Means For Molding Powdered Metal Patents (Class 425/78)
  • Publication number: 20140252685
    Abstract: Powder bed fusion systems, apparatus, and processes for the production of multi-material parts are provided, in which the material composition varies throughout the part, including different regions within a particular layer. Present embodiments include the capability to selectively deliver fusion-inducing energy over the part bed as each layer of the part is made, rather than uniformly over the part bed.
    Type: Application
    Filed: March 6, 2014
    Publication date: September 11, 2014
    Applicant: University of Louisville Research Foundation, Inc.
    Inventors: Brent E. Stucker, Thomas L. Starr, Timothy J. Gornet
  • Patent number: 8814549
    Abstract: A powder press has an upper yoke, a lower yoke, and a tension element that is in effect between the upper yoke and the lower yoke, as well as a die accommodation plate that is guided along the tension elements. The plate can be displaced parallel to the tension element, via a punch that supports itself on the upper yoke or the lower yoke, or to which pressure can be applied. The punch accommodates a die plate provided on an adapter and includes at least a cylinder and/or a piston disposed in the cylinder, to which hydraulic pressure can be applied in the cylinder. The powder press has a particularly compact construction if the cylinder and/or the piston surrounds a passage opening through the die accommodation plate or through the upper or lower yoke and/or a tension element.
    Type: Grant
    Filed: July 3, 2013
    Date of Patent: August 26, 2014
    Assignee: SMS Meer GmbH
    Inventor: Walter Solty
  • Publication number: 20140234151
    Abstract: An apparatus for manufacturing an article from powder material includes a canister, a sorter, a plurality of hoppers and at least one valve. The canister has a predetermined internal shape to define the shape of the powder metal article. The sorter sorts the powder material by the size of the powder particles, the shape of the powder particles and/or the flow characteristics of the powder particles. The hoppers contain powder material with different sizes of powder particles, different shapes of powder particles and/or powder particles with different flow characteristics. The hoppers are arranged to supply the sorted powder material to the canister. The at least one valve controls the proportions of the different powder materials supplied from the one or more of the different hoppers into the canister to control the packing density of the powder material in the canister at all positions in the canister.
    Type: Application
    Filed: December 18, 2013
    Publication date: August 21, 2014
    Applicant: ROLLS-ROYCE PLC
    Inventors: Ian Colin Deuchar CARE, Daniel CLARK
  • Publication number: 20140227123
    Abstract: A method for producing a moulded body is proposed, comprising: applying a layer of particles and applying a binder and curing a moulded body; and a device for producing a metallic or ceramic moulded body, having a storage volume, which is configured for receiving a suspension of metallic or ceramic particles that are dispersed in a suspension fluid, a layer-forming application device, which is configured for removing an amount of suspension repeatedly from the storage volume and transferring it into a working volume and applying it there as a layer, a dehumidfying device, which is configured for dehumidifying the applied layer in the working volume, a binder application device, which is configured for applying a binder locally to the dehumidified layer in accordance with a layer model of the moulded body to be produced, in such a way that particles in the dehumidified layer are adhesively bonded locally to one another and optionally in addition to particles of at least one layer lying under the dehumidified l
    Type: Application
    Filed: June 1, 2012
    Publication date: August 14, 2014
    Applicant: BAM Bundesanstalt Fur Materialforschung Und Prufung
    Inventors: Jens Günster, Cynthia Morais Gomes, Georg Berger
  • Patent number: 8801416
    Abstract: In order to achieve reduction of a space occupied in a plant for manufacturing pharmaceutical tablets or the like, there is provided a compression molding machine that includes a table, an upper punch and a lower punch, a molded product collection mechanism, a molded product reservoir, and a housing for accommodating a connection end of an air convey path connected to the molded product reservoir. In this configuration, there is no need to additionally provide a dust removing device or a lifter outside the machine.
    Type: Grant
    Filed: October 26, 2011
    Date of Patent: August 12, 2014
    Assignee: Kikusui Seisakusho Ltd.
    Inventor: Tomoki Uneme
  • Patent number: 8794946
    Abstract: A compression molding machine includes a feeder that has a feeder main body, a sealing frame attached to the feeder main body and having a supply port allowing a powdery material to pass therethrough, a first elastic member comprised between the sealing frame and the feeder main body, a sealing member attached to the sealing frame and preventing the powdery material from leaking, and a second elastic member comprised between the sealing member and the sealing frame.
    Type: Grant
    Filed: July 12, 2012
    Date of Patent: August 5, 2014
    Assignee: Kikusui Seisakusho, Ltd.
