With Means To Lock Mold In Closed Position Patents (Class 425/595)
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Publication number: 20110268834Abstract: An injection molding machine comprises a first platen and a second platen, the first platen movable relative to the second platen in an axial direction between open and closed positions, and a plurality of tie bars extending generally between the first and second platens for coupling together the first and second platens. At least a first locking device is mounted to the first platen and associated with a first one of the tie bars for selectively locking and unlocking the moving platen relative to the tie bar. At least a first clamping mechanism is mounted to the second platen and associated with the first tie bar, the clamping mechanism including clamp and unclamp chambers on either side of a piston for moving the piston towards clamp and unclamp positions to exert a clamping force and a mold break force, respectively.Type: ApplicationFiled: April 1, 2011Publication date: November 3, 2011Inventors: Robert D. Schad, Franz Strohmaier
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Patent number: 8033810Abstract: An injection molding tool having a core assembly with a shaft that is lockably or securedly mounted within a bore of a plate or within another suitable lock element. Rotational or other suitable movement of the lock results in or translates into axial movement of and/or axial forces apply to the core assembly. A guide ring assembly has a center ring with a non-circular bore and a correspondingly shaped core assembly, to prevent rotational movement of the core assembly with respect to the guide ring assembly.Type: GrantFiled: June 17, 2009Date of Patent: October 11, 2011Assignee: Progressive Components International CorporationInventors: David Helenius, James W. Cullison
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Publication number: 20110236527Abstract: A combination comprises first and second platens of an injection molding machine, a tie bar extending from the second platen to the first platen, and a locking device for releasably securing together the tie bar and the first platen.Type: ApplicationFiled: April 1, 2011Publication date: September 29, 2011Inventors: Robert D. Schad, Carsten Link
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Publication number: 20110233823Abstract: A method for injection molding comprises pre-positioning a clamp piston within a cylinder housing to a datum position axially intermediate a clamping position and an unclamped position, the clamp piston affixed to a tie bar, the clamp piston and cylinder housing cooperating to provide a clamp chamber and an unclamp chamber in a clamp cylinder housing on axially opposite sides of the clamp piston for urging the clamp piston towards the clamping and unclamped positions, respectively, when pressurized. Pre-positioning the clamp piston can include leaving a positioning gap between portions of a mold before releasably locking a tie bar to one of the moving or stationary platens, and then advancing the moving platen to substantially close the positioning gap after the releasable locking has been completed.Type: ApplicationFiled: April 1, 2011Publication date: September 29, 2011Inventors: Robert D. Schad, Carsten Link
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Patent number: 8002532Abstract: Force from an electrically operated ejector mechanism of a molding machine is selectably supplemented by operation of second actuators. Second actuators are advantageously fluid (hydraulic or pneumatic) operated to supplement force provided by an electrically operated primary actuator when the ejector mechanism is driven to advance ejector members into cavities of a mold assembly. The second actuators may be enabled to be operated during automatically controlled execution of a machine cycle of operation and may be operated in response to operator selections when machine operation is controlled manually.Type: GrantFiled: August 11, 2009Date of Patent: August 23, 2011Assignee: Milacron LLCInventors: Andrew Keith Stirn, James Michael Lightfield, Sean F. Johnson
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Publication number: 20110192243Abstract: An optical axis adjusting screw (15) is provided with a shaft portion (16), a gear portion (17), and an elastic engagement portion (18). The elastic engagement portion (18) is provided with a base end (18BE) and a free end (18FE). The base end (18BE) is fixed to the shaft portion (16). A distal end face (18a) is formed at the free end (18FE) and is substantially perpendicular to an axial direction of the shaft portion (16). There is no parting line on the distal end face (18a).Type: ApplicationFiled: February 7, 2011Publication date: August 11, 2011Applicant: KOITO MANUFACTURING CO., LTD.Inventor: Takeyuki Tachiiwa
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Patent number: 7993129Abstract: An injection molding machine includes a lock nut open-close mechanism provided on a moveable platen (1) to engage with at least two tie bars (3), and comprises a pair of rods (23, 24) connecting two pairs of lock nuts (21, 22), and a clamping unit (2). The clamping unit comprises an execution element (25) and a pair of connecting bars for open-close action (26,27) symmetrically arranged. A first end of a first connecting bar (26) is connected to the second nut (212) of the first pair of lock nuts (21), and a first end of the second connecting bar (27) is connected to the first nut (221) of the second pair of lock nuts (22). The second ends of the first and second connecting bars are connected to each other and are driven by the execution element (25) simultaneously to open or close the pairs of lock nuts simultaneously.Type: GrantFiled: June 19, 2008Date of Patent: August 9, 2011Assignee: Chen Hsong Asset Management LimitedInventor: Chenyuen Chiang
