Including Means Advancing Continuous Length Work Through Downstream Liquid Bath Or Shower Means Patents (Class 425/71)
  • Patent number: 8317503
    Abstract: A device for producing Lyocell fibers which are extruded from a cellulose solution of water, cellulose and tertiary amine oxide in a spinning head (25). The cellulose solution is obtained in a number of process steps directly from the cellulose (3, 4) or with the formation of a cellulose suspension. Since the degree of polymerization decreases in the course of processing the cellulose through to its extrusion in the cellulose solution, with the processing of celluloses with a low degree of polymerization there is the risk that the endless molded bodies (2) extruded in the spinning head (25) exhibit defective quality.
    Type: Grant
    Filed: May 10, 2010
    Date of Patent: November 27, 2012
    Assignee: Lenzing Aktiengesellschaft
    Inventors: Stefan Zikeli, Michael Longin
  • Patent number: 8303287
    Abstract: A spunbonding apparatus includes at least one nozzle, a coagulating tank, a deformation region, a slit passage, and a drawing flow pump. The nozzle extrudes at least one spinning solution. The coagulating tank contains coagulating liquid to coagulate the spinning solution into at least one fiber. The deformation region is located between the coagulating tank and the nozzle. The slit passage is connected to the coagulating tank and allows the fiber to pass therethrough. The drawing flow pump provides a drawing flow to the slit passage.
    Type: Grant
    Filed: December 30, 2008
    Date of Patent: November 6, 2012
    Assignee: Taiwan Textile Research Institute
    Inventors: Chao-Chun Peng, Tzu-Hsiang Huang
  • Patent number: 8303288
    Abstract: A machine for manufacturing a nonwoven fabric includes a conveyer net, a spunbonding apparatus, and a container. In use, the spunbonding apparatus can project at least one fiber onto the conveyer net. The container can contain liquid, wherein the liquid level of the container is higher than at least a part of the conveyer net which the fiber is projected onto.
    Type: Grant
    Filed: December 18, 2009
    Date of Patent: November 6, 2012
    Assignee: Taiwan Textile Research Institute
    Inventors: Tzu-Hsiang Huang, Ming-Chih Kuo, Chao-Chun Peng
  • Patent number: 8287787
    Abstract: The present invention generally relates to a cooling process and system that can be utilized in the manufacture of flexible elongate extruded materials, such as tubing or jacketed electrical wire and cable. More particularly, the present invention relates to a cooling trough for cooling flexible elongate extruded materials after extrusion. Cooling trough embodiments have a base, a wet cooling chamber above the base, and an air dry chamber above the wet cooling chamber. The base contains a reservoir for collecting and storing a cooling liquid. An extruded material, such as a cable, enters the wet cooling chamber, where the cooling liquid from the reservoir is sprayed onto the material, the material is then passed to the air dry chamber where it is dried.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: October 16, 2012
    Assignee: Cerro Wire LLC
    Inventor: Douglas P. Henderson
  • Publication number: 20120251823
    Abstract: The invention provides a tow prepreg having improved productivity and performance. In various embodiments, the tow prepreg has 90% or more resin impregnation and a FAW greater than 600 g/m2. A method of making the prepreg by impregnating each continuous reinforcement fiber strand with a thermosetting resin is also disclosed. In various embodiments, the resin is applied to the reinforcement fiber while flattening the fiber between heated rollers positioned in parallel to each other.
    Type: Application
    Filed: April 4, 2012
    Publication date: October 4, 2012
    Applicant: NEWPORT ADHESIVES AND COMPOSITES, INC.
    Inventors: Freddy Maldonado, Jesus Fernandez-Marquez, Atsushi Nohara, Paul Kyle
  • Patent number: 8277210
    Abstract: An apparatus for manufacturing a three-dimensional netted structure, the three-dimensional netted structure including a plurality of filaments of resin, the filaments being helically and randomly entangled and thermally bonded together, the apparatus including: an extrusion molding machine including a plurality of dies each having a mouthpiece with a plurality of holes; a pair of endless conveyors provided with endless members; a motor adapted to drive the endless members; and a tank adapted to partly submerge the endless conveyors therein. A method of manufacturing a three-dimensional netted structure using the apparatus by extruding molten filaments of a thermoplastic resin downward from the dies via the mouthpiece, helically entangling the molten filaments by entangling actions of the endless members, and cooling the entangled filaments in a liquid in the tank.
    Type: Grant
    Filed: March 26, 2012
    Date of Patent: October 2, 2012
    Assignee: C-Eng Co., Ltd.
    Inventor: Nobuyuki Takaoka
  • Publication number: 20120211917
    Abstract: A method of forming a sheet wafer 1) passes at least two filaments through a molten material to produce a partially formed sheet wafer, 2) directs a cooling fluid at a flow rate toward the partially formed sheet wafer to convectively cool a given portion of the partially formed sheet wafer, and 3) monitors the thickness of the given portion of the partially formed sheet wafer. To ensure appropriate thicknesses of the wafer, the method controls the flow rate of the cooling fluid as a function of the thickness of the given portion of the partially formed sheet wafer.