    Inventors: Yoshitsugu Oneda, Hidehiro Nihei
  • Publication number: 20140210580
    Abstract: The present invention discloses an R-T-B-M-C sintered magnet and a method for manufacturing the R-T-B-M-C sintered magnet from an R-T-B-M-C alloy powder including the lubricant. The present invention also discloses an apparatus for manufacturing the R-T-B-M-C sintered magnet from the R-T-B-M-C alloy powder including the lubricant. The apparatus includes an alloy powder feeding mechanism for distributing the R-T-B-M-C alloy powder including the lubricant, a filling mechanism including a mold for receiving the R-T-B-M-C alloy powder including the lubricant, a press mechanism for compressing the R-T-B-M-C alloy powder including the lubricant and a stacking mechanism for storing the mold including the R-T-B-M-C alloy powder including the lubricant.
    Type: Application
    Filed: January 29, 2014
    Publication date: July 31, 2014
    Inventors: Zhongjie Peng, Xiaotong Liu, Shengli Cui, Kaihong Ding
  • Publication number: 20140186205
    Abstract: A metal powder reconditioning apparatus and method recondition contaminated residual powder from an additive manufacturing device. The apparatus and method include a reducing chamber that receives contaminated residual powder resulting from an additive manufacturing process and remove oxygen from the contaminated residual powder to produce reconditioned powder. The reconditioned powder may be reused in the additive manufacturing process, or may be stored in a non-oxidizing atmosphere for later reuse.
    Type: Application
    Filed: December 29, 2012
    Publication date: July 3, 2014
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventor: Christopher F. O'Neill
  • Patent number: 8758667
    Abstract: A cold press and a method for the production of green compacts for diamond-containing tool segments includes a tool matrix, a top ram and a bottom ram assigned to a matrix adapter from opposite directions for the purpose of compressing sinterable metal powder and diamond granules after both of these materials have been fed to the matrix adapter. Step-by-step build-up of the green compact is carried out in such a manner that after one layer of metal powder and one layer of diamond granulate have been charged, these layers are together compressed.
    Type: Grant
    Filed: October 18, 2010
    Date of Patent: June 24, 2014
    Assignee: Dr. Fritsch Sondermaschinen GmbH
    Inventors: Rainer Idler, Markus Schaefer, Michael Feil
  • Publication number: 20140170012
    Abstract: The invention relates to an additive manufacturing apparatus and method. According to the invention, an additive manufacturing apparatus includes a material supply system. The material supply system delivers layers of partially sintered pulverant material to an additive manufacturing device.
    Type: Application
    Filed: December 18, 2012
    Publication date: June 19, 2014
    Applicant: United Technologies Corporation
    Inventors: Robert P. Delisle, Christopher F. O'Neill, Paul R. Faughnan, Jesse R. Boyer
  • Patent number: 8741191
    Abstract: A method of making an explosive charge liner comprises introducing powdered material into a basin defined by a die block, where a punch is shaped to interact with the basin, excluding the powdered material from a central portion of the basin, pressing the punch into the powdered material in the basin to form the explosive charge liner, and removing the explosive charge liner from the die block. The explosive charge liner comprises an aperture in an apex area of the explosive charge liner corresponding to the central portion when removed from the die block.
    Type: Grant
    Filed: April 4, 2013
    Date of Patent: June 3, 2014
    Assignee: Halliburton Energy Services, Inc.
    Inventor: Jerry L. Walker
  • Publication number: 20140140882
    Abstract: A method and apparatus for manufacturing a three-dimensional object by additive layer manufacturing. The method includes providing layers of material in powder form on a support inside a chamber, and irradiating each layer with a beam before providing the subsequent layer. A gas atmosphere is maintained inside the chamber during the irradiation steps. The pressure and/or the composition of the gas atmosphere is controlled where at least two different gas atmospheres having different predetermined pressures and/or compositions are inside the chamber during irradiation of the layers, the beam spot size on the layers is controlled such that at least two different beam spot sizes are utilized during irradiation, and/or the temperature of the gas atmosphere inside the chamber and/or of the layer being irradiated is controlled such that at least two different temperatures of the gas atmosphere and/or of the layer being irradiated are present during irradiation of the layers.
    Type: Application
    Filed: November 11, 2013
    Publication date: May 22, 2014
    Inventor: Freerk Syassen
  • Publication number: 20140127337
    Abstract: The approaches and apparatuses for fabricating cathodes can be adapted to improve control over cathode composition and to better accommodate batteries of any shape and their assembly. For example, a first solid having an alkali metal halide, a second solid having a transition metal, and a third solid having an alkali metal aluminum halide are combined into a mixture. The mixture can be heated in a vacuum to a temperature that is greater than or equal to the melting point of the third solid. When the third solid is substantially molten liquid, the mixture is compressed into a desired cathode shape and then cooled to solidify the mixture in the desired cathode shape.
