Metal Article Patents (Class 427/142)
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Patent number: 5128176Abstract: Masking tape is disclosed for covering the gaps between adjacent panels of an automobile body and for isolating a section of a panel to be refinished. The tape includes an elongated flexible core having a cross-sectional shape of substantial thickness. At least a portion of the core's outer surface is adhesive. The core is narrow enough at one end to be inserted into a gap and wide enough in another portion to cover the gap, but not the panel edges. The outer surface of the core is angled or curved in such a way as to form an outwardly opening pocket which creates a vortex during spray painting which, in turn, causes paint to gradually diminish in thickness or feather out in the direction of the pocket's bottom.Type: GrantFiled: February 14, 1991Date of Patent: July 7, 1992Inventor: Dan R. Schmidt
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Patent number: 5102692Abstract: A method for repairing a high solid metallic coating on car bodies which involves applying at the area to be repaired an undercoat composition based on the same coating composition as used in the baked high solid metallic coating and with specified amounts of melamine resin and isocyanate compound added, the melamine resin having imino and methylol groups and the sum of the imino groups and methylol groups per triazine ring being 2.3 to 3.3, applying onto the undercoat a two-package urethane clear top coat composition on a wet-on-wet basis and finally drying the coats at 80.degree. C. or less.Type: GrantFiled: July 27, 1990Date of Patent: April 7, 1992Assignees: Nippon Paint Co., Ltd., Mazda Motor CorporationInventors: Hajime Tanigami, Kazuhiko Kobayashi, Yoshio Tanimoto, Tadamitsu Nakahama, Hiroyuki Uemura
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Patent number: 5082692Abstract: A method for repairing damaged metal surfaces. A marred painted surface, for example the painted sheet metal forming automobile or truck bodies, which has been damaged by scratching or chipping of the paint to expose metals, is touched up so as to renew the continuous painted appearance and to prevent corrosion of the exposed metal by applying touch-up paint to the marred metal surface, and rubbing the marred surface and the immediately surrounding unmarred finished surface with a soft, flexible sheet material which has been wetted with a touch-up paint solvent composition, to remove the excess paint inadvertently spread over the old finish surrounding the scratch or chip. The flexible sheet material with the solvent is rubbed over the touched-up area only after the touch-up paint has partially set, generally from about 1 to about 15 minutes after application.Type: GrantFiled: July 23, 1990Date of Patent: January 21, 1992Inventor: David Cavill
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Patent number: 5077086Abstract: A method for repairing damaged metal surfaces. A marred painted surface, for example, the painted sheet metal forming automobile or truck bodies, which has been damaged by scratching or chipping of the paint to expose metal, is touched up so as to renew the continuous painted appearance and to prevent corrosion of the exposed metal by applying touch-up paint to the marred metal surface, and rubbing the touched-up surface and the immediately surrounding unmarred finished surface with a soft, flexible sheet material which has been wetted with a touch-up paint solvent composition, to remove the excess paint inadvertently spread over the old finish surrounding the scratch or chip. The flexible sheet material with the solvent is rubbed over the touched-up area only after the touch-up paint has partially set, generally from about 1 to about 15 minutes after application.Type: GrantFiled: July 20, 1990Date of Patent: December 31, 1991Inventor: David Cavill
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Patent number: 5068288Abstract: Curable compositions comprising blends of active hydrogen-containing polymers and curing agents therefor are disclosed. The blends comprise 5 to 60 percent by weight of a free radical initiated addition polymer prepared from a mixture of monomers comprising:1) an epoxy monomer represented by the formula: ##STR1## where R stands for tertiary aliphatic hydrocarbon group having 4 to 26 carbon atoms,2) a polymerizable alpha, beta-ethylenically unsaturated carboxylic acid, and3) optionally at least one other polymerizable alpha, beta-ethylenically unsaturated monomer.Also present in the blend is 10 to 50 percent by weight of an acrylic copolymer different than the addition polymer mentioned above prepared from a mixture of monomers comprising:1) a monomer of the formula: ##STR2## where R.sub.2 is a polymerizable unsaturated hydrocarbon group, R.sub.3 is hydrogen or C.sub.1 to C.sub.4 alkyl, n=2 to 4 and2) at least one other unsaturated monomer copolymerizable therewith.Type: GrantFiled: May 31, 1990Date of Patent: November 26, 1991Assignee: PPG Industries, Inc.Inventors: Dennis N. Taljan, R. Douglas Price
