Abstract: A method for producing a fracture-divided component, in particular a connecting rod, with an at least partially coated bore includes the steps of: providing an unfinished component; applying a coating of a bearing material to a bore surface; and working the coating, in order to compensate internal tensile stresses in the coating, before fracture division of the component. Alternatively, the method for producing a fracture-divided component, in particular a connecting rod, having an at least partially coated bore includes the steps of: providing an unfinished component; applying a coating of a bearing material to a bore surface before fracture division of the component; and forming a counter-hardness zone before the application of the coating in order to generate compressive stresses which oppose the internal tensile stresses of the coating.

Abstract: Method for producing a plastic layer having a layer thickness of less than 200 ?m on an upper side of a substrate includes the following steps: applying plastic powder to the substrate upper side by means of a powder scattering device, then cleaning the substrate underside, then melting the applied plastic powder in a furnace, as a result of which the plastic layer is formed on the substrate, and cooling the substrate, wherein the substrate is transported continuously from method step to method step.

Abstract: The invention relates to a method for hot-dip coating hot-rolled steel strip, during which the steel strip passes through a pickling station, a rinsing station, a drying station, a heating furnace and then through a molten bath. The final thickness and the thickness tolerance of the hot-dip coated steel strip are achieved by a controlled thickness reduction in a roll stand in the process line. The achievement of the finished thickness is controlled by at least one thickness measuring unit at the outlet of the roll stand, and deviations upward or downward therefrom are fed back in the form of an actuating signal for actuating the roll stand in order to appropriately increase or decrease the thickness reduction. The invention also relates to an installation for producing a steel strip of the aforementioned type.

Abstract: A method for manufacturing hairlines in an apparatus case frame is provided. The method includes forming the case frame having primary hairlines being expressed throughout a relevant mold, coating the primary hairlines with a predetermined paint material, coating the primary hairlines to form a coated surface and scratching the coated surface to form secondary hairlines, the scratching being one of at regular and irregular lines.

Abstract: Disclosed is a rolling bearing component comprising a metallic support with a spray-compacted metal layer which is applied to the metallic support in a spraying process and is provided with the running surface of the rolling bearing.

Abstract: Methods for making near net shape airfoil metal leading edge protective strips including providing a high temperature additive manufacturing device; providing a tooling system having a mandrel; a metallic cladding applied to the mandrel; and at least one cooling channel associated with the mandrel applying a metallic deposit to the mandrel having the metallic cladding using the high temperature additive manufacturing device; and concurrently removing heat from the mandrel using the at least one cooling channel to produce the near net shape airfoil metal leading edge protective strip.

Abstract: The invention relates to a method for producing a coated steel strip for producing tailored blanks suitable for thermomechanical shaping. The method includes the following steps: providing a hot-rolled steel strip; coating the strip with a metallic coating; cold rolling the strip such that the strip obtains a variable thickness in its length direction, having at least thicker sections and thinner sections, such that tailor rolled blanks (TRBs) can be cut from this strip. The invention also relates to a steel strip thus produced and the use of such a steel strip.

Abstract: Steel sheet having a high {222} plane integration comprising steel sheet having an Al content of less than 6.5 mass % characterized by one or both of (1) a {222} plane integration of one or both of an ?Fe phase and ?Fe phase with respect to the steel sheet surface being 60% to 99% and (2) a {200} plane integration of one or both of an ?Fe phase and ?Fe phase with respect to the steel sheet surface being 0.01% to 15%.

Abstract: Apparatus and methods for a nano-patterning process to fabricate nanostructures. A roller type mold is used to continuously imprint nanostructures onto a flexible web or a rigid substrate. The process includes a coating and an imprinting module, which rotate the web synchronously. Liquid resist materials are used for imprinting and the patterns are set by thermal or UV curing. The process is used to produce bilayer metal wire-grid polarizers, organic solar cells, and organic light emitting diodes.