    Type: Application
    Filed: January 15, 2014
    Publication date: May 8, 2014
    Applicant: BATTELLE MEMORIAL INSTITUTE
    Inventors: Kerry D. Meinhardt, Vincent L. Sprenkle, Gregory W. Coffey
  • Patent number: 8714955
    Abstract: A configuration for molding of a blend of metal powder around a core, which includes a mold delimiting a cavity, and which includes an elastically deformable portion on which the core is pressed, so as to adapt dimensions of the cavity to dimensions of the core. The elastically deformable portion includes an elastically deformable metal blade on one face of which the core is pressed directly.
    Type: Grant
    Filed: December 19, 2011
    Date of Patent: May 6, 2014
    Assignee: Commissariat à l'énergie atomique et aux énergies alternatives
    Inventors: Denis Vincent, Mathilde Carriquiry, Simmon Maldera
  • Patent number: 8708682
    Abstract: A method for repairing gas turbine components, in particular gas turbine blades, including at least the following steps: a) preparing a gas turbine component to be repaired; b) removing a damaged portion from the gas turbine component to be repaired, thereby forming a plane separation surface; c) placing the gas turbine component at least partly in a process chamber in such a way that the plane separation surface extends approximately horizontally within the process chamber; d) filling the process chamber with a metal powder that is bonding-compatible with the material of the gas turbine component to be repaired, namely up to the level of the separation surface; e) building up the removed portion on the separation surface by depositing metal powder in layers onto the separation surface and by fusing the metal powder, which has been deposited in layers onto the separation surface, to the separation surface.
    Type: Grant
    Filed: November 5, 2009
    Date of Patent: April 29, 2014
    Assignee: MTU Aero Engines GmbH
    Inventors: Roland Huttner, Karl-Heinz Dusel, Erwin Bayer, Albin Platz
  • Patent number: 8702411
    Abstract: A pressing tooling machine, including one or two punches, a die including sectors that can separate from each other but are connected to a shared primary portion, and a ring surrounding and holding the sectors, against which it is adjusted by tapered surfaces, and the altitude of which varies owing to the rotation of a crown provided with a surface in relief. When compression is finished, stripping is preceded by a slight separation of the sectors, which makes it possible to release stresses in the compressed piece and avoid many risks of damaging the piece. The sectors are made resistant by inserts made from a hard material, generally removable and able to be machined to an exact profile of the pieces to the formed.
    Type: Grant
    Filed: March 2, 2010
    Date of Patent: April 22, 2014
    Assignee: Commissariat a l'Energie Atomique et aux Energies Alternatives
    Inventors: Jean-Philippe Bayle, Frédéric Jorion, Gérard Delette
  • Publication number: 20140086695
    Abstract: A process for the production of cutting tool inserts is described. A bottom punch is positioned into a powder compaction mold. A metallurgical powder is introduced into a mold cavity. A top punch is positioned into the powder compaction mold in an orientation opposed to the bottom punch. The metallurgical powder is compressed between the bottom punch and the top punch to form a powder compact. Also disclosed are cutting tool inserts produced in accordance with the process and powder pressing apparatuses for the production of cutting tool inserts.
    Type: Application
    Filed: September 25, 2012
    Publication date: March 27, 2014
    Applicant: Kennametal Inc.
    Inventors: Steven A. Jameson, Michael R. Cripps, Christopher J. Smith, Terry Hammond, Robert K. Carlson, John Dummermuth
  • Patent number: 8679387
    Abstract: A compression molding apparatus for particulate matter comprising a magnetostrictive actuator functioning as an impact force applying means arranged at least between an upper ram or a lower ram and an upper punch or a lower punch. Particulate matter is compressed by a static pressure, and then an impact force is applied to the particulate matter to reduce internal stress. After compressing the particulate matter by the static pressure, the upper ram is allowed to fall gravitationally to shorten a molding time.
    Type: Grant
    Filed: June 23, 2010
    Date of Patent: March 25, 2014
    Assignee: Sanwa System Engineering Co., Ltd.
    Inventors: Hisao Yoshioka, Sigeyasu Ito
  • Publication number: 20140077920
    Abstract: Inductor core including: a base core portion having a first surface and an opposite second surface; an inner core portion extending from the first surface in a direction transverse to the first surface; an outer core portion extending, in the direction transverse to the first surface, from the first surface to an end surface of the outer core portion, the outer core portion at least partly surrounding the inner core portion, thereby forming a space around the inner core portion for accommodating a winding; wherein the first surface includes a recess for accommodating a connection portion of the winding, said recess extending at least a part of a distance between the inner core portion and the outer core portion, and wherein the outer core portion presents a slit extending from said end surface towards the recess, and wherein the second surface comprises a first protrusion oppositely arranged to the recess.
