Flush With Or Entering Mold Cavity Patents (Class 425/566)
  • Patent number: 11618195
    Abstract: Apparatus for injection molding of plastic materials having a mold including at least one plate, a hot runner distributor of the fluid plastic material, at least one injector and an electric motor for controlling opening and the closing of the injector, supported by the distributor and whose cooling is carried out by means of thermal exchange contact with the plate. Provided for the cooling of the electric motor is at least one cover made of thermally conductive material at least partly surrounding the electric motor in a slidable manner and it is maintained in thermal exchange contact with the plate by means of a magnetic or an electro-magnetic force.
    Type: Grant
    Filed: February 12, 2021
    Date of Patent: April 4, 2023
    Inventors: Massimo Rossi, Massimo De Nadai, Massimo Bisetto
  • Patent number: 11548195
    Abstract: An angle gating injection molding apparatus is disclosed. The apparatus includes a gate axis misaligned with a cone axis of a nozzle tip.
    Type: Grant
    Filed: October 21, 2021
    Date of Patent: January 10, 2023
    Assignee: MOLD-MASTERS (2007) LIMITED
    Inventor: Kenneth Jacob
  • Patent number: 11224999
    Abstract: A method for producing an object made of a polymeric material, said polymeric material having a melting temperature (TF), comprises the steps of: melting the polymeric material; after the step of melting, cooling the polymeric material below the melting temperature (TF) in a cooling zone; severing a dose from a flow of polymeric material coming from the cooling zone by means of a severing element (5); obtaining said object by shaping the dose between a male forming element and a female forming element (10) which move towards one another with a mutual movement speed, the dose having a temperature lower than said melting temperature (TF). Between a start-of-forming configuration, in which the dose is in contact with both the male forming element and the female forming element (10), and a start-of-deceleration configuration, in which the male forming element and the female forming element (10) begin to decelerate relative to one another, the mutual movement speed is greater than 10 mm/s.
    Type: Grant
    Filed: May 4, 2016
    Date of Patent: January 18, 2022
    Assignee: SACMI COOPERATIVA MECCANICI IMOLA SOCIETA' COOPERATIVA
    Inventors: Fiorenzo Parrinello, Fabrizio Pucci
  • Patent number: 10471637
    Abstract: Actuator for a hot runner injection molding apparatus, comprising at least one nozzle for side gating with at least one valve gate comprising a valve pin for closing a communication opening in a mold cavity, a valve pin actuating means coupled with the at least one valve pin, which is moveable back and forth along a first axis (A), whereby the at least one valve pin is moveable along a second axis (B), which is arranged at an angle (?) to the first axis (A), and an actuator for driving the valve pin actuating means. The available speed of moving the valve pins and the possibility of multiple locations of positioning the valve pins relative to the mold gates ensures a a reduction of the injection pressure in the mold cavity and thus a reduction of mold core shifting, the possibility to fill at the same time mold cavities of different sizes and allows for defect free molded parts.
    Type: Grant
    Filed: April 1, 2016
    Date of Patent: November 12, 2019
    Assignee: OTTO MÄNNER INNOVATION GMBH
    Inventor: Gheorghe (George) Olaru
  • Patent number: 8920155
    Abstract: A locking apparatus for a machine having multiple stems which axially reciprocate with respect to a stationary unit by linkage with a reciprocating common plate. The locking apparatus includes: (a) a first locking assembly capable of alternatively locking and unlocking one of the stems to the common plate; and (b) a second locking assembly capable of alternatively locking and unlocking one of the stems to the stationary unit. The second locking mechanism is configured so that, when the first locking assembly locks a stem to the common plate, the second locking mechanism automatically unlocks that stem from the stationary unit, and when the first locking assembly is unlocked from the common plate, the second locking mechanism automatically locks that stem to the stationary unit.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: December 30, 2014
    Assignee: Caco Pacific Corporation
    Inventor: Martel B. Geibel, Jr.
  • Patent number: 8899963
    Abstract: A hot nozzle for spraying of plastic components. The hot nozzle includes a multipart nozzle body including a tip inset including a tip element having a tip section protruding outwardly beyond a circumferential surface of the multipart nozzle body into a molding plate. The tip section of the tip element is penetrated by a shut-off needle which is movable in a reciprocating manner by a drive. The shut-off needle is movable between a position in which the shut-off needle closes off a feed borehole in the molding plate and a position in which the shut-off needle opens the feed borehole.
    Type: Grant
    Filed: April 27, 2010
    Date of Patent: December 2, 2014
    Assignee: Ewikon Heisskanalsysteme GmbH
    Inventor: Peter Braun
  • Patent number: 8870564
    Abstract: The present invention relates to a hot runner valve apparatus for an injection-molding machine, which has, instead of a complicated mechanical opening/closing structure, a simple structure that enables an elevating pin, through the interior of which a resin flows, to be elevated, to easily control a supply of the resin injected into a cavity of a mold, so that the molding condition for a small precise part component, or in the event a resin having poor flowability is used, is improved, thereby increasing mass-production capabilities and reducing defects in molded articles.
