Abstract: A toner for developing electrostatic images has toner particles containing a binder resin and a colorant, and fine titanium oxide particles or fine alumina particles. The surfaces of the fine titanium oxide particles or fine alumina particles have been subjected to an organic treatment and have a methanol wettability half value of 55% or more.

Abstract: A method for manufacturing bands of bituminized roofing material, wherein a band of porous carrier material is impregnated with bitumen, wherein the band of porous carrier material is provided on a supporting surface provided with openings, hot bitumen is provided on the side of the band of carrier material remote from the supporting surface, and a pressure difference is created across the supporting surface, so that the hot bitumen penetrates into the carrier material.

Abstract: Improved process for producing a support for recording material comprising the steps of calendering a base paper including 1.8%-10.0% water content under nip pressure from 400 kg/cm to 3000 kg/cm at the roller temperature from 10.degree. C. to 140.degree. C., and extusion coating the base paper with melted thermoplastic resin is proposed. The support produced by the process is superior in surface smoothness and glossiness. Upon using it for a recording material, excellent image with less unevenness can be obtained without using heat calendering at excessively high temperature after the coating.

Abstract: The invention relates to coating compositions for producing watertight, vapor-permeable and flame-retardant coatings, comprising a vinyl chloride copolymer or vinyl acetate/ethylene dispersion, flameproofing agents, foam stabilizer and optionally crosslinkers. The invention further relates to a process for producing watertight, vapor-permeable and flame-retardant coatings by mechanically foaming the coating composition to produce a stable foam, applying the foam to a woven, knitted or nonwoven support material on one or both of the sides and drying it at a temperature of from 60.degree. to 180.degree. C. and optionally, after drying, compressing the foam layer. The textile support materials coated with the coating composition are suitable for use in building protection and in the geotextile sector.

Abstract: A method of producing a steel sheet coated with a fluororesin film by heat-fusing the fluororesin film onto a surface of the steel sheet, comprising heating the surface of the steel sheet to a temperature higher by 30-120 degrees C. than a melting point of the fluororesin of the fluororesin film, and contact bonding the fluororesin film onto the steel sheet surface between a pair of rolls, while a surface of a roll facing the fluororesin film, in the pair of rolls, is heated to a temperature lower by 100-210 degrees C. than the melting point of the fluororesin of the fluororesin film.

Abstract: A method and apparatus for applying coating liquid to a web of paper traveling over a web supporting surface at speeds of 3,000 or more feet per minute to produce a coated web free of streaking and other imperfections includes the steps and structural elements for distributing coating liquid onto the supported web through a limited application zone within a short dwell time of the liquid on the web, the web moving through the application zone at a speed that is sufficiently high to create turbulence in the coating liquid being applied to the web, doctoring the coating liquid on the web by biasing a primary doctor against the coated web at the rear edge of the application zone so as to form a layer of coating liquid on the web as the web leaves the application zone, the turbulence in the coating liquid causing machine direction streaks in the layer of the coating liquid as the web leaves the application zone; and, at a location downstream and isolated from the application zone, performing a successive doctorin

Abstract: The textile support for thermo-bonding interlining according to the invention is constituted by a weft knit, composed exclusively of yarns of biodegradable cellulosic matter, particularly viscose, the warp being exclusively of continuous multi-filament yarns.The support was preferably subjected, prior to the application of the thermo-fusible polymer spots, to a treatment of mechanical compacting by passage between a heated cylinder and a compression belt, the temperature of the cylinder being at the most 130.degree. C.The thermo-bonding interlining, comprising the textile support mentioned above, after application of the spots of thermo-fusible polymer, was advantageously subjected to a second treatment of mechanical compacting, similar to the first, the cylinder being heated only to a temperature less than 80.degree. C.

Abstract: Coated polymeric sheet comprising polymer substrate a cross-linked polymer, wherein the coating is characterized by:A. being smooth, having a surface roughness not greater than 0.05 nanometers R.sub.a, except that;B. in the otherwise smooth surface, a multiplicity of depressions having depth ranging from 1 to 90% of the thickness of the coating.Backside coatings (containing carbon black in the cross-linked polymer) for magnetic recording tapes benefit from this invention by improved winding characteristics. The concept described is a replacement for rough random surface texture, formerly used in backside coatings, with a controlled surface texture. The process disclosed can also be used to make alphanumeric symbols on the pigment binder coating.