    Type: Application
    Filed: May 2, 2012
    Publication date: March 20, 2014
    Applicant: HÖGANÄS AB (PUBL)
    Inventors: Ola Andersson, Mats Larsson, Peter Rauch
  • Patent number: 8668483
    Abstract: A facility for using powder materials to produce a solid product having multiple layers includes a supply of powder material(s), a die for receiving the powder material(s) and shaping the solid product, the die being secured in a reversible manner to a die-holding table secured to the frame of the facility, and translatable upper and lower punches that engage with one another at the die to compress the powder material(s). The lower punch is connected to a system for uncoupling the members that provide the movement thereof, the system having a brake for limiting the downward travel of the lower punch to keep it in contact with the powder material contained in the die when producing the solid product to avoid the generation of additional compression during the receipt of powder material in the die during the intermediate filling phases for each layer of the product.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: March 11, 2014
    Assignee: Medelpharm
    Inventors: Henri Mercado, Bruno Villa
  • Patent number: 8657593
    Abstract: The present invention is aimed at providing a sintered magnet production system that can prevent the influences of a leaking magnetic field in an orienting process. A sintered magnet production system according to the present invention has a filling means 11 for filling an alloy powder into a filling/sintering container, a sintering means 13 for sintering the alloy powder, and an orienting means 12 with an air-core coil for producing a magnetic field for orienting the alloy powder in the filling/sintering container after the filling process and before the sintering process, the axis of the air-core coil being displaced from a straight line connecting the filling means 11 and the sintering means 13. The magnetic field leaking from the orienting means 12 is strongest on the extended line of the axis of the air-core coil and relatively weak in the direction perpendicular to the extended line.
    Type: Grant
    Filed: December 22, 2008
    Date of Patent: February 25, 2014
    Assignees: Intermetallics Co., Ltd., Mitsubishi Corporation
    Inventor: Masato Sagawa
  • Patent number: 8657594
    Abstract: A punch of a compression molding machine is configured to be assembled with no use of any tool and achieves reduction in time necessary for the assembling process. The punch includes a punch tip member, a holder provided, at a distal end thereof, with a projection projecting radially outward, a cap having a disengagement inhibiting portion engaged with the projection of the holder so as to inhibit the projection from inserted thereinto and extracted therefrom in the axial direction, and a rotation inhibiting member engaged with the holder and the cap attached with the punch tip member so as to inhibit axial rotation of the cap relative to the holder.
    Type: Grant
    Filed: October 12, 2011
    Date of Patent: February 25, 2014
    Assignee: Kikusui Seisakusho Ltd.
    Inventors: Kouichi Atagi, Fumiharu Ikai
  • Patent number: 8647563
    Abstract: When compressing a part, stress concentrations are prevented when it is removed from the mold by lowering an insert so as to release the top of a fine, flexible inner tube in such a way that it can expand in the location where the part will be removed from the mold, and can partially release the inner stresses in the part, in the area of the portion which has been removed from the mold.
    Type: Grant
    Filed: January 19, 2010
    Date of Patent: February 11, 2014
    Assignee: Commissariat a l'Energie Atomique et aux Energies Alternatives
    Inventor: Gerard Delette
  • Patent number: 8647091
    Abstract: A compaction tool is provided for compacting an element from metal powder where the element has uniform axially displaced protrusions, and the tool comprises a die and a top and a bottom punch with punch surfaces. The top and bottom punch comprises displaceable opposing punch surfaces for displacing the metal powder there between before compacting the element. Additionally provided are a method for compacting an element from metal powder and an element made from such a method.
    Type: Grant
    Filed: March 18, 2009
    Date of Patent: February 11, 2014
    Assignee: Hoganas AB (Publ)
    Inventors: Göran Nord, Lars-Olov Pennander, Alan G. Jack
  • Patent number: 8647092
    Abstract: A hot isotropic pressure device including: a casing disposed inside a high-pressure container; a heating unit provided inside the casing and forms a hot zone around the treatment material, in which an isotropic pressure treatment is performed on the treatment material using a pressure medium gas. A cooling unit is provided to cool the hot zone by guiding the pressure medium gas, cooled while guided from the upper side toward the lower side at the outside of the casing, into the hot zone. The cooling unit includes a gas introducing unit which guides the pressure medium gas cooled at the outside of the casing from the lower portion of the high-pressure container to the upper portion of the hot zone without any intersection with the pressure medium gas inside the hot zone and introduces the pressure medium gas into the hot zone.
    Type: Grant
    Filed: August 3, 2012
    Date of Patent: February 11, 2014
    Assignee: Kobe Steel, Ltd.
    Inventors: Tomomitsu Nakai, Makoto Yoneda, Itaru Masuoka, Katsumi Watanabe
  • Publication number: 20140010904
    Abstract: A powder press has an upper yoke, a lower yoke, and a tension element that is in effect between the upper yoke and the lower yoke, as well as a die accommodation plate that is guided along the tension elements. The plate can be displaced parallel to the tension element, via a punch that supports itself on the upper yoke or the lower yoke, or to which pressure can be applied. The punch accommodates a die plate provided on an adapter and includes at least a cylinder and/or a piston disposed in the Cylinder, to which hydraulic pressure can be applied in the cylinder. The powder press has a particularly compact construction if the cylinder and/or the piston surrounds a passage opening through the die accommodation plate or through the upper or lower yoke and/or a tension element.