    Type: Application
    Filed: February 23, 2011
    Publication date: August 23, 2012
    Applicant: EVERGREEN SOLAR, INC.
    Inventors: Leo van Glabbeek, Lianghong Liu, Weidong Huang, David Hitchcock, Stephen Yamartino
  • Publication number: 20120139152
    Abstract: A bituminous membrane production system having a cooling/finishing station designed to receive a bituminous strip made from at least one semisolid bituminous mix; feed the bituminous strip in a given travelling direction; and cool at least one of the two major surfaces of the bituminous strip as it moves forward; the cooling/finishing station having a strip cooling device, in turn having a cooling roller; a cooling fluid source for wetting the outer cooling surface of the cooling roller with cooling fluid; and rotation means for rotating the cooling roller, so that, as the cooling roller rotates, the cooling fluid on the outer cooling surface is brought into contact with one of the major surfaces of the bituminous strip.
    Type: Application
    Filed: October 28, 2011
    Publication date: June 7, 2012
    Inventors: Antonio FORNASIER, Alessandro Pavan
  • Publication number: 20120112381
    Abstract: The invention relates to a method and a device for melt spinning and cooling a plurality of monofilaments which are extruded through a plurality of openings of a spinneret and guided into a cooling bath. The removal process consists of redirecting the monofilaments within the cooling bath. According to the invention, in order to prevent adhesion and an oblique pull-off, the monofilaments are divided into multiple filament groups after extrusion, said groups consisting of multiple monofilaments, and the filament groups are individually redirected independently of each other within the cooling bath into multiple redirecting positions by separate redirecting sheaves.
    Type: Application
    Filed: May 3, 2010
    Publication date: May 10, 2012
    Applicant: OERLIKON TEXTILE GMBH & CO.KG
    Inventors: Bert Wöllner, Kenneth Schindler
  • Publication number: 20120104646
    Abstract: An apparatus for manufacturing a three-dimensional netted structure, having a pair of opposing chutes located below the mouthpiece along the width direction of the filament assembly and vertical to the thickness direction of the filament assembly, the chutes being inclined so that the distance between each the chute becomes narrower downward and toward the center of the filament assembly, the cooling water is supplied on the surface of the chutes, the cooling water flowing on the chutes receives the filaments in a surface part of the filament assembly to form loops and make the adjacent continuous filaments contact and be entangled with each other, and a surface layer having a higher apparent density and an inner layer having a lower apparent density located inside the surface layer are formed by the conveyor.
    Type: Application
    Filed: January 6, 2012
    Publication date: May 3, 2012
    Applicant: C-ENG CO., LTD.
    Inventor: Nobuyuki TAKAOKA
  • Publication number: 20120086154
    Abstract: A near field electrospinning system includes a spinneret that provides a plurality of fibers and a collector positioned relative to the plurality of spinnerets. The electrospinning system also includes a coagulant flowing along the collector. The coagulant is configured to receive a plurality of fibers from the spinneret(s) and move the plurality of fibers away from the spinneret(s). The electrospinning system also includes a roller configured to collect the plurality of fibers from the coagulant as a substantially untwisted bundle of continuous fibers.
    Type: Application
    Filed: October 7, 2010
    Publication date: April 12, 2012
    Applicant: Physical Sciences, Inc.
    Inventor: John D. Lennhoff
  • Publication number: 20120080815
    Abstract: The present invention generally relates to a cooling process and system that can be utilized in the manufacture of flexible elongate extruded materials, such as tubing or jacketed electrical wire and cable. More particularly, the present invention relates to a cooling trough for cooling flexible elongate extruded materials after extrusion. Cooling trough embodiments have a base, a wet cooling chamber above the base, and an air dry chamber above the wet cooling chamber. The base contains a reservoir for collecting and storing a cooling liquid. An extruded material, such as a cable, enters the wet cooling chamber, where the cooling liquid from the reservoir is sprayed onto the material, the material is then passed to the air dry chamber where it is dried.
    Type: Application
    Filed: July 27, 2011
    Publication date: April 5, 2012
    Inventor: Douglas P. Henderson
  • Patent number: 8147738
    Abstract: The invention relates to a method for the production of granulate grains of polymers from thermoplastic polyesters or copolyesters from a polyester melt using an extrusion granulator. The polyester melt is fed to nozzles of the extrusion granulator and then, with draw-in rollers, to the granulation device via an extraction section as extrusions exiting from the nozzle, wherein, e.g., an extrusion extraction speed is set by the draw-in rollers. The invention also relates to an improved extrusion granulator according to the invention having a wave device between the nozzles and the extraction channel, and granulate grains produced according to the method according to the invention.
