Abstract: In a liquid resin molding apparatus including a mold, an injection machine, a metering/supplying mechanism for metering a liquid resin material and supplying a metered amount of liquid resin material to the injection machine, and a pump for pressure-feeding the liquid resin material to the metering/supplying mechanism, the pump is a piston pump having a piston and an actuator for reciprocating the piston, and a discharge pressure of the piston pump is set to be at least 1.5 times a supply pressure with which the liquid resin material is supplied to the metering/supplying mechanism. A pressure reducing valve is disposed in a supply path extending from the piston pump to the metering/supplying mechanism, so as to reduce a pressure of the liquid resin material from the discharge pressure to the supply pressure.

Abstract: A method for intermittent production and continuous supply of a resin-filler mixture in the course of production of plastic molded parts and an installation for intermittent production and continuous supply of a resin-filler mixture. A method and an installation, by which it is possible to ensure a continuous supply of a resin-filler mixture reliably and in continuous operation, an optimum and precise mixing ratio of the individual constituents of a resin-filler mixture, mostly consisting of a resin mixture and fillers, in which components, particularly portions of very small or highly viscous components, are dispersed finely and uniformly. Optimizing the production of resin-filler mixture for the supply of small components and achieving a continuous supply of the resin mixture that is reliable for continuous operation occurs.

Abstract: The invention relates to an injection molding unit for an injection molding machine for processing plastics, comprising an electro-mechanical dosing motor (D) for rotating a worm conveyor (11) during dosing of the plasticizable material, and an electro-mechanical injection motor (E) for the axial movement of the worm conveyor (11) relative to a plasticization unit (10). The injection motor (E) comprises a spindle drive having a spindle (16). The axes of the dosing motor (D) and of the injection motor (E) are aligned with one another. Due to the spindle (16) of the injection motor (E) being rigidly connected to the rotor (12) of the dosing motor (D) and due to the fact that the dosing motor (D) can be blocked by a braking means in a direction of rotation, an alternative compact, energy-saving injection molding unit is created.

Abstract: The present invention provides blowing agent introduction systems and methods for introducing blowing agent into polymeric foam processing systems. The methods may involve introducing one or more doses of blowing agent into polymeric material in an extruder during a plastication period of a molding cycle. Prior to introduction, a dose is confined in an accumulator which, for example, has a volume defined between an inlet valve and an outlet valve. A control system may receive inputs related to system parameters (e.g., pressure of polymeric material in extruder, axial position of screw in barrel, whether screw is rotating, and the like) and based on the inputs coordinates operation of the valves to confine and introduce the blowing agent dose(s). The introduction systems may be used in discontinuous plasticating processes, such as injection molding and blow molding, and can be particularly useful in processes that use precise quantities of blowing agent.

Abstract: Active decompression to prevent melt drool from a mold (12, 14) or runner system (20) is achieved through the selective coupling and de-coupling of an injection piston (34) to a plunger (38). Following successive injection (FIG. 5a) and hold phases (FIG. 5b) of an injection molding process (FIG. 5), the runner and channel system is partially de-compressed (FIG. 5c) by drawing back together, over a short distance, the plunger (38) and the injection pressure (34) as one unit. The injection piston is then mechanically de-coupled from the plunger (FIG. 5e), with the injection piston (34) withdrawn to essentially its final shot position, but minus a customary packing distance (?). Plastic melt (100), extruded into a shooting pot (28) positioned in front of the plunger (38), is permitted to push the plunger backwards, but now with minimal work expenditure. When the plunger again contacts (FIG. 5f) the injection piston (34), melt pressure now causes both units to be moved back to reach a final shot size volume.

Abstract: A device for filling an extruder, which can optionally be an external extruder, with pretreated thermoplastic plastics material, in particular PET, has at least one evacuatable container (1) in which moving, in particular rotating, tools (7) are provided for pretreatment of the material. This pretreatment comprises drying and, optionally, crystallisation. Each container (1) has a discharge opening (18) for the flowable material (12), which discharge opening (18), with respect to the material, is fluidically connected to the filling opening (35) of the extruder (36). The device preferably has only a single container stage, the outlet of which is fluidically connected to a coupling (69), which is connectable to the filling opening (35) of the extruder (36), via a transfer section (31) maintaining the flowable state of the material (12) pretreated in the container (1) (FIG. 1).