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Patent number: 5068129Abstract: A process for converting a fluid system of a machine from an oil based fluid system to a water based fluid system. A solvent and perfluoroethylene resin are added to the fluid system in sufficient amounts to remove extraneous matter from and coat the surfaces within the fluid system with the perfluoroethylene resin. The oil based fluid, solvent and perfluoroethylene resin are circulated throughout the fluid system for a time sufficient to remove extraneous matter and coat the surfaces. The fluid system is evacuated of the oil based fluid, solvent and residual perfluoroethylene resin, and a water based fluid is added to the fluid system.Type: GrantFiled: July 12, 1990Date of Patent: November 26, 1991Inventors: Morton R. Smith, James L. Maassel
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Patent number: 5064688Abstract: The present invention discloses a novel composition and process for restoring the polymeric top coat applied to automobiles. Modern automobiles have a clear high gloss top coat applied to the painted surfaces. These top coats have a tendency to pit either because of environmental factors like acid rain, or impact with objects such as stones thrown from the road. The compositions and process described provide an efficient cost effective method to restore the pitted surface of the top coat.Type: GrantFiled: September 24, 1990Date of Patent: November 12, 1991Inventor: George Trifon
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Patent number: 5053251Abstract: A method of repairing a damaged portion of a glass layer of glass-lined steel equipment by repeated steps of applying a repair agent to a damaged area of the glass layer and then heating the repair agent for solidification and adherence to the glass by the use of a sol-gel process, until a thickness of a repair glass layer becomes almost equal to the existing glass layer adjacent thereto without generating cracks or exfoliations in the glass.Type: GrantFiled: May 29, 1990Date of Patent: October 1, 1991Assignee: Shinko Pantec Co., Ltd.Inventors: Tatsuo Hara, Koichi Wada, Shigeo Uegaki
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Patent number: 5028456Abstract: A curable polyester composition having improved properties is described, and the curable polyester composition comprises:(A) at least one unsaturated polyester resin;(B) at least one hydrocarbon monomer copolymerizable with the polyester; and(C) at least one aryl sulfonamide-aldehyde resin.When the curable polyester composition is to be used as a plastic body filler, the curable polyester composition generally will be modified to include (D) at least one inorganic filler which may comprise a mixture of an inorganic powder and inorganic hollow microspheres.The curable polyester resin compositions of the invention are useful as plastic body fillers for repairing metal surfaces, and the curable compositions have been found to be particularly useful and advantageous as plastic body fillers for galvanized steel.Type: GrantFiled: September 28, 1990Date of Patent: July 2, 1991Assignee: Oatey CompanyInventor: Paul E. Naton
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Patent number: 5028385Abstract: Coating with high-melting metals can be simplified by alloying high-melting metal with sufficient aluminum to make low-melting alloy that is applied, bonded in place, and then subjected to the leaching out of some or most of the aluminum. The resulting surface is porous and will receive and hold top coatings. Leached surface can be pyrophoric and top coating can be exothermically combustible. Pyrophoric powder can also be coated on boron or carbon fibers or sintered with combustible particles. Carbon can be kept from contaminating diffusion-treated workpieces, by conducting diffusion treatment in retorts containing little or no carbon. Porosity can be created by subjecting workpiece to diffusion conditions in contact with depleting material such as powdered nickel or high-nickel aluminides or cobalt or high-cobalt aluminides. Aluminum particles can be electrophoretically deposited on foil and then diffused in. Leaching aluminum out with caustic is improved when a little H.sub.2 O.sub.Type: GrantFiled: November 8, 1989Date of Patent: July 2, 1991Inventor: Alfonso L. Baldi
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Patent number: 5011710Abstract: Surfaces of a structure are treated from a walkway within an enclosure suspended from the structure. The enclosure has a downwardly-converging cross section terminating in a vacuum conveyor for collecting and removing particles accumulating from the blasting process. The enclosure is preferably provided in modules. The vacuum conveyor removes the particulate material for transfer to conventional separating and re-cycling equipment. the enclosure and walkway are moveably suspended from transverse guideways secured to the structure.Type: GrantFiled: November 10, 1988Date of Patent: April 30, 1991Inventor: John F. Harrison
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Patent number: 4996085Abstract: Mechanical devices having relatively moving parts subject to galling or scoring by contact of the parts are effectively repaired by coating the surfaces to be treated with a composition comprising a hardenable epoxy resin, a reinforcing filler, and an amount of an agent such as graphite or molybdenum disulfide capable of reducing the coefficient of friction of the said composition.Type: GrantFiled: November 30, 1989Date of Patent: February 26, 1991Inventor: G. Kelly Sievers