    Type: Grant
    Filed: November 12, 2007
    Date of Patent: April 3, 2012
    Inventors: Jaroslaw Boczon, Andreas Doll, Sven Fenchel, Brent Allan Culbert, Fernando Eusebio, Franziska Morganti
  • Publication number: 20120022242
    Abstract: The invention relates to a method for producing an elongate polysaccharide element, in particular a chitosan thread, comprising an operation of extruding an extrusible solution of said polysaccharide through an extrusion die and an operation of coagulating the extruded solution. The extrusible solution is a hydroalcoholic solution containing an alcohol that does not form an azeotrope with water and which has a boiling point of more than 150° C. at atmospheric pressure. The coagulation operation includes a step of evaporating the water, preferably over the alcohol, producing a gelled extruded elongate element in the form of a mainly alcoholic gel, in particular by subjecting the extruded solution to a hot air flow. At least one operation of eliminating the alcohol contained in said gel makes it possible to obtain the elongate polysaccharide element.
    Type: Application
    Filed: February 15, 2010
    Publication date: January 26, 2012
    Applicants: Laboratoire Tetra Medical, Centre National De La Recherche Scientifique, Universite Claude Bernad Lyon I
    Inventors: Alain Domard, Laurent David, Alexandra Montembault, Mylène Desorme
  • Publication number: 20110316185
    Abstract: An apparatus for manufacturing a three-dimensional netted structure, the three-dimensional netted structure including a plurality of filaments of resin, the filaments being helically and randomly entangled and thermally bonded together, the apparatus including: an extrusion molding machine including a plurality of dies each having a mouthpiece with a plurality of holes; a pair of endless conveyors provided with endless members; a motor adapted to drive the endless members; and a tank adapted to partly submerge the endless conveyors therein. A method of manufacturing a three-dimensional netted structure using the apparatus by extruding molten filaments of a thermoplastic resin downward from the dies via the mouthpiece, helically entangling the molten filaments by entangling actions of the endless members, and cooling the entangled filaments in a liquid in the tank.
    Type: Application
    Filed: September 8, 2011
    Publication date: December 29, 2011
    Applicant: C-ENG CO., LTD.
    Inventor: Nobuyuki TAKAOKA
  • Patent number: 8080197
    Abstract: The invention pertains to a method for manufacturing filaments from an optically anisotropic spinning solution in which the spinning solution is extruded through a spinneret including a spinning field with a plurality of spinning orifices into a coagulation bath through a slot or diaphragm, the edges thereof being formed by plates with upper and lower sides. The upper sides of the plates are defined as the sides having the shortest distance to the spinning field, wherein the line through the center of the spinning field and perpendicular to the upper sides is located a distance (d) from a parallel line through the center of the slot or diaphragm. The projection of the slot or diaphragm has about the same size and shape as the projection of the spinning field. The plane of the upper side of one plate has a shorter distance to the center of the spinning field than the plane of the upper side of the other plate, and the line has a smaller distance to the edge of plate than to edge of plate.
    Type: Grant
    Filed: January 18, 2003
    Date of Patent: December 20, 2011
    Assignee: Teijin Aramid B.V.
    Inventors: Johannes Jacobus Meerman, Wilhelmus Marie Roelofs
  • Publication number: 20110244066
    Abstract: An apparatus is configured to produce a spunbonded fabric. In order to achieve an airiness of the spunbonded fabric and ready adaptability to process parameters which are to be changed, a spinning beam together with a blowing apparatus is configured to be pivotable in a pivoting unit. A relatively high airiness is achieved by the filaments running obliquely onto the fabric belt below the spinning beam. Rotary leadthroughs or elastic feed lines to the spinning beam make the slight pivoting possible.
    Type: Application
    Filed: May 11, 2011
    Publication date: October 6, 2011
    Applicant: OERLIKON TEXTILE GMBH & CO. KG
    Inventor: Günter Schütt
  • Patent number: 8021137
    Abstract: The present invention generally relates to a cooling process and system that can be utilized in the manufacture of flexible elongate extruded materials, such as tubing or jacketed electrical wire and cable. More particularly, the present invention relates to a cooling trough for cooling flexible elongate extruded materials after extrusion. Cooling trough embodiments have a base, a wet cooling chamber above the base, and an air dry chamber above the wet cooling chamber. The base contains a reservoir for collecting and storing a cooling liquid. An extruded material, such as a cable, enters the wet cooling chamber, where the cooling liquid from the reservoir is sprayed onto the material, the material is then passed to the air dry chamber where it is dried.
    Type: Grant
    Filed: February 22, 2008
    Date of Patent: September 20, 2011
    Assignee: Cerro Wire & Cable Co., Inc.
    Inventor: Douglas P. Henderson
  • Publication number: 20110180951
    Abstract: There is provided a process of preparing at least one fiber structure comprising: (a) contacting at least one viscous material with at least one non-solvent, the non-solvent having a first flow rate; and (b) allowing formation of the fiber structure in the presence of the non-solvent at a second flow rate, wherein the second flow rate is less than the first flow rate or is about zero. There is provided a process of preparing at least one fiber structure, wherein the fiber structure is a fiber scaffold, comprising: (a) contacting at least one viscous material with at least one non-solvent, the non-solvent having a first flow rate; and (b) obtaining at least one fiber and assembling the obtained fiber(s), or allowing the obtained fiber(s) to be assembled, in the form of a fiber scaffold. There is also provided a fiber structure obtainable by any process according to the invention and an apparatus for preparing a fiber structure.
