Abstract: An economical method of manufacturing a plastic glazing assembly having a decorative marking and/or opaque border printed from a thermally curable ink is presented. This method includes the steps of forming a substantially transparent plastic panel; printing an opaque pattern from an ink, the printed pattern being in contact with the plastic panel; pre-drying the ink of the printed pattern to a tack-free condition; applying a weather resistant layer on the printed pattern and on the plastic panel; curing the ink of the printed pattern and the weather resistant layer; and depositing an abrasion resistant layer on the weather resistant layer. In this process the drying of the ink substantially removes the solvent from the ink without substantially curing the ink.

Abstract: A system and method for coating lenses includes loading at least one lens into a spindle assembly, which transfers the lens into a coating station. The at least one lens may include a pair of lenses, which are simultaneously loaded into the spindle assembly for transfer into the coating station. The system may further include a washing and drying station and a curing station to receive lens assemblies before and after coating and the spindle assembly may include a plurality of spindle assemblies for sequential transfer of a plurality of lenses, or lens pairs, into and out from each station of the system.

Abstract: A process for producing a thin film and an optical member which are free from discoloration of a lens and exhibit a good antistatic property and a good water repellency. The thin film is formed by a vacuum deposition of a water repellent solution which contains (a) a water repellent having a perfluoroalkyl group, (b) a mixture of a silane coupling agent, a modified silicone oil introduced with an organic group into its side chain and/or both terminal ends, and a perfluoroether compound, and (c) at least one conductive substance selected from the group consisting of fullerenes, carbon nanotubes and graphite compounds.

Abstract: A process for producing a composition comprising (A) a metal oxide sol containing an amine compound, such as diisopropylamine, (B) a polycondensable silicon compound having an epoxy group, such as ?-glycidoxypropyltrimethoxysilane, and (C) a curing catalyst such as tris(2,4-pentanedionato)aluminum (III), the process comprising the steps of: mixing the component (A) with the component (B) at a temperature of 10° C. or higher and lower than 40° C. for 6 hours or longer; and mixing the obtained mixture with the above component (C). There is provided a process for producing the coating composition to provide a hard coat which has excellent adhesion, scratch resistance, solvent resistance and weatherability when it is applied to the surface of a synthetic resin lens and is free from fine holes or depressions on the surface, particularly a hard coat having a high refractive index.

Abstract: A method for fabricating a color filter of an LCD device includes: providing a cliché having a plurality of grooves; filling Red, Green and Blue colored inks into the grooves of the cliché; and repositioning the Red, Green and Blue colored inks onto a substrate of the LCD device.

Abstract: A method of manufacturing a display device includes a step of forming an insulating layer on a substrate, a step of coating a first mask material on an area associated with a first color pixel on the insulating layer, a step of coating a second mask material on an area associated with a second color pixel on the insulating layer, and a step of patterning the insulating layer using the first mask material and the second mask material, and forming a first diffraction grating and a second diffraction grating that have different grating pitches. The first mask material and the second mask material are coated by a selective coating method.

Abstract: An optical compensation film includes an optical film and a retardation film. The optical film provides a plate retardation in the direction of thickness (Rth), while the retardation film is disposed on the optical film. The retardation film includes first retarders and second retarders, wherein the first retarders are disposed on at least partial areas of the optical film and provide a first planar retardation (Ro1); the second retarders are disposed on partial areas of the optical film but outside the first retarders and provide a second planar retardation (Ro2) and the first planar retardation (Ro1) is different from the second planar retardation (Ro2). The above-mentioned optical compensation film is capable of compensating the displays for different display areas in a liquid crystal display panel. In addition, the present invention also provides a fabricating method of optical compensation film.

Abstract: One or more types of ink retention layers for a one-way vision display panel and methods are provided. In one example, a one-way vision display panel assembly includes a perforated panel formed of a flexible material. The perforated panel having a front surface, a rear surface and a plurality of through holes extending from the front surface to the rear surface. An ink retention layer is located adjacent to the perforated panel. The ink retention layer includes material that retains or absorbs residual ink from an image applied to the front surface of the perforated panel. The one-way vision display panel may further include a releasing layer or a backing layer, or both.

Abstract: The present invention relates to an apparatus and related method for manufacturing an optical preform. The present invention embraces a novel insert tube that is strategically positioned within a quartz substrate tube during the internal vapor deposition process.