    Type: Grant
    Filed: January 13, 2012
    Date of Patent: October 28, 2014
    Inventor: Hyuk Joong Kim
  • Patent number: 8834150
    Abstract: An injection molding arrangement including a mold top clamp plate having a means for receiving a plasticizer unit, a manifold retainer plate supporting a melt distribution manifold having a melt distribution channel into which melt from the plasticizer unit is received, a mold cavity plate provided such that the manifold retainer plate is positioned between the mold top clamp plate and the mold cavity plate; the mold cavity plate receiving an injection nozzle in fluid communication with the melt distribution channel for receiving melt to be injected into a mold, a valve gate stem extending into the injection nozzle and axially movable between an open position permitting melt flow and a closed position blocking melt flow, and an actuator for moving the valve gate stem between the open position and the closed position. The actuator includes a cylinder chamber receiving a piston therein, with the valve gate stem coupled to the piston. The piston has an elongate cylindrical sidewall.
    Type: Grant
    Filed: October 9, 2012
    Date of Patent: September 16, 2014
    Assignee: Mold Hotrunner Solutions Inc.
    Inventor: Harald Schmidt
  • Patent number: 8757998
    Abstract: A coinjection molding apparatus is disclosed that provides first and second material melt streams to a nozzle. The nozzle defines a first material melt passage for receiving the first material melt stream, a second material melt passage for receiving the second material melt stream and an outer layer melt passage, which receives a portion of the first material melt stream from the first material melt passage. The first material melt stream from the first material melt passage forms an inner layer of a molded article, the second material melt stream from the second material melt passage forms a core layer of the molded article, and the first material melt stream from the outer layer melt passage forms an outer layer of the molded article, wherein the three melt streams combine prior to entering a mold cavity.
    Type: Grant
    Filed: June 5, 2013
    Date of Patent: June 24, 2014
    Assignee: Mold-Masters (2007) Limited
    Inventors: Valery Ten, Fabrice Fairy, Denis Babin, Scott Gammon
  • Patent number: 8753102
    Abstract: A coinjection molding apparatus is disclosed that provides first and second material melt streams to a nozzle. The nozzle defines a first material melt channel for receiving the first material melt stream and a second material melt channel for receiving the second material melt stream. The nozzle includes a sleeve and a nozzle tip having a tip divider. The sleeve is disposed within a longitudinal bore of the nozzle to divide the nozzle bore into the first material melt channel and the second material melt channel. The nozzle tip is coupled to a downstream end of the nozzle and defines a first material melt passage for receiving the first material melt stream from the first material melt channel of the nozzle and a second material melt passage for receiving the second material melt stream from the second material melt channel of the nozzle.
    Type: Grant
    Filed: July 15, 2013
    Date of Patent: June 17, 2014
    Assignee: Mold-Masters (2007) Limited
    Inventors: Valery Ten, Fabrice Fairy
  • Publication number: 20140054255
    Abstract: Disclosed is an injection molding device and process for a test tube shaped preform, that can laminate a colored layer at certain positions with a certain thickness accurately. Included is a nozzle section, in which a molten main resin and second resin are joined together to form a joined resin mass, the nozzle section including: an outer flow channel through which the main resin flows, an inner flow channel through which the second resin flows, a cylindrical column-shaped flow channel where the second resin joins the main resin, a first confluence where the main resin flows into the joined flow channel, a second confluence where the second resin flows into the joined flow channel wherein the first confluence is downstream of the second confluence, and a cylindrical shutoff pin inserted in the joined flow channel to open or close one or both the first and second confluences.
    Type: Application
    Filed: April 9, 2012
    Publication date: February 27, 2014
    Applicant: YOSHINO KOGYOSHO CO., LTD.
    Inventors: Hiroshi Hosokoshiyama, Yosuke Watanabe, Yosuke Watanabe
  • Patent number: 8591220
    Abstract: A actuator assembly for a runnerless injection molding system. The actuator assembly is disposed in injection mold top clamp plate and incorporates a hollow actuator shaft whereby the valve pin passes trough the hollow actuator shaft and is firmly attached to the hollow actuator shaft providing easy access to the valve pin for maintenance. The top clamp plate incorporates openings providing access to actuator assembly. Actuator assembly incorporates a mechanism for attaching valve pin to hollow actuator shaft. The hollow actuator shaft can be activated, hydraulically, pneumatically or electrically in a linear movement providing a gate shut off valve.