    Type: Application
    Filed: September 18, 2007
    Publication date: July 28, 2011
    Inventors: Wee Eong Teo, Kwan-Ho Casey Chan, Kazutoshi Fujihara, Seeram Ramakrishna, Susan Liao
  • Publication number: 20110175253
    Abstract: A strand guide assembly, a guiding system, and a method of controlling a flow of molten thermoplastic to form first and second strands moving from an extruder to a finishing apparatus is disclosed. The method comprises the steps of extruding molten thermoplastic to form the strands, routing the strands from the extruder to the finishing apparatus, and cooling the strands. The method comprises the steps of guiding the first strand across one shaped step when guide segments are in a single-step configuration or guiding the first strand across an abutting pair of shaped steps when guide segments are in a dual-step configuration to separate the first and second strands and guiding the second strand across another one of the shaped steps when in the single-step configuration or guiding the second strand across another abutting pair of shaped steps when in the dual-step configuration to separate the first and second strands.
    Type: Application
    Filed: January 18, 2011
    Publication date: July 21, 2011
    Inventors: Thomas H. Bilk, Joaquin L. Gracia
  • Publication number: 20110162793
    Abstract: Two paper webs saturated with an A-phase phenolic resins and dried to a B-phase are conveyed through separate low melting point metal alloy baths, one web after being corrugated, to convert the resin to a fully cured C-phase, whereafter the webs are joined to form a waterproof single face corrugated web.
    Type: Application
    Filed: March 14, 2011
    Publication date: July 7, 2011
    Inventors: Michael B. Hladilek, Carl R. Marschke
  • Publication number: 20110109008
    Abstract: Disclosed are a wet spinning apparatus and a wet spinning method, which enable to manufacture fibers with excellent quality by controlling the flow of a coagulation liquid in a spinning bath and which enable to cope with high speed spinning (or high speed drawing). A wet spinning apparatus (1) comprises a spinning bath (2), at one end in which there are provided a nozzle (5) for discharging a spinning raw liquid and coagulation liquid discharge ports (4a) and (4b) for discharging a coagulation liquid (C), at the other end in which there are provided a drawing roll (10) for drawing coagulated filaments (13) and a coagulation liquid recovery portion (3) into which the coagulation liquid (C) flows out.
    Type: Application
    Filed: April 17, 2009
    Publication date: May 12, 2011
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Katsuhiko Ikeda, Hiromasa Inada
  • Publication number: 20110068516
    Abstract: An improved process and apparatus for producing a shrinkable plastic film by environment-friendly resin material. The process comprises blow-molding the environment-friendly resin material of OPS, PET or PLA to form a tubular plastic film by a blow-molding machine, and collapsing the tubular plastic film to a flattened plastic film by a roller, then passing through the first forcibly cooling device, the plastic film being transferred to the second heating device which is filled with heating water, and the third auxiliary heating device on the top of a transfer roller serving to heat the soften plastic film further, then the reheated plastic film being transferred to the fourth rapid-cooling device and the tube is cooled rapidly, then the tubular plastic film with improved toughness is achieved. The said auxiliary heating device with a wall around it is positioned on the top of the transfer roller, and the wall separates the water into two parts.
    Type: Application
    Filed: May 28, 2008
    Publication date: March 24, 2011
    Inventor: Chi-Chan Yang
  • Publication number: 20110059314
    Abstract: A process for preparing a PANOX fiber comprising: obtaining an acrylonitrile copolymer, wherein the copolymer contains at least about 2% by weight itaconic acid comonomer; forming a spin dope from the copolymer; wet spinning the spin dope to obtain gelled filaments; contacting the gelled filaments with ammonia activator in an aqueous imbibation bath; bundling the gelled filaments to obtain a fiber; removing solvent from the fiber; drawing the fiber; densifying the fiber by heating the fiber up to about 400 degrees C. for a time of about 15 minutes in a rapid densification zone; and withdrawing a PANOX fiber from the densification zone.
    Type: Application
    Filed: September 10, 2009
    Publication date: March 10, 2011
    Inventor: W. Kenneth Wilkinson
  • Patent number: 7887728
    Abstract: A spinning pack for dry-wet spinning is provided with a spinneret having not less than 6,000 spinning holes and having an aspect ratio Ra of not less than 2.5 for a spinning hole array of the spinning holes. In a device and method for producing a fiber bundle, a drawing angle of single fibers formed by the single fibers and a spinneret surface of a spinneret is in a range from 87° to 92°, the single fibers being fibers discharged from the outermost spinning holes located in the long side direction of the spinneret and running to a fiber bundle diverting guide provided in a coagulation bath.
