Abstract: The present invention is directed to a method for making a graphically-printed component for an absorbent disposable article. The method comprises providing a molten polymer by feeding polymer chips into an extruder and melting the polymer chips. The molten polymer is extruded in the form of a thermoplastic polymer film onto a provided nonwoven fabric in an in-line process, in which the film has a basis weight of about 10 gsm, to provide a backsheet comprising the film and the nonwoven fabric. The backsheet on the film is graphically printed with printing means to provide a graphically printed backsheet. The graphically printed back sheet is wound into a roll good, or an absorbent core is positioned between it and a liquid permeable topsheet to provide an absorbent disposable article.

Abstract: A filter medium for use in particulate filtering applications is disclosed. The filter medium is formed from a substrate capable of retaining the desired physical structure of the filter medium under the conditions of the filtering application, including temperature. A polyimide based stiffening agent adapted for treating the substrate is also provided.

Abstract: The present invention is directed to a method of polishing a minimum spangle aluminum-zinc alloy hot-dip coating applied to sheet steel to provide a polished hot-dip coating having a continuous, consistent surface appearance suitable for use in an unpainted condition.

Abstract: A wet process for manufacturing a cloth prepreg with a uniform fiber distribution and large cover factor comprises impregnating a woven fabric with a diluted resin and drying, which fabric has a number of crossing points of warp and weft in the range of 2,000 to 70,000/m2, which process further comprises at least one of the steps (A) and (B), namely (A) a step of distributing a line-shaped binder on the fabric to fix the yarn flatness prior to impregnating the fabric with a resin diluted with a solvent, at least 80% of which solvent is a nonsolvent of the binder and, (B) a step of calendering the woven fabric after drying.

Abstract: A closed-loop system and process is used for applying fire retardant chemicals to fibers. Fibers are preferably positioned in a vessel such as a dye machine which circulates the fire retardant chemicals. After absorption of the fire retardant composition, non-absorbed fire retardant chemicals are recovered and re-used on subsequent batches of fibers. Recovery can be achieved by directing the non-absorbed fire retardant composition into a second dye machine containing additional fibers, or by extracting the fire retardant composition by centrifugation or other means, or by a combination of the two processes. The process is environmentally friendly, and allows for higher throughput on impregnating fibers with fire retardant chemicals.

Abstract: A dull coated printing paper that is bulky (low in density) having a density of 0.90 to 1.15 g/cm3 and yet offers excellent pliability, superior surface smoothness, high degree of print gloss and minimal small-scale gloss variations in the image area are obtained by forming a coating layer comprising a pigment and an adhesive on a base paper which contains an organic compound having an action to inhibit binding between pulp fibers and then carrying out calender treatment at a line pressure for the treatment of 50 to 150 kg/cm.

Abstract: A paper coating slip containing a mineral pigment and an aqueous polymer dispersion as a binder, wherein the polymer dispersion is obtainable by emulsion polymerization of ethylenically unsaturated compounds (monomers) and the paper coating slip gels at above 35° C., i.e. the viscosity of the paper coating slip at from 35 to 60° C. is at least twice the viscosity at 30° C.

Abstract: A nanoparticle barrier-coated substrate is prepared by mixing pigment nanoparticles, a binder and a liquid carrier to form a coating solution, applying the coating solution onto the substrate and drying the coating solution to form the barrier coating on the substrate. The pigment nanoparticles can be chosen from talc, calcium carbonate, clay, silica and plastic and the substrate can be a cellulosic material or an inorganic material. If the substrate is initially provided with large pores, a precoating can be applied to the substrate prior to the application of the pigment nanoparticles thereto.

Abstract: A method for printing an image on a surface of a substrate having a surface finish defined by a gloss, the method comprising: printing an image on the surface of the substrate, such that image areas thereof have a thickness, when fixed to the substrate and dry, of less than about 6 micrometers of a thermoplastic material; and smoothing the surface of at least a portion of the thermoplastic material.

Abstract: A method for the application of liquid through viscid medium onto the surface of a pre-dried material web including the steps of applying a viscid medium to at least one side of the material web, routing the material web through a press nip and supporting the material web substantially without free draw.

Abstract: Structured polyolefin coated substrates and processes for making the same are disclosed. A chill roll is used to impart a plurality of peaks which protrude outwardly from the polyolefin coating of the structured substrate. In addition, the chill roll surface is treated to impart a matte finish and thus to transfer a matte finish to the area surrounding the peaks of the polyolefin coating.