    Type: Application
    Filed: July 3, 2013
    Publication date: January 9, 2014
    Inventor: Walter SOLTY
  • Publication number: 20140010905
    Abstract: A powder press in which seals of cylinder/piston units that can hydraulically activate or apply pressure to additional plates with reference to a die plate, the upper yoke and/or the lower yoke are kept free of powder to the greatest possible extent disposes a cylinder of a cylinder/piston unit facing away from a die plate and/or an additional plate, preferably below the additional plate.
    Type: Application
    Filed: July 3, 2013
    Publication date: January 9, 2014
    Inventor: Walter SOLTY
  • Patent number: 8616866
    Abstract: A method for manufacturing a cutting insert green body from a sinterable powder, a tool set for manufacturing the cutting insert green body by that method and the green body manufactured by the tool set. The tool set has axially moving upper and lower punches and radially moving side punches. The side punches move slidably on die rods. The side punches and die rods move in channels in a base body on which a cover plate is mounted. The upper and lower punches move in through holes in the cover plate and base body, respectively. The die rods are stationary during compaction of the sinterable powder. The upper, lower and side punches form surfaces of the green body and the die rods form some of the edges of the green body. The green body can have undercuts and the edges formed by the die rods can be non-linear in shape.
    Type: Grant
    Filed: April 12, 2012
    Date of Patent: December 31, 2013
    Assignee: Iscar, Ltd.
    Inventors: Amir Satran, Alexander Zibenberg
  • Publication number: 20130344185
    Abstract: A configuration for molding of a blend of metal powder around a core, which includes a mold delimiting a cavity, and which includes an elastically deformable portion on which the core is pressed, so as to adapt dimensions of the cavity to dimensions of the core. The elastically deformable portion includes an elastically deformable metal blade on one face of which the core is pressed directly.
    Type: Application
    Filed: December 19, 2011
    Publication date: December 26, 2013
    Applicant: Commissariat a l'energie atomique et aux ene alt
    Inventors: Denis Vincent, Mathilde Carriquiry, Simmon Maldera
  • Publication number: 20130336830
    Abstract: A method for producing a high-strength sintered compact includes a press molding step and a sintering step, the press molding step including a first press molding step and a second press molding step, a heating step being provided between the first press molding step and the second press molding step, the first press molding step applying a first pressure to the mixed powder in a first die at room temperature that is less than a melting point of the lubricant powder to form a primary green compact, the heating step heating the primary green compact to the melting point of the lubricant powder, and the second press molding step applying a second pressure to the primary green compact in a second die at the melting point of the lubricant powder to form a densified secondary green compact, the second die being pre-heated to the melting point of the lubricant powder.
    Type: Application
    Filed: December 8, 2011
    Publication date: December 19, 2013
    Applicant: AIDA ENGINEERING, LTD.
    Inventor: Yoshiki HIirai
  • Publication number: 20130313741
    Abstract: The invention relates, in particular, to a ceramic-powder and/or metal-powder press tool, comprising at least one base body (21), a plurality of at least two punches (22-25) which, in a press position, are arranged to be insertable from one side into a die cavity (3) of a die (2) filled with ceramic and/or metal powder (P), a plurality of at least two punch carriers (26-29) each for the attachment of one of the punches, wherein at least part of the die carriers (28; 29) is couplable to at least two adjustment drives (39-42) and wherein the punch carriers are arranged to be adjustable relative to each other and relative to the base body, and positive-stop devices (48°, 49, 50) arranged to divert at least part of a pressing force (Fp) from the punches via the base body in a press end position, wherein at least one of the punch carriers is coupled to or mounted on at least two coupling rods (30-33) and each of the coupling rods is couplable to or mountable on its own such adjustment drive.
    Type: Application
    Filed: November 12, 2011
    Publication date: November 28, 2013
    Applicant: DORST Technologies GMBH & Co. KG
    Inventors: Roland Menzel, Michael Thomas Silbermann, Mathias Metz
  • Publication number: 20130302456
    Abstract: A powder press for producing a pressed piece from a powdered material, with a frame, a punch arrangement, and a die arrangement, which defines a die cavity into which the powdered material is fillable. To form the pressed piece, the punch arrangement and the die arrangement are movable relative to one another along a press stroke axis Z-Z; are pressible against each other; and one or both contains a linking element connected to two driving means, as well as a die plate and/or punch plate guided on guiding means along the stroke direction Z-Z and connected to the linking element. The driving means are each connected to the linking element by means of a flexible connecting means which lie on a first straight line X-X which is orthogonal to the press stroke axis Z-Z.