    Type: Grant
    Filed: June 23, 2005
    Date of Patent: February 15, 2011
    Assignee: Toray Industries, Inc.
    Inventors: Kohei Takatani, Makoto Kibayashi, Koji Matsumoto, Kazuhisa Narusawa
  • Patent number: 7878786
    Abstract: An apparatus for producing a tubular tissue scaffold having aligned biopolymer fibrils including a biopolymer gel dispersion feed pump that is operably connected to a tube-forming device having an exit port, where the tube-forming device is capable of producing a tube from the gel dispersion while providing an angular shear force across the wall of the tube, and a liquid bath located to receive the tubular tissue scaffold from the tube-forming device.
    Type: Grant
    Filed: February 25, 2008
    Date of Patent: February 1, 2011
    Assignee: University of South Carolina
    Inventors: Michael J. Yost, C. Michael Gore, Louis Terracio, Richard L. Goodwin, Edie C. Goldsmith
  • Publication number: 20100329629
    Abstract: A method of producing an elastomeric optical conductor fiber composed of plastic includes drawing a fiber composed of a high-viscosity liquid reactive starting material. The starting material is added by way of a nozzle to a reaction apparatus, to which a liquid, which is inert towards the starting material, has been charged. At least partial crosslinking of the starting material takes place in the reaction apparatus. The elastomeric plastic of the optical conductor fiber is in particular a three-dimensionally crosslinked polyurethane.
    Type: Application
    Filed: July 25, 2008
    Publication date: December 30, 2010
    Applicant: LEONI BORDNETZ-SYSTEME GMBH
    Inventors: Gerhard Reichinger, Simone Streit, Markus Stallwitz, Stefan Schipke
  • Patent number: 7811898
    Abstract: The invention relates to a method and a device (1) for bonding wafers (6, 9). Here at least one wafer surface is first wetted with a molecular dipolar compound, whereupon the wafers are brought into contact with each other. The bonding of the wafers then takes place by means of microwave irradiation.
    Type: Grant
    Filed: October 10, 2006
    Date of Patent: October 12, 2010
    Inventor: Erich Thallner
  • Patent number: 7789649
    Abstract: Device for extruding hollow strands from thermoplastic material, with an extruder head, having a mandrel, and a calibrating device, for making a dimensional change while production is in progress, and with a radially adjustable inlet, at least one Ranque vortex chamber being formed in the mandrel, the cooling air outlet of which chamber leads into a cooling tube, which extends as an axial extension of the mandrel through the inlet of the calibrating device and has a cooling air outlet opening out into the calibrating device. This device achieves the object of providing a device with which effective interior cooling is achieved in calibrating devices designed for making a dimensional change while operation is in progress.
    Type: Grant
    Filed: October 25, 2007
    Date of Patent: September 7, 2010
    Assignee: Inoex GmbH
    Inventors: Brigitte Diekhaus, Jörg Schmuhl
  • Publication number: 20100181896
    Abstract: Surface field electron emitters using a carbon nanotube yarn and a method of fabricating the same are disclosed. To fabricate the carbon nanotube yarn for use in fabrication of simple and efficient carbon nanotube field electron emitters, the method performs densification of the carbon nanotube yarn during rotation of a plying unit and heat treatment of the carbon nanotube yarn that has passed through the plying unit without using organic or inorganic binders or polymer pastes. The method fabricates the carbon nanotube yarn with excellent homogeneity and reproducibility through a simple process. The carbon nanotube yarn-based surface field electron emitters can be applied to various light emitting devices.
    Type: Application
    Filed: February 19, 2009
    Publication date: July 22, 2010
    Applicant: KOREA UNIVERSITY INDUSTRIAL & ACADEMIC COLLABORATION FOUNDATION
    Inventors: Cheol-Jin Lee, Seung-Il Jung, Guohai Chen
  • Publication number: 20100159050
    Abstract: A machine for manufacturing a nonwoven fabric includes a conveyer net, a spunbonding apparatus, and a container. In use, the spunbonding apparatus can project at least one fiber onto the conveyer net. The container can contain liquid, wherein the liquid level of the container is higher than at least a part of the conveyer net which the fiber is projected onto.
    Type: Application
    Filed: December 18, 2009
    Publication date: June 24, 2010
    Applicant: TAIWAN TEXTILE RESEARCH INSTITUTE
    Inventors: Tzu-Hsiang Huang, Ming-Chih Kuo, Chao-Chun Peng
  • Patent number: 7727444
    Abstract: An apparatus includes a spinning nozzle, a fiber drawing device and a water spray device. The spinning nozzle has spinnerets and a spinning solution is filled therein. The spinning solution includes a solvent and a fiber material. The solvent includes N-Methylmorpholine N-Oxide, and the fiber material includes cellulose. The fiber drawing device is disposed under the spinning nozzle and has a gas flow generating device therein for generating a gas flow which is ejected from the top of the fiber drawing device and toward the bottom thereof. The fiber drawing device also has a slit on the top thereof, and the spinning solution from the spinning nozzle would enter the fiber drawing device through the slit. The water spray device is disposed at the slit of the fiber drawing device, and the spinning solution would pass through the water spray device before entering the fiber drawing device.
