Abstract: The production of a bearing surface by coating a known bearing material directly on the surface of a gear bore. A process of coating bearing materials directly onto the surface of a gear and the product thereof. The surface is preferably the inner bore surface of a planet gear. The coating methods include sputtering and vapor deposition. The bearing material applied as a coating is preferably a copper-lead composition. The resultant gear having a bearing coating can be useful in any high density, high efficiency epicyclic gear train for aircraft, marine or land based power transmissions.

Abstract: The invention discloses a method and a device for applying a parting agent onto an injection mould, by means of which a powdery parting agent can be applied in a gush-free manner by means of pressurized air. For this purpose, the feed air and the dosing air for the powdery parting agent are turned on, increased, reduced and turned off in a controlled manner by means of predetermined turn-on and turn-off profiles.

Abstract: A coating apparatus with a spray head is provided for coating can bodies internally. The spray head is supplied with coating material through a feed line which passes through the seam welding machine for the container bodies. The combined spray and extraction head is also connected to a suction line which extracts excess coating material which has not been deposited on the internal walls of the container bodies, and returns it through the welding machine. In this way, the escape of coating material between the individual can bodies can largely be avoided, thus reducing contamination of equipment.

Abstract: A method and spray forming system for effectively spraying the inner diameters of intricate objects and makes inner diameter spray forming practical for articles that have various and complicated inner geometries. The spray forming system can include at least one of a rotating mandrel and preform, and atomizer, which is fed with liquid metal, to form a spray. The atomizer is positioned with respect to inner walls of at least one of the rotating mandrel and preform to accurately and fully spray form an inner diameter of an article, even if the article has complicated and irregular inner surfaces.

Abstract: A process for applying materials to a carrier, for which the material is atomized just prior to applying it by compressed air that is supplied separately. The process is particularly suited for the application of electrically conductive material to carriers of ceramics materials.

Abstract: A two-part coating system comprises a first part comprising a blend of an aliphatic polyisocyanate with a non-reactive resin or a liquid epoxide resin and a second part comprising an aromatic polyamine, such that the two parts when mixed together and applied to a surface form a rapid-setting impervious coating. The coating system is suitable for application by spraying using equipment in which the two parts of the system are first combined at the point of spraying, at the spray head. In particular the system may be used to apply an impermeable lining to the internal surfaces of pipelines, for example by means of a centrifugal spinning head.

Abstract: A method for protecting concrete surfaces of sanitary sewers includes the steps of providing a concrete surface in a sanitary sewer environment; and coating the concrete surface with magnesium hydroxide or magnesium oxide.

Abstract: An appliance is rendered self-cleaning of accumulated organic contaminants on one or more surfaces of the appliance, by coating such surfaces of the appliance with a photocatalytically-activated self-cleaning coating. Upon exposing such coated surfaces to radiation of the appropriate wavelength, for a sufficient interval of time, at least a portion of the organic contaminants present on the photocatalytically-activated self-cleaning coating are removed. The coated surface is thereby cleaned without the need of manual effort or high temperatures. The radiation is generally actinic radiation, and more particularly includes ultraviolet radiation.

Abstract: A two-step method to porcelain-coat an article is provided particularly useful for porcelain-coating a gas burner used in a gas-fired residential barbecue grill. A gas burner constructed from mild enameling-grade steel is dipped in a slip containing porcelain frit and manipulated so that the slip adequately coats and adheres to the interior surfaces of the burner. The porcelain-containing slip simultaneously coats and adheres to the peripheral "shoulders", and particularly to the interior "shoulders", of the gas jet openings of the burner. A second coating of porcelain-containing slip is then applied, for example, by spraying or other conventional wet application techniques, to the exterior surfaces of the burner. The properties, for example specific gravity, of the porcelain-containing slip of the second wet coating are adjusted for optimal coating properties. Then, the double slip-coated gas burner is fired in a continuous furnace at a peak firing temperature of 1480.degree. F. to 1550.degree. F.

