through the metal of high resistivity causes conversion of electrical energy into sensible heat very quickly to accomplish quick heating of the mold cavity surface sheet.Type: GrantFiled: May 25, 1983Date of Patent: January 29, 1985Inventor: Wen-Jei Yang
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Patent number: 4474717Abstract: A method and apparatus for making a twin-wall internally corrugated plastic structural part provided with a smooth, dense, solid, thin walled, non-cellular skin comprising injecting a thermoplastic or resin material into a pair of closed mold members which define a sealed cavity. A small amount of plastic material is initially injected into the cavity with the material impinging upon and being dispersed over the mold members thereby forming a generally continuous thin skin substantially the mold surfaces. Thereafter, successively and intermittently injecting an inert gas under pressure through one mold member during continued injection of the plastic material into the cavity thereby pressurizing the skin against the walls of the mold cavity and progressively commingling the inert gas under pressure and the inwardly flowing plastic material as both enter the cavity until the cavity is filled with an internal corrugated body integral with and bonded to the skin.Type: GrantFiled: May 24, 1982Date of Patent: October 2, 1984Assignee: Lang Fastener CorporationInventor: James W. Hendry
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Patent number: 4472131Abstract: A method for the fabrication of a plastic preform suitable for use in the preparation of biaxially oriented hollow articles is described wherein the duration of the preform injection molding cycle is reduced, thereby enhancing the productivity of the injection molding step. This end is attained by injection molding and cooling, and supercooling and conditioning simultaneously at a single station of an injection molding machine at different positions within the station.Type: GrantFiled: April 11, 1983Date of Patent: September 18, 1984Inventor: Leonard B. Ryder
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Patent number: 4470785Abstract: The invention relates to apparatus for moulding a tire for a wheel rim by means of a mould having mould parts, said mould parts being movable between a closed working position in which they enclose a mould cavity with the shape of the tire and an open position in which said mould parts are spaced apart, wherein in the open position of the mould parts a hollow tire core is positioned in the mould cavity while being receivable with respect to said parts, wherein the mould parts are moved into the working position, in which a residual cavity not occupied by the tire core is left free in the mould cavity, said mould defining the residual cavity being adapted to receive synthetic resin foam for moulding a tire body. Preferably the tire core is arranged on the wheel rim before being positioned with respect to the mould parts.Type: GrantFiled: January 27, 1983Date of Patent: September 11, 1984Inventor: Arie Koorevaar
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Patent number: 4449913Abstract: This relates to an apparatus for injection molding preforms for beverage bottles wherein a minimum cycle time is involved. Cores over which thermoplastic material is injection molded to form preforms for use in the blow molding of bottles are provided in sets and carried by a rotary turret so that as soon as the injection molded thermoplastic material has sufficiently set to permit its transfer with its associated core out of an injection mold cavity, the apparatus may be actuated to remove first injection molded preforms and thereafter immediately present a new set of cores to the injection mold cavities. This provides ample time for the cooling of the preforms so that when removed from the cores they will not be unduly deformed. In accordance with the feasible use of the apparatus, plural preforms, on the order of twenty-four and greater, may be formed with a cycle time on the order of 10-12 seconds.Type: GrantFiled: September 30, 1982Date of Patent: May 22, 1984Assignee: The Continental Group, Inc.Inventors: Suppayan M. Krishnakumar, Leuan L. Harry, Martin H. Beck
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Patent number: 4443172Abstract: A cathode structure for a sodium sulphur cell is formed by putting a fibre matrix into a mould which is closed to shape the matrix to the required form with compression of the fibrous material, the mould being kept at a temperature below 12.degree. C. and preferably between 8.degree. and 10.degree. C. while liquid sulphur is injected into the compressed fibre material.Type: GrantFiled: November 25, 1981Date of Patent: April 17, 1984Assignee: Chloride Silent Power LimitedInventors: David J. Riley, Gerald McGreavy
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Patent number: 4435523Abstract: A process for producing injection molded articles of foamed thermoplastic material via injecting of a molten mass of thermoplastic material containing a foaming agent into a mold cavity is improved so as to substantially reduce production time by the utilization of a step introducing a cold compressed gas into the mold cavity internally of the injected mass of material, while it is still at least internally molten. The article produced by the process is characterized by an outer skin of tightly structured material surrounding a body of microcellular foam material having an internal void or voids bounded by material of a tightly structured nature.Type: GrantFiled: August 24, 1982Date of Patent: March 6, 1984Assignee: Coulson Heel Inc.Inventor: Giuseppe Ponzielli
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Patent number: 4408980Abstract: A process and a device for forming a tennis ball by the formation of two semispherical bowls in crude elastomeric material each having on its border a structural shape that is deformed by compression when the two semispherical bowls are pressed one against the other while a depressurization is effected in the joining zone of the two semispherical bowls on the outside of them.Type: GrantFiled: October 30, 1981Date of Patent: October 11, 1983Assignee: Industrie Pirelli S.p.A.Inventor: Achille Gallizia
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Patent number: 4390485Abstract: The invention comprises a method to quickly heat a mold cavity surface or portions thereof just prior to the injection of a foamable plastic resin. The apparatus comprises one or more thin metal surface sheets or bands of high electrical resistivity in the mold cavity covering those portions of the mold where a smooth surface finish on the product is desired. In an alternative form the surface sheets may be plated or sprayed metal of high resistivity on a layer of thin electrically non-conducting plastic in turn adhered to the mold cavity surface.The thin metal surface sheet is resistance heated approximately 300.degree. F. in a few seconds or less by a low voltage high current source of electric power just prior to the injection of the foamable plastic. The high current passing through the metal of high resistivity causes conversion of electrical energy into sensible heat very quickly to accomplish quick heating of the mold cavity surface sheet.Type: GrantFiled: January 7, 1982Date of Patent: June 28, 1983Inventor: Wen-Jei Yang
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Patent number: 4387762Abstract: A novel method and device for precision injection molding is disclosed providing controlled cooling of a portion of the mold cavity surface during the molding cycle, or several such portions independently, and also, in the preferred embodiment controlled heating of a portion of the mold cavity surface during the molding cycle or several such portions independently, whereby high quality, high precision parts having close dimensional tolerances may be produced. Another aspect of the invention, a volume-controlled variable conductance heat pipe is disclosed, which novel heat pipe comprises housing means forming a sealed chamber, fluid, such as water or ammonia, within the chamber, wicking means and control means for controling the thermal conductance of the heat pipe comprising means for controlling the volume of fluid in the liquid phase in the chamber.Type: GrantFiled: May 22, 1980Date of Patent: June 14, 1983Assignee: Massachusetts Institute of TechnologyInventor: James R. Rinderle
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Patent number: 4379104Abstract: The invention relates to a method of moulding a tire for a wheel rim by means of a mould having mould parts, said mould parts being movable between a closed working position in which they enclose a mould cavity with the shape of the tire and an open position in which said mould parts are spaced apart, wherein in the open position of the mould parts a hollow tire core is positioned in the mould cavity while being receivable with respect to said parts, wherein the mould parts are moved into the working position, in which a residual cavity not occupied by the tire core is left free in the mould cavity, said residual cavity. Preferably the tire core is arranged on the wheel rim before being positioned with respect to the mould parts. The invention also provides a device for moulding a tire and a tire obtained with the aid of the method and device.Type: GrantFiled: March 16, 1981Date of Patent: April 5, 1983Inventor: Arie Koorevaar