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Patent number: 7963759Abstract: A locking device for use with first and second mold plates, comprising an upper block including an axial cavity adapted to receive an upper projection end and adapted to be affixed to a first mold plate; a projection having upper and lower projection ends; a base adapted to be secured to a second mold plate, including a longitudinal bore adapted to receive at least one roller actuator assembly and at least one biasing element therein, and a projection receiving bore adapted to receive the lower projection end; at least one roller actuator assembly adapted to mechanically engage the lower projection end; a plurality of biasing elements, each adapted to mechanically engage a roller actuator assembly and a retention plate; and a plurality of retention plates adapted to be secured to the base and retain at least one roller actuator assembly and at least one biasing element within the longitudinal bore.Type: GrantFiled: March 3, 2008Date of Patent: June 21, 2011Assignee: Custom Products Enterprises, Inc.Inventor: Norm E. Morey
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Patent number: 7963758Abstract: A locking device for a mold including more than one movable plate. A spring-biased wedge block includes a first side wall and an opposing second side wall that is beveled with respect to the first side wall. A latch bar includes an inclined latch end for engaging with the second side wall of the wedge block. A cam bar includes a cam end for engaging with the first side wall of the wedge block. At least one of the wedge block, the latch bar or the cam bar is formed of a 4340 steel alloy, and at least one of the latch end, the cam end, or the wedge block second side wall is nitrided or nitride coated.Type: GrantFiled: June 17, 2009Date of Patent: June 21, 2011Assignee: Progressive Components International CorporationInventors: Glenn Starkey, Kenneth Rumore
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Patent number: 7901196Abstract: A molding apparatus comprises first and second mold chases that are configured to clamp an electronic device therebetween, and a driving mechanism which drives the first and second mold chases to apply a clamping force onto the electronic device. A pressure adjustment mechanism communicates with at least one of the mold chases and applies an additional clamping pressure onto one or more portions of the mold chase. The pressure adjustment mechanism comprises movable supports that are displaceable in directions which are substantially perpendicular to the direction of the clamping force so as to transmit and apply the said additional clamping pressure onto the mold chase, and also a plurality of piezoelectric actuators which are operative to apply displacement forces to the movable supports in their displacement directions.Type: GrantFiled: March 3, 2008Date of Patent: March 8, 2011Assignee: ASM Technology Singapore Pte LtdInventors: Srikanth Narasimalu, Sathish Kumar Balakrishnan, Ning Ying, Shu Chuen Ho
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Patent number: 7862326Abstract: A mold lock for a mold that includes a plurality of interlocking arrangements that are configured to provide at least a plurality of interlocks during mold closing. A male interlocking arrangement includes a head with a nose that has a recessed or offset portion that facilitates primary interlocking during mold closing. The nose can be configured with one or more spaced apart bosses that make contact with arms of a female interlocking arrangement at an initial point of contact that then facilitate mold alignment when a second point of contact is achieved.Type: GrantFiled: February 5, 2008Date of Patent: January 4, 2011Assignee: Accura Tec, Inc.Inventor: Klaus A. Wieder
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Patent number: 7857612Abstract: Disclosed are: (i) a platen of a molding-system having anti-tilt structure, (ii) a molding system having a platen including an anti-tilt structure, (iii) a component of a platen of a molding system having a frame, the component including an anti-tilt structure, (iv) a clamp of a molding system, the clamp having platens each including an anti-tilt structure, (v) a molded article manufactured by usage of a platen of a molding system having an anti-tilt structure, (vi) a molded article manufactured by usage of a molding system having a platen including an anti-tilt structure, (vii) a molded article manufactured by usage of a component of a platen of a molding system having a frame, the component including an anti-tilt structure, and (viii) a molded article manufactured by usage of a clamp of a molding system, the clamp having platens each including an anti-tilt structure.Type: GrantFiled: August 31, 2007Date of Patent: December 28, 2010Assignee: Husky Injection Molding Systems Ltd.Inventors: Alex Teng, Joaquim Martins Nogueira
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Patent number: 7854606Abstract: The invention relates to an injection molding machine comprising a machine frame (10), an injection molding unit (S, S?) and a mold closing unit (F). Said mold closing unit (F) is provided with a stationary element and a movable mold support (12) which are fixed thereto, wherein said movable mold support (12) is mounted in front of the stationary element and is displaceable on a guiding elements (11) in the direction of closing (s-s) in and out of a positive locking, wherein the mold closing unit (f) is provided with, fixed thereto, the machine frame (10) or at least a part thereof in the form of a stationary mold carrier (13) and the movable mold support (12) displaceable with respect to said stationary mold carrier (13) on the guiding elements (11). The other parts of the mold closing unit (F) is movable in a positive locking with respect to the stationary mold carrier (13).Type: GrantFiled: February 7, 2006Date of Patent: December 21, 2010Inventor: Karl Hehl