Abstract: Application of a release agent onto the interior surfaces of a commercial bakery trough is accomplished by a system for dispensing a gel having two spray head assemblies. While the trough is stationary, each head in turn descends into the trough and propels the release agent onto a portion of the interior surfaces including side walls, an end wall, and the bottom wall of the trough. Each head includes a disc that spins to distribute the release agent. An edge on the disc defines a predetermined spray pattern. Waste of release agent due to overspray is minimized by controlling a release agent valve in the head, controlling disc rotation, and monitoring position of the head in the trough.

Abstract: The method of forming a seamed metal tube having a metal coating of this invention includes applying a metal coating to the upper face of a metal strip prior to welding. The strip is then formed into an open seam tube and welded, preferably in a non-oxidizing atmosphere with the seam preferably located in the lower portion of the tube. Finally, at least a lower portion of said tube is reheated with the seam located in the lower portion of the tube, thereby causing the metal coating to flow downwardly over the seam, coating the seam. In one embodiment, the strip is preformed into an arcuate shape and coated, wherein the metal coating increases in thickness toward the lateral strip edges, such that the coating will flow over the seam following welding. The inside coated seamed tube may also be immersed in a galvanizing or metal coating bath to coat the outside of the tube.

Abstract: Microcapsules are prepared by a process comprising the steps of (i) spray-drying a solution or dispersion of a wall-forming material in order to obtain intermediate microcapsules and (ii) reducing the water-solubility of at least the outside of the intermediate microcaspsules.Suitable wall-forming materials include proteins such as albumin and gelatin.The microcapsules have walls of 40-500 nm thick and are useful in ultrasonic imaging. The control of median size, size distribution and degree of insolubilization and cross-linking of the wall-forming material allows novel microsphere preparations to be produced.

Abstract: An insulation system for the fuselage walls of an aircraft. The insulation is a formed-in-place, sprayed-on foam that is applied against a barrier material that is draped against the inside of the exterior skin of the fuselage and over any inwardly projecting structural members attached to the exterior skin. No substantial portion of the barrier material passes underneath any laterally projecting portions of the structural members, so that the subsequently solidified, semi-flexible foam (i.e. insulation) can be removed at a later time for necessary inspections of the aircraft, without being trapped behind these lateral projections. The foam is preferably fire retardant and hydrophobic. An additional protective layer may also be sprayed on to the outside surface of the insulating foam.

Abstract: The invention is a method and device for sealing leaks remotely by means of injecting a previously prepared aerosol into the enclosure being sealed according to a particular sealing efficiency defined by the product of a penetration efficiency and a particle deposition efficiency. By using different limits in the relationship between penetration efficiency and flowrate, the same method according the invention can be used for coating the inside of an enclosure. Specifically the invention is a method and device for preparing, transporting, and depositing a solid phase aerosol to the interior surface of the enclosure relating particle size, particle carrier flow rate, and pressure differential, so that particles deposited there can bridge and substantially seal each leak, with out providing a substantial coating at inside surfaces of the enclosure other than the leak.

Abstract: A method of staggering reversal of thermal spray inside a cylinder bore of an internal combustion engine. The method includes the steps of thermally spraying a surface of the cylinder bore by moving a thermal spray gun along a length of the surface. The method also includes the steps of reversing a direction of travel of the thermal spray gun inside the cylinder bore at different points along the length of the surface to provide a multi-layered coating on the surface.

Abstract: The invention relates to a method of reducing lead release from lead crys glass by applying a coating manufactured by application and hardening of a coating material containing a hydrolytic condensation product comprising a cross-linkable organofunctional hydrosilicon, a metal compound and an organic prepolymer cross-linkable with this hydrolytic condensate.

Abstract: A cement lining slinger head tachometer device to detect and display the speed of rotation of a slinger head when lining the inner surface of a pipe with cement including a cement supply to feed cement from an external source to the slinger head, a slinger head drive to rotate the slinger head and a system control to monitor and display the rotational speed of the slinger head.

Abstract: An apparatus for providing a barrier coating on a portion of discrete objects such as fasteners utilizing a liquid coating material is provided. The present invention introduces either a plurality of loose or interconnected parts onto a magnetized conveyor system and optically senses when parts are present. When parts are sensed, the sensor triggers a discrete shot of liquid coating material such as a fluorocarbon to be deposited onto a predetermined portion of each part. These parts can then be transferred to a second magnetized conveyor system that supports an opposite surface of the parts than the first conveyor. The invention can also remove excess coating material and also be provided with dryers or heaters to fix the coating material to the parts if necessary.