    Type: Grant
    Filed: February 12, 2012
    Date of Patent: November 26, 2013
    Inventor: Terry L. Schwenk
  • Patent number: 8496469
    Abstract: Closure assembly (10), for an injection unit (11) of plastic material (MP), comprising: a closing rod (16); a driving piston (15) adapted to drive an axial movement (f1) of the closing rod (16) between an open position (P1), in which the closing rod (16) opens an injection hole (13?) of a mold (13), and a closed position (P2), in which the closing rod (16) closes the injection hole (13?); an adjustment element or nut (20, 21), provided of a fine-pitch threading (21a), that is adapted to be screwed or unscrewed in one sense or the other (f2) in a corresponding threaded portion (22b) of an internal seat (22), formed in the driving piston (15), in order to regulate axially, in a micrometric way, the closing rod (16) in the closed position (P2); and an elastic washer (30, 31) that is provided for cooperating with a plurality of projections and notches (23a, 23b), formed in such internal seat (22, 22a), in order to fix the adjustment element (21) with respect to the body (15a) of the driving piston (15), once the
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: July 30, 2013
    Assignee: Thermoplay S.p.A.
    Inventor: Roberto Enrietti
  • Patent number: 8469687
    Abstract: A coinjection molding apparatus is disclosed that provides a skin material melt stream and a core material melt stream to a nozzle. A nozzle tip of the nozzle defines a central skin material melt passage for receiving the skin material melt stream, an annular core material melt passage for receiving the core material melt stream and an annular outer layer melt passage, which receives a portion of the skin material melt stream from the central skin material melt passage. The skin material melt stream from the central skin material melt passage forms an inner layer of a molded article, the core material melt stream from the core material melt passage forms a core layer of the molded article, and the skin material melt stream from the outer layer melt passage forms an outer layer of the molded article, wherein the three melt streams combine prior to entering a mold cavity.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: June 25, 2013
    Assignee: Mold-Masters (2007) Limited
    Inventors: Valery Ten, Fabrice Fairy, Denis Babin, Scott Gammon
  • Patent number: 8449287
    Abstract: A valve pin that accommodates side loading for use in a valve-gated nozzle of a hot runner injection molding system is disclosed. The valve pin is operably coupled at a rearward end to an actuating mechanism and includes a shaft that extends through the system such that a forward end thereof engages with a mold gate of a mold cavity. The valve pin shaft has a region forward of the rearward end thereof that accommodates side loading under operating conditions. The region may be a slidable or rotatable interface configured to provide lateral or angular movement between upstream and downstream portions of the valve pin shaft under side loading conditions or may be configured to provide increased flexibility to the valve pin shaft within the region to permit deflection of the valve pin under side loading conditions.
    Type: Grant
    Filed: September 9, 2011
    Date of Patent: May 28, 2013
    Assignee: Mold-Masters (2007) Limited
    Inventor: Bruce Catoen
  • Patent number: 8439664
    Abstract: An injection molding machine to prevent a molded piece from being separated from a mold after molds are disassembled from each other includes a first mold, a second mold assembled with the first mold to form a cavity, and a binding device or a pressing device to get a molded piece held in the first mold when the first mold and the second mold are disassembled from each other.
    Type: Grant
    Filed: September 23, 2011
    Date of Patent: May 14, 2013
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Sang Hak Kim, Han Sub Hwang
  • Patent number: 8414285
    Abstract: One or more nozzles define separate nozzle channels. The nozzles are coupled to a manifold, so that each of the nozzle channels communicates with a different mold gate. A molding material distribution insert is coupled to the manifold and has a body defining a distribution channel and a plurality of drop channels equal in number to the nozzle channels. The distribution channel is an open distribution channel formed on an outer surface of the body and enclosed by the manifold. The drop channels intersect the distribution channel and exit the body at a different one of the nozzle channels. A valve pin bushing can extend into the drop channels. Valve pins can extend from actuators, through the valve pin bushing and the drop channels, and to the mold gates. A valve pin holder can be coupled to the actuator and coupled to heads of the valve pins.
    Type: Grant
    Filed: February 21, 2012
    Date of Patent: April 9, 2013
    Assignee: Mold-Masters (2007) Limited
    Inventors: Valery Ten, Peter Klobucar, Denis Babin
  • Patent number: 8393889
    Abstract: Disclosed is a hot-runner system (101), including: an actuation plate (202) being movable; a valve stem (205) installed in the actuation plate (202), the valve stem (205) being movable responsive to movement of the actuation plate (202); and an electro-magnetic actuator (210) being coupled with the actuation plate (202), the electro-magnetic actuator (210) being configured to actuatably move the actuation plate (202).
    Type: Grant
    Filed: April 19, 2010
    Date of Patent: March 12, 2013
    Assignee: Husky Injection Molding Systems Ltd
    Inventors: Daniel Hontheim, Ruud Maria Theodorus Luijs
  • Patent number: 8360767
    Abstract: One or more embodiments of a device for avoiding the uncontrolled discharge of melt from nozzle apertures of a nozzle plate are provided. The device can include a locking member that is movable in front of the nozzle plate. The locking member can be formed as an extrudate collection member. The locking member can be reciprocable between a production position and a collection position. And melt can be discharged from the nozzle apertures of the nozzle plate in the form of extrudates into a process chamber when the locking member is in the production position and into extrudate collection member when the locking member is in the collection position. The device can also include a melt extraction aperture disposed on the extrudate collection member. The melt extraction aperture can be configured to align with the nozzle apertures in the nozzle plate and a melt extraction channel.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: January 29, 2013
    Assignee: Automatik Plastics Machinery GmbH
    Inventor: Stefan Deiss
  • Patent number: 8353697
    Abstract: An actuator is disposed between a back plate and a manifold and is connected to a valve pin. A nozzle flange, locating ring, or pressure disc can transmit a first load between the manifold and a mold plate. A pressure disc can be disposed between the actuator and the back plate. The pressure disc transmits a second load between the back plate and the manifold through the actuator.