Abstract: The invention is directed to a method of magnetically linking a ferromagnetic object to a partially magnetized coating material made by applying a coating to a surface of a continuously-moving medium including the steps of providing a coating material by mixing a binder material suitable for being spread substantially and regularly over the surface and a ferromagnetic component, the binder material being a hot melt adhesive; providing a continuously-moving medium having a top surface to be substantially coated, the surface capable of receiving a substantially and regularly spread coating material; passing the coating material and continuously-moving medium between rollers to form a substantially constant thickness of the coating material substantially covering the top surface and allowing the coating material to set to form the coated medium as a magnetizable component, wherein the medium that is coated is one of a paper, a card, wallpaper, a flexible plastic sheet, a rigid plastic sheet, and walls; partially

Abstract: A process for production of a composite porous film wherein a porous support, of which both sides have been coated with a solution (dope) of an organic polymer compound in a water-soluble organic solvent to form a coated film, is passed through an air gap step and conveyed into a coagulating bath comprising water or a mixture of water with the same solvent as the organic solvent, and is then immersed in the coagulating bath so that the coated film on both surfaces of the porous support directly contact the coagulating bath for coagulation, and is then washed and dried. This production process is suitable for production of non-aqueous secondary battery separators, and yields non-aqueous secondary battery separators with good handling properties and at low cost, whereby the ion permeability, adhesion with electrodes and electrolyte solution retention can be strictly controlled.

Abstract: This invention relates to a non-contact coating method for producing a substantially continuous coating and articles constructed therefrom. This invention further relates to a non-contact slot coating method for producing a variety of coatings and laminations. This invention particularly relates to a method of coating a non-porous substrate including film, foil and paper with a molten thermoplastic composition which reduces streaking caused by particles such as impurities, fillers and superabsorbent polymers. This invention further relates to thermoplastic compositions useful in the present non-contact coating method.

Abstract: An antisoiling hardcoated film comprising a substantially transparent substrate, a hardcoat layer comprising inorganic oxide particles dispersed in a binder matrix, and an antisoiling layer comprising a perfluoropolyether. The antisoiling layer can be very thin, thus reducing the cost of the perfluoropolyether. The film has very good scratch, smudge and glare resistance and very good interlayer adhesion and durability. The film can be in the form of a single flexible substrate or a stack of such substrates. The film or stack can be sized to fit the display screen of an electronic display device such as a personal digital assistant or cell phone.

Abstract: In a device for depositing coating material with the manufacture of coated and/or impregnated sheet formations the thickness of the coated sheet formation is monitored with two metering rollers (11, 13) rotating against the sheet formation. The distance measurement between the contact surfaces (12, 14) of the metering rollers (11, 13) is carried out by way of measuring surfaces (16, 18) concentric to the metering rollers (11, 3) which have a smaller diameter (d1) than the contact surfaces (12, 14).

Abstract: Process for application of a coating medium on a traveling material web that is one of paper and cardboard, the coating medium including at least one of a pasty medium and a liquid medium, wherein the process includes forming a material web in a wet section of a machine for one of paper and cardboard and guiding the material web which is still wet with a traveling, endless, carrier belt during application of a coating medium. The application of the coating medium includes transferring the coating medium from a roll-coating mechanism to at least one transfer belt onto the still wet material web. The coating medium is transferred from a surface of the at least one transfer belt moving in a direction of travel of the material web. The at least one transfer belt is a traveling, endless, air-permeable transfer belt which is guided by rolls. This Abstract is not intended to define the invention disclosed in the specification, nor intended to limit the scope of the invention in any way.

Abstract: A heating roller includes a magnetic flux generation mechanism provided in a plurality of layers coaxially around the axis of a roller in the roller capable of being supported rotatably, and a control device capable of independently controlling the layers of the magnetic flux generation mechanism.

Abstract: The present invention relates to use of an alkylhydroxyalkyl cellulose, which has alkyl groups having 1-3 carbon atoms and hydroxyalkyl groups having 2-3 carbon atoms, is free from hydrophobically modifying alkyl groups having at least 4 carbon atoms and has a turbidity point of 50-95° C. The amount of carboxymethyl cellulose constitutes up to 1200 percent by weight of the amount of alkylhydroxyalkyl cellulose. An aqueous coating composition containing a combination of alkylhydroxyethyl cellulose and carboxymethyl cellulose is also described.