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Patent number: 4976986Abstract: Disclosed is a method for regenerating an ink recording medium formed by successively laminating an anisotropic electrically conductive layer, a heating resistor layer for generating heat in response to application of an electric signal, an electrically conductive layer, an ink parting layer, and a heat-melting ink layer, in which the heat-melting ink layer after print-recording with the ink recording medium is regenerated by use of ink particles containing a binding resin and a coloring agent, the improvement is in that by use of the ink recording medium further including an ink parting layer having a thickness of 0.08 to 3 .mu.m, and a volume resistivity of 10.sup.8 .OMEGA. cm or more, the heat-melting ink layer after print-recording with the ink recording medium is electrified with the same polarity as the potential of electrified ink particles, and then the ink particles carried by an ink carrier is deposited on traces of transferred ink formed in the heat-melting ink layer.Type: GrantFiled: March 15, 1990Date of Patent: December 11, 1990Assignee: Fuji Xerox Co., Ltd.Inventors: Eiichi Akutsu, Hiroh Soga, Shigehito Ando
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Patent number: 4968530Abstract: The coating method includes the intercoating step for spraying the intercoating paint over a substrate after undercoating, the intercoat drying step for drying the intercoat on the substrate, the overcoating step for spraying the overcoating paint over the dried intercoat on the substrate, and the overcoat drying step for drying the overcoat. In the intercoating step, the intercoating paint is sprayed in such an amount as causing sag, that is, in an amount beyond its sagging threshold value. In the intercoat drying step, the substrate is rotated about its horizontal and longitudinal axis to dry the intercoat.Type: GrantFiled: March 8, 1990Date of Patent: November 6, 1990Assignee: Mazda Motor CorporationInventors: Takakazu Yamane, Yoshio Tanimoto, Tadamitsu Nakahama, Makoto Aizawa, Tsuneo Kishimoto
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Patent number: 4965095Abstract: Workpieces are very rapidly diffusion coated by heating the packed workpiece at a rate that brings the workpiece to diffusion-coating temperature and then completing the diffusion coating, all in less than 50 minutes, then cooling. Workpiece can have top coating layer of aluminum flake covered by a layer of extremely fine alumina or silica in a magnesium chromate binder, to provide surface having roughness at least about 10 micro-inches smoother than before the top coating. Used aluminized jet engine hot section members can be reconditioned by a fluoridizing treatment that deoxidizes and also removes residual aluminizing, so that the members can then be repaired if necessary and re-aluminized.Type: GrantFiled: December 22, 1988Date of Patent: October 23, 1990Assignee: Alloy Surfaces Company, Inc.Inventor: Alfonso L. Baldi
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Patent number: 4960611Abstract: A method of remedying a coating characterized by irradiating a minute defect in the coating due to the adhesion of a dust particle, oil droplet or the like with a laser beam having a cross section generally in conformity with the defect to sublime the dust particle, oil droplet or the like and the coating at the defective portion and form a minute cavity in the coating, filling a repair coating composition into the cavity and curing the composition.Type: GrantFiled: September 29, 1988Date of Patent: October 2, 1990Assignee: Kansai Paint Company, LimitedInventors: Atsuhisa Fujisawa, Masuo Ojima, Kenji Wakabayashi, Souji Omoto, Toyokazu Shimizu
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Patent number: 4952424Abstract: A process for repair of leaking fuel tanks containing gasoline, diesel fuel, and benzene ethyl alcohol mixtures has been incorporated which makes it economically feasible for repair of all fuel tanks made of metal. The process includes prepairing the fuel tanks by steam cleaning, sand blasting, applying liquid polyvinyl chloride and special curing process. This process completely envelopes the fuel tank in a plastic cover which adheres to the metal of the tank and seals off any fuel leaks.Type: GrantFiled: May 14, 1987Date of Patent: August 28, 1990Inventor: Arthur R. Laviolette
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Patent number: 4919971Abstract: A new method of repairing partially defective conductor lines is disclosed. The defective site comprising narrow necks or thin portions or cracks in a conductor line is heated by passing a relatively high current. Using the thermobattery principle in an electroplating process or an electroless plating process or a pyrolytic deposition process, a conductive material is deposited at the defective site, and the partially defective conductor line is thereby repaired. A method of repairing gaps and circuit opens in a conductor line is also disclosed.Type: GrantFiled: September 23, 1988Date of Patent: April 24, 1990Assignee: International Business Machines CorporationInventor: Chengjun J. Chen