    Type: Grant
    Filed: October 21, 2008
    Date of Patent: January 15, 2013
    Assignee: Mold-Masters (2007) Limited
    Inventor: Calin Tapuchievici
  • Patent number: 8282388
    Abstract: An injection molding system comprising an actuator, a mounting plate, a mold and a manifold mounted between the mounting plate and the mold, the mounting plate being removably coupled to the mold, a valve pin comprising a pin stem and a pin connector; the actuator housing being mounted on or within the mounting plate for radial movement upon decoupling of the actuator housing from the mounting plate.
    Type: Grant
    Filed: September 19, 2011
    Date of Patent: October 9, 2012
    Assignee: Synventive Molding Solutions, Inc.
    Inventors: Vito Galati, Paul Joseph Savoie, Albert R. Bernier
  • Patent number: 8247059
    Abstract: A two-color molding equipment for shaping a two-color molded product by placing a film in primary mold tool configured by a fixed mold and a movable mold, injecting a resin into a first cavity to shape a primary molded piece, shifting the primary molded piece provided with the film to secondary mold tool configured by the fixed mold and the movable mold, and injecting a resin into a second cavity to shape a secondary molded piece, wherein the first cavity is configured to shape the primary molded piece to be smaller than the film so that a part of the film protrudes from the primary molded piece, and a wall surface located at the protruding portion of the film to constitute the first cavity is provided with a convex portion that restricts mold shrinkage of the film protruding portion in the primary molded piece.
    Type: Grant
    Filed: January 10, 2012
    Date of Patent: August 21, 2012
    Assignee: Nissha Printing Co., Ltd.
    Inventor: Takeshi Nishimura
  • Patent number: 8220362
    Abstract: A cam and cam follower apparatus translates linear cam bar movement to perpendicular valve stem actuation in an injection molding system. The cam bars reciprocate up and down on linear bearing rails such that an actuation plate, fitted with a plurality of valve stems, is cycled normal to the direction of the cam bar movement via cam followers traveling within cam slots in the cam bars. The cam slots in the cam bars are profiled such that the cam followers affect the speed and force at which the valve stems travel while at the same time reducing frictional effects and their associated power requirement. The cam followers of the valve stem actuation plate travel in cam slots in the cam bars from a valve stem forward position, to a valve stem retracted position and ultimately, the entire actuation plate may be removed from the cam bars for maintenance via open ended slots in the cam bars.
    Type: Grant
    Filed: October 23, 2007
    Date of Patent: July 17, 2012
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Tomasz Uracz, Abdeslam Bouti, Andre Axel Kromberg, Thomas Andrew Lawrence, Stephen Linwood Gray
  • Patent number: 8113808
    Abstract: A two-color molding equipment for shaping a two-color molded product by placing a film in primary mold tool configured by a fixed mold and a movable mold, injecting a resin into a first cavity formed by closing the molds to shape a primary molded piece, shifting the primary molded piece provided with the film to secondary mold tool configured by the fixed mold and the movable mold, and injecting a resin into a second cavity formed by closing the molds to shape a secondary molded piece, the two-color molded product composed of an integrated combination of the primary molded piece, the secondary molded piece, and the film interposed therebetween, wherein the first cavity is configured to shape the primary molded piece to be smaller than the film so that a part of the film protrudes from the primary molded piece, and a wall surface located at the protruding portion of the film to constitute the first cavity is provided with a convex portion that restricts mold shrinkage of the film protruding portion in the prim
    Type: Grant
    Filed: November 25, 2009
    Date of Patent: February 14, 2012
    Assignee: Nissha Printing Co., Ltd.
    Inventor: Takeshi Nishimura
  • Patent number: 8113818
    Abstract: A valve gate assembly comprises a piston that is actuable between a forward position and a rear position and has a piston stop surface and a forward pressure surface. A cylinder has a cylinder stop surface that is disposed to contact the piston stop surface when the piston is in the forward position. The cylinder stop surface is radially outward of at least a portion of the forward pressure surface and a shutoff pin is substantially aligned with the axis.