Abstract: A molding system for provided which is configured for molding a substrate comprising a plurality of individual carriers each of which is pre-cut into a shape of a memory card device and connected to a frame of the substrate by narrow tie bars. A molding plate is configured to receive the substrate, and a cavity plate configured to be clamped to the molding plate further comprises a plurality of molding cavities each constructed in the shape of the said carriers. The cavities are operative to create molded packages onto the carrier conforming to a shape of the memory card device without need for further forming of the molded compound after molding. Additionally, a nozzle on the surface of each cavity is operative to introduce molding material into the cavity in a direction that is substantially perpendicular to a plane of the substrate placed on the molding plate.

Abstract: An injection molding machine includes a plasticating unit for plasticating a thermoplastic resin, and an injecting unit connected to the plasticating unit through a connecting passage to inject the plasticated resin into a mold. In the connecting passage, provided is a buffering unit for reserving the resin in an amount at least equal to the quantity of the resin injected per one shot. The plasticated resin is temporarily reserved in the buffering unit, and then, the reserved resin is fed to the injecting unit when the measuring is carried out, whereby the plasticating unit can be driven continuously simultaneously with the operation of the injecting unit and the mold. The molding cycle can shortened with the plastication efficiency being enhanced.

Abstract: There is provided an injection molding machine provided with an injection mechanism that enables a high-speed injection.

Abstract: A system for injecting a composite substance inside a forming mould comprising a supplying device and at least one measuring device and which includes at least one line formed of articulated tube sections which are double-sheathed so as to enable a heat exchanging fluid to circulate therein. The system enables limitation of head loss and control of temperature of the composite substance. A device injecting the substance inside the mould can be mounted on a movable part of the mould.

Abstract: An apparatus for molding plastic including: (a) an injection space; (b) forming apparatus for supplying plastic material to the injection space, the forming apparatus having at least an inner conical stator and an outer conical stator and at least one rotatable rotor disposed outside of the inner conical stator; and (c) a piston for compressing the plastic material supplied to the injection space into a mold to form the plastic material into a shape determined by the mold.

Abstract: A transfer/injection molding apparatus is defined that includes a charge forming unit, a molding unit and a charge overflow unit. The charge is formed so that the fibers therein are randomly oriented in substantially parallel horizontal planes such that they are always substantially parallel to the direction of initial flow into the cavity of the molding unit. Excess charge from the cavity is forced into the charge overflow unit, which is selectively located in an area where surface finish is less critical. The excess charge displaces an overflow pin, which is kept upwardly biased, under molding pressure, to be flush with the lower inside wall of the molding unit cavity.

Abstract: A stuffer device for supplying a substantially continuous stream of elastomeric feed stock in a fluid state to an inlet port of at least one injection molding machine is provided. The device comprises a feed stock advancing unit remote from an injection molding machine having a conduit associated therewith connecting the feed stock advancing unit to the inlet port of the injection molding machine and a controller for the feed stock advancing unit to provide a measured amount of feed stock to the inlet port commensurate with the needs of each injection cycle.

Abstract: In a high speed injection molding machine the injection "shot" size is controlled by driving the injection piston by an injection cylinder activated by a precisely known predetermined volume of hydraulic fluid thereby precisely limiting the travel distance of the injection piston during the injection process.

Abstract: A screw-in-plunger injection apparatus is provided which is advantageously used for molding either a large-size or a small-size product. The injection apparatus is capable of selectively carrying out a plunger-type injection operation and an inline-screw-type injection operation. In the plunger-type injection operation, an injection plunger 12 and a screw 10 are advanced in an injection cylinder 14, so that a melted resin fed to a storage space provided on the side of one axial end of the injection plunger 12 is injected. In the inline-screw-type injection operation, a surface of the axial end of the injection plunger 12 is held in abutment with the injection cylinder 14, so that the storage space is reduced to provide a reduced storage space to and from which the melted resin is fed by the rotation of the screw and is injected by the movement of the screw in an axial direction thereof.

Abstract: A method for injecting a molten resin by an injection machine comprises the steps of opening a ring valve mounted on an injection screw by the normal revolution of a injection screw thereof; metering the molten resin; stopping the revolution of said injection screw; moving said injection screw backward, performing the reverse revolution of the injection screw at the moved-back position for the required amount to generate a differential pressure; making the ring valve come in proximity to or into contact with a valve seat at the tip of a screw body of the injection screw by said differential pressure; and injecting the metered resin by the forward movement of the injection screw so as to complete the closure of the ring valve. According to the longer stroke of the injection screw, the ring valve is certainly closed by the backward, rotative and forward movements of the injection screw and thereby an injection operation is maintained more precisely in the dispersion of the injecting quantities than before.