Abstract: An aluminum alloy brazing sheet having high strength comprising: a core alloy; an Al—Si-based filler alloy cladded on one side or both sides of the core alloy, wherein the core alloy is composed of an aluminum alloy containing 0.3-1.2% (mass %, the same applies the below) Si, 0.05-0.4% Fe, 0.3-1.2% Cu, 0.3-1.8% Mn, 0.05-0.6% Mg, and containing one or more elements selected from the group consisting of 0.02-0.3% Ti, 0.02-0.3% Zr, 0.02-0.3% Cr and 0.02-0.3% V, the balance of Al and unavoidable impurities; and wherein, after the aluminum alloy brazing sheet is subjected to brazing, the core alloy features a metallic structure in which a density of intermetallic compounds having a grain diameter of at least 0.1 ?m is at most ten grains per ?m2.

Abstract: Steel wire is coated with a metal layer such that the metal layer has a surface with roughnesses. A surface roughness Ra of above 0.25 ?m is reached. Preferably, the roughnesses are randomly dispersed at the surface. The result is an improved visual aspect and an increased resistance against corrosion.

Abstract: A ceramic capacitor having a ceramic body and terminal electrodes, the ceramic body being substantially a rectangular parallelopiped in shape, the terminal electrodes being provided at the two ends of the ceramic body in the length direction, each terminal electrode being provided to cover one end face of the ceramic body in the length direction, part of the two surfaces in the width direction, and part of the two surfaces in the thickness direction, wherein, when the length of the ceramic body is L1 and the maximum lengths of the terminal electrodes at the two surfaces of the ceramic body in the width direction are L3 and L4, 0?|(L4?L3|/L1?0.0227 is satisfied. One surface among the two surfaces of the ceramic body in the width direction is the paste introduction side in the roller coating, while the other surface is the paste escape side in the roller coating.

Abstract: A method of producing a metal-coated steel strip includes the steps of forming a metal coating on a steel strip and conditioning the surface of the metal-coated steel strip by smoothing the surface of the strip. The method is characterised in that the conditioning step produces residual stress of no more than 100 MPa in the strip.

Abstract: A highly corrosion-resistant material and a corrosion-resistant member which are improved in corrosion resistance, adhesion, contact electrical resistance, electrical conductivity, airtightness, etc. and are suitable for use as, e.g., a metallic separator for polymer electrolyte fuel cells (PEFC); and a process for producing them. A thin noble-metal layer is formed on the desired part of the surface of a metallic base and then subjected to compression working. The coated base may further be subjected to anticorrosive treatment with a liquid phase containing a peroxide or ozone or with an active gas atmosphere.

Abstract: An active material slurry 12a obtained by a mixing a powder of the active material with a binder and a solvent for the binder is heated to a predetermined temperature inside a slurry reservoir 20, and the heated active material slurry 12a is coated and adhered to an electrically conductive core body 11. The resulting body is then fed inside a drying furnace 28 to dry the coated and adhered active material slurry 12a by heating, and is rolled to a predetermined thickness by passing it through a pair of rolling rolls 29, thereby obtaining an electrode for alkaline batteries comprising an active material layer 12 on the both sides of the electrically conductive core body 11.

Abstract: A device for impregnating a paper web with a molten polymer to produce a paper with improved resistance to oil and grease are provided. The device includes, as part of an on-machine process, an ordinary paper web composed of cellulose or synthetic fibers, a polymer applicator, a hot reel, and a winding reel. The web, which is created through a series of processes located upstream of the subject invention, first encounters the polymer applicator, which deposits a quantity of molten polymer onto the surface of the web. The web is next transferred to a hot reel, which maintains the temperature of the molten polymer above its melting point and thereby facilitates wicking of the molten polymer into the web. After the web passes the hot reel, it is wound onto a winding reel, where additional wicking occurs until the molten polymer cools to a temperature below its melting point.

Abstract: A method for producing an oxide cathode including a sleeve containing a heater coil, a cathode substrate provided on one end of the sleeve, and an emissive material layer formed by thermally decomposing an alkaline earth metal carbonate layer adhered onto the cathode substrate, which method includes adhering the alkaline earth metal carbonate onto the cathode substrate so that it has a bulk density of 0.5 to 0.8 g/cm3, then pressing it so that the bulk density becomes not more than 0.9 g/cm3, and then thermally decomposing it in vacuum. Accordingly, an oxide cathode in which the current density distribution of emission electrons is smooth and an electron emission characteristic is not deteriorated when operated for a long time is realized, and a method for producing a cathode-ray tube with high resolution in which moire is invisible is provided.