    Type: Grant
    Filed: March 30, 2010
    Date of Patent: February 14, 2012
    Inventor: Panos Trakas
  • Patent number: 8113819
    Abstract: Disclosed, amongst other things, is a back-up device that is configured to provide a structural support, in use, between a manifold and a housing member within a melt distribution apparatus of an injection molding system. The back-up device is associated, in use, with a valve-gate apparatus within a nozzle drop. The back-up device includes a cold-side member formed from a first material and a hot-side member formed from a second material. The first material is more thermally conductive than the second material. The cold-side member is configured to be thermally connectable, in use, with the housing member and the hot-side member. The hot-side member is configured to be thermally connectable, in use, with the manifold and the cold-side member. The hot-side member is also configured to prevent the cold-side member from directly contacting the manifold.
    Type: Grant
    Filed: May 22, 2009
    Date of Patent: February 14, 2012
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Sohail Mohammed, Darrin Albert Macleod
  • Patent number: 8100689
    Abstract: Disclosed is a safety connector for a hot runner having a valve stem and an actuation plate, the safety connector including: (i) a latch releasably interlocking the valve stem with the actuation plate so that in response to movement of the actuation plate, the valve stem becomes movable; and (ii) a latch mover being cooperative with the latch, and the latch mover being configured to move the latch responsive to a predetermined force acting on the valve stem so that so that the valve stem is released from the actuation plate.
    Type: Grant
    Filed: September 17, 2010
    Date of Patent: January 24, 2012
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Abdeslam Bouti, Thomas Andrew Lawrence, Stephen Linwood Gray, Sohail Mohammed, Edward Joseph Jenko
  • Patent number: 8091202
    Abstract: An injection molding system comprising an actuator, a mounting plate, a mold and a manifold mounted between the mounting plate and the mold, the mounting plate being removably coupled to the mold, the actuator comprising an actuating member reciprocally drivable along an axial path of travel and a housing removably coupled to the mounting plate; a valve pin coupled to the shaft of the actuator for movement of the valve pin together with movement of the actuating member, the valve pin comprising a pin stem and a pin connector; the actuator having an actuator coupling adapted to reversibly couple to and decouple from the pin connector in a radial direction relative to the axial path of travel, the pin stem extending from the actuator into the manifold when the housing of the actuator is coupled to the mounting plate and the pin connector is received within the actuator coupling; the actuator housing being mounted on or within the mounting plate for radial movement upon decoupling of the actuator housing from th
    Type: Grant
    Filed: May 6, 2010
    Date of Patent: January 10, 2012
    Assignee: Synventive Molding Solutions, Inc.
    Inventors: Vito Galati, Paul Joseph Savoie, Albert R. Bernier
  • Patent number: 8047836
    Abstract: A nozzle valve gate for injecting hot plastics into an injection mold includes a body having a passage for flow of the plastics to an outlet and forming an actuator chamber. A nozzle part is connected to the body and extends longitudinally to a nozzle tip having an injection aperture. The nozzle part has a flow passageway connected to the plastics outlet for conducting the plastics melt to the injection aperture and a machined bore forming a guide passageway. A valve pin is movable in the guide passageway between open and closed positions. A piston is connected to the pin and is slidable in the actuator chamber. An elastomeric wiper seal extends around the valve pin adjacent the machined bore, is wear resistant, and can withstand high temperatures of at least 200° C. A micro gap is formed between the pin and the machined bore.
    Type: Grant
    Filed: April 6, 2010
    Date of Patent: November 1, 2011
    Assignee: Mold Hotrunner Solutions Inc.
    Inventor: Harald Schmidt
  • Patent number: 8033820
    Abstract: A hot runner system for an injection molding machine capable of increasing durability of the nozzle includes a manifold having a resin injecting hole extending therethrough in its inner portion, a nozzle having a piston guide bushing formed at its upper end inserted into the nozzle seated groove of the manifold, a manifold guide bushing for surrounding and threadedly engaging with an upper portion of the piston guide bushing of the nozzle, and a fastening bushing for receiving an outer surface of the manifold guide bushing and threadedly engaging with an inner circumferential surface defining the nozzle seated groove of the manifold so that the manifold guide bushing is fastened by the fastening bushing to the inner circumferential surface defining the nozzle seated groove of the manifold.
    Type: Grant
    Filed: April 9, 2007
    Date of Patent: October 11, 2011
    Assignee: Yudo Co., Ltd.
    Inventor: Young Hee Yu
  • Patent number: 8016588
    Abstract: An injection molding machine is provided which prevents, when molding a molding product, a molded part not to be used as a product to be integrally molded together with a molding product to be a product from being uselessly produced and improves production efficiency. A nozzle receiving section 37 configured on a fixed mold 22 side of a cavity C formed of the fixed mold 22 and a movable mold 21 is made to slightly protrude to allow melted resin remaining at the ends of the nozzle receiving section 37 and nozzle 20 to be used as part of a molding product in the next molding cycle and it is thereby possible to prevent, when molding a thin flat molding product such as a compact disk and video disk, melted resin from being uselessly produced as a sprue.
    Type: Grant
    Filed: August 21, 2007
    Date of Patent: September 13, 2011
    Assignee: Toyo Machinery & Metal Co., Ltd.