Abstract: When molding is carried out by injecting and charging a measured resin into a mold by a pushing-out member, a measured value of a stroke length of the pushing-out member is calculated and set in advance when the pushing-out member is advanced up to the maximum forward position. The stroke of the pushing-out member is measured from the maximum forward position based on the measured value at a time of a measuring. The pushing-out member is advanced from a measuring completion position to the maximum forward position and then the injecting is carried out. Accordingly, a pressure retaining process becomes unnecessary for reserving a cushion amount and controlling a pressure, and also the resin is charged into the mold based on an always constant molten time. Therefore, a molding product can be made uniform.

Abstract: In an apparatus for resin transfer molding, the resin is introduced into a heated resin pot, and a piston member is driven through the resin pot to displace the resin into a heated resin line. The temperature of the resin in the resin pot is substantially constant, and is above room temperature but below the catalyzing temperature of the resin. The preheated resin flows from the resin line into a preheater, which heats the resin to molding temperature and catalyzes the resin, and the catalyzed resin is then introduced into the mold cavity of a resin transfer mold containing a structural preform. The resin is maintained at a substantially constant pressure within the heated resin line, and the movement of the piston member is continuously monitored during the resin transfer process. The resin transfer process is terminated when the rate of movement of the piston member decreases below a predetermined minimum value approaching zero.

Abstract: Flanges are provided on a screw casing and a cylinder member of a screw driving unit in opposition to each other, and coupled with each other with fastening bolts. An adjusting ring is screwed onto the outer circumference of one of the flanges. The screw member is moved together with the ring in a backward direction until the end of the screw hits. The ring is rotated thereafter to bring it into contact with a side of the other flange, where a datum position is established. The cylinder member is then retreated an adequate amount in this state, and the ring is moved by a specified quantity. The specified quantity, represents the stroke quantity and bolts are fastened so that the ring comes into contact with the side of the other flange. The screw is thereby adjusted in its stroke.

Abstract: This invention is directed to a pressure molding apparatus for molten resin in which an oil-pressurized cylinder internally holding an end of gate pin can freely move in compatibility with thermal elongation or contraction of a manifold pipe. In addition, a limit switch to be activated by the descending movement of this cylinder in correspondence with the descending movement of the gate pin is interlinked to a molten-resin supply source. By provision of these mechanisms, molten resin can smoothly be delivered to the interior of a molding unit without obstruction. Since substantial space is provided around this cylinder, pipes can easily be installed. Furthermore, the inner lateral surface of the gate aperture on the side of the gate pin is provided with an obtuse angle wider than the tip angle of the gate pin, and a tapered hole having an adequate length and tapered diameter expanding itself from the gate aperture to the inner surface of the molding unit is provided.

Abstract: A machine for molding a starting crystalline saturated polyester resin such as polyethylene terephthalate includes a device for first drying and then preheating the starting resin to a temperature above its melting point to lower the viscosity of the resin to such an extent that the resin is not substantially degraded in the compression section of the molding machine. A feed section is provided for quantitatively feeding the molten starting resin to the main body of the molding machine. Accordingly, the starting resin is molded into a desired shape in a molding machine under conditions such that the crystallization temperature of the resulting molded article is within 20.degree. C. of the crystallization temperature of the starting saturated crystalline polyester resin.

Abstract: Apparatus and method for injecting a shot of flowable material into a mold involve moving a plunger-type injector in a continuous non-decelerating manner past an outlet which leads to the mold. The injector is decelerated, but only after it passes the outlet to the mold.

Abstract: A reaction injection molding machine provides for independent spring actuation of pistons in metering cylinders. Individual compression of the springs is provided by hand screw compression mechanisms. The pressure level of the liquid in each metering cylinder is adjusted to a desired level of pressurization by the total energy transferred to the spring. Impingement mixing of liquid streams from each metering cylinder is synchronized by a valving rod which includes a plurality of mixing heads. Upon appropriate positioning, a mixing head opens an orifice from each metering cylinder to allow streams of liquid to be expelled into impinging contact. The resultant product is directed by the mixing head into a separate collection vessel associated with that mixing head where the product may react and solidify.

Abstract: A method controlling the injection of a molten resin through an in-line screw type injection molding machine. The molding machine is equipped with a check ring for permitting the injection of the molten resin by an advancement of the screw and also for preventing the molten resin from flowing backward. According to the method, the screw is rotated in the normal direction to knead and plasticize a resin material and further to feed the resultant molten resin to the free end portion of the screw. The screw then retracts to meter and store a predetermined quantity of the molten resin adjacent to the free end portion of the screw. The screw is next rotated in the reverse direction to pressure of the molten resin on the rear side of the check ring lower than that of the molten resin thus metered and stored on the front side of the check ring. The screw retracts to reduce the pressure of the resin on the front side of the check ring, thereby performing a decompression stroke.