Abstract: A method of eliminating unevenness in pass-reversal thermal spraying of a substrate surface by: uniformly thermally spraying a substrate surface by moving a wire fed arc spray gun along the length of the substrate surface at constant spray parameters while using a first wire feed rate and a first current level for the gun's power supply; (b) when said spray gun approaches an end zone of the pass length requiring reversal of spray gun movement, reducing the wire feed rate and current by up to about 25% until the spray gun has completed such reversal and has exited from said end zone in the opposite direction; (c) while still continuing thermal spraying, restoring the wire feed rage and current to said first levels; and (d) repeating steps (b) and (c) as the spray gun approaches other or repeated end zones of the substrate length during repeated passes.

Abstract: Joints or other discontinuities in live gas pipelines are sealed by spraying the joint or discontinuity with a coating material by means of an explosion-proof coating device, capable of traversing long lengths of pipe. The coating device is inserted into the pipe and uses a halogen lit explosion-proof camera for locating joints or other discontinuities in the pipe. The preferred coating material is a high build epoxy-type elastomeric polyurethane, which quickly cures in the presence of pressurized flowing gas. Several joints or discontinuities, spanning several hundred feet of pipe, may be coated using a single excavation.

Abstract: A brick which can be laid with other similar bricks for forming a heat-insulating masonry work structure. The brick includes a plurality of webs defining empty inner cavities therebetween, the cavities having heat-insulating properties and further defining inner surfaces and a width of more than 8 mm. A heat-reflecting coating is disposed on the inner surfaces of the cavities. The masonry work structure may include a brick laying material for laying the bricks such that the bricks do not fill with the material and do not clog up with dirt, the brick laying material including one of bonding mortar, thin-bed mortar, mid-bed mortar and fibrous mortar. The coating may be applied to the inner surfaces of the cavities by one of vapor deposition, spraying and bonding on as a thin film, and may further be fired. The coating may further be sprayed, coextruded and spread and thereafter fired.

Abstract: A conduit coating which is made by covering a surface thereof with a polymeric material which may include an additive made of bacteriostatic, bacteriocidal, fungicidal, fungistatic or mildew-suppressing material. The coating material may be cross-linked using radiation exposure to improve the high temperature characteristics of the conduit.

Abstract: A conduit coating which is made by covering a surface thereof with a polymeric material which may include an additive made of bacteriostatic, bacteriocidal, fungicidal, fungistatic or mildew-suppressing material.

Abstract: A mobile shortcrete spraying apparatus has a spraying device which comprises a support arm able to move horizontally and vertically, a spray lance likewise movable, supported thereon, and at the end of the lance and rotatable with respect to the longitudinal axis of the lance a spray nozzle and a measuring probe. The measuring probe determines distance of the probe from a multiplicity of measuring points on a substrate to be sprayed, according to a predetermined grid pattern, and a control unit causes the spray nozzle to spray perpendicularly with respect to a plane defined by three such measuring points or a line defined by two measuring points.

Abstract: A method for making a carbon composite material includes coating a carbon-fiber meshed cloth substrate with a liquid form of a carbon source and carbonizing the coating on the coated substrate by heating the coated substrate to a carbonizing temperature. The thickness of the coating on the substrate is such that, upon carbonization of the coating, the carbonized coated substrate retains porosity and a discernible surface texture.

Abstract: A method of producing a cathode ray tube comprising forming a phosphor layer on the inner surface of a panel of a glass bulb, forming an lacquer intermediate film on the phosphor layer, removing the lacquer intermediate film formed on the inner surface of the funnel of the glass bulb by a liquid in a state with the temperature of the glass bulb higher than the temperature of the liquid.

Abstract: A process serves for recoating a deactivated catalyst coating of a catalyst for converting harmful constituents from the exhaust gas of an internal combustion engine, particularly in a motor vehicle. In this process, washcoat and/or noble metal compounds are sprayed by means of an aerosol into the catalyst. The noble metal compounds are subsequently brought into their elemental state by means of a reducing medium flowing through the catalyst, after which the washcoat applied is dried by heat treatment or calcination. In an apparatus for carrying out the process, a first line for a carrier gas and a second line for the washcoat and/or the noble metal compounds are provided. The first line is arranged at least partly in a region before the catalyst within the second line and at its ends nearest the catalyst is provided with an atomization device.