Abstract: A process for fabricating a color filter. An imprint mask accompanied by a dry etching step is used to replace the conventional wet development process. The present invention attains the advantages of increased pattern uniformity of color elements, improved film flatness of color elements, increased resolution, reduced process time, reduced process cost, and elimination of the use of developing solvent to reduce waste treatment and environmental impact.

Abstract: A filter window manufacturing method includes fabricating a structure of wires on a substrate, depositing a lacquer over the wires and the substrate, depositing a first layer that includes a material selected from the group consisting of AlN, Ru, Ir, Au, SiN, Rh, C and combinations thereof, removing the lacquer, removing the substrate, and baking the first layer.

Abstract: The present invention relates to a surface-treated plastic article including a thin layer composed of a polymer complex on the surface. The surface-treated plastic article can be produced by a treatment with at least one kind of aqueous solutions of polymers having a weight average molecular weight of 200 or more. According to the present invention, the plastic articles, such as contact lenses, having superior transparency, wettability, oxygen permeability, and mechanical properties can be provided.

Abstract: A photochromic optical article comprising an optical substrate having a photochromic layer which is formed on at least one surface thereof and contains a photochromic compound is dispersed in a resin, and a thin metal oxide layer formed on the photochromic layer, wherein an indenonaphthopyran compound is used as the photochromic compound, the photochromic layer having a thickness of 30 to 50 ?m, and the thin metal oxide layer has a thickness of 0.01 to 10 ?m. The photochromic optical article has excellent photochromic properties, effectively suppresses a decrease in the photochromic properties caused by deterioration due to oxidation and features very excellent photochromic light resistance.

Abstract: A method for making an article comprising a core material and a coating thereon, the method comprising the steps of: (a) providing the core material; (b) applying one or more layers of a crosslinkable polycationic material, wherein the polycationic material is a reaction product of: (i) an epoxide of formula (I) wherein X equals bromo, chloro, iodo, or cyano, and R1, R2, R3, R4, independently of one another, are selected from the group consisting of hydrogen, linear or branched C1-C6-alkyl, and linear or branched C1-C6-alkyl which is substituted with halogen, and (ii) a polymer having repeating units comprising one or more secondary or tertiary amine group(s); (c) applying one or more layers of a polyanionic material; and (d) cross-linking the layers of polyelectrolytes formed by steps (b) and (c).

Abstract: An optical laminate produced by a process for producing an anti-dazzling laminate comprising a light transparent base material and an anti-dazzling layer provided on the light transparent base material. The process includes providing the light transparent base material and forming the anti-dazzling layer having a concavoconvex shape on the light transparent base material, wherein the concavoconvex shape of the anti-dazzling layer satisfies the following requirements: Sm is not less than 100 ?m and not more than 600 ?m, ?a is not less than 0.1 degree and not more than 1.2 degrees, and Rz is more than 0.2 ?m and not more than 1 ?m, wherein Sm represents the average spacing of concavoconvexes or profile irregularities in the anti-dazzling layer; ?a represents the average inclination angle of the concavoconvexes or profile irregularities; and Rz represents the average roughness of the concavoconvexes or profile irregularities.

Abstract: A novel optical compensation sheet is disclosed. The sheet comprising a polymer layer formed by coating and drying a solution comprising a polymer compound and a solvent composition comprising 20% by weight or more of water; and an optically anisotropic layer formed on the surface of the polymer layer by hardening a liquid crystal layer comprising at least one liquid-crystalline compound under irradiation of ionizing radiation at a film surface temperature from 70 to 160° C.; wherein a frontal retardation (Re) value of the optically anisotropic layer is not zero, and the optically anisotropic layer gives substantially equal retardation values for light of a wavelength ? nm coming respectively in a direction rotated by +40° and in a direction rotated by ?40° with respect to a normal direction of a layer plane using an in-plane slow axis as a tilt axis (a rotation axis).

Abstract: A transparent optical component (10) comprises at least one transparent set of cells (15) juxtaposed parallel to a surface of the component, each cell being separated by walls (18) parallel to the component surface, hermetically sealed and containing at least one substance having an optical property, and at least one absorbing coating (30), placed on the walls on one side extending parallel to said component surface. The optical component can be cut out along a predefined contour and optionally drilled. The invention also comprises a method for producing such optical component and its use for producing an optical element. The optical element may be a spectacle lens in particular.