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Patent number: 4916795Abstract: An improved method for mending a dent formed on a smooth outer surface of a member made of aluminum or an aluminum alloy. A solder plating layer is effected on the surface of the dent using a low-temperature solder for aluminum. Then, a solder plating is effected on the plating layer using a low-temperature solder. Subsquently, build up soldering is carried out on the plated surface of the dent to be mended using a high-temperature solder. Preferably, the surface of the build-up high-temperature solder layer is ground and polished, and then the ground surface is subjected to a finishing treatment using putty.Type: GrantFiled: January 23, 1989Date of Patent: April 17, 1990Assignee: Honda Giken Kogyo Kabushiki KaishaInventor: Ryou Tan
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Patent number: 4917754Abstract: To coat a firm, closed surface having a peelable adhesive masking film thereon, the latter is lifted off the surface at one end and a low viscosity coating composition is poured into the wedge so formed. As the masking film is pulled off further, the wedge moves along the surface, which is thus coated. The coating composition in the wedge is replenished at the rate at which it is consumed.Type: GrantFiled: April 20, 1989Date of Patent: April 17, 1990Assignee: Rohm GmbHInventors: Heinz Vetter, Walter Hellmann, Otmar Krajec
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Patent number: 4913862Abstract: Methods of forming a filled, cured two-component organic thermosetting composition by placing resin and hardener components on a substrate or in a container or mold and dropping particles of a filler material therethrough so that the resin and hardener components contact each other, react and cure, thus forming the cured composition.Type: GrantFiled: August 6, 1987Date of Patent: April 3, 1990Assignee: Nomix CorporationInventors: H. Nash Babcock, Edward P. Holub
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Patent number: 4906326Abstract: A method and apparatus for inspecting and repairing a mask usable in the manufacture of semiconductor microcircuits, by using an electron beam is disclosed. The inspection and repair of a mask pattern are made in a single apparatus, by using a controlled current of an electron beam. For inspection, the surface of a mask having a mask pattern and a radiation-sensitive layer, covering it, is scanned with an electron beam and, by detecting secondary electrons or reflected electrons caused at that time, the state of the pattern is inspected. If any defect is detected, the portion of the radiation-sensitive layer on the detected defect is irradiated with an electron beam of greater magnitude than that for the inspection and, thereafter, the exposed portion of the radiation-sensitive layer is removed. Then, etching or plating is made to the thus uncovered portion, whereby repair of the mask pattern is made.Type: GrantFiled: March 24, 1989Date of Patent: March 6, 1990Assignee: Canon Kabushiki KaishaInventors: Mitsuaki Amemiya, Shunichi Uzawa
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Patent number: 4892599Abstract: A method for the repair of an aluminium metal structure that has been damaged involves applying a heat-curable adhesive between faying surfaces of components and curing the adhesive by means of infra-red radiation. An infra-red absorbing coating, such as a black lacquer, is applied to an exterior surface of the structure to be heated, and is effective to confine heat supplied to the desired region and to avoid overheating, both of the infra red lamps and the remainder of the structure.Type: GrantFiled: September 29, 1988Date of Patent: January 9, 1990Assignee: Alcan International LimitedInventor: William F. Marwick
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Patent number: 4876118Abstract: Negative correction of gravure printing plates by filling undesirable depressions in the printing layer of the gravure printing plate with a correcting agent is carried out by a method in which the correcting agent used is a pasty material which is viscoplastic at room temperature and is based on a dispersion of a solid, highly fluorinated olefin polymer powder in an inert, sparingly volatile, organic dispersing liquid.Type: GrantFiled: March 25, 1988Date of Patent: October 24, 1989Assignee: BASF AktiengesellschaftInventor: Guenter Wallbillich
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Patent number: 4859491Abstract: A low temperature process for repairing leakage-causing defects such as cracks, fissures, etc., in a cryogenic heat exchanger used in the liquefaction of a gas such as natural gas, especially one constructed from aluminum, involves the use of a low temperature, quick-curing filler composition to at least temporarily fill the defects and prevent further leakage. Thereafter, a sealant and, optionally, a metal patch is applied to and held in place against the sealant-treated damaged site employing a relatively slow-curing adhesive composition which exhibits good long-term sealing, and bonding performance if a patch is used, at cryogenic temperatures.Type: GrantFiled: October 13, 1987Date of Patent: August 22, 1989Assignee: Mobil Oil CorporationInventor: Tsoung Y. Yan