Abstract: A gas sensor element includes a solid electrolyte layer having a plurality of projections formed on its outer surface, an inner electrode formed on the inner surface of the solid electrolyte layer, an outer electrode formed on the outer surface of the solid electrolyte layer, an outer electrode formed on the outer surface of the solid electrolyte layer and a spinel protection layer formed on the outer electrode for protection. The projections are formed on the outer surface of the solid electrolyte layer such that they are formed in a single layer; an area occupied by the projections accounts for 10% to 85% of the outer surface of the solid electrolyte layer and the distance between the neighboring projections is 5 &mgr;m to 300 &mgr;m. Thus, the outer electrode is formed on the solid electrolyte layer in such a manner as to penetrate into pits formed between neighboring projections and is thus strongly bonded to the solid electrolyte layer, thereby improving thermal durability.

Abstract: A method of forming an electrode is characterized in that the method comprising forming a porous coating of an alloy by gas atomisation on a substrate. The porosity of the coating is provided by controlling one or more conditions selected from the group consisting of the height and duration of deposition of the spray onto the substrate, the rate deposition, the speed of the atomized particles impacting on the substrate size distribution of the spray droplets, the temperature above melting, the substrate temperature, the substrate thermal conductivity, the conductivity of the gas, and the temperature of the gas.

Abstract: A method for rapidly imparting hydrophobicity to an oxide solid surface, which comprises exerting a mechanical stimulation to a desired region of a hydrophilicity-imparted oxide solid surface, to change said region to be hydrophobic.

Abstract: The present invention relates to a process of using steam to achieve simultaneous impregnation and drying of lignocellulosic material to improve the strength of lignocellulosic material and to reduce the number of serial processing steps. The steam may be either indigenously generated by way of a heated press or heated nip, or the steam may be externally applied.

Abstract: The present invention relates to a process of using steam to achieve simultaneous impregnation and drying of lignocellulosic material to improve the strength of lignocellulosic material and to reduce the number of serial processing steps. The steam may be either indigenously generated by way of a heated press or heated nip, or the steam may be externally applied.

Abstract: In a method and an apparatus for the manufacture of a workpiece with a rotation-symmetrically hardened surface area, the workpiece surface area to be hardened is initially applied with a carrier film of pulverized alloying elements. A roll is radially infed to the carrier film, accompanied by the rotation of the workpiece. Under the influence of heat, the pulverized alloying elements of the carrier film are rolled into the surface area of the workpiece so that the alloying elements are intercalated into the workpiece surface and increase its hardness. For performing this method, the workpiece is clamped on a spindle driven in a rotary manner. A receiving hopper and an application device are radially spaced from the spindle and are interconnected by a supply device.

Abstract: A method of producing oxide surface layers on compact and sintered metals and alloys has the steps of delivering a metal or alloy into a working chamber preheated to temperature from 200.degree. C. to temperature below its melting point so that the metal or alloy is heated in the working chamber in waterless atmosphere to a temperature from 100.degree. C. to below a melting point of the metal or alloy in waterless atmosphere at atmospheric, reduced or increased pressure, and then introducing into the working chamber a water solution of substances which contain alloying elements so that water steam and volatile oxides of the alloying elements are formed directly into the working chamber interact with a surface of the metal or alloy to produce an alloyed surface layer of the metal or alloy.

Abstract: A method and apparatus for depositing solder on the terminal pads of printed circuit boards in which a solder resist layer or layers having a thickness corresponding to the desired solder height border the pads. Molten solder from a reservoir is directed by nozzles against the sides of the board to fill the cavities extending above the terminal pads while the board is moving via a conveyor mechanism relative to the reservoir. The cavities when filled with molten solder are covered by a suitable element such as a flexible belt or roller. The molten solder within the covered cavities is then cooled below its solidification point and the covering element removed. If desired, part or all of the solder resist layer or layers may then be stripped from the board to leave solder pads extending above the surface of the board.