Abstract: Optical elements are made using micro-jet printing methods to precisely control the type, position and amount of polymer deposited onto a substrate. In preferred embodiments, the proportions of two or more different polymer compositions are varied over the course of the deposition process to deposit adjoining polymer pixels in the form of a film on the substrate surface. The optical properties of each adjoining polymer pixel can be selected to provide a predetermined optical property, including a specific value of index of refraction. Preferably, the film has a radially non-monotonic refractive index profile and/or an angularly non-monotonic refractive index profile.

Abstract: An aspect of the present invention defines the composition and the physical properties of a coating solution so that drying unevenness is not caused even when the coated film is dried rapidly based on the premise that the coating solution containing a liquid crystal compound is coated on a flexible strip substrate being transferred in an amount of 4.5 to 12 mL/m2. In the invention, a fluoroaliphatic-group-containing polymer including prescribed repeating units and also satisfying the prescribed condition is added to a coating solution for forming an optically anisotropic layer. As a result, the fluoroaliphatic-group-containing polymer travels rapidly to the interface between the coating solution and air in initial drying after coating, stabilizing the air interface of the coated film. Use of the invention therefore prevents drying unevenness even when the coating amount is increased and the solution is rapidly dried under conditions that tend to cause drying unevenness.

Abstract: An image-bearing article comprising a rigid sheet bearing an image which is coated on the image-bearing side and over the image with an adhesion promoter. A process of preparing an image-bearing article comprising a coated image-bearing rigid sheet: (a) providing a rigid sheet; (b) printing an image on the rigid sheet so as to produce an image-bearing rigid sheet containing an image-bearing side; and (c) coating an adhesion promoter on the image-bearing side and over the image to produce a coated image-bearing rigid sheet containing a coated image-bearing side.

Abstract: A transparent hydrophobic article having self-cleaning and liquid repellent features is disclosed. The article comprises a transparent substrate comprising a subwavelength structured surface including arrays of protuberances. Each protuberance has a predetermined distance to its adjacent neighbor and a predetermined height to minimize light diffraction and random scattering therethrough. The article further comprises a hydrophobic material disposed on the subwavelength structured surface. The hydrophobic material has a predetermined thickness and a predetermined hydrophobicity for self-cleaning and repelling from fluids thereon.

Abstract: A film-forming method is provided for forming a planar periodic structure having a predetermined periodicity by depositing liquid material on an object. A liquid drop supplying means is used which supplies a liquid drop at a predetermined driving period to deposit the liquid material on the object; the presence or absence of the supply of the liquid drop is controlled at each driving period in accordance with the periodicity of the planar periodic structure to be formed; and the liquid drop is supplied by controlling the liquid drop supplying means while the liquid drop supplying means is scanned at a predetermined scanning speed in a predetermined scanning direction relative to the object. A natural number times a value obtained by multiplying the driving period and the scanning speed is set to be the structural period of the planar periodic structure in the scanning direction.

Abstract: The invention pertains to a method for preparing a flexible mechanically compensated layered material comprising a transparent carrier both sides of which are at least partly covered with a transparent inorganic material, comprising the consecutive steps of a) providing two temporary substrates; b) applying a transparent inorganic material layer onto each of the temporary substrates; c1) applying a transparent carrier onto the transparent inorganic material layers; or c2) applying a polymerizable precursor for a transparent polymerized carrier onto the transparent inorganic material layers followed by polymerizing the polymerizable precursor to the transparent carrier; and d) removing the temporary substrates.

Abstract: In a drying method of an aspect of the present invention, drying steps are conducted immediately after coating in a drying zone, and during the execution of drying by blowing the one-way flow drying wind flowing from one edge side to another edge side in the width direction of the continuous support, the windless drying step is conducted in a windless drying zone provided in the drying zone where the drying wind is not blown.

Abstract: An optical film is disclosed having minimal curl, minimal coating unevenness and no cracks. The optical film is obtained by casting a dope comprising a cellulose ester and a non-chlorinated solvent on a metal support, the cellulose ester having a total acyl substitution degree of 2.6 to 2.85 and having a ratio of a weight-average molecular weight to a number-average molecular weight of 1:1 to 3:1; drying the cast dope on the metal support so as to obtain a cellulose ester film; peeling the cellulose ester film from the metal support; further drying the cellulose ester film while providing a longitudinal stretch or a lateral stretch to the cellulose ester film; and providing a metal oxide layer on the cellulose ester film.