Abstract: A papermaking belt comprises a reinforcing element and a resinous framework joined together. The resinous framework is formed by a plurality of resinous beads which mutually contact or cross-over. Super-knuckles extending outwardly from the reinforcing element are formed at points of contact. A preferred continuous process for making the belt comprises extruding, in a pre-selected pattern, a plurality of beads of a resinous material onto the forming surface thereby forming the resinous framework thereon, joining the resinous framework and the reinforcing element together, and then solidifying the resinous framework. The resinous material may comprise at least two chemically-active materials capable of cross-linking upon contact.

Abstract: The present methods make fluid diffusion layers having reduced surface roughness. The methods used for adhering the loading material to the substrate surface can reduce the average surface roughness of the fluid diffusion layers, thereby reducing leaks in and damage to ion exchange membranes. When fluid diffusion layers and electrodes having reduced surface roughness are employed in membrane electrode assemblies, better reliability and performance are obtained. A method of calculating the surface roughness of a fluid diffusion layer may be used.

Abstract: An absorbent article containing a composite mixture of absorbent macroporous particles and binder particles. Preferably, the absorbent macroporous particles are those having a macroporous structure which allow for the rapid flow of liquid therein, e.g., aerogels, xerogels, cryogels, or mixtures thereof. The absorbent articles produced thereby are preferably thin and lightweight, but maintain an ample rate of absorption allowing for a more rapid uptake of higher volumes of liquids.

Abstract: The present invention provides a process comprising the steps of (a) applying less than about 0.1 grams per square meter (gsm) of a release agent to a transfer surface, wherein the release agent is selected such that a test sample of the release agent having a concentration at or above its critical surface tension concentration, has a surface tension of less than about 50 dyne/cm or forms a contact angle with the material of the transfer surface of less than about 120°; (b) applying an adhesive to the transfer surface; and (c) transferring the adhesive from the transfer surface to a material web. Preferred embodiments are provided where the transfer surface is metals, polymers, elastomers, ceramics, wood, or combinations thereof and the release agent has the formula: X—CF2O—(C2F4O)p—(CF2O)q—CF2—X. Additional embodiments are provided to continuous and intermittent processes.

Abstract: The present invention relates to a method of treating fabric suitable for manufacturing filter bags, the method including the step of: applying a coating material to the fabric configured as seamless tubing to form a coating of said coating material on an outside surface of the seamless tubing, thereby improving the filtering charateristics of the fabric.

Abstract: In a process for forming a fluoroelastomer composite material for use in preparing an image member containing a substrate, a curable fluorocarbon elastomer is combined with preformed polysiloxane particles in an organic solvent, thereby forming a composite mixture. Milling the composite mixture produces a uniform coating dispersion of the fluoroelastomer composite material in the organic solvent.

Abstract: The present invention provides a method for trimming a resin film which can recycle lug portions of the resin film after trimming, can easily trim the resin film even when the resin film is made of resin which becomes fragile by cooling, and enhance the use efficiency of a laminated sheet by making resin coated portions disposed at both sides of the laminated sheet thin. At the time of coating molten resin at least on one surface of a substrate to form a resin film after making the molten resin pass between coating rolls, the lug portions of the resin film are trimmed before the lug portions of the resin film are cooled.

Abstract: An active material slurry 12a obtained by a mixing a powder of the active material with a binder and a solvent for the binder is heated to a predetermined temperature inside a slurry reservoir 20, and the heated active material slurry 12a is coated and adhered to an electrically conductive core body 11. The resulting body is then fed inside a drying furnace 28 to dry the coated and adhered active material slurry 12a by heating, and is rolled to a predetermined thickness by passing it through a pair of rolling rolls 29, thereby obtaining an electrode for alkaline batteries comprising an active material layer 12 on the both sides of the electrically conductive core body 11.

Abstract: In a preferred embodiment, the present invention is an apparatus and a method for coating both surfaces of a continuous processing aluminum strip by extruding thin polymeric film onto the aluminum strip. Generally, the aluminum strip is uncoiled, passed through a preheating unit, two extrusion heads, a post-heater, an air quench, a lubricator, and then it is recoiled.