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Patent number: 7824167Abstract: A new clamping machine is disclosed, which can perform a straight-hydraulic mold clamping and a tie-bar drawing-out operation in a reduced working space, and enables a shortened mold exchanging time, by effecting retraction of a movable die plate and a tie-bar drawing-out operation simultaneously. In order to draw out tie bars 18 from a fixed die plate 10 only when molds are exchanged, annular pistons 36, which construct mold clamping cylinders in the fixed die plate, are provided. Abutting each piston, a pair of half nuts 48A, 48B are arranged and driven to engage with an engagement portion 18A provided at one end of each tie bar on the side of the fixed die plate, usually, other than during the drawing out operation. A relative position of each tie bar to the half nuts is set to be able to engage with the half nuts when a right end face of the tie bar contacts with the stopper plate 46.Type: GrantFiled: June 15, 2005Date of Patent: November 2, 2010Assignee: Toshiba Kikai Kabushiki KaishaInventors: Makoto Tsuji, Hiroshi Yokoyama, Shinya Itani
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Patent number: 7798805Abstract: Disclosed are: (i) a platen of a molding system, (ii) a molding system having a platen, (iii) a clamp of a molding system having platens, and (iv) a molded article.Type: GrantFiled: August 31, 2007Date of Patent: September 21, 2010Assignee: Husky Injection Molding Systems Ltd.Inventors: Alex Teng, Joaquim Martins Nogueira
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Publication number: 20100215796Abstract: A moving platen includes a first plate to be mounted to a moving die, a second plate mounted to the first plate, and a sac element sandwiched between the first plate and the second plate.Type: ApplicationFiled: June 16, 2009Publication date: August 26, 2010Applicant: FOXNUM TECHNOLOGY CO., LTD.Inventors: YU-TA CHEN, WEN-REY WANG
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Patent number: 7766072Abstract: A molding machine able to detect a burr or other abnormality by detecting the position of tie bars. A control device detects an occurrence of burrs according to whether or not displacement amounts of pistons associated with the tie bars, using position sensors which detect the position of the pistons. The position sensors detect position from the start of injection to the completion of the injection to determine whether detected values are within a permissible range.Type: GrantFiled: November 15, 2006Date of Patent: August 3, 2010Assignee: Toshiba Kikai Kabushiki KaishaInventors: Hiroshi Yokoyama, Saburo Noda
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Publication number: 20100166909Abstract: It is an object of the present invention to provide a mold clamping mechanism and an injection-molding machine that use a structure eliminating a die plate for clamping a mold to realize a compact structure and can shorten a molding cycle of a resin molded product by carrying out a mold clamping operation and an operation for releasing the mold clamping operation at higher speed.Type: ApplicationFiled: December 22, 2009Publication date: July 1, 2010Applicant: TOYODA GOSEI CO., LTD.Inventors: Toshihiko Mizutani, Munehiro Takagi, Mineo Hayakawa
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Patent number: 7708552Abstract: An injection molding machine comprises a stationary platen 46 and a movable platen 40. The stationary platen 46 and movable platen 40 may be supported on a base frame 10. A mold clamping frame 56 comprises a first member 54 joined to the stationary platen 46, a second member 24 joined to the movable platen 40, and connecting members 78 and 80 for connecting the first member 54 and the second member 24 at their approximate centers. A mold clamping cylinder 50 is disposed between the first member 54 and the stationary platen 46 or between the second member 24 and the movable platen 40. The stationary platen 46 and the first member 54 are joined in a flexible manner, and the movable platen 40 and the second member 24 are similarly joined in a flexible manner.Type: GrantFiled: February 15, 2006Date of Patent: May 4, 2010Assignee: Toyota Jidosha Kabushiki KaishaInventors: Masahiro Amano, Yoshiharu Isoshima
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Patent number: 7690915Abstract: A second metal mold 15 has a through hole 31 that extends in the movement direction of the second metal mold 15. A first metal mold 14 has an internal threaded portion 34 that extends on a common line with the through hole 31 and has an opening at the surface of the first metal mold 14 facing the second metal mold 15. A bolt 39 formed by a shaft 37 and a head 38 is employed. The shaft 37 is passed through the through hole 31 in such a manner that the head 38 is arranged at the opposite side to the first metal mold 14 with respect to the second metal mold 15, and the distal end of the shaft 37 is located at the same side as the first metal mold 14 with respect to the second metal mold 15. When the second metal mold 15 is held in contact with the first metal mold 14, the bolt 39 is rotated by an electric motor 45 through the head 38. In this manner, an external thread 41, which is formed at the distal end of the shaft 37, is threaded to the internal threads 36 of the internal threaded portion 34.Type: GrantFiled: September 27, 2007Date of Patent: April 6, 2010Assignee: Toyoda Gosei Co., Ltd.Inventors: Muneo Furutani, Toshio Maruyama, Toshihiko Mizutani, Akio Yamaguchi