Abstract: A mask used to fabricate an organic light-emitting diode (OLED) display device, the OLED display device including a plurality of pixel rows each including a plurality of pixel regions, the mask including a masking portion having formed therein a plurality of opening portions that form a patterned layer of material in the OLED display device during fabrication of the OLED display device; wherein each of the opening portions corresponds to a respective one of the pixel rows of the OLED display device, and includes a plurality of openings each corresponding to at least two of the pixel regions of the OLED display device in the respective pixel row.

Abstract: A method for manufacturing a mask includes performing a lyophobic treatment on at least one surface of a translucent substrate; disposing a light-shielding material on the surface subjected to the lyophobic treatment of the translucent substrate in a desired shape by using a droplet discharge method; and firing the light-shielding material so as to form a light-shielding pattern on the translucent substrate.

Abstract: An image sensor and a manufacturing method thereof are provided. The image sensor can include a lower layer on a substrate having a photodiode, a middle layer on the lower layer, and an upper layer on the middle layer. The middle layer can have a lower refractive index than the lower layer and the upper layer. The middle layer can also have stepped regions for filtering red, green, and blue light.

Abstract: A wideband retardation layer (or film) that can perform circular polarizing so that the retardation layer can be formed with an organic light-emitting device to be relatively thin and have a relatively high contrast with no reduction in brightness, and an organic light-emitting device including the retardation layer. The retardation film includes a base and a retardation layer including an alkali oxide layer grown to be inclined on a surface of the base, wherein the alkali oxide layer is disposed by slant-angle depositing alkali oxide on the surface of the base.

Abstract: The present invention relates to a coating agent for forming an antifogging film on a substrate. This coating agent is formed of a solvent and a mixture containing: (A) an organic isocyanate; (B) a water-absorbing polyol; (C) an acryl polyol; and (D) a surface active agent having an active hydrogen group.

Abstract: The present invention discloses a lens, a coating apparatus for the lens and manufacture method. A multilayer coating film of a uniform thickness is formed on the surface of the lens, and the lens is uniformly coated with a multilayer coating film. A coating apparatus for controlling the overall rotation is installed in the coating equipment for clamping and fixing a desired coating unit of the lens. The lens is rotated synchronously with the coating apparatus, such that when the coating equipment evaporates a thin film source layer by layer onto the rotating lens, the thin film source can be evaporated to every position of the surface of the lens thoroughly and uniformly, and thus a uniform thickness of the multilayer coating film can be maintained to provide consistent visual colors and effect to every position of the lens for providing a comfortable wear of the lens.

Abstract: The invention relates to a process for the manufacture of a hydrophilic coating on a biomedical article, which comprises treating the biomedical article for a time period of ?5 minutes with a solution of an organic solvent comprising a polyanionic compound with a number average molecular weight Mn of >5000, wherein the solution comprises less than 10% by weight of water, and wherein the solution is devoid of a cationic polymer. The coated biomedical articles obtainable by the process of the invention have desirable characteristics regarding adherence to the substrate, durability, hydrophilicity, wettability, biocompatibility and permeability and are thus especially useful in the field of ophthalmic devices.

Abstract: A process for producing an optical element having a gradient structure, wherein a potential difference is generated in a nanocomposite material comprising nanoscale particles in a matrix material to cause a directed diffusion of the nanoscale particles in the matrix material and a concentration gradient of the nanoscale particles in the matrix material.

Abstract: The invention is a method for producing a tool which can be used to create optically active surface structures in the sub-?m range, having a support surface onto which relief surface structures are applied over the support surface by means of material deposition. The invention is distinguished by the support surface being directly contacted with a mask in which openings with diameters in the sub-?m range are provided or can be provided, by the support surface including the mask being subjected to a coating process in which the coating material deposits through the openings of the mask onto the support surface, and the mask is removed from the support surface when a partial amount of an average end structure height of the surface structures is reached and the coating procedure is then continued without the mask using the same coating material or different coating materials.