Abstract: A method for applying solder to printed wiring boards includes producing a printed wiring board with electrically conductive regions. Soldering paste is applied as a solder deposit on the electrically conductive regions. The solder deposits are melted to form hump-shaped solid solder applications joined to the printed wiring board. The hump-shaped solder applications are levelled out by areally applying pressure to the solder applications in the direction of the printed wiring board. A printed wiring board to which solder has been applied includes a wiring board surface having regions to be equipped with components according to an SMD process. Solder applications are disposed on the regions in the form of a solid solder layer. The solid solder layer has a pressed or rolled surface extended substantially parallel to the wiring board surface.

Abstract: The present invention relates to a lead frame material for a semiconductor, which comprises a copper or copper alloy matrix having a layer obtained by applying an Ag-plating of a thickness of from 0.005 to 0.5 .mu.m on the surface of the matrix and diffusing Ag into the matrix by heat treatment.

Abstract: A composite lead sheet product comprising a layer of lead or lead alloy having first and second surfaces. A first layer of a porous, non-metallic material is mechanically bonded to the first surface of the lead layer, and a second layer of porous, non-metallic material is mechanically bonded to the second surface of the lead layer. The method of making the composite of this invention comprises supporting a first layer of a porous, non-metallic sheet material on a heat sink. Molten lead or lead alloy is dispensed transversely across the first layer. A second layer of a porous, non-metallic sheet material is applied over the dispensed molten lead. The second layer is pressed into the molten lead, and the molten lead is pressed into the first layer with a roller, to mechanically bond the first and second layers to the lead.

Abstract: First, a steel wire is continuously dipped in molten copper or molten copper alloy so that copper or copper alloy builds up and solidifies on the peripheral surface of said steel wire, thereby obtaining an initial copper-clad steel wire. Then, the initial copper-clad steel wire is subjected to a first cycle of hot rolling by a caliber roll. The hot-rolled wire is dipped in molten copper or molten copper-alloy at least once so that copper or copper alloy builds up and solidifies thereon, thereby obtaining a final copper-clad steel wire.The final copper-clad steel wire is hot-rolled at a temperature of 750.degree. to 850.degree. C. and with a rolling ratio of 10 to 40%. Then, the hot-rolled wire is cold-rolled with a reduction of area of 20% or more.Thus, 75 to 95% of the cross sectional area of the obtained copper-clad steel trolley wire is occupied by the copper or copper alloy covering layer so that the electric conductivity of the trolley wire is as high as 80% IACS or more.

Abstract: In processes in which protective metal coating materials are applied to iron-based substrates in the form of liquid films which are then solidified by cooling, the metal coating can be contacted with a roll such as a tower roll, conveyor roll or guide roll, while the coating material is capable of transfer, by the use of a roll having an exterior ceramic barrier or surface having a thickness of at least about 20 microns whereby the surface of the coated substrate is not unduly adversely affected.

Abstract: Metal deposition apparatus having at least one roller arranged for consolidation of the deposited metal by rolling thereof in the course of the deposition process, which roller comprises a plurality of sub-rollers of independent movement.

Abstract: A process for hermetically sealing defects in a porous ceramic substrate comprising the steps of evaporating or sputtering a malleable metal layer onto the defective porous ceramic surface, swaging or smearing the malleable metal layer over the defects and depositing a second metal film over the swaged first film to provide a smooth defect free surface.

Abstract: An electrochemical cell electrode is produced by applying a plurality of thin layers of a catalyst material onto a substrate, filtering and compacting the layers between additions, until a desired catalyst amount is achieved. The catalyst bearing substrate is then dried and sintered to form an electrode. Utilizing a serial application technique minimizes surface cracking while maximizing throughput by allowing automation of the electrode production process.

Abstract: An apparatus for applying spaced apart discontinuous stripes of a fluid to the surface of a moving web. The apparatus includes a rotating applicator roll partially immersed in a bath of the fluid. A notched doctor blade in contact with the surface of the roll removes fluid from the surface of the roll except in the region of the notches to form spaced apart circumferential beads of the fluid on the surface of the roll. The moving web partially wraps the applicator roll where the beads are formed, but is travelling between 20 to 200 times the speed of the surface of the applicator roll, which results in a relatively even distribution of the fluid, in the form of a discontinuous stripe, on the surface of the web.