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Patent number: 7686607Abstract: An actuator is disclosed, in particular for a locking unit of an injection compression machine, comprising a hydraulic force translator with two piston units moving relative to each other with different effective areas. The foregoing enclose a pressure chamber together with a cylinder or spacer of the force translator. The smaller piston unit is electrically driven, wherein the axial displacement of the smaller piston unit may be transmitted to the cylinder. The cylinder can be fixed relative to a chassis of the injection compression machine by means of a hydraulic clamping device. According to the invention, the pressure necessary for clamping is delivered by a high-pressure reservoir which may be charged during the displacement of the smaller piston unit.Type: GrantFiled: March 29, 2005Date of Patent: March 30, 2010Assignee: Bosch Rexroth AGInventor: Joerg Dantlgraber
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Patent number: 7682550Abstract: In a method of compression molding thermoplastic material, a compression gap is set between half-molds of a mold having fixed and movable platens for respective attachment of the half-molds. After setting the compression gap, the mold is closed and the platens are locked by moving locking elements into respective receiving elements. Injection of plasticized material then commences into a cavity formed between the half-molds when the mold is closed. The mold then opens as a result of pressure generated by the injected plasticized material until a distance between the half-molds corresponds to the compression gap. Subsequently, the mold undergoes a closing movement through application of a clamping force, thereby compressing the plasticized material.Type: GrantFiled: April 16, 2007Date of Patent: March 23, 2010Assignee: Sumitomo (SHI) Demag Plastics Machinery GmbHInventor: Udo Besold
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Patent number: 7670134Abstract: An injection molding apparatus capable of minimizing cracks at the corners of a mold is provided. The injection molding apparatus includes first and second molds that mate with each other to define a molding cavity, a stationary member that supports the first mold, a movable member that supports the second mold and moves backwards and forwards together with the second mold, and a plurality of pressing members installed around the first mold so as to press a periphery of the first mold toward the molding cavity by a pressing force of the movable member when the first mold is mated with the second mold.Type: GrantFiled: October 18, 2007Date of Patent: March 2, 2010Assignee: Samsung Electronics Co., Ltd.Inventors: Han Sub Hwang, Sung Ki Min, Sang Hun Lee, Jong Won Lee
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Patent number: 7670536Abstract: Disclosed is a lock of a molding system having a rod and a platen. The lock includes a lock member associated with the rod that is movable between a clamped position and a released position by a clamp assembly. A complementary lock member is associated with the platen. The lock member and the complementary lock member are cooperatively operable to move between a lockable condition and an unlockablecondition within a relatively lower flex zone of the platen. The relatively lower flex zone of the platen is a portion of the platen adjacent to the rod relative to a relatively higher flex zone of the platen also adjacent to the rod.Type: GrantFiled: February 5, 2007Date of Patent: March 2, 2010Assignee: Husky Injection Moding Systems Ltd.Inventors: Robert Dietrich Schad, Alex Teng
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Publication number: 20100040726Abstract: The mold for in-mold coating formation is one including a mold main body 30 having, provided thereinside, a mold cavity 5 permitting injection molding of a resin molding with coated surface and a coating material injecting unit 50 capable of injecting a coating material to an area corresponding to the coated surface of the resin molding, within the mold cavity 5, in which a groove portion 3 of 0.3 to 1 mm width (W) is provided on the peripheral edge 15 of the mold, and in which the angle (?1) made by the inner circumferential surface 25 of the mold and the mold-opening-side internal wall surface 27 of the groove portion 3 is in the range of 30° to 70°.Type: ApplicationFiled: March 28, 2008Publication date: February 18, 2010Applicant: Ube Machinery Corporation, Ltd.Inventor: Etsuo Okahara
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Publication number: 20090324764Abstract: An optical element manufacturing apparatus is provided with a fixed side metal mold 5 attached to a fixed platen 1, and a movable side metal platen 6 attached to a movable platen 2. The fixed side metal mold 5 and the movable side metal mold 6 are clamped by bringing both platens 1 and 2 close to each other. In the clamped status, a molding material is injected into a molding cavity between the both metal molds and an optical element is produced. A taper recessed section 11a and a taper protruding section 21a, provided on the fixed side metal mold 5 and the movable side metal mold 6 respectively, fit each other. The movable side metal molds 6 provides a friction mechanism section 23 which permits the metal mold to shift within a plane perpendicular to the clamping direction with respect to the movable platen 2.Type: ApplicationFiled: August 8, 2007Publication date: December 31, 2009Applicant: KONICA MINOLTA OPTO, INC.Inventors: Kanji Sekihara, Shinichiro Hara