Abstract: Methods of making hydrophilic coatings having anti-fog properties, and hydrophilic articles are provided. In certain example instances, a substrate supports a surfactant and polyethylenimine. The method includes forming a polyethylenimine-solvent mixture; applying a surfactant to a surface of the substrate; and applying the polyethylenimine-solvent mixture to the dried surfactant on the surface of the substrate. After drying or curing, the resulting coating may be hydrophilic thereby allowing water or the like to easily shed therefrom (e.g., providing anti-fog properties).

Abstract: The invention relates to methods of manufacturing display devices which include the steps of depositing a layer of a dielectric material directly on a substantially transparent substrate, depositing a layer of metal directly on top of the dielectric material, forming a plurality of apertures in the layer of metal, forming a control matrix on top of the metal layer, and forming a plurality of light-modulating shutter assemblies on top of and in electrical communication with the control matrix such that the control matrix controls the light modulation functionality of the plurality of shutter assemblies.

Abstract: A method of protecting a sheet of glass has a clear sheet of plastic that is adhered to a surface of the sheet of glass. A coating is applied over the clear sheet of plastic. The adhesive, plastic and coating are all resistant to UV light, which means that they will stay clear even after an extended exposure to sunlight. The plastic is a hard piece of plastic that is resistant to chipping and abrasions. The coating over the plastic is even harder than the plastic. The coating further protects the plastic from chipping and abrasions. The adhesive is releasable so that the protective layer of plastic may be removed as it becomes scratched, pitted and chipped.

Abstract: There is provided a through structure of connecting lines extending through a wall of a gastight chamber. The through structure of the connecting lines is capable of positively sealing between the wall and the connecting lines extending therethrough. The through structure enables the connecting lines to extend through the wall of the gastight chamber for connecting a work processing apparatus contained in the gastight chamber and accessories for the work processing apparatus. The through structure comprises a through sleeve extending through the wall, with the connecting lines extending therethrough, a first seal member filled in the through sleeve for sealing between the through sleeve and the connecting lines, and a second seal member for sealing between the through sleeve and the wall.

Abstract: A color filter manufacturing apparatus of this invention includes a plurality of ink-jet heads (120a, 120b, 120c) each having a first ink discharging nozzle group (108) in which the pitch of a plurality of ink discharging nozzles in the Y-axis direction is set to be equal to the pitch of pixels of the same color in the Y-axis direction, and a second ink discharging nozzle group having a nozzle pitch set to be equal to the pixel pitch in the Y-axis direction like the first ink discharging nozzle group. Control of an ink discharging operation is performed for only one of the first and second ink discharging nozzle groups which is to be used to color pixels of corresponding colors on a substrate (1).

Abstract: A method of fabricating a black matrix of a color filter is provided. In the method, a black matrix layer formed of a hydrophobic organic material is formed on an upper surface of a transparent substrate. A black matrix is formed by patterning the black matrix layer. Side surfaces of the black matrix are made hydrophilic by irradiating a lower surface of the transparent substrate with ultraviolet rays while heating the black matrix. A black matrix provided by the method is also disclosed.

Abstract: The invention provides a cost-effective and in-situ method for applying an LbL coating onto a silicone hydrogel contact lens directly in a lens package. The resultant silicone hydrogel contact lens has a coating with good hydrophilicity, intactness and durability and also can be used directly from the lens package by a patient without washing and/or rising. In addition, the invention provides a packaging solution for in-situ coating of a silicone hydrogel contact lens in a lens package and an ophthalmic lens product.

Abstract: An apparatus for forming an optical film on a curved-surface, optically effective portion of a pickup lens having the optically effective portion and a circumferential flange, comprising a rotatable jig for fixedly holding the pickup lens, an apparatus for rotating the jig, a case rotatably supporting the jig, and a nozzle for spraying or dropping a coating solution containing an optical-film-forming component onto the pickup lens; the jig comprising a columnar table and a hollow cylindrical cover, the hollow cylindrical cover comprising tabs extending inward from an upper end of a cylindrical portion for fixedly holding the flange, and the coating solution being sprayed or dropped onto the optically effective portion, while rotating the jig at a rotation speed of 8,000 rpm or more with the deviation of rotation axis of 50 ?m or less.