Abstract: The invention teaches a method of manufacturing a high bulk, high gloss paperweb using a supercalender operation. A paperweb surface is coated with a plastic pigment. The paperweb is run through a multi-nip calender device wherein the nip load of the paperweb is maintained at a load of about 1,000 pounds per linear inch at each nip. The temperature of the hard rolls are about 450 degrees Farenheit or less.

Abstract: A microwave susceptible insulated packaging material includes a thermal insulating layer, which may be a fiberfill batt. The insulating layer is laminated to at least one layer of a co-extruded film which has been coated on one surface with a microwave susceptible material, such as aluminum or aluminum coated with a food-safe contacting polymer sealant. The packaging material can be used to form a container, such as a pouch, or as a label or as a lining for a container. The packaging material may be coated also with a printable coating material.

Abstract: A method of wetting a web of material is described, which in general provides for applying a wetting solution to the web, and passing the web of material between a set of press rolls. The wetting solution may be applied at an add-on greater than 25%, and the web may travel at a speed of at least 60 meters per minute.

Abstract: A method is disclosed for producing a printing ink decorated packaging material. The packaging material heat sealable outer coatings. One or both sides of the packaging material are subjected to corona discharge surface treatment to increase the surface tension. Printing is applied to the treated surface. The packaging material then passes the nip between heated rollers in order to reduce the surface energy of the outer plastic layers. Subsequently, a surface treatment of hydrogen peroxide is applied to the packaging material to sterilize the surface.

Abstract: A method of forming a finished paper having high gloss while maintaining high bulk, comprising applying on a surface of a base stock at least one layer of a coating formulation comprising a particulate plastic pigment; and passing the base stock through a multi-nip calender device maintained at relatively low roll temperature and nip pressure. The product formed using this coating formulation and process is of high gloss quality, yet maintains a relatively high bulk, in comparison to high gloss papers produced by conventional methods.

Abstract: Electronic devices such as transistors and diodes are manufactured by ink-jet printing using a transfer member. These electronic devices are used in addressing an electronic display.

Abstract: A simple yet effective method and apparatus produce a web suitable for treatment of water as a static filtration media, e.g. to remove chlorine and lead from water in contact with the media. A web is coated with a coating composition that facilitates treatment of water and includes a binder, and the web is compressed in one dimension about 25-75% (e.g. 40-60%) so as to make the void size distribution substantially more uniform. The compression is substantially maintained until the binder substantially cures so that the coated final web produced has a second void size distribution more uniform than the first void size distribution, e.g. the coated final web having void volumes with a mean value of about 6-7×10−8 liters and/or an RDV/BV ratio of at least 0.4, and a porosity of greater than 90%.

Abstract: A method of and apparatus for producing a transparent film or a transparent layer with a surface structure at least on one side and, on the other side, in register with said surface structure, a structural or 2-dimensional pattern, operate with at least two rotating rollers and layer application between them and curing of a structural layer. By means of a third rotating application roller, a further layer can be applied in register to the rear side of the structural layer and can be cured. The rollers and roller nips can be set very accurately by suitable devices. The rotation of all the rollers is controlled by a master drive.

Abstract: A method of extruding a foamed plastic layer into a fabric carrier that relies on the use of dual expanding agents, a dispersed gas generant and thermally expandable micro-spheres. Upon deposit of the foaming melt onto the carrier, the composite textile is passed through a rotating gate wherein the expanding foam is contained between a roller and the carrier. Penetration and engagement of the foaming matrix with the carrier is thereby enhanced. The resulting product is resilient with good compression rebound.

Abstract: A method is provided for making a gas diffusion layer for an electrochemical cell comprising the steps of: a) combining carbon particles and one or more surfactants in a typically aqueous vehicle to make a preliminary composition, typically by high shear mixing; b) adding one or more highly fluorinated polymers to said preliminary composition by low shear mixing to make a coating composition; and c) applying the coating composition to an electrically conductive porous substrate, typically by a low shear coating method.

Abstract: A sole for a boot and the boot incorporating the sole. The sole provides the wearer of the boot with a level of protection from explosive devices triggered by the wearer stepping on or near the explosive device. The sole includes at least one layer of corrugated blast-resistant material. The corrugations provide channels that effectively channel blast gases generated by the explosion of the explosive device sidewardly and so away from the foot of the wearer of the boot. The sole further includes layers of blast-resistant material and a cocoon of material is also provided throughout the upper of the boot to provide a level of protection to the remainder of the wearer's foot.