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Patent number: 7637734Abstract: A stationary platen of an injection molding machine is composed of a mold mounting plate, a tie-bar connecting member, and a mold clamping force transmission plate. The mold mounting plate is formed of a planar portion for mold fixing and a cylindrical connecting portion that extends from the planar portion and passes through a central through hole of the tie-bar connecting member. The mold clamping force transmission plate connects the cylindrical connecting portion of the mold mounting plate and the tie-bar connecting member with a predetermined gap therebetween lest the connecting member and the mounting plate come into contact and interfere with each other.Type: GrantFiled: June 2, 2008Date of Patent: December 29, 2009Assignee: Fanuc LtdInventors: Koichi Nishimura, Masatoshi Senga
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Patent number: 7635259Abstract: A molding machine in which a load cell unit is mounted on an end portion of one of a plurality of connecting bars elastically deformable (extensionally deformable) due to a load (tensile load) during the operation of molding. At least partially any connecting bar where the load cell unit is not mounted, that is, any connecting bar other than the predetermined connecting bar where the load cell unit is mounted, includes a portion whose diameter is made a predetermined distance smaller than a diameter of the predetermined connecting bar where the load cell unit is mounted. Thus, the quantities of deformation can be equalized all over the connecting bars without using any dummy load cell unit.Type: GrantFiled: November 27, 2007Date of Patent: December 22, 2009Assignee: Toyo Machinery & Metal Co., Ltd.Inventor: Kenta Tanaka
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Publication number: 20090304843Abstract: The invention relates to an injection molding installation with a fixed and a moveable machine clamping plate, and at least one injection unit as well as an injection-molding device which is located between the machine clamping plates for producing profiled parts, elongated at least in sections, by means of closure-side components which are assigned to the one machine clamping plate, and nozzle-side components which are assigned to the other machine clamping plate, as well as a slide module which is located between these components and which has a slide which is arranged in a moveable manner on a closure-side or nozzle-side component, wherein said slide contributes to form an original mould cavity, and a drive module for controlling the movement of the moveable part(s) of the slide module, wherein the part is produced in the intended dimension and shape inside and outside the mold via the movement of the slide.Type: ApplicationFiled: May 4, 2007Publication date: December 10, 2009Applicant: DIPL. ING. GOTTRRIED STEINER, INGENIEURBÜRO FÜRInventors: Gottfried Steiner, Thomas Krivec
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Patent number: 7614873Abstract: One embodiment of a locking device for first and second mold plates of an injection molding machine comprises a base attached to the first mold plate, the base having first and second bores extending therethrough, the first and second bores having first and second bore centerlines, respectively, wherein the first bore centerline substantially intersects the second bore centerline, an actuator having an actuator first end, wherein the actuator is within the first bore, a member which at least partly covers the first bore, a biasing element between the actuator and the member, a block attached to the second mold plate, the block having a projection with projection first and second ends and a projection longitudinal axis, wherein the projection first end is substantially rigidly connected to the block, wherein the projection second end fits within the second bore, the projection second end comprising a projection contact surface.Type: GrantFiled: February 27, 2007Date of Patent: November 10, 2009Assignee: Custom Products Enterprises, Inc.Inventor: Norman Edward Morey
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Patent number: 7611655Abstract: The present invention aims to allow production of a molded item having a highly precise shape. A molding metal mold is provided having a movable metal mold (first metal mold) and a fixed metal mold (second metal mold) defining a cavity therebetween in which a molded item is produced. The movable metal mold has a first convex taper tapering toward the fixed metal mold. The fixed metal mold has a first concave taper fittable with the first convex taper. The first convex taper and the first concave taper are arranged so that, when fitted to each other, respective taper surface abut to each other first, and then a clamping force of the movable metal mold and the fixed metal mold causes an abutting between an end surface and a bottom surface which are respective parting surfaces of the movable metal mold and the fixed metal mold around the cavity. The molding metal mold is used to produce a molded item by means of injection molding, for example.Type: GrantFiled: May 26, 2006Date of Patent: November 3, 2009Assignee: FUJIFILM CorporationInventors: Seiichi Watanabe, Keiji Shigesada, Tatsuhiko Saeki, Kazutoshi Misonoo