    Type: Grant
    Filed: November 5, 2008
    Date of Patent: June 1, 2010
    Assignee: Taiwan Textile Research Institute
    Inventors: Tzu-Hsiang Huang, Chao-Chun Peng
  • Patent number: 7708539
    Abstract: A device is suggested for calibrating an extruded plastic profile (1) having a shaping extrusion die (3) and having a framework (6) which is displaceable in the longitudinal direction of the plastic profile (1) in relation to the extrusion die (3), which has a cooling tank (5) and, between the cooling tank (5) and the extrusion die (3), a dry calibration apparatus (4) which is replaceably attached to a carrier (12) and is connectable on one hand to supply lines for a coolant liquid feed and removal and on the other hand to a partial vacuum. To obtain advantageous mounting conditions, it is suggested that the carrier (12), which is adjustable in relation to the cooling tank (5) in the longitudinal direction of the plastic profile (1), form a distributor, connected to the supply lines (16, 17), having line transitions (25) for the coolant liquid and the partial vacuum in the placement area of the dry calibration apparatus (4), which is provided with corresponding line transitions.
    Type: Grant
    Filed: December 9, 2005
    Date of Patent: May 4, 2010
    Assignee: Gruber & Co Group GmbH
    Inventors: Dietmar Gruber, Erwin Krumböck
  • Patent number: 7651326
    Abstract: The invention relates to a calibrating plate for an extrusion die for producing plastic profiles, comprising a substantially plate-shaped basic body (21), in which an opening (22) for guiding and calibrating the plastic profile (23) to be produced is provided, with at least one insert part (1) made of a material with high hardness being inserted into the basic body (21), which insert part comprises at least one holding section (2) and a shaping section (3), with both the holding section (2) as well as the shaping section (3) being formed partly as cylindrical surfaces with generatrices parallel to the extrusion axis (6), and with the insert part (1) being held in the axial direction in the plate-shaped basic body (21) by a delimiting stop (5).
    Type: Grant
    Filed: June 27, 2007
    Date of Patent: January 26, 2010
    Assignee: Technoplast Kunststofftechnik GmbH & Co. KG
    Inventors: Frank Dorninger, Uwe Schimmel
  • Publication number: 20100007043
    Abstract: A method and apparatus for producing a plurality of bi-oriented, heat-shrinkable thermoplastic tubular films is disclosed. Thermoplastic resin is extruded through a plurality of annular dies to form a plurality of molten plastic tubes. The tubes are cooled and solidified and sent through a plurality of pinch rollers to stretch the tubes simultaneously in a machine and transverse direction, creating a plurality of tubular films. The films are cooled and heated, and then relaxed simultaneously in a machine and transverse direction. Winding rollers then wind up the finished tubular films.
    Type: Application
    Filed: July 13, 2009
    Publication date: January 14, 2010
    Applicant: VISKASE COMPANIES, INC.
    Inventors: Aamir W. Siddiqui, George O. Pehr, Myron D. Nicholson
  • Patent number: 7614864
    Abstract: The invention relates to a system for producing endless molded bodies from a molding compound. For producing the endless molded bodies, spinning means are used comprising an extrusion head through which the molding compound is extruded to form endless molded bodies, a precipitating bath containing a precipitant, and an air gap between the extrusion head and the precipitating bath. After extrusion, the endless molded bodies are first passed through the air gap, and then through the precipitating bath. For facilitating control of the system, it is provided in accordance with the invention that the system comprises a control area arranged in front of the spinning means and accessible by the operating staff, and that the air gap is arranged freely visibly in a height freely defined by a central vision range of an operator standing upright in the staying area and looking substantially in a horizontal direction.
    Type: Grant
    Filed: July 28, 2004
    Date of Patent: November 10, 2009
    Inventors: Stefan Zikeli, Friedrich Ecker
  • Publication number: 20090269571
    Abstract: A three-dimensional netted structure having an upper surface, a lower surface, two side surfaces a left end surface, and a right end surface, including at least a plurality of filaments helically and randomly entangled and thermally bonded together, wherein the filaments are formed out of a thermoplastic resin by extrusion molding followed by cooling with a liquid; and the netted structure is four-surface molded, the upper surface, the lower surface and the two side surfaces being molded. An apparatus and a method for manufacturing the three-dimensional netted structure.
    Type: Application
    Filed: July 3, 2009
    Publication date: October 29, 2009
    Applicant: C-ENG CO., LTD.
    Inventor: Nobuyuki TAKAOKA
  • Publication number: 20090261498
    Abstract: An apparatus for the manufacture of extruded material. The apparatus includes a material supplier which supplies a material and has an opening, through which the material is extruded to form extruded material. A moving surface is positioned adjacent to the opening to receive the extruded material from the opening. The method for the extrusion of the material which comprises providing the material in a liquid form, extruding the material through an opening to form extruded material and receiving the extruded material on the moving surface.