Abstract: Aluminum coated ferritic base metal foil formed by cold reduction of hot dip aluminum coated ferritic steel strip containing from 10% to about 35% chromium, up to 3% aluminum, and up to 1% silicon, the foil having a ratio of aluminum coating thickness on both sides to base metal foil thickness of at least 1:10, with at least 4% by weight total aluminum. The method of production includes heating the foil in an oxidizing atmosphere within specified temperature and time limitations to provide a porous surface having a thin layer of aluminum oxide. The foil is adapted for fabrication into monolithic support structures for catalytic converters for internal combustion engine exhaust systems.

Abstract: A lid for closing an electronics package exhibits a high corrosion resistance. The lid is formed of a metal substrate which is clad with rolled or worked nickel, and covered with a layer of gold or precious metal electroplate. At edges of the lid, which are not covered with cladding, a layer of nickel is electroplated, employing the dogbone effect to concentrate the metallization at the edges. The rolled or worked metal has a much smaller porosity than an electroplated layer, and the nickel cladding can be applied to the desired thickness in much less time than nickel electroplate.

Abstract: There is disclosed a method of and apparatus for producing a wear-resistant coating on a thin metallic strip, for example for the manufacture of coating scrapers for paper webs. After preparatory surface treatment the strip is passed longitudinally through a coating zone in which coating material in a molten state is sprayed onto the strip by a coating unit as the strip passes. The wear-resistant coating is built up in steps by the application of several coating layers one on top of the other, each being applied during a respective pass of the strip through the coating zone. The strip speed and the capacity of the coating unit are adjusted in relation to each other so that the heat supplied to the carrier material by each coating layer applied will be so slight in relation to the thermal capacity of the carrier material that the temperature increase in the carrier material does not cause any change in the physical properties of the carrier material.

Abstract: A method of treating a commercially available ion plated graphite/aluminum composite with suitable hydroscopic liquid selected from the group consisting of methylene chloride, toluene, xylene and where such liquid treatment results in capillary action in the graphite fibers and subsequently heat treating the graphite/aluminum composite in a hot processing step where magnesium powder is sublime at a temperature in the range of 350.degree.-450.degree. C. and where such sublime magnesium vapor uniformly coats graphite and aluminum in the composite material so as to obtain a graphite aluminum composite coated with magnesium.

Abstract: Heat reflecting wall covering comprising a carrier substrate having a discontinuous metal layer thereon produced by (1) providing a brittle coating under the metal layer and then breaking up the same to also break-up the metal layer; or (2) selectively etching the metal layer to avoid any large electrically conductive areas; or (3) spraying the metal layer through a mask, such as wire mesh to obtain high ohmic resistance and subsequently covering with a veneer protection coat and a veneer coat.

Abstract: A process for manufacturing nuclear radiation shields consisting of neutron-absorbing boron carbide particles embedded in a heat-dissipating copper matrix. Copper is electroplated through a layer of loose, electrically nonconductive boron carbide particles on a metal substrate. The carbide particles may be deposited on the substrate while electroplating, and heat exchanger ductwork may be incorporated. To make cylindrical shields, a cylindrical metal substrate is rotated about its axis giving rise to centrifugal forces which hold the carbide particles on the inner surface and aid electrodeposition. A thermo-mechanical process is described in which boron carbide particles pre-encapsulated with copper are consolidated into a unitary mass on the inner surface of a heated cylindrical substrate with or without the aid of a roller within the cylinder.

Abstract: Molten zinc coated strip is contacted with an internally cooled roll upon which is provided a thin film of liquid that serves to maintain effective heat transfer contact between the surface of the roll and the surface of the strip across the entire face of the strip.

Abstract: A dual-purpose production plant for cold rolled steel sheets and hot-dip galvanized steel sheets having, successively disposed in series, a heating zone, a soaking zone, a primary cooling zone, an overaging zone equipped with a controlled cooling facility, a molten galvanizing zone, an intermediate cooling means, a secondary cooling zone, a temper rolling means, and a chemical treatment means, and a bypass for directly connecting the overaging zone and the secondary cooling zone with each other.

Abstract: In the manufacture of a bearing material containing an aluminum base alloy, one surface of a steel strip is washed and roughened; the aluminum base alloy is spread on the surface of the steel strip; and the aluminum base alloy and the steel strip are hot-rolled in the air to pressure-bond the former to the latter into a unitary structure. Prior to spreading the aluminum base alloy, an aluminum powder which well adheres to the steel strip may also be spread on the surface of the steel strip.