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Patent number: 7611346Abstract: A clamp actuator of a molding system is provided. The clamp actuator includes a first actuator configured to be interactable with a rod; and a second actuator configured to be interactable with the first actuator. The first actuator is configured to apply a clamping force to the rod; and the second actuator is configured to apply a force opposing the clamping force to the first actuator. Responsive to actuating the first actuator, the rod is drivable between (i) a home position in which a clamping force is not applicable to the rod, and (ii) a force application position in which the clamping force is applicable to the rod. Responsive to a mold flash occurring which exceeds the clamping force, the rod is moveable into a mold flash position beyond the home position.Type: GrantFiled: February 5, 2007Date of Patent: November 3, 2009Assignee: Husky Injection Molding Systems Ltd.Inventors: Robert Dietrich Schad, Alex Teng
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Patent number: 7607912Abstract: A mould holding cross member (9) according to the invention comprises a support base (91) a suitable to compress the mould (S) and more projecting, in the mould closing direction, than the ends (90) with which the cross member is connected to the moving columns (6) of the press on which it is fitted. The base (91) is connected to the rest of the cross member by a narrow portion (99) which extends in the central area of the base and between the projections of the hinging areas (7, 8) of the double toggle of the press on the press bed (2), and substantially not outside those projections. In this way the pressures are more uniformly distributed on the mould (S). The present invention also concerns a press fitted with a cross member (9) as defined above.Type: GrantFiled: May 25, 2005Date of Patent: October 27, 2009Assignee: S.I.P.A. Societa' Industrializzazione Progettazione E. Automatzione S.p.A.Inventors: Fabio Tognon, Davide Colla, Matteo Zoppas
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Patent number: 7575426Abstract: A stationary platen unit and a movable platen unit each include a platen body, a load transmission portion, a die fixing plate, and a backup member. The backup member is located between the platen body and the die fixing plate. The backup member is movable between a first position in which it is in contact with both the die fixing plate and the platen body and a second position in which it is separate from the die fixing plate and/or the platen body. When a large die set is attached to the die fixing plate, the backup member is situated in the first position. When a small die set is attached to the die fixing plate, the backup member is moved to the second position.Type: GrantFiled: December 26, 2007Date of Patent: August 18, 2009Assignee: Toshiba Kikai Kabushiki KaishaInventors: Noriyuki Sasaki, Jun Koike, Takaki Miyauchi
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Patent number: 7566214Abstract: Used in a method of this invention is a die clamping unit, which comprises a tie bar movably attached to a stationary platen, a halfnut positioning servomotor which advances and retreats the tie bar, a halfnut which is provided on a movable platen and fixes the movable platen and the tie bar together by engaging the tie bar, an engaging mechanism which engages the halfnut with the tie bar, a hydraulic die clamping cylinder which presses the stationary platen and the movable platen, and a control device which controls the halfnut positioning servomotor and the hydraulic cylinder. The control device drives the halfnut positioning servomotor to remove a clearance between the halfnut and an engaging groove of the tie bar before a die clamping process carried out by the hydraulic cylinder.Type: GrantFiled: January 28, 2005Date of Patent: July 28, 2009Assignee: Toshiba Kikai Kabushiki KaishaInventors: Jun Koike, Takaki Miyauchi, Makoto Nishizawa, Nobuyuki Muroi, Haruyuki Matsubayashi
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Publication number: 20090169674Abstract: The injection molding machine has a fixed platen and a movable platen for fixing a pair of molds; a pair of clamp plates mounted to the fixed platen and the movable platen, respectively, and having a fixation surface for mold fixation, respectively; and magnetic force generation mechanisms for generating a magnetic force for fixing the molds to the fixation surfaces, and, an air-gap formation means for automatically forming air-gaps between the fixation surfaces and the molds in association with the movement start of the movable platen while the magnetic force generation mechanisms are inactivated for detaching the molds from the fixation surfaces is provided at least in one of the clamp plates.Type: ApplicationFiled: April 28, 2006Publication date: July 2, 2009Applicant: Pascal Engineering CorporationInventor: Seiji Kimura
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Patent number: 7537443Abstract: A mold clamping system using mold opening and closing mechanisms to move a movable platen toward a fixed platen, engaging half nuts with engagement parts formed at tie bars, and using clamping cylinders to pull tie bars and clamp the mold, provided with position adjustment rods arranged on the opposite sides from the mold attachment surfaces of pistons of the clamping cylinders, a plurality of adjustment cylinders arranged, in parallel with the position adjustment rods, on the fixed platen or movable platen at the side where the clamping cylinders are arranged, and connection members connecting rods of the adjustment cylinders and the position adjustment rods, whereby the mold clamping system is shortened in overall length and simple mechanisms are used to control the position adjustment of the tie bars with a high precision.Type: GrantFiled: September 4, 2007Date of Patent: May 26, 2009Assignee: Kabushiki Kaisha Meiki SeisakushoInventors: Shizuo Jinno, Atsushi Tsukamoto