    Inventors: Hideya Takenobu, Haruhiko Nakano
  • Patent number: 8007272
    Abstract: A hot runner system including a shoot pot system for transferring melt from a single shooting pot to multiple nozzles. Melt is fed from a source of melt into the cavity through the multiple nozzles, and a valve isolates melt in the cavity from melt in the source. A plunger within the cavity is driven forward to inject melt in the cavity into a mold cavity at high pressure without significantly increasing the pressure of melt in the source. The plunger optionally functions as both the plunger and the valve by opening and closing communication between the cavity and the manifold as it is rotated.
    Type: Grant
    Filed: July 17, 2009
    Date of Patent: August 30, 2011
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Edward Joseph Jenko, Manon Danielle Belzile
  • Patent number: 7997895
    Abstract: An injection apparatus for injecting hot plastics material into an injection mold has an actuator section forming an actuator chamber and a nozzle member connected to the actuator section and extending to a nozzle tip having an injection aperture. The nozzle member includes an injection passage system for conducting the hot plastics material to the injection aperture. An elongate valve pin extends through a guide passage in the nozzle member and is movable between open and closed positions. A piston is connected to this pin, is slidably mounted in the actuator chamber and moves the valve pin between the open and closed positions. The piston and actuator section are machined to close tolerances so as to form a micro-gap between the wall of the piston and the wall of the chamber thereby avoiding fluid seals. The actuator is able to operate at temperatures ranging between 200 and 400° C.
    Type: Grant
    Filed: April 6, 2010
    Date of Patent: August 16, 2011
    Assignee: Mold Hotrunner Solutions Inc.
    Inventor: Harald Schmidt
  • Patent number: 7988445
    Abstract: An injection molding apparatus includes a plurality of valve-gated nozzles, each nozzle having a respective valve pin that is actuated by an actuator. A nozzle tip component for taking one of the valve-gated nozzles of the injection molding apparatus out-of service, wherein the nozzle tip component has a surface that grips the respective valve pin to lock the valve pin in an out-of-service position thereby preventing flow of molding material into an associated mold cavity and causing disengagement of the valve pin from the actuator.
    Type: Grant
    Filed: September 8, 2009
    Date of Patent: August 2, 2011
    Assignee: Mold-Masters (2077) Limited
    Inventors: Payman Tabassi, Denis Babin, Rhonda Goslinski, Scott Gammon
  • Patent number: 7972132
    Abstract: A valve gated hot runner nozzle with at least two transition members made of different materials located between a nozzle tip and a mold gate component to provide a thermal transition region. A first transition member in contact with the nozzle tip is less thermally conductive than a second transition member in contact with the mold gate component. The valve pin when in the closed position makes sealing contact with at least the second transition member such that cooling from the mold gate component is transferred to the valve pin to cool the melt in the mold gate area.
    Type: Grant
    Filed: October 2, 2009
    Date of Patent: July 5, 2011
    Assignee: Mold-Masters (2007) Ltd
    Inventors: Peter Klobucar, Denis Babin, Bruce Catoen, Scott Gammon
  • Patent number: 7964825
    Abstract: An apparatus and methods for attaching electrical leads (22, 24) to a heating layer (16) of a heater are provided. An attachment material (50) is thermally sprayed over cords (32) of the electrical leads (22, 24), which are in contact with the heating layer (16) over a contact area (20). The attachment material (50) and the heating layer 16 are further thermally sprayed with a layer (52), which is an isolating material. The thermal sprayed connection between the electrical leads (22, 24) and the heating layer (16) thus provides more intimate contact and an improved electrical connection.
    Type: Grant
    Filed: November 24, 2004
    Date of Patent: June 21, 2011
    Assignee: Watlow Electric Manufacturing Company
    Inventors: Elias Russegger, Reinhardt W. Lehnert
  • Patent number: 7955071
    Abstract: A nozzle assembly for selectably conveying material in a flowable condition to a cavity of a mold assembly comprises a nozzle body, a removable nozzle tip, a valve pin member extending through the nozzle body and having a tip end for selectably forming a seal with a valve seat to selectably prevent passage of material into the mold cavity and a pin guide for guiding the valve pin member, the pin guide being partially received within the nozzle tip and partially received within the nozzle body and having at least one alignment surface on the exterior thereof and cooperating with an aligning surface of the nozzle body to align the pin guide relative to the nozzle body and with an aligning surface of the nozzle tip to align the nozzle tip relative to the pin guide whereby the nozzle tip is aligned relative to the nozzle body.
    Type: Grant
    Filed: November 30, 2009
    Date of Patent: June 7, 2011
    Assignee: DME Company LLC
    Inventors: James O. Adas, Trevor Pruden
  • Patent number: 7942663
    Abstract: A valve gate system for an injection molding machine, having a valve gate unit configured to be in contact with a manifold of an injection molding machine for delivering a molten plastic flow from a hot runner system to an injection chamber. The valve gate unit has a valve pin for controlling the flow of the molten plastic from a hot runner system to an injection chamber and an activating unit coupled with the valve gate unit. The activating unit is configured to be mounted external to a mold unit that houses the injection chamber. In addition, the activating unit has an element that extends through the mold unit to engage the valve pin, so as to control the molten plastic flow from a runner system to an injection chamber.