    Type: Application
    Filed: April 30, 2009
    Publication date: October 22, 2009
    Applicant: Spin'tec Engineering GmbH
    Inventors: Michael RHEINNECKER, Stefan KOHLHAAS, Rolf ZIMMAT
  • Publication number: 20090206507
    Abstract: A process for preparing low moisture content polymer biomaterial composites and expandable polymer biomaterial composites by extrusion through a die plate (18) into a waterbox (16) and pelletizing with cutter blades (14). Polyolefins or condensation polymers are melt blended with a solid or semi-solid biomaterial component (155), such as polysaccharides, including cellulosics and starches, or proteinaceous materials, including polypeptides, and are extruded, pelletized underwater, and processed with accelerated drying to achieve moisture levels as low as one percent (1%) or less.
    Type: Application
    Filed: August 31, 2006
    Publication date: August 20, 2009
    Inventors: J Wayne Martin, Roger B. Wright, Robert G. Mann
  • Publication number: 20090169943
    Abstract: First, second and third dopes (114, 115 and 116) containing a solid electrolyte are co-cast from a casting die (89) onto a running belt (82). The casting die (89) is provided with a feed block (119). A catalyst that promotes a redox reaction of electrodes in a fuel cell is added to the first dope (114) and the third dope (116). A casting membrane (112) having a three-layer structure is peeled from the belt (82) as a three-layered membrane (62) and sent to a tenter drier (64). In the tenter drier (64), the membrane (62) is dried in a state that both side edges thereof are held by clips, while stretched so as to have a predetermined width. The membrane (62) is then sent to a drying chamber (69) and the drying thereof is proceeded while supported by rollers.
    Type: Application
    Filed: July 5, 2006
    Publication date: July 2, 2009
    Applicant: FUJFILM CORPORATION
    Inventor: Naoyuki Kawanishi
  • Publication number: 20090160078
    Abstract: A device for preparing a flat profiled element from an elastomeric thermoplastic gel includes: an extruder with at least one feed and a discharge; an extruder die having section configured to be suitable for a profile of the flat profiled element; a liquid cooling bath with a free surface for receiving and cooling the flat profiled element as the flat profiled element is discharged from the extruder die; and a flat moving support for receiving the flat profiled element. The free surface of the liquid cooling bath is arranged in an immediate vicinity of an outlet of the extruder die. Additionally, an angle of inclination of a plane of the extruder die to a horizontal plane is between 20 and 70 degrees.
    Type: Application
    Filed: December 19, 2008
    Publication date: June 25, 2009
    Applicant: MICHELIN RECHERCHE ET TECHNIQUE S.A.
    Inventors: Vincent ABAD, Luc CHEBANCE, Vincent LEMAL
  • Publication number: 20090127736
    Abstract: A casting film is formed by releasing a casting dope onto a moving circumferential surface. The casting film is cooled to obtain self supporting property. A peel roller peels the casting film as a primary wet film and sends the primary wet film to a transfer section. Through the transfer section and the like, the primary wet film is guided to a first drying chamber where a wet gas containing water vapor is blown onto the primary wet film. Water molecules are absorbed in the primary wet film. Absorption of the water molecules in the primary wet film promotes diffusion of the constituent compounds contained in the primary wet film, which facilitates release of constituent compounds.
    Type: Application
    Filed: November 14, 2008
    Publication date: May 21, 2009
    Inventors: Takuro NISHIMURA, Hidekazu Yamazaki
  • Patent number: 7513751
    Abstract: A method and apparatus for regulating the vacuum supply to calibration tools which include at least one dry calibration tool and at least one calibration bath, wherein at least one vacuum pump is brought into contact with a calibration tool in order to extract air from the calibration tool, the pressure in the tool being regulated to a target value by means of a control valve. Several vacuum pumps extract air from a common pressurized container, and the air is extracted from at least one dry calibration tool by a first control valve in the common pressurized container and in addition the air is extracted from at least one calibration bath by a second control valve in the common pressurized container.
    Type: Grant
    Filed: December 11, 2003
    Date of Patent: April 7, 2009
    Assignee: Technoplast Kunststofftechnik GmbH
    Inventor: Meinhard Schwaiger
  • Patent number: 7500841
    Abstract: The invention is a process and apparatus for producing a cross-linked, tubular film or “tape” that uses a motor driven nip roll assembly and a product driven idler roll to pump gases contained within the film in a desired direction. The process eliminates the need to create slits to vent gases that are trapped within the film. The motor driven roll comprises a driven nip roll and a driven peristaltic roll that cooperate to drive the film forward and nip the film. The driven peristaltic roll includes a pumping section that comprises a plurality of pumping rollers that pump gases contained within the film in a direction that is the reverse direction of film travel. The product driven roll comprises a spool roller and a plurality of pumping rollers that are circumferentially spaced around the spool roller. The pumping rollers trap and pump gases contained in the film in the reverse direction of film travel.