    Type: Application
    Filed: January 24, 2012
    Publication date: November 14, 2013
    Applicant: OSTERWALDER AG
    Inventor: Alex Wehrli
  • Publication number: 20130287590
    Abstract: The present invention relates to a method for producing gas turbine components, in particular aircraft turbine components, preferably low-pressure turbine blades, from a powder which is sintered selectively in layers by locally limited introduction of radiant energy, wherein the sintering is carried out in a closed first housing (2), so that a defined atmosphere can be set, wherein the powder or at least a part of the powder is generated in the same first housing (2) or in a second housing connected to the first housing in a gas-tight manner. The invention further relates to a corresponding apparatus and to a gas turbine blade produced thereby.
    Type: Application
    Filed: January 11, 2012
    Publication date: October 31, 2013
    Applicant: MTU AERO ENGINES AG
    Inventors: Stefan Neuhaeusler, Bertram Kopperger, Josef Waermann, Andreas Jakimov, Erwin Bayer, Wilhelm Meir
  • Patent number: 8540798
    Abstract: Systems and methods for processing sludge from a fume scrubbing system that scrubs fumes from a steelmaking converter in a manner that separates/isolates a significant portion of the metallic iron particles in the sludge and prepares these particles for convenient handling. In an exemplary system, the system includes separating equipment that isolates metallic iron particles in the sludge and forming equipment that forms the isolated particles into briquettes that have relatively high mechanical resistance that allow the briquettes to maintain their integrity during handling and storage. The high-metallic-iron-content briquettes can be recycled in the steelmaking process, for example, as charging material for a basic oxygen converter or an electric arc furnace. Water used in the system can be recycled and reused within the system, thereby making the system environmentally friendly.
    Type: Grant
    Filed: January 4, 2011
    Date of Patent: September 24, 2013
    Inventors: Guilherme Santana Lopes Gomes, Victor Loureiro Dos Santos
  • Patent number: 8523550
    Abstract: A powder press for producing a metal powder compact comprises an upper punch arrangement and a lower punch arrangement (1) which accommodates the die arrangement (3) which forms the mold cavity (8) into which the metal powder is filled, whereupon the pressing process is carried out. The lower punch arrangement (1) is equipped with a plate (2) on which the die arrangement (3) is placed and to which plate (2) cross pressing devices (4) are fastened. Each cross pressing device (4) is equipped with a cross pressing punch (5) that can be linearly driven by a drive unit and that can be pressed into and retracted out of the mold cavity (8) in the cross pressing direction through an opening (6) in the die (7) which is essentially perpendicular to the pressing direction.
    Type: Grant
    Filed: March 12, 2009
    Date of Patent: September 3, 2013
    Assignee: Osterwalder AG
    Inventors: Alex Wehrli, Daniel Meier, Beat Straub
  • Patent number: 8512022
    Abstract: Provided are an apparatus and method for supplying powder quantitatively and a material supply apparatus including the apparatus for supplying powder quantitatively. The apparatus for supplying powder quantitatively to a place where required includes: a driving part generating a driving force using an external power; a powder supply part connected to the driving part, following the operation of the driving part, and transferring the powder according to a predetermined path; a chamber placed on the sides of the powder supply part and receiving the powder transferred by the powder supply part; a compression part compressing the transferred powder in the chamber; and a quantitative supply part separating a desired amount of powder from the compressed powder and discharging the separated powder from the chamber.
    Type: Grant
    Filed: August 19, 2011
    Date of Patent: August 20, 2013
    Assignee: Fine Technics Co., Ltd.
    Inventor: Seung Hoon Back
  • Publication number: 20130202476
    Abstract: A method and an arrangement for manufacturing a component with hot isostatic pressing occurring in solid form, the component comprising a shape opening onto the outer surface. The method comprises forming a sheet metal capsule for metallic powder, and manufacturing a core by arranging around a core centre made of a first material, a form layer made of a second material, the shape of the outer surface of the form layer corresponding to the shape of the outer surface of the opening shape of the component. The core is placed in a spot, where the shape opening onto the outer surface is to be formed, and metallic powder is arranged in the sheet metal capsule, which forms the body part of the component to be manufactured. Cladding material is arranged between the outer surface of the core and the metallic powder, and hot isostatic pressing is performed to simultaneously compact the metal powder and the cladding material.
    Type: Application
    Filed: March 31, 2011
    Publication date: August 8, 2013
    Applicant: METSO MINERALS, INC.