Abstract: A method of producing an anti-reflection film includes forming a first layer on a transparent substrate, forming a second layer on the first layer, and forming the third layer on the second layer. When an optical admittance Y at a surface of the second layer is represented by, Y = H E = ( x + iy ) where i is the imaginary number unit, thicknesses and reflective indexes of the substrate, first layer, second layer, and third layer are selected so that x and y satisfy the following formula, 0.9x{(n2?n02)/2n0}2<{x?(n2+n02)/2n0}2+y2<1.1x{(n2?n02)/2n0}2 where n is a refractive index of the third layer and n0 is a refractive index of an outer region at an outside of the anti-reflection film.

Abstract: A method of manufacturing a colored lens includes: applying a coating liquid for forming a dyeable hard coat layer over a lens substrate; firstly heating the lens substrate coated with the coating liquid after the coating step at a temperature of T1° C. for t1 hours; dyeing the heated lens substrate by dipping it in a dyeing liquid after the first heating step; and secondly heating the lens substrate which is dyed after the dyeing step at a temperature of T2° C. for t2 hours, wherein the following expression is satisfied when the product of the temperature T1 and the time t1 is a first management value Q1 and the product of the temperature T2 and the time t2 is a second management value Q2: 0.2<Q1/(Q1+Q2)?0.5.

Abstract: A method for manufacturing a coated sheet that may form a coated layer having a uniform film thickness by a coating liquid even when a substrate has a large area is provided. A method for manufacturing a coated sheet to form a coated layer by a process including a process (1) for coating a coating liquid including a resin material and a solvent on a substrate, and a drying process (2) for drying a coated liquid, wherein a drying is performed under drying wind flow having an average wind speed of 10 m/s or less until a viscosity of the coated liquid in the drying process (2) reaches at least 50 [mPa·s] at drying temperatures.

Abstract: A thin film of zinc oxide is deposited by sputter deposition in a partial pressure of oxygen on a suitable at a low temperature, such as less than 300 degrees Centigrade, to provide an amorphous film. This should take place in a sputtering environment which will produce an oxygen deficient film layer. After this, the film is crystallized by heat treatment in an oxygen free environment in a given temperature range. The thin film produced by this process will have very low electrical resistance, is transparent from about the visible to beyond 10 microns in wavelength, is highly resistant to laser energy and is highly conductive.

Abstract: Substrates, such as spectacle lenses for example, may be provided with a coating which is not uniform by way of screens. The screens are aperture rings, arranged concentric to a symmetry axis of the vaporising crucible in a vacuum coating unit, by way of a screen holder. The spectacle lenses are disposed on a substrate holder also in circles about the symmetry axis. The shadows cast by the aperture rings cover but a partial region of the spectacles lenses such that those regions of the lenses receive less coating than in the unshaded free regions. The aperture rings are exchangeable in order to match the coating process to the customer requirements. Furthermore, the separation of the subtrate holder from the aperture rings is adjustable.

Abstract: A method is provided for coating optical lenses and other optical articles with anti-reflection (AR) coatings. The lenses have low reflectivity, provide a substantially white light reflection and have a low stress AR coating and are ideally suited for optical lenses made using a molding procedure which provides a low stress lens substrate. In one aspect the method uses special coating compositions with one being a high index of refraction composition and the other being a low index of refraction composition. In another aspect a method is also disclosed using an optical monitor in conjunction with a conventional vapor deposition apparatus whereby an optical reference lens is used and a particular light frequency of reflected light is measured and this measurement is then used to determine when the desired optical coating is achieved. In a still further aspect the method also preferably calculates the optical thickness of each layer using a specific ratio of blue to green to red colors in the reflected light.

Abstract: A method of producing an electrochromic device, includes the steps of: providing a first electron conducting layer on a substrate, providing a working electrode in communication with the first electron conducting layer, providing an ion conducting layer in communication with the working electrode, providing an ion storage electrode in communication with the ion conducting layer, and providing a second electron conducting layer in communication with the ion storage electrode, wherein at least one and less than all of the providing steps include(s) plasma chemical vapor deposition. An electrochromic device produced by the method of the invention is disclosed, as is an apparatus adapted to perform the method of the invention, including plasma CVD devices and vacuum sputtering devices.

Abstract: A process is disclosed for imprinting microgrooves in a polymer layer to create an alignment layer for a liquid crystal display. In one embodiment, the process comprises providing a transparent substrate having a polymer film applied on one side thereof, providing a tool having a contact surface, the contact surface having a plurality of microgrooves formed thereon, and pressing the contact surface against the polymer film. Additional embodiments are also disclosed and claimed.