Abstract: A phosphor layer is formed on an inside surface of a panel of a glass bulb comprising the panel and funnel connected with each other. A nozzle sprays an organic solvent lacquer on the phosphor layer to form a lacquer intermediate film under conditions ofa/2.ltoreq.L.multidot.tan (.THETA./2).ltoreq.(a/2)+.alpha.(0.ltoreq..alpha. )where,a is the length of the short side of the inside surface of the panel,L is the length from the connecting portion of the panel and funnel to the nozzle in the direction of spray,.THETA.0 is the angle of spray of the nozzle, and.alpha. is a length addition parameter. The lacquer intermediate film formed on the inside surface of the funnel is removed by a liquid.

Abstract: A conduit liner which is made by cladding the inner surface thereof with hot melt fluidized deposition thereon while the conduit is heated. Preferably, the fluidized deposition is of polymeric material which may include a low friction additive is deposited with varying thickness along the longitudinal axis of the conduit.

Abstract: A method and apparatus for deflecting a liquid or powder stream during dispensing with a plurality of independently actuatable flows. A gun has a nozzle with an orifice for dispensing a stream. Blowout ports surround the orifice and are aimed at the flow path of the stream, just beyond the end of the gun. The blowout ports are connected via conduits to a pressurized source. A timer actuates solenoid valves to control liquid or powder dispensing through the orifice and flows from the blowout ports. By coordinating liquid or powder dispensing with the directional flows, the stream may be deflected to achieve a desired dot or spray distribution pattern on a substrate or uniform spray coating of the inside surface of a can. Additionally, protective structure may be added to the end of the gun nozzle to eliminate the adverse effects typically caused by accumulation of some deflected liquid at the end of the gun nozzle.

Abstract: The cylinder running surfaces of an internal combustion engine are treated with pretreatment and coating baths by using flush-in devices (5, 11) with lances insertable into the cylinder bores (1'). The flush-in devices (5, 11) can be successively connected via manifold devices (10, 12) with reservoirs (V.sub.1 to V.sub.5 ; B.sub.1 to B.sub.3) for different bath liquors. Thus, each flush-in device (5, 11) serves for the successive introduction of different bath liquors into the cylinder bores (1').

Abstract: A powder spray apparatus for coating threaded fasteners capable of operating at an optimum spray condition. Air supply and powder supply tubes communicate within an air/powder entrainment block. The jet diameter of the air supply tube is sized to provide an optimum spray condition at which a constant supply of powder is provided through a powder spray tube at an optimum powder density and velocity. These powder density and velocity conditions maximize the powder build rate on the threads of the fastener, and also increase production rates. The resulting coated fasteners exhibit a low torque scatter, and a highly uniform patch. A method for operating a powder spray apparatus at the optimum spray condition also forms part of the present invention.

Abstract: A method for the homopolymerization or copolymerization of vinyl chloride, wherein the inner wall of the polymerizer and the like are prevented from being fouled with the resulting polymer by applying a coating fluid containing the oxidative polymerization product of a specific phenolic monomer to the surface of the inner wall of the polymerizer and the like, as well as an anti-fouling agent used for this purpose. The method of this invention can very effectively prevent the polymerizer and the like from being fouled with the resulting polymer without affecting the polymerization rate and various properties of the product. Consequently, the necessity of performing the operation for removal of the deposited polymer after completion of each polymerization cycle is eliminated, thus making it possible to achieve closed polymerization requiring no manhole opening after each polymerization cycle which is becoming increasingly popular in recent years.

Abstract: Also disclosed is an appliance for introducing sealing compound into lug caps, the appliance containing a turntable for accommodating the cap, and an injection unit, the injection unit containing a nozzle block, which has annularly arranged injection nozzles, and a delivery device for the sealing compound, the turntable and the nozzle block being arranged so as to be centered and the nozzle block being rotatable in the same direction as the turntable.The invention also relates to a process for introducing sealing compound into lug caps and to the use of the appliance for injecting sealing compound into lug caps.