Abstract: In an apparatus for the reaction injection molding of a shaped article from a polymerizable flowable resin-forming composition, once such composition has attained a predetermined increased level of viscosity as measured in situ within the mold cavity, an amount of pressure is applied to the polymerizing composition which is sufficient to maintain any entrapped gas(es) dissolved therein and/or to prevent the composition from pulling away from mold cavity surfaces.

Abstract: A transfer molding process and an apparatus for carrying out the same for sealing electronic devices, such as semiconductor devices, in a resin by driving a plunger downward in a pot to inject the resin into a mold. In injecting a resin into a mold by driving the plunger downward, the rotary motion of the output shaft of an electric motor is converted into a linear motion to drive the plunger downward, the downward displacement of the plunger from the initial position is detected, and pressure applied to the plunger is varied according to the displacement of the plunger. Thus, the transfer molding process and the apparatus for carrying out the same reduces defects, such as voids and incompletely filled parts, in the resin-sealed device, and prevents burrs and the deformation of the insert during the transfer molding operation.

Abstract: An injection apparatus of a plunger type for injecting reinforced materials such as BMC is of a single barrel type or a double barrel type comprising a rotatable plunger disposed in the barrel. A check valve means for preventing a back flow of the materials in a metering process is provided such that it is closed when the plunger is actuated to move axially for injection.

Abstract: An apparatus for supplying constant amount of ceramic batches includes a cylinder having a cover adapted to be opened for receiving ceramic material in the cylinder and closed and locked when the ceramic material is compressed, a piston telescopically moving in the cylinder with a clearance therebetween, a taper portion provided on the cylinder and tapered toward a discharge opening of the taper portion to compact the ceramic material compressed by the piston toward the taper portion, and cutting means at the discharge opening. With this apparatus, the indefinite ceramic material is automatically transformed into constant shape and constant amount batches which are supplied into a predetermined apparatus simply in short time. The compacting and deaerating of the ceramic batches can be effected during the operation of supplying the constant batches.

Abstract: A lens barrel member in which an equally divided helicoid portion is provided on the inner periphery or the outer periphery of a cylinder member forming a lens barrel, and an engaging portion engaged with another lens barrel component is provided at the end of the outer periphery of the cylinder member coaxially with the helicoid portion, the cylinder member being of a sandwich-molded structure comprising a core layer and a skin layer. Also disclosed is a method of molding such lens barrel member.

Abstract: An injection apparatus of a plunger type for injecting reinforced materials such as BMC is of a single barrel type or a double barrel type comprising a rotatable plunger disposed in the barrel. A check valve means for preventing a back flow of the materials in a metering process is provided such that it is closed when the plunger is actuated to move axially for injection.

Abstract: A method of supplying material to an article forming mold of an injection molding machine. The method comprises initially mixing a granular thermoplastic resin with a granular filler in a dry state and then heating the dry mixture in the chamber in which the feed screw of an injection molding machine rotates. The heating is controlled to initially convert the dry resin to a molten mass while simultaneously heating the filler with the filler remaining as a heated solid. After such initial heating the molten resin/heated filler is retained at a lower temperature prior to molding and then is further heated for ejection from the chamber.

Abstract: A molten metal pouring device of the type having a stationary cover die and a movable rejector die which, when joined and held securely together in the horizontal direction, define a die cavity, a reduced-diameter restricted portion in communication with the bottom of the die cavity and an enlarged-diameter vertical bore in communication with the lower end of the reduced-diameter restricted portion; a vertical pouring sleeve for containing molten metal to be forced into the die cavity; and a plunger capable of vertically reciprocating in the vertical pouring sleeve to force the molten metal into said die cavity, characterized in that a stepped portion is formed in the inner wall surface surrounding the vertical bore.

Abstract: A resin molding apparatus which can produce a molded resin article having neither a runner nor a gate portion thereon. The resin molding apparatus comprises a pouring pot including a pot having a heating member provided therein, and a piston member disposed for up and down movement within the pot and having a lifted position in which the piston member defines part of a mold cavity. Since the appratus has no runner or gate portion therein, the necessity of a high injecting force to be applied to a metal mold and hence of a high mold clamping force can be eliminated and the overall size of the apparatus can be reduced.