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Patent number: 7524185Abstract: A book molding system including a bottom mold portion, a top mold portion, a core retainer bar and a hinge mechanism. At least one of the bottom mold portion and the top mold portion has a molding recess formed therein. The hinge mechanism pivotally attaches the bottom mold portion, the top mold portion and the core retainer bar so that the core retainer bar is intermediate the bottom mold portion and the top mold portion.Type: GrantFiled: March 16, 2007Date of Patent: April 28, 2009Assignee: AMS Research CorporationInventors: Robert J. Berkenes, Tom Roy Skoog
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Patent number: 7507082Abstract: A mold adjustment device of an injection molding machine is required for movement of a rear template that moves depending on a size of a mold in a toggle clamp of the injection molding machine. At this time, a spherical bearing and/or a bushing is attached to an outer circumference of a nut of a tie bar gear that rotates along a tie bar and a tie bar screw enduring a clamping force of the toggle clamp so as to be contacted with the rear template. This mold adjustment device clears up any factor generating vibration or noise during the injection molding, thereby remarkably decreasing stoppage generated during the mold adjustment process and also relatively reducing vibration and noise.Type: GrantFiled: March 31, 2006Date of Patent: March 24, 2009Assignee: LS Mitron Ltd.Inventors: Young-Ju Kang, Ick-Sung Choe, Aliaksandr Skuratovich, Pyeong-Kwan Chung, Seung-Dong Park
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Patent number: 7497678Abstract: A self-positioning clamp piston assembly (300) provides clamp-up, mold break and position reset function through the provision of distinct clamp-up (329), mold break (366) and reset (368) chambers. A position reference shoulder (337) on a piston front ring (330) fixed into a platen (12), permits positioning of a tie bar (12) to ensure clearance (102) between teeth (100) on the tie bar (12) and teeth (98) on a related but separate locking assembly (94). With the tie bar (12) coupled to a clamp piston (304) through a tie bar end plate (340), movement of the tie bar under clamp pressure displaces an independently moveable reset piston (360) from alignment with the tie bar end plate (340). Pressurization of the mold break chamber (366) causes displacement of the reset piston (360) from the shoulder (337), but re-alignment of the reset piston with the tie bar end plate (340).Type: GrantFiled: July 5, 2007Date of Patent: March 3, 2009Assignee: Husky Injection Molding Systems LtdInventors: Pierre Glaesener, Christophe Halter, Joaquim Martins Nogueira
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Patent number: 7494609Abstract: A clamping system provided with a fixed die plate, a movable die plate, a plurality of tie bars, half nuts able to be coupled with or release coupled parts of a plurality of tie bars, clamping cylinders accommodating pistons of a plurality of tie bars, position sensors detecting positions of pistons, a plurality of direction control valves connected to a plurality of clamping cylinders, and a control unit controlling the plurality of direction control valves so that a difference of movement amounts of pistons among the plurality of tie bars from the time of die contact to the time of the completion of clamping becomes within a predetermined permissible value based on detection results of the position sensors.Type: GrantFiled: August 24, 2006Date of Patent: February 24, 2009Assignee: Toshiba Kikai Kabushiki KaishaInventors: Makoto Tsuji, Saburo Noda
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Patent number: 7491051Abstract: Provided is a mold clamping apparatus of a mold having a side wall portion of cantilever shape, by which deformation of the mold side wall portion can be efficiently suppressed. An injection molding machine and injection molding method both using the mold clamping apparatus are also provided. Thereby, molded articles with high quality having no flash generation can be obtained. The mold clamping apparatus comprises a side pusher comprising a pair of supports respectively arranged between adjacent two tie bars out of a plurality of tie bars at positions symmetrical to each other and slidably supported to the tie bars, a moving and positioning means linking the supports to a fixed platen or movable platen and moving the supports to be positioned at a predetermined position and a lateral clamping means provided on each of the pair of supports to push a side face of a fixed mold or movable mold.Type: GrantFiled: April 19, 2006Date of Patent: February 17, 2009Assignees: Mitsubishi Heavy Industries Plastic Technology Co., Ltd., Honda Motor Co., Ltd.Inventors: Hiroto Matsushita, Hiroshi Terayama, Naoki Katoh, Ayumi Sakamoto, Shinji Yasuda, Sadao Mori
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Patent number: 7491050Abstract: A mold clamping unit includes a mold height adjustment system having a length-adjustable threaded connection, comprised of a threaded spindle and a spindle nut which supports a platen of a molding tool, for stroke transmission and transmitting a locking force in clamping position. A clamping mechanism, which locks the spindle nut in relation to the threaded spindle and is selectively releasable for length adjustment of the threaded connection, includes a clamping nut, connected in fixed rotative engagement with and coupled for slight axial displacement in relation to the spindle nut, and an actuator, switchable between an active position, in which the spindle nut is braced with the clamping nut by a tightening force so that the platen is urged against the spindle nut, and an idle position, in which the actuator is released and which can be implemented irrespective of a stroke position of the drive mechanism.Type: GrantFiled: December 21, 2006Date of Patent: February 17, 2009Assignee: Demag Ergotech GmbhInventors: Kurt Dieno, Andreas Kübel