Abstract: Various types of articles having various deposition coatings applied using a gas vapor deposition process are provided. A system evacuates gases from the article or a deposition chamber prior to depositing a coating. The coating may be applied throughout the inside of an article or may be selectively applied to a portion of the article. The article may be moved relative to the gas jet or the gas may be moved jet relative to the article. Stencils may be used to pattern the coating on the surface of the article. The articles are coated in a pressure of approximately 5 millitorr. Articles may be cylindrically shaped, leadframes on a reel, substrates, or printed circuit boards.

Abstract: A method for protecting concrete surfaces of sanitary sewers includes the steps of providing a concrete surface in a sanitary sewer environment; and coating the concrete surface with magnesium hydroxide or magnesium oxide.

Abstract: A method of thermal spray coating a surface with a metal coating material includes the provision of a nozzle about a thermal spray coating apparatus, such as a two wire electric-arc apparatus. The nozzle includes a plurality of ports facing generally radially inwardly towards a coating material particle stream, such as an atomized molten metal stream of a two-wire arc thermal spray apparatus. The ports sequentially receive a deflecting gas flow, such that the direction moves circumferentially about the axis of the particle stream. The deflecting gas entrains the coating material and carries it radially to the surface of the part to be coated or the nozzle assembly. By utilizing a plurality of valve ports, one simplifies the assembly over prior art systems which have rotated the part to be coated. In one embodiment of this invention, a valve disk selectively communicates a compressed gas to the ports sequentially.

Abstract: Methods for providing a low permeability coating on the interior of a refillable plastic container, such as a PET beverage bottle, include coating of a liquid crystal polymer (LCP) by depositing LCP monomers on the interior surface of the container and bi-axially orienting the monomers continuously while reacting the monomers to produce the polymer. The interior surface of the container may be pre-treated to produce free radicals which enhance the attachment of the monomers to the surface. Also, the surface may be post-treated to eliminate unsaturated radicals or free monomers. The application of the monomers to the interior surface of the container can be effected by condensing a gas blend of monomers, by spraying liquid monomers or by filling with liquid monomers and then emptying to leave a residual coating. The monomers are reacted by preheating them or by subjecting them to a heated inert gas.

Abstract: Disclosed are a method and apparatus for coating the interior surface of a cylinder wherein a consumable electrode is fed to an arc formed between a rotating non-consumable electrode and directing an atomizing gas through the arc formed to carry the molten metal of the consumable electrode to the cylinder wall to coat the wall and wherein the consumable electrode is introduced into the cylinder from an end opposite the rotating non-consumable electrode.

Abstract: A method of treating a light metal cylinder bore wall to adherently receive a thermally sprayed metallic coating, that comprises (a) honing the wall to produce a net cylinder shape surface by use of spiral overlapping cross-abrasions having certain peaks and valleys of the abrasions folded over and molded to create tears, folds and undercuts rendering a hook and ladder effect, the honing being carried out with the use of a machining coolant to prevent burnishing of the walls; (b) either concurrently or shortly after step (a), washing the honed surface with a hot alkaline solution comprising (i) a non-soaping aluminate forming agent (sodium xanthate) that produces a residue on the walls, and (ii) surfactants that facilitate wetting of the walls even when some steam bubbles may be present; (c) rinsing the washed surfaces without disturbing the residue; and (d) thermally spraying a metallic bond coat and top coat on the honed and washed surface to render adhesion between the coating and prepared surface that is

Abstract: The present invention relates to a process of depositing metals onto various substrates. Applications for which the present invention may be useful include the formation of catalysts such as those used in electrochemical applications, including fuel cells and the like, refining applications such as oil refining, automotive applications such as automotive catalytic converters, and other similar applications.

Abstract: A process for inhibiting acidic corrosion in the crown of a concrete sewer pipeline of the type created by the generation of sulfuric acid within the pipeline and a lowering of the pH at the surface of the concrete. The process comprises the forming of a slurry of magnesium hydroxide, preferably precipitated from seawater, and water wherein the magnesium hydroxide comprises at least about 25-50% of the slurry by weight, and spraying the slurry onto and along the crown of the concrete pipeline to provide a slurry coating on the crown of the pipeline of about 0.2 inches in thickness so as to provide a relatively long lasting barrier of high pH and thereby prevent acidic corrosion of the pipeline.