    Inventors: Jussi Hellman, Teuvo Kovaniemi, Jari Liimatainen, Mikko Uusitalo
  • Patent number: 8496458
    Abstract: A die press assembly (14) for pressing carbide steel cutting inserts for cutting tools comprising a lower clamp (8, 13) for clamping and holding a lower punch (7), a die clamp (6, 11) for clamping and holding a die (5) and a core pin clamp (10, 12) for clamping and holding a core pin (9), where the lower punch (7), the die (5) and the core pin (9) each have a bore or a recess (16, 30, 31, 32) for receiving a locking device (17).
    Type: Grant
    Filed: September 3, 2008
    Date of Patent: July 30, 2013
    Assignee: System 3R International AB
    Inventor: Hans-Owe Casperson
  • Publication number: 20130177767
    Abstract: An apparatus for the layer-by-layer production of three-dimensional objects having a material application unit containing a doctor blade with an edge closest to the construction field having a non-continuous straight line. In one embodiment the blade may vibrate. A process for layer-by-layer production, wherein the construction field is completely coated with applied powder prior to irradiation is also provided. Three dimensional articles made according to the invention are also provided.
    Type: Application
    Filed: January 3, 2013
    Publication date: July 11, 2013
    Inventors: Maik GREBE, Wolfgang DIEKMANN, Juergen KREUTZ
  • Publication number: 20130149186
    Abstract: The invention relates to a device (10) and a method for sintering sinter products, such as oxidation-prone materials, in particular metallic sintered goods (46), in particular a dental framework, comprising a tray (18), which accommodates the sinter product and is arranged on a base plate (14), a pot-shaped cover (16), which surrounds the tray, with a rim (36) that is sealed towards the base plate, as well as supply and discharge openings (38) for protective gas connected to the interior chamber (30) that is surrounded by the pot-shaped cover. In order to facilitate sintering even at temperatures above 1200° C. without any problems, it is suggested that the tray (18) be covered by a capping element (20), whereby when the tray is covered by the capping element, the interior chamber (34) of the tray is connected in a gas-flow-allowing manner to the interior chamber of the cover.
    Type: Application
    Filed: December 10, 2012
    Publication date: June 13, 2013
    Inventors: Joerg HACHENBERG, Rudi STEINKE, Peter POPP, Irmgard WISSEL
  • Publication number: 20130142686
    Abstract: An endplate for a hot isostatic pressing canister comprises a central region, and a main region extending radially from the central region and terminating in a corner about a periphery of the endplate. The thickness of the endplate increases along the main region, from the central region to the corner, defining a taper angle. The corner includes an inner surface comprising a radiused portion by which the main region smoothly transitions into the lip. A hot isostatic pressing canister including at least one of the endplates also is disclosed, along with a method of hot isostatic pressing a metallurgical powder using the hot isostatic canister.
    Type: Application
    Filed: December 2, 2011
    Publication date: June 6, 2013
    Applicant: ATI Properties, Inc.
    Inventors: Peter Lipetzky, Joseph F. Perez, Edward A. Kosol, Jean-Philippe A. Thomas
  • Publication number: 20130140740
    Abstract: An apparatus for parallel hot pressing includes a die assembly that defines multiple pockets, as well as a load transferring mechanism selectively providing a respective uniaxial compressive load at each of the pockets. Multiple heating mechanisms are arranged so that each of the pockets is aligned with a different respective one of the heating mechanisms, the load transferring mechanism and the heating mechanisms thereby providing both compressive loading and heating of multiple material samples in parallel when material samples are placed in the pockets. A method of hot pressing in parallel is also provided.
    Type: Application
    Filed: November 28, 2012
    Publication date: June 6, 2013
    Applicant: Wildcat Discovery Technologies
    Inventor: Wildcat Discovery Technologies
  • Patent number: 8449798
    Abstract: A die set for forming explosive charge liners from powdered material is provided. The die set comprises a die block defining a basin and a punch shaped to interact with the basin. The die block and the punch are configured to exclude powdered material from a center axis of the basin.
    Type: Grant
    Filed: June 17, 2010
    Date of Patent: May 28, 2013
    Assignee: Halliburton Energy Services, Inc.
    Inventor: Jerry L. Walker
  • Patent number: 8449279
    Abstract: A hot isostatic pressing device according to the present invention includes an inner casing, an outer casing, and a heating means which are provided inside a high-pressure container.
    Type: Grant
    Filed: November 2, 2010
    Date of Patent: May 28, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Tomomitsu Nakai, Makoto Yoneda, Shigeo Kofune, Katsumi Watanabe
  • Publication number: 20130129558
    Abstract: The invention relates to a tool for compacting the surface of a component (2) produced by powder metallurgy, comprising a mold (1) and a stamp (20), wherein in the mold (1) a recess (5) is provided which extends from a first mold opening (6) to a second mold opening (8), and which has a wall surface (10) for supporting the component (2), and the stamp (20) has a stamp length (23) and a stamp surface (21), wherein the inner diameter (12) of the recess (5) of the mold (1) becomes smaller from the first mold opening (6) in the direction of the second mold opening (8) or an external diameter (22) of the stamp (20) becomes greater over the stamp length (23), and wherein a compaction element (17) is arranged on the wall surface (10) of the mold (1) or on the stamp surface (21). The compaction element (17) is configured to have a thread-like progression.