    Type: Grant
    Filed: October 6, 2008
    Date of Patent: May 17, 2011
    Assignee: Injectnotech Inc.
    Inventor: Vince Ciccone
  • Patent number: 7942664
    Abstract: An injection nozzle plugging rod (4) of machines for molding plastic material containers, provided with a locking system suitable for preventing the separation of the parts forming the actuating pneumatic piston of the same rod, said piston being subjected to considerable stresses during the machine operation. Thus, the rod according to the invention is able to prevent the piston binding, and therefore also the locking of the same rod, considerably reducing the number of maintenance interventions and thus increasing the throughput of the molding machine.
    Type: Grant
    Filed: September 19, 2007
    Date of Patent: May 17, 2011
    Assignee: S.I.P.A. Societa' Industrializzazione Progettazione E Automazione S.p.A.
    Inventors: Matteo Zoppas, Andrea Bazzo, Massimo Rossi, Loris Pilat
  • Patent number: 7927094
    Abstract: The present invention provides a composite nozzle cap having a first part made of metal and an outer tip of a polymeric material. The first part mechanically secures the nozzle into the nozzle housing by engaging the nozzle housing and pressing against a base flange on the nozzle to clamp the flange between the first part of the nozzle housing. The second part extends away from the nozzle housing and is mechanically secured to the first part. An inner face of the second part contacts the nozzle tip to prevent melt flow between the second part of the nozzle tip. An outer face of the second part contacts the gate insert to avoid melt flow between the second part and the gate insert. As the second part is of a polymeric material, it avoids the heat transfer concerns associated with a metallic interface between the nozzle tip and the gate insert.
    Type: Grant
    Filed: April 10, 2007
    Date of Patent: April 19, 2011
    Assignee: Stackteck Systems Limited
    Inventors: Gary Fong, Mihai Berceanu
  • Patent number: 7862329
    Abstract: The invention provides a replaceable bushing in the base of a nozzle of a hot runner assembly and provides access through a manifold and a rear plate for removal and replacement of the bushing without having to disassemble the hot runner assembly. According to one embodiment of the invention, an actuator access port is provided for removing the valve pin actuator and a bushing access port is provided for accessing the bushing upon removal of the valve pin actuator, both of which may be removed from a second or rear plate of the injection molding assembly.
    Type: Grant
    Filed: March 28, 2007
    Date of Patent: January 4, 2011
    Assignee: Stacktech Systems, Ltd.
    Inventors: Filippo Martino, Salvatore Armocida
  • Publication number: 20100330226
    Abstract: The present invention relates to a mould, in which a completely closed cavity can be formed in one operating state, comprising an injector (10) which is at least partially accommodated in the mould (14) and the discharge opening of which opens into the closed cavity. According to the invention, the injector is designed with a material feed duct (30) and a material return duct (34), wherein the two ducts (30, 34) open into a connecting chamber (32) in the region of the tip of the injector (10) and are flow-connected to one another via said connecting chamber (32). In this case, an injector needle (36) can be switched into at least two operating positions, wherein, in one moved-forward operating position, the discharge opening is closed by means of the tip (38) of the injector needle (36) and, in the other, pulled-back operating position, the discharge opening is flow-connected to the connecting chamber, and the injector (10) is therefore open.
    Type: Application
    Filed: October 17, 2008
    Publication date: December 30, 2010
    Applicant: KraussMaffei Technologies GmbH
    Inventors: Wolfgang Söchtig, Elisabeth Karolina Söchtig, Melanie Söchtig, Stephanie Söchtig
  • Patent number: 7850889
    Abstract: A metal mold is prepared, which has a gate, a cavity in which a virtual curve is formed, which forms at least a welding target part of a laser beam transmitting member along the virtual curve, and in which a filling terminal wall is formed along a curve parallel to the virtual curve, and a throttle part for reducing the flow of a resin flowing from the gate toward the cavity, which is connected to the cavity, and whose connection boundary is formed along a curve parallel to the virtual curve. Then, a resin is injected into the gate and a crystalline laser beam transmitting member is molded out of the injected resin using the metal mold.