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Patent number: 4842887Abstract: At least one complete surface of at least one metallic part of a can is given a uniform coating of corrosion-preventing lacquer and this part is subsequently worked such that the metal of the part is exposed at regions at least immediately adjacent the coated surface. Dots of lacquer are sprayed by the ink-jet method substantially only on the exposed regions of the part after working thereof and so that the dots together form a continuous layer covering the exposed regions. According to the viscosity of the lacquer the surface coating can be achieved by partially overlapping adjacent dots of the applied lacquer or without overlapping by the running together of the adjacent dots of the liquid, with no excess material having to be applied to and subsequently removed from the regions to be coated.Type: GrantFiled: June 15, 1988Date of Patent: June 27, 1989Assignee: Schmalbach-Lubeca AGInventor: Georg Bolte
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Patent number: 4830829Abstract: A method for treating mercury-contaminated aluminum surfaces to render aluminum-mercury amalgam and liquid mercury harmless to aluminum is provided. The method involves converting the mercury to a compound which is inert to aluminum, such as mercuric sulfide, at temperatures below the freezing point of water. This is accomplished by contacting the aluminum surface with a condensable solvent such as carbon disulfide, carbonyl sulfide, or tetrahydrofuran having gaseous hydrogen sulfide dissolved therein, and then dissolving a reactive gas such as sulfur dioxide within the solvent. The reaction of the two dissolved gases within the solvent generates the sulfur which reacts with the mercury to form mercuric sulfide.Type: GrantFiled: September 4, 1987Date of Patent: May 16, 1989Assignee: Mobil Oil CorporationInventor: Howard L. Craig, Jr.
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Patent number: 4814200Abstract: A method for restoring the finished appearance of a damaged area on a painted surface is disclosed. An aerosol mixture of color-matched paint is sprayed onto the damaged area and onto the undamaged painted surface bordering the damaged area. The wet paint deposit is then contacted with a film of wax. The excess paint and wax are wiped away before the paint deposit becomes tacky. The cavity within the damaged area is substantially filled with a deposit of color-matched paint, without a noticeable transition from the restored surface to the original painted surface. Curing of the wet paint deposit is accelerated by contacting the paint deposit with a synthetic polishing wax which includes siloxane.Type: GrantFiled: November 24, 1986Date of Patent: March 21, 1989Assignee: International Flying Colors, Inc.Inventor: John F. Propst
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Patent number: 4806385Abstract: A molybdenum article is disclosed in which the substrate thereof has adherently bonded thereto a thermally self-healing plasma-sprayed coating consisting essentially of a composite of molybdenum and a refractory oxide material capable of reacting with molybdenum oxide under oxidizing conditions to form a substantially thermally stable refractory compound of molybdenum. The plasma-sprayed coating is formed of a plurality of interbonded plasma-sprayed layers of a composite of molybdenum/refractory oxide material produced from a particulate mixture thereof. The coating comprises a first layer of molybdenum plasma-sprayed bonded to the substrate of said molybdenum element and a second layer of plasma-sprayed mixture of particulate molybdenum/refractory oxide consisting essentially of predominantly molybdenum bonded to the first layer.Type: GrantFiled: December 21, 1987Date of Patent: February 21, 1989Assignee: Amax Inc.Inventor: George A. Timmons
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Patent number: 4800101Abstract: A method for restoring and preserving bronze gravestones is disclosed and calls first for cleaning the surface to remove any scale or corrosion present by applying a dilute acid solution to the bronze surface. Then, any raised features are roughly polished after which the entire surface is coated with marker stain which will ultimately provide a contrasting background to the raised features. After the marker stain has dried, it is selectively removed from the raised features which are then further polished with fine steel wool. A clear lacquer finish is applied over the surface and allowed to thoroughly dry, preferably overnight. The restoration process is completed by applying a unique liquid preservative mixture to the metal surface. One preferred embodiment of the preservative contains, by weight: paraffin--19%, mineral spirits--70%, lemon oil--3% and silicone--8% although other proportions are discussed and contemplated.Type: GrantFiled: October 2, 1987Date of Patent: January 24, 1989Inventor: Allen R. Knauer