    Type: Application
    Filed: June 9, 2011
    Publication date: May 23, 2013
    Applicant: MIBA SINTER AUSTRIA GMBH
    Inventors: Christian Dumanski, Robert Spitaler
  • Publication number: 20130129557
    Abstract: Methods for fabricating an interconnect for a fuel cell stack that include the steps of providing a metal powder, and rapidly compressing the metal powder, such as with a combustion-driven compaction apparatus, in a lubricant-free and/or sub-atmospheric environment to form the interconnect. The interconnect may have sufficient strength and density such that the interconnect may be incorporated into a fuel cell stack without performing a separate sintering and/or an oxidation step following the compressing.
    Type: Application
    Filed: November 16, 2012
    Publication date: May 23, 2013
    Applicant: Bloom Energy Corporation
    Inventor: Bloom Energy Corporation
  • Publication number: 20130118112
    Abstract: A process for manufacturing physical assets for civil and/or industrial facilities on Moon, Mars and/or asteroid, as well as the kit of materials and apparatus for implementing the same. Such a kit allows in fact to implement the process of the invention by providing all materials and apparatus that will be applied on Moon, Mars and/or asteroid, thus advantageously and significantly reducing, either the costs and the volume and bulk of the materials. The process comprises the steps of enriching the regolite present in the soil in ilmenite or in iron oxides, then mixing it with aluminum powder and sending the resulting mixture to a reaction chamber for the obtention of constructive elements.
    Type: Application
    Filed: July 28, 2011
    Publication date: May 16, 2013
    Applicants: A.S.I. Agenzia Spaziale Italiana, Universita Degli Studi di Cagliari
    Inventors: Giacomo Cao, Alessandro Concas, Massimo Pisu, Roberto Orru', Roberta Licheri, Gianluca Corrias, Claudio Zanotti
  • Patent number: 8440136
    Abstract: The invention relates to a powder metallurgically manufactured steel with a chemical composition containing, in % by weight: 0.01-2 C, 0.6-10 N, 0.01-3.0 Si, 0.01-10.0 Mn, 16-30 Cr, 0.01-5 Ni, 0.01-5.0 (Mo+W/2), 0.01-9 Co, max. 0.5 S and 0.5-14 (V+Nb/2), where the contents of N on the one hand and of (V+Nb/2) on the other hand are balanced in relation to each other such that the contents of these elements are within an area that is defined by the coordinates A?, B?, G, H, A?, where the coordinates of [N, (V+Nb/2)] are: A?: [0.6,0.5]; B?: [1.6,0.5]; G: [9.8,14.0]; H: [2.6,14.0], and max. 7 of (Ti+Zr+Al), balance essentially only iron and impurities at normal amounts. The steel may be used for tools for injection molding, compression molding and extrusion of components of plastics, and cold working.
    Type: Grant
    Filed: August 17, 2011
    Date of Patent: May 14, 2013
    Assignee: Uddeholms AB
    Inventors: Lennart Jönson, Odd Sandberg
  • Publication number: 20130115127
    Abstract: A hot isostatic pressing tool comprises a canister and a support structure. The canister forming an annular chamber to receive a powder material to be hot isostatically pressed, the annular chamber having an annular portion having a predetermined radial dimension and at least one annular sub portion at a predetermined axial position having a radial dimension greater than the predetermined radial dimension. The support structure comprising at least one annular member arranged radially within the canister. The at least one annular member is located radially within the at least one annular sub portion of the annular chamber to support the canister at the predetermined axial position.
    Type: Application
    Filed: October 31, 2012
    Publication date: May 9, 2013
    Applicant: ROLLS-ROYCE PLC
    Inventor: ROLLS-ROYCE PLC
  • Publication number: 20130115126
    Abstract: A hot isostatic pressing tool includes a plurality of canister members and the hot isostatic pressing tool including at least one set of adjacent canister members. The plurality of canister members form a chamber to receive a powder material to be hot isostatically pressed. The at least one set of adjacent canister members have interlocking features forming a U-shaped, or a Z-shaped, leakage flow path between the at least one set of adjacent second canister members. The adjacent canister members are welded together to form a joint and the U-shaped, or Z-shaped, leakage flow path reduces the likelihood of failure of the welded joint during hot isostatic pressing.
    Type: Application
    Filed: October 31, 2012
    Publication date: May 9, 2013
    Applicant: ROLLS-ROYCE PLC
    Inventor: ROLLS-ROYCE PLC