    Type: Grant
    Filed: June 14, 2004
    Date of Patent: December 14, 2010
    Assignee: Denso Corporation
    Inventors: Tsuyoshi Arai, Yasunori Kawamoto, Hideki Okuda
  • Patent number: 7841855
    Abstract: A nozzle 10 used in injection molding comprises at least one runner 30 within a nozzle casing 20 to convey injection material to be processed. At its lower end, the runner 30 communicates, in flow-transmitting manner, through a nozzle orifice element 40 and an insert 50, with an injection mold cavity constituted by at least one mold insert 12, 13. The insert preferably is made in powder metallurgy form of a wear-resistant material and is configured in limited longitudinally displaceable manner in the nozzle orifice 40 in the lower end of the runner 30. Said insert 50 furthermore constitutes a gate aperture 18. In the embodiment mode of a needle shutoff nozzle 10, a shutoff needle 60 displaceable between an open and a closed position passes through the runner 30 and through the insert 50 which constitutes a centering element wherein an intake cone 54 centers the intrinsic sealing element 65 of the needle 60.
    Type: Grant
    Filed: August 13, 2004
    Date of Patent: November 30, 2010
    Assignee: Gunther Heisskanaltechnik GmbH
    Inventors: Herbert Gunther, Johannes Petrus Van Lieshout
  • Patent number: 7824176
    Abstract: A feature of a needle valve nozzle positioned in a hot-runner injection mould and actuated by means of an actuator, where the direction of actuation of the shut-off needle and that of the flow channel in the hot-runner nozzle differ from one another, is that, in the closed position, the shut-off needle (13), as distinct from the actuation device (12), is held in position, in the closed position, exclusively by the cooler mould plate (2) at at least two locations at a distance from one another.
    Type: Grant
    Filed: April 2, 2007
    Date of Patent: November 2, 2010
    Assignee: Ewikon Heisskanalsysteme GmbH & Co. KG
    Inventor: Peter Braun
  • Patent number: 7819654
    Abstract: Disclosed is a valve-gated hot-runner system, having: (i) a back-up sealing arrangement, including: (i) a plurality of radial gaps associated with a valve stem of a valve actuator, and (ii) a cooling system being positioned relative to the plurality of radial gaps, the cooling system being configured to freeze a drool being made to enter, under pressure, into the plurality of radial gaps, so that the drool that becomes frozen substantially reduces flow of the drool along the valve stem and toward the valve actuator.
    Type: Grant
    Filed: September 24, 2009
    Date of Patent: October 26, 2010
    Assignee: Husky Injection Molding Systems
    Inventors: Michael Baumann, Daniel Hontheim, Gilles Lacome
  • Patent number: 7815431
    Abstract: A drive system (10) for shutoff needles in injection molds fitted with needle shutoff nozzles comprises an elevation drive element (20) to which can be affixed at least two shutoff needles (16) of two needle shutoff nozzles, said elevation drive element being displaceable—between two longitudinally supported control rails (30) that can be moved in a first direction (R1)—in a second direction (R2) perpendicular to the first direction (R1), at least two glide elements (50) being configured in grooves (40) oblique to said first and second directions (R1, R2) running between the elevation drive element (20) and the control rails (30), said glide elements converting the first motion of the control rails (30) in the direction (R1) into an elevation motion imparted by the elevation drive element (20) in the second direction (R2).
    Type: Grant
    Filed: December 1, 2006
    Date of Patent: October 19, 2010
    Assignee: Gunther Heisskanaltechnik GmbH
    Inventor: Herbert Gunther
  • Patent number: 7790092
    Abstract: A system is provided for forming solid ink sticks comprising a molten ink delivery station for introducing molten ink material into a forming tub to form a solid ink stick. The forming tub includes an open top for receiving the molten ink material and a cavity defining a lower portion of a solid ink stick shape. The system includes a top surface conditioning station for altering the top surface of the ink material introduced into the cavity of the forming tub.
    Type: Grant
    Filed: October 11, 2006
    Date of Patent: September 7, 2010
    Assignee: Xerox Corporation
    Inventors: Brent Rodney Jones, Gustavo J. Yusem, Terry Alan Smith, Frederick T. Mattern, Edward F. Burress, Ernest Isreal Esplin
  • Patent number: 7771190
    Abstract: A hot runner system includes a having a cavity. Melt is fed from a source of melt into the cavity, and a valve isolates melt in the cavity from melt in the source. A plunger within the cavity is driven forward to inject melt in the cavity into a mold cavity at high pressure without significantly increasing the pressure of melt in the source. The plunger optionally functions as both the plunger and the valve by opening and closing communication between the cavity and the manifold as it is rotated.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: August 10, 2010
    Assignee: Husky Injection Molding Systems Ltd.
    Inventor: Edward Joseph Jenko
  • Patent number: RE41648
    Abstract: In-line valve-gated nozzles for a single or multiple cavity applications wherein a valve-gated hot runner nozzle has a melt channel uniformly heated along the entire path. The valve pin is driven by an actuation device that is located adjacent to the nozzle to regulate the flow of melt. The actuation device has a linear motion and applies a uniform axial pressure on to the valve pin. This valve-gated nozzle can be linked directly to a machine nozzle, to an injection manifold or to a stack mold.
    Type: Grant
    Filed: March 21, 2008
    Date of Patent: September 7, 2010
    Assignee: Mold-Masters (2007) Limited
    Inventor: George Olaru