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Patent number: 7484954Abstract: Discloses is: (i) a molding-system lock, (ii) a molding system having a molding-system lock, and/or (iii) a method of a molding-system lock, amongst other things.Type: GrantFiled: June 13, 2006Date of Patent: February 3, 2009Assignee: Husky Injection Molding Systems Ltd.Inventors: Martin Richard Kestle, Pierre Glaesener
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Publication number: 20090022845Abstract: Disclosed are a compensating retaining member for use with a molding system and the molding system incorporating same. A retaining structure for use in a molding system, the retaining structure configured to cooperate with a slide that is configured to receive, in use, a split mold insert coupled to the slide, is provided. The retaining structure comprises a body defining a relief element configured to provide a degree of flexibility to the body.Type: ApplicationFiled: July 20, 2007Publication date: January 22, 2009Inventors: Arnold Mai, Friedhelm Schmitz, Sven Kmoch, Laurent Christel Sigler
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Patent number: 7479005Abstract: Disclosed is: (i) a molding-system clamp, including: a lock, a lock actuator, and a connecting rod connecting the lock actuator to the lock, (ii) a molding system having the molding-system clamp as described above, and (iii) a molded article manufactured by usage of a molding system having the molding-system clamp as described above.Type: GrantFiled: April 24, 2007Date of Patent: January 20, 2009Assignee: Husky Injection Molding Systems LtdInventors: Joaquim Martins Nogueira, Peter Adrian Looije
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Publication number: 20090011073Abstract: A stationary platen of an injection molding machine is composed of a mold mounting plate, a tie-bar connecting member, and a mold clamping force transmission plate. The mold mounting plate is formed of a planar portion for mold fixing and a cylindrical connecting portion that extends from the planar portion and passes through a central through hole of the tie-bar connecting member. The mold clamping force transmission plate connects the cylindrical connecting portion of the mold mounting plate and the tie-bar connecting member with a predetermined gap therebetween lest the connecting member and the mounting plate come into contact and interfere with each other.Type: ApplicationFiled: June 2, 2008Publication date: January 8, 2009Applicant: FANUC LTDInventors: Koichi NISHIMURA, Masatoshi SENGA
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Publication number: 20090011072Abstract: A self-positioning clamp piston assembly (300) provides clamp-up, mold break and position reset function through the provision of distinct clamp-up (329), mold break (366) and reset (368) chambers. A position reference shoulder (337) on a piston front ring (330) fixed into a platen (12), permits positioning of a tie bar (12) to ensure clearance (102) between teeth (100) on the tie bar (12) and teeth (98) on a related but separate locking assembly (94). With the tie bar (12) coupled to a clamp piston (304) through a tie bar end plate (340), movement of the tie bar under clamp pressure displaces an independently moveable reset piston (360) from alignment with the tie bar end plate (340). Pressurization of the mold break chamber (366) causes displacement of the reset piston (360) from the shoulder (337), but re-alignment of the reset piston with the tie bar end plate (340).Type: ApplicationFiled: July 5, 2007Publication date: January 8, 2009Inventors: Pierre GLAESENER, Christophe Halter, Joaquim Martins Nogueira
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Patent number: 7462319Abstract: Injection molding machine apparatus and method with moving platen injection and ejection actuation is provided for an injection molding machine clamp assembly configured to clamp a relatively movable platen to a relatively stationary platen. Injector structure is coupled to the relatively movable platen and is configured to actuate a molten material injection structure when the relatively movable platen and the relatively stationary platen are closed. Ejector structure is coupled to the relatively movable platen and is configured to actuate a molded article ejection structure when the relatively movable platen and the relatively stationary platen are open.Type: GrantFiled: December 13, 2004Date of Patent: December 9, 2008Assignee: Husky Injection Molding Systems LtdInventors: William Steven Keir, Bruno Giuseppe Sodaro
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Patent number: 7458796Abstract: A mold clamping apparatus of an injection molding machine, which includes a fixed platen to which a fixed-side mold is attached, a mold clamping housing, a plurality of tie bars provided between the fixed platen and the mold clamping housing and a movable platen to which a moving-side mold is attached and which is capable of moving with respect to the fixed platen along the tie bars. The mold clamping apparatus includes heaters for heating the tie bars and sensors for sensing the temperatures of portions heated by the heaters, and the heaters and the sensors are provided to each of the plurality of tie bars. The mold clamping apparatus includes a temperature adjustor, which is connected to the heaters and the sensors and controls the temperatures of the heated portions of the tie bars.Type: GrantFiled: May 22, 2006Date of Patent: December 2, 2008Assignee: The Japan Steel Works, Ltd.Inventor: Akira Morii