Abstract: In a horizontal mold clamping and vertical injection type die cast or injection molding machine of the type wherein stationary and movable metal molds are secured to stationary and movable platens and molten metal or plastic resin is injected into a mold cavity defined by metal molds from an injection cylinder, the stationary platen has a vertical member and a horizontal member integral therewith which extends beneath the stationary metal mold, and the injection cylinder is suspended from the horizontal member. This construction prevents leakage of molten metal and provides a large space for mounting the metal molds.

Abstract: Disclosed is an injection press for use in a transfer molding system for fiber reinforced thermo-setting resins, comprising an injection piston, an injection cylinder in which the injection piston moves, a feed bore which traverses the injection cylinder, a sprue orifice which leads into the mold, a telescoping sleeve which serves to seal off the feed bore when the piston travels toward the sprue orifice, wherein the injection piston seals the transfer bore at the end of the stroke near the sprue orifice, and wherein said feed bore is open when the piston is in a position a stroke length away from the sprue orifice.

Abstract: An injection press for forming a mass of plastic material to a desired shape comprising a die carrier plate for supporting a mold having an injection channel formed therein at a location corresponding substantially to the location of the optimum injection point, said die carrier plate having a plurality of bores therethrough arrayed in an X-Y coordinate field; a press plate parallel to said die carrier plate and having a plurality of bores therethrough aligned with the bores in said die carrier plate in said X-Y coordinate field; means interposed between said die carrier plate and said press plate for injecting plastic material into a mold; a closing rod extendable through a pair of aligned bores in said die carrier plate and said press plate, through said interposed injecting means and through the injection channel of a mold on said die carrier plate to force plastic material into the mold; said injection means and said closing rod being selectively positionable in said X-Y coordinate field so that the closi

Abstract: An injection apparatus for plastics materials containing glass reinforcing fibers includes a fixed sheath 5, a movable sheath 7 slidably disposed within the fixed sheath, a mixing screw 9 rotatable within the movable sheath, a pressurized supply hopper or funnel 8 for feeding material to the mixing and conveying screw, and a piston/cylinder unit 14-16 for advancing the movable sheath and screw to inject a charge of plastics material within a chamber 26 to a mold M. The supply funnel is coupled to the movable sheath and includes a compression plate 35 controlled by a jack 38 mounted on a sliding plate 39, whereby the compression plate may be retracted into abutment with the sliding plate and laterally withdrawn to enable the reloading of the supply funnel.

Abstract: An arrangement for loading an injection unit of an injection molding machine by a stuffer apparatus wherein a uniform measure of plastic-like material is consecutively fed to the machine. The arrangement comprises a plurality of container units which are movable from a receiving position under a hopper to a discharge position over the injection unit of the injection molding machine wherein the material is rammed therein. As one of the container units is being emptied into the machine, another container unit may be filled, reducing time between successive loadings and unloadings thereof.

Abstract: A method of moulding containers consisting of two plastic materials compatible with and sealable to each other, of differing nature and/or color, wherein the material is injected into a space provided between the walls of a mould and a counter-mould, and comprising defining within said space by means of removable separators a first and a second sub-space; injecting into said first sub-space a first one of said materials to fill it fully, injecting into the second sub-space the second material, removing said separators and continuing the injection under pressure of said second material until local interpenetration thereof.

Abstract: Highly purified metal halide salts are made into a frangible stick having uniformly spaced lines of weakness which permit the stick to be broken readily into cylindrical pellets of uniform size. The pellets are particularly useful to supply the vaporizable fill in high intensity metal halide discharge lamps. The stick is formed by intermittently loading salt powder into the sized entrance to a channel through which the salt is forced, and compressing the charge against the back end of previously formed salt stick by means of a polished plunger.

Abstract: Mixer apparatus for use with injection molding, extrusion or mixing and compounding machines wherein a melt chamber is lined with a series of stacked Belleville spring washers to provide a series of axially narrow, annular extrusion passages between the washers. A quantity of thermoplastic material is supplied to the melt chamber at the inner diameter of the washers and is therein subjected to pressure to cause extrusion of the material through the passages. From the washers, the material is directed through axially extending slots about the washers to a mold cavity or forming die.

Abstract: Method and apparatus are disclosed for cyclically metering charges of a granulated wax-like or resinous material from a bulk supply and feeding such metered charges into a heated, pressurized reservoir. Each charge of the granulated material is fluidized with a stream of air under pressure to insure flow of the granules. The stream of air also serves to pressurize the reservoir and prevent the escape of hot air therefrom. Cooling of the reservoir inlet to prevent agglutination of the granules also is contemplated.