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Patent number: 4778693Abstract: A method and device are provided to accomplish laser driven pyrolytic, photolytic and photoactivativation process requiring controlled atmosphere without the use of gas tight cells.A method and device are provided to correct clear faults on a photo-lithographic mask by metallic deposition on the mask at standard temperature and pressure. The deposition is formed by the pyrolytic decomposition of an organometallic gas mixture which may include chromium and molybdenum hexacarbonyls, and a buffer gas. The decomposition is done utilizing a laser beam. The device may be incorporated into a system which has other members used to correct opaque faults in the same mask.Type: GrantFiled: October 17, 1986Date of Patent: October 18, 1988Assignee: Quantronix CorporationInventors: Zbigniew Drozdowicz, Harvey Stone, John Vogler
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Patent number: 4775602Abstract: A method for improving oxidation resistance life of a metallic coating deposited on a metallic alloy including boron treats the alloy to reduce the boron prior to depositing the coating. The article provided by using a diffusion coating method has a diffusion zone between the coating and the alloy substrate characterized by the substantial absence of boride needles traversing the diffusion zone from the coating into the alloy.Type: GrantFiled: July 6, 1987Date of Patent: October 4, 1988Assignee: General Electric CompanyInventor: Lyle T. Rasch
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Patent number: 4746544Abstract: In repairing a rupture or opening as described herein the rupture or opening and the adjacent area of the surface in which the rupture or opening occurs is covered by a layer of an alpha-cyanoacrylate which is liquid at 20.degree. C. and has the formula CH.sub.2 .dbd.C(CN)--COOR wherein R is a hydrocarbon radical selected from the group consisting of aliphatic, aromatic and cycloaliphatic hydrocarbon groups of 1-10 carbon atoms and alkoxy, chloro and fluoro derivatives of said hydrocarbon groups in which alkoxy groups there are 1-4 carbon atoms therein; and spreading on the said layer of alpha-cyanoacrylate a layer of a powder comprising rubber.Type: GrantFiled: January 2, 1987Date of Patent: May 24, 1988Assignee: Renbec International Corp.Inventor: Thieo E. Hogen-Esch
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Patent number: 4743468Abstract: In repairing a rupture as described herein the rupture is covered by a patch of metal or plastic sheet material which covers the rupture at least 1/2 inch beyond the rupture, then applying over the edge of the patch a layer of an alpha-cyanoacrylate which is liquid at 20.degree. C. and has the formula CH.sub.2 .dbd.Type: GrantFiled: February 4, 1987Date of Patent: May 10, 1988Assignee: Renbec International Corp.Inventor: Rene C. Jimenez
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Patent number: 4708887Abstract: In a method and apparatus for coloring polymer-insulated wire, the wire is guided through a solvent reservoir to dissolve surface contaminants and etch the surface of the insulation, and passed between opposed wiping surfaces to wipe surface contaminants from the wire. The wire is then passed through a hot air duct to evaporate solvent remaining on its surface. The dried wire is guided through a solvent-based colorant reservoir to coat it with colorant and passed against a wiping surface to wipe excess colorant from its surface. The coated wire is passed through a hot air duct to evaporate some of the solvent in the colorant, and through a cold air duct to harden an outer surface of the colorant before it passes over a guide wheel. The hardened surface prevents adherence of the colorant to the guide wheel. The coated wire is passed by a spraying device which intermittently sprays solvent-based colorant on the wire to band encode it.Type: GrantFiled: January 20, 1987Date of Patent: November 24, 1987Assignee: Northern Telecom LimitedInventors: Gordon D. Baxter, James C. Grant, John N. Garner
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Patent number: 4704304Abstract: Disclosed is a method for repairing opens in thin film conductor lines on a substrate, preferably a multi-layered ceramic substrate. An unpatterned repair metal film is placed over a general area of open defects in conductive lines on a substrate. Preferably, this metal is placed over the conductive lines and opens therein by decal transfer. The assembly is then heated to cause diffusion bonding between the repair metal and conductive lines, but not between the repair metal and substrate. After diffusion bonding, the structure has metal bridges formed across any open defects covered by the repair film and also between adjacent conductive lines. The area of repair is then subjected to ultrasonic energy in a liquid ambient for a time at least long enough to remove metal bridges between adjacent conductive lines, but less than that required to remove repair metal bridges over the opens in the conductive lines.Type: GrantFiled: October 27, 1986Date of Patent: November 3, 1987Assignee: International Business Machines CorporationInventors: Albert Amendola, deceased, Ananda H. Kumar, Thomas R. Vance