Abstract: Metallic articles, for instance, ferrous strips are metallized, for instance, zinc coated by passing the heated article through a coating chamber and applying thereto a continuous stream of the molten coating metal so as to uniformly and evenly metallize said article. Thereafter, excess molten coating metal is removed from the coated article by hot gas blasting and the hot gas blasted article leaving the coating chamber is immediately cooled. Wiping means may be provided before applying the molten coating metal so as to deflect any molten coating metal dropping from the metallic article passing therethrough, while rollers may be arranged between the coating metal applying means and the hot gas blasting means. Said rollers serve to remove the major part of excess coating metal from the coated metallic article and to stabilize movement of the metallic article passing through the coating chamber.

Abstract: A surface of a substrate 11 (FIG. 2) is uniformly coated with a liquid L by wetting the surface with the liquid and compressibly contacting the wetted surface with an applicator member 10 having an outer layer 14 of a compressible liquid absorbing material with inverse sponge characteristics and an inner layer 13 of compliant material. Preferably the member is a roller 10 having a silicone rubber or polyurethane inner layer and a chamois outer layer. A plurality of the rollers 10 are arranged to be in compressive contact with the surfaces of a plurality of substrates 11 as the substrates are being removed from the liquid L (arrow A), the movement of the substrates 11 causing rotation (arrow F) of the rollers to apply a uniform coating of the liquid on the contacted surfaces.

Abstract: The invention relates to the depositing of aluminum alloys useful as material for the manufacture of sleeve bearings. Aluminum and lead in the proper ratio are melted in a furnace, transferred to a holding furnace wherein the temperature of the melt is maintained within the molten range, and the melt is directed to an atomizing or nebulizing chamber. According to the invention, the molten material flowing into the atomization chamber is subjected to an atomizing gas flow having a specified angle of incidence to atomize the molten flow of alloy into small particles which are directly deposited on a continuous pure aluminum strip which moves under the atomization chamber at a preset rate, the aluminum strip with the alloy layer is submitted to a rolling operation and thereafter the strip is rolled together with a steel strip, to provide a cladding of the alloy-aluminum onto the steel of the backing and supporting strip.

Abstract: A method of forming steel reinforcing bars and other bar mill products with a protective coating of nickel to enhance the corrosion resistant characteristics of such bars, such method comprising the steps of forming an elongated steel billet with a generally rectangular cross-section, then electroplating a thin layer of nickel onto said steel billet, painting the exterior surface of said plated steel billet with a slurry consisting essentially of water and a refractory mortar, arranging a plurality of such steel billets in contiguous relationship in a furnace and heating them to a temperature at which they become malleable (approximately 2150.degree.-2350.degree. F.), then hot rolling the steel billets to form them into elongated generally round bars.

Abstract: A method for producing a one-side zinc plated steel sheet, comprising;(a) a step of coating a steel sheet with zinc,(b) a step of heating the zinc-coated steel sheet to alloy at least the coated zinc on one side of the steel sheet with the steel sheet, and(c) a step of mechanically removing the coated zinc thus alloyed.

Abstract: Metallized polymeric film material having a high gloss, mirror-like surface is transformed by means of heat treatment to a material having a smooth lustrous surface appearance not unlike that of satin, or alternatively an apparent rough or granular surface texture (i.e. a matte-like finish). The transformation may be accomplished by directly heating the metallized film material or in conjunction with a laminating/thermoforming operation (for instance: the formation of disposable plastic dinnerware) to produce a rigid article having a pleasing appearance.

Abstract: Metallic articles, for instance, ferrous strips are metallized, for instance, zinc coated by passing the heated article through a coating chamber and applying thereto a continuous stream of the molten coating metal so as to uniformly and evenly metallize said article. Thereafter, excess molten coating metal is removed from the coated article by hot gas blasting and the hot gas blasted article leaving the coating chamber is immediately cooled. Wiping means may be provided before applying the molten coating metal so as to deflect any molten coating metal dropping from the metallic article passing therethrough, while rollers may be arranged between the coating metal applying means and the hot gas blasting means. Said rollers serve to remove the major part of excess coating metal from the coated metallic article and to stabilize movement of the metallic article passing through the coating chamber.