Abstract: A method for a binder-free manufacturing a nanostructured porous film, e.g.

Abstract: A laminate film has a composite structure and a bonding surface that eliminates the formation of air bubbles during the lamination process. A process for forming the laminate film includes spreading a PET film with an adhesive, drying the adhesive, and spreading a PE film, which is in a melted phase, on the dried adhesive, to form a composite film. An EVA fluid is spread on the PE film of the composite film, and the composite film with the EVA fluid is passed between first and second rollers. The first roller has a pockmarked surface and contacts the EVA fluid, thereby forming a pockmarked surface on the EVA fluid.

Abstract: The invention generally provides a method of coating a material, the method including the following steps: (a) forming a generally elongate coating structure (15), the coating structure having an internal cavity (17) extending at least substantially along its length, and wherein the internal cavity of the coating structure is capable of receiving a core material (21); (b) inserting a core material (21) into the internal cavity (17) of the coating structure (15); (c) compressing the coating structure at a first location (44) along its length so as generally to form a seal at that location; and (d) compressing the coating structure at a second location along its length (45).

Abstract: A parpermaking belt comprises a reinforcing element and a resinous framework joined together. The resinous framework is formed by a plurality of resinous beads which mutually contract or cross-over. Super-knuckles extending outwardly from the reinforcing element are formed at points of contact. A preferred continuous process for making the belt comprises extruding, in a pre-selected pattern, a plurality of beads of a resinous material onto the forming surface thereby forming the resinous framework thereon, joining the resinous framework and the reinforcing element together, and then solidifying the resinous framework. The resinous material may comprise at least two chemically-active materials capable of cross-linking upon contract.

Abstract: A paper-based sheet for wallcoverings that is made in a single pass on a standard paper making machine is described. The sheet has a print side and a barrier side and is made from softwood pulp in an amount of about 15% to about 40% by dry weight; hardwood pulp in an amount of about 30% to about 55% by dry weight; and, mineral filler in an amount of about 15% to about 30% by dry weight. A first coating is applied to the print side of the sheet in an amount of about 5 to about 20 gm/m2 dry weight. A second coating is applied to the barrier side of the sheet in an amount of about 2.5 to about 10 gm/m2 dry weight. The advantage is a strong, durable, alkaline wallcovering that is less expensive to produce, and provides a smooth print surface.

Abstract: The invention relates to an imaging member comprising at least one image layer and a base, said base comprising a cellulose paper that has its surfaces impregnated with water dispersible ester-based condensation polymer wherein the surface of said base has a roughness of less than 2.03 &mgr;m Ra and a hydrophobicity as measured by 40/20 Acid Valley test in excess of 500 seconds.

Abstract: The invention relates to a coated textile having printed patterns, of the type comprising a textile underlayer forming a backing and combined with a coating layer formed from a film based on an olefin polymer or copolymer or a blend of olefin polymers or copolymers and on an elastomer, the said coating layer having printed patterns on its surface which is not bonded to the textile underlayer.

Abstract: The moisture application system of the present invention comprises in combination a first means for applying liquid to a paper web and a second means in contact with the web for scraping off excess liquid and spreading the liquid uniformly across the paper web. The moisture application system of the present invention is particularly useful when combined with a machine calender for finishing a paper web.

Abstract: In a method for producing a multilayer magnetic recording medium having at least three coating layers on a side of a magnetic recording layer side, the at least three coating layers are formed on the magnetic layer side at least two times dividedly.

Abstract: An arrangement and method for calendering a board web including a calender providing a hot and hard calendering nip formed by two calender rolls and through which the board web passes. At least one of the calender rolls is arranged to be heated to such a temperature that the surface layer of the board web placed at the side of this roll reaches its vitrification temperature in the calendering nip. A film press is arranged directly before the calendering nip in the direction of transfer of the board web and includes a film press nip through which the board web is passed. The film press nip is arranged to transfer a liquid layer onto the face of the board web so as to moisten the board web. The board web is transferred from the film press nip into the calendering nip while the surface layer of the web is at the moisture level determined by the film press in view of producing a controlled moisture gradient.

Abstract: A lactide polymer coating resulting in a strong, repulpable, high gloss, paper coating. The lactide polymer comprises a plurality of poly(lactide) polymer chains, residual lactide in concentration of less than about 5 percent and water in concentration of less than about 2000 parts-per-million. A process for coating paper with the lactide polymer composition is also disclosed.