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Patent number: 4668529Abstract: A filler composition curable by subjection to ultraviolet radiation and the method of repairing deformities in wall elements by utilization of the composition. The composition is advantageously adapted for use in vehicle body repair. The composition is a single component epoxy system facilitating storage and use on site. Curing of the composition may be effected at relatively low temperatures such as down to approximately 30.degree. F. Curing of the composition is effected rapidly for further improved efficiency in the repair operations utilizing the compound.Type: GrantFiled: April 12, 1985Date of Patent: May 26, 1987Assignee: Ronald L. BerryInventor: Doyce T. Blair
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Patent number: 4666785Abstract: A composition comprising 100 parts of an elastomer selected from the group consisting of EPDM, butyl rubber and a EPDM-butyl rubber mixture; 0.1 to 3.0 parts of a compound having the structural formula [(CH.sub.2).sub.n NCS].sub.2 S.sub.6, where n is 4 or 5; and 0 to 0.5 parts of a sulfur donor curative is disclosed. The composition has particular application as roof sheeting or flashing.Type: GrantFiled: April 29, 1985Date of Patent: May 19, 1987Assignee: Uniroyal Chemical Company, Inc.Inventor: Allen E. Crepeau
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Patent number: 4659589Abstract: The invention described herein comprises a two component sealant composition and process for applying the same for repair of ruptures, holes, cracks, etc., in hoses, pipes, tires, etc. The first component is an alpha-cyanoacrylate glue which is applied as a layer covering the rupture or crack and after a very short period the second component, a powder, is applied to the surface of the alpha-cyanoacrylate. This second component comprises a polymerization initiator having hydroxyl and/or carboxylate groups therein, such as carbohydrates, i.e., saccharides, etc., hydrolyzed polyvinylacetate, etc. A particularly preferred initiator is alginate.Type: GrantFiled: June 21, 1985Date of Patent: April 21, 1987Assignee: Renbec International Corp.Inventor: Rene C. Jimenez
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Patent number: 4654236Abstract: A method for painting coil coated substrates which comprised (a) coating said substrate with a primer composition comprising organoxysilane, tetralkyltitanate, and a volatile organic solvent, (b) drying said primer coat, and (c) coating said dried primer coat with a protective coating.Type: GrantFiled: April 14, 1986Date of Patent: March 31, 1987Assignee: Dow Corning CorporationInventor: William A. Finzel
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Patent number: 4636403Abstract: A process of laser-induced metal deposition for repairing transparent defects (18) in patterned metal films (14) of photomasks (10). The process comprises the steps of (a) coating the surface (16) of the substrate (12) having the film (14) thereon with a layer of metal-organic compound (50); (b) exposing the portions of the layer of metal-organic compound (50) overlying the defects (18) to a beam (24) of electromagnetic radiation from a laser (22); (c) ramping the power level of the radiation beam (24) delivered by the laser (22) until a metal patch (52) is reflective and adherent is formed; and (d) removing the unexposed portions of metal-organic compound (50) remaining on the substrate surface (16).Type: GrantFiled: April 29, 1985Date of Patent: January 13, 1987Assignees: AT&T Technologies, Inc., Bell Telephone LaboratoriesInventors: Georgia J. Fisanick, Michal E. Gross, Gary L. Wolk
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Patent number: 4624866Abstract: A metal brazing sleeve includes a ceramic flux band formed on the sleeve adjacent an annular recess typically disposed near an open end of the sleeve for receiving a conventional braze preform, by adhering a powder flux to the sleeve by a tacky adhesive and then melting the powder flux in place, by internal heating of the tube. The ceramic flux band is hard and adherent, and resistant to abrasion effects during insertion of the sleeve into a tube, and provides a shadow effect for protecting an optional cemented powder flux band which may be formed on the braze ring.Type: GrantFiled: December 27, 1984Date of Patent: November 25, 1986Assignee: Westinghouse Electric Corp.Inventors: Wenche W. Cheng, Donald R. Stoner, Harold T. Keller, deceased
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Patent number: 4609573Abstract: The present invention relates to a process for inhibiting corrosion of an existing steel material built in an inorganic material by applying an aqueous solution of an inorganic salt, an aqueous solution of a water-soluble silicate compound and a cement composition having corrosion-inhibiting effects on the surface of the inorganic material.Type: GrantFiled: March 12, 1985Date of Patent: September 2, 1986Assignee: Onoda Construction Materials Co., Ltd.Inventors: Kazuo Omata, Toshihiko Shimizu, Hiroshi Ibe, Kenji Hara