Abstract: An electrostatically clad conduit innerduct liner and method for making the innerduct are disclosed, The process includes, heating the innerduct to a temperature less than melting point of the innerduct or a powder to be coated on the inner surface of the innderduct, The powder to be coated is electrically charged and applied to the innerduct by spraying from a nozzle having a different polarity than the innerduct to provide a substantially uniform coating.

Abstract: A conduit liner which is made by cladding the inner surface thereof with hot melt fluidized deposition thereon while the conduit is heated. Preferably, the fluidized deposition is of polymeric material which may include a low friction additive.

Abstract: A method of lining passageways, or pipelines, employs a pre-liner sleeve formed of a thin plastic material, which is applied to the inside surface of the passageway to be lined. During application of the pre-liner sleeve, it is held in a concertina-like folded condition in a magazine which is moved along the passageway by operation of air pressure which is applied from within the pre-liner sleeve, and which simultaneously inflates the pre-liner sleeve so that it communicates with the inside surface of the passageway. A spray head follows the magazine from within the inflated pre-liner sleeve and applies a hardenable composition, such as mortar, to the inside of the inflated pre-liner sleeve. The spray head is followed, in some embodiments, by a tube which is everted to communicate with the applied hardenable composition under air pressure. The tube holds the applied layer in position while it cures.

Abstract: An increased efficiency method and apparatus for lining a section of pipe with a cement mortar. After a wet cement mortar has been applied to a cleaned interior surface of a pipe, carbon dioxide is introduced into the freshly lined section of the pipe in such quantity that a crust of calcium carbonate will be formed on the interior surface of the wet cement mortar lining as the carbon dioxide reacts with calcium compounds of the wet cement mortar in a relatively short period of time. This crust is provided to protect the underlying mortar from scouring, while tolerating a low-velocity flow of water, until the normal hardening of the underlying mortar through hydration can take place so as to substantially reduce the out-of-service time of the section of pipe which is being lined.

Abstract: A process for the sealing and internal repair of systems of laid conduits in which a sealant is introduced into the leaky conduit by means of water, the sealant being a finely divided, inert material. The conduit is emptied and compressed air charged with particles of an abrasive substance is blown through it. The conduit is then internally coated by blowing into it a solvent-free epoxy resin containing a hardener and fibers. Alternatively, the sealant is introduced into the leaky conduit by means of air, the sealant being dry, finely ground, water-swellable bentonite; a dry, hydraulically disintegratable plastic dispersion preparation; or a mixture thereof. The conduit is then filled with a fluid, the fluid being either water or a mixture of steam and air.

Abstract: A method of treating concrete pipe is carried out by providing an aqueous lime slurry supply having a lime solids content above 35% by weight of the slurry. This is mixed within an amount of dispersing agent and may contain an alkali metal hydroxide so that the slurry has a pumpable viscosity. A spray assembly is located within the interior of the pipe. The lime slurry is pumped from this lime slurry supply through the spray assembly so that the lime slurry is applied to the interior surfaces of the pipe to neutralize acids thereon. Applying the lime spray also provides a protective coating of the lime slurry on the interior surfaces of the pipe.

Abstract: Disclosed is an apparatus for coating a substrate with a fluid, having a nozzle system which is provided with at least one two-substance nozzle for the intermittent discharge of the fluid and the discharge of a gas. The two-substance nozzle, in order to attain, respectively obtain, a rotating gas flow, has an inside nozzle and a ring chamber which coaxially encompasses the inside nozzle, with at least one gas inlet nozzle which runs into the lateral surface of this ring chamber and the longitudinal axis of the gas inlet nozzles not intersecting the longitudinal axis of the inside nozzle, and that the ring chamber has an outlet opening which encompasses the outlet opening of the inside nozzle, with a device being provided with which the lubricant can be intermittently supplied to the inside nozzle and another device being provided with which the gas can be continuously supplied to the gas inlet nozzle.

Abstract: Process for the surface treatment of at least a part of an article comprising at least one surface essentially composed of a plastic, the said process comprising at least one sulphonation stage and at least one neutralization stage and being characterized in that the neutralization is carried out by bringing into contact with at least one polyamine compound.