    Type: Grant
    Filed: June 28, 2004
    Date of Patent: March 10, 2009
    Assignee: Cryovac, Inc.
    Inventors: Paul A. Audet, David Godino, Sr.
  • Patent number: 7484947
    Abstract: The invention concerns a cooling and molding water tank for a plastic complicated profile. A plurality of molding blocks and water collection plates are provided along the length inside the tank, and they are spaced each other. The advantage of this invention is that: the cooling water flows alternately in cycle or periphery-inner-periphery. It makes the complicated profile cool homogeneously and efficiently upon the high speed extrusion pulling and provides the profile with good molding effect and quality.
    Type: Grant
    Filed: September 8, 2004
    Date of Patent: February 3, 2009
    Assignee: Lianyungang Jari Tooling Technology Co., Ltd.
    Inventors: Tingfu Zhang, Yunsheng Wang
  • Publication number: 20090026652
    Abstract: A dope is cast from a discharge opening of a casting die onto a casting drum. A casting bead is the dope between the discharge opening and the casting drum. A nozzle and a guide path are provided downstream from the discharge opening with respect to a moving direction (direction X) of the casting drum. The guide path is formed on a tapered surface of the casting die. The nozzle supplies an anticoagulant to the guide path. The anticoagulant is guided to a bottom end of the guide path. Upon reaching the bottom end, the anticoagulant forms a pool in the close vicinity of an end E of the discharge opening. The anticoagulant is securely supplied to a side edge portion of the casting bead through the pool.
    Type: Application
    Filed: July 28, 2008
    Publication date: January 29, 2009
    Applicant: FUJIFILM CORPORATION
    Inventors: Taro SHIMOKOCHI, Kazuhiro Koguchi
  • Publication number: 20080296808
    Abstract: An apparatus for making electrspun fibers comprises a collector that may be submerged in a coagulation bath. The collector may be automatically movable between a first position and a second position, wherein at least a portion of the collected fibers are submerged in a coagulation bath in the first position and spaced apart from the coagulation bath in the second position. The collector may be a rotating collector. A process for making electrospun fibers comprises electrospinning a dispersion and collecting a plurality of electrospun fibers, followed by submerging the collected fibers in a coagulation bath.
    Type: Application
    Filed: May 15, 2007
    Publication date: December 4, 2008
    Inventors: Yong Lak Joo, Dae-Sik Kim
  • Patent number: 7458798
    Abstract: An apparatus and method for molding balloon catheters is disclosed. The balloon may be molded by providing a polymeric tube within a mold having an interior cavity in the shape of the desired balloon. Microwave energy, which may be generated by a gyrotron, may then be directed toward the mold, to heat the polymeric material without heating the mold. Once heated, pressurized fluid may be injected into the tube to blow the polymeric material against the interior cavity whereupon the material can cool to form the balloon or can be further heatset by additional microwave energy and be cooled to form the balloon. In accordance with one embodiment, microwave energy can also be used without a mold to form a medical device. A polymer extrusion apparatus is disclosed utilizing a microwave energy for heating polymer feedstock material within the extruder tip and die unit just prior to formation of the extrudate product.
    Type: Grant
    Filed: November 27, 2006
    Date of Patent: December 2, 2008
    Assignee: Boston Scientific Scimed, Inc.
    Inventors: Jan Weber, Scott Schewe
  • Patent number: 7404710
    Abstract: According to this method, the products are produced by continuously co-extruding a bead (B) coated with a starting base comprising hydrocolloids so as to form a skin by calcium gelation when the sausage passes into the elongated gelation bath (2), said bead then being shared out into portions (P) placed in trays (C) Many beads (B) are co-extruded by parallel co-extrusion heads, (1) transit into a common gelation bath (2), are brought side by side so as to then be placed into portions by given means (3) acting on all said beads (B) so as to form batches of identical products perfectly grouped and aligned so as to be loaded into their packaging tray (C).
    Type: Grant
    Filed: January 31, 2002
    Date of Patent: July 29, 2008
    Assignee: Stork Townsend BV
    Inventor: Jacques Le Paih
  • Patent number: 7396224
    Abstract: A calibration basket is configured for a calibration station disposed in an apparatus for producing plastic tubes. The calibration basket contains calibration tools that are successively disposed at a distance from each other across the circumference of the tube. The calibration tools are embodied as calibration strips that extend in the longitudinal direction of the tube that is to be calibrated, are disposed so as to be adjustable on displacement spindles, and are provided with one respective sliding surface that enters in contact with the tube. Recesses that are connected to discharge ports are embodied in a sliding surface and are provided within the calibration strip. The discharge ports extend in a direction of the longitudinal axis of the calibration strip.
    Type: Grant
    Filed: August 21, 2006
    Date of Patent: July 8, 2008
    Assignee: Egeplast Werner Strumann GmbH & Co. KG
    Inventor: Herbert Ulrich