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Patent number: 4609566Abstract: A photo-mask is mounted on a repairing chamber, with its mask pattern forming surface being exposed to the interior of the chamber. Vaporized repairing material which includes a metallic element is introduced into the chamber, and a laser beam is projected from the exterior of the chamber onto a transparent defect of the mask pattern. The irradiated portion is heated and the vaporized repairing material at the heated portion is resolved, resulting in the metal resolved from the repairing material deposits and fills the transparent defect. Thus, transparent defects of a mask pattern can be repaired in a simplified process.Type: GrantFiled: March 20, 1985Date of Patent: September 2, 1986Assignee: Hitachi, Ltd.Inventors: Mikio Hongo, Katsurou Mizukoshi, Tateoki Miyauchi, Takao Kawanabe, Yasuhiro Koizumi
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Patent number: 4605572Abstract: The present invention relates to a process for inhibiting corrosion of an existing steel material built in an inorganic material by applying an aqueous solution of an inorganic salt and a cement composition having corrosion-inhibiting effects on the surface of the inorganic material.Type: GrantFiled: March 12, 1985Date of Patent: August 12, 1986Assignee: Onoda Construction Materials Co., Ltd.Inventors: Kazuo Omata, Toshihiko Shimizu, Hiroshi Ibe, Kenji Hara
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Patent number: 4592922Abstract: A method in high temperature repair of damaged fuel cell screens comprising the steps of forming a mask, bathing the screen to be repaired in pure argon, masking the damage site with the mask, applying to the site selected repair material via plasma spray in several cycles each cycle interspersed with a cooling period, where a test wafer may be exposed on the surface of the mask for metering purposes.Type: GrantFiled: March 15, 1985Date of Patent: June 3, 1986Assignee: The United States of America as represented by the Secretary of the Air ForceInventor: Wallace J. Lewis
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Patent number: 4592975Abstract: A method for repairing clear defects on a photomask. The method includes the steps of coating the photomask with a positive photoresist; exposing the photoresist to a laser beam for localized heating thereof to a temperature above 500.degree. C. to darken or char the polymer; and removing the unexposed polymer from the photomask. The method may also include the intermediate step of heating the polymer to a temperature between 200.degree. C. and 500.degree. C. to brown the polymer before the polymer is exposed to the laser which heats it to a temperature above 500.degree. C.Type: GrantFiled: June 20, 1984Date of Patent: June 3, 1986Assignee: Gould Inc.Inventors: Peter L. Young, Modest M. Oprysko, Mark W. Beranek
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Patent number: 4591511Abstract: A method for effecting repairs of the damaged components of a machinery in he field which would otherwise require high temperature treatment of the damaged components to form a metal-oxide epoxy joint in a shop. The method includes preparing a repair patch which includes a metal sheet with the metal oxide layer thereon, applying a thin high performance protective coating thereover, covering thereof with a sacrificial backing sheet and then curing the adherent-top coat backing sheet to form a highly durable bonded system which can be stored until needed. At the time of repair the backing sheet is removed by sanding or grit blasting and the adherent is applied to the structure to be repaired under ordinary temperature conditions.Type: GrantFiled: July 30, 1984Date of Patent: May 27, 1986Assignee: The United States of America as represented by the Secretary of the NavyInventor: Leighton H. Peebles, Jr.
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Patent number: 4571983Abstract: Metal-working dies which are typically made of steel are provided with substantially enhanced life by receiving a plasma-sprayed refractory metal coating which is subsequently compacted under conditions of minimum shear stress. The number of working cycles which can be obtained from a die before it is necessary to rework the die can be improved by as much as 3500%.Type: GrantFiled: April 30, 1985Date of Patent: February 25, 1986Assignee: United Technologies CorporationInventors: Harold C. Sanborn, Frank Carago, John R. Kreeger
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Patent number: 4559241Abstract: An aqueous solution of 1-30 weight % alkali metal silicate and 0.005-10 weight % nitrite is stable and well permeable into hardened cementitious material. When applying said aqueous solution on the surface of hardened cementitious structure having metallic armatures embedded therein, it is possible not only to form surface layer improved in compactness, strength, hardness, waterproofing and weathering for preventing deterioration thereof and repair deteriorated cementitious material but also to prevent said metallic armatures from rusting.Type: GrantFiled: November 5, 1984Date of Patent: December 17, 1985Assignee: Nissan Chemical Industries, Ltd.Inventors: Masamichi Obitsu, Takahiro Hori