Abstract: A method of and apparatus for applying coating liquid to a web of paper traveling over a web supporting surface at speeds of 3,000, 4,000 and more feet per minute to produce a coated web free of streaking and other imperfections comprises apparatus for and the sequential steps of distributing coating liquid in a turbulent state over the supported web through a limited application zone within a very short dwell time of the turbulent liquid on the web; subjecting the coating liquid on the supported web to an initial doctoring by means of a primary doctor blade biased under pressure against the coated web at the rear edge of the application zone to form on the web downstream from the zone a relatively quiescent layer of coating liquid having a wet film thickness sufficiently in excess of the final wet film thickness to accommodate a subsequent final wet film doctoring of the coating liquid on the web; and, at a location downstream and isolated from the application zone, subjecting the relatively quiescent layer

Abstract: Provided is a method for producing a photoresist film for use in producing a a precision fine process component capable of achieving removal of moisture component and film formation by heating in a short time, forming a resist film having a resolution much finer than that of the conventional method, and easily drying a thin board. The resist film obtained through the electrodeposition coating process is roll-pressed by pressure rolls with heat applied to the film.

Abstract: The present invention discloses surface covering products and methods and an apparatus for making surface covering products. In particular, the method of the present invention includes depositing color particles on a moving carrier to form a base layer. The base layer then comes in contact with a patterned embossing device such as a roll to create a depressed or displaced pattern image on the base layer. Afterwards, accent particles or pellets are sprinkled or applied over the embossed base layer. The embossed base layer is subjected to heat and/or pressure to consolidate the accent and color particles and form a preformed mass. The preformed mass is then pressed to form a fused, texture-created structure. The surface covering products made from the process of the present invention have unique geometric patterns with well-defined grout lines or irregular decorative designs.

Abstract: Process for the manufacture of a biodegradable hydrophobic and transparent film, comprising the following steps:(a) producing a mixture including an alginate of algal origin the algae being chosen from the group consisting of, chlorophyceae, rhodophyceae, or phaeophyceae, or a synthetic equivalents thereof an aqueous solvent and a plasticizer which is miscible with the alqinate and the solvent;(b) forming a film from this mixture;(c) drying the film thus obtained;(d) treating at least one face of the dry film with a solution of tanning material selected from the group consisting of an alum, a tannin or a chrome tanning solution and then with a solution of a compound capable of ensuring the gelling of the alginate, said compound being chosen from the group consisting of calcium carbonate, calcium or zinc chloride, calcium or zinc sulfate.

Abstract: The present invention is directed to producing a smooth hard coating on a wood substrate. A layer of a foamed polymerized latex emulsion is applied on the surface of a wood substrate, such as an oriented strand board. The layer is dried, crushed and then cured to form the coating. If desired the cured coating may be provided with a post cure heat treatment to improve its hardness. The present invention is also directed to applying and drying the layer of the foamed polymerized latex emulsion on a mat of wood fibers or flakes and then crushing and curing the crushed layer and the mat into a hardboard having a smooth hard coating. The coating of the present invention is useful as a sealer coat on a wood substrate. By adding pigment to polymerized emulsion, the sealer coat can be used to provide a finish coat on the wood substrate.

Abstract: The invention provides a method of making thermoplastic resin-coated paper which comprises coating a paper sheet with a liquid thermoplastic resin, passing the thermoplastic resin-coated paper sheet through a nip of a pressure roll and a thermally conductive medium to form a resin-medium interface, heating the interface to a temperature of from 35.degree. C. to 350.degree. C. for a nip time period of from 0.002 to 10 seconds and a pressure of from 17,500 to 1,750,000 Pa-m, cooling the interface to a temperature of -73.degree. to 32.degree. C. for a cooling time period of from 0.001 to 100 seconds, and separating the thermoplastic resin-coated paper from the medium.

Abstract: In a new process for making an electrode current collector assembly, an electrode composition is mixed with a volatile casting solvent and is coated onto a substrate. Then, the coated substrate is heated to drive off a major portion of the volatile casting solvent. Next, force is applied on an external surface of the coating and directed toward the substrate so as to compact the coating and reduce the volume of pore spaces in the coating. An electrolyte composition may be applied to the compacted electrode composition either before or after curing. The electrode and electrolyte compositions are each cured. In a final step, a counter-electrode layer is applied onto the electrolyte composition to form a cell assembly.

Abstract: The invention relates to coating compositions for producing watertight, vapor-permeable and flame-retardant coatings, comprising a vinyl chloride copolymer or vinyl acetate/ethylene dispersion, flameproofing agents, foam stabilizer and optionally crosslinkers. The invention further relates to a process for producing watertight, vapor-permeable and flame-retardant coatings by mechanically foaming the coating composition to produce a stable foam, applying the foam to a woven, knitted or nonwoven support material on one or both of the sides and drying it at a temperature of from 60.degree. to 180.degree. C. and optionally, after drying, compressing the foam layer. The textile support materials coated with the coating composition are suitable for use in building protection and in the geotextile sector.

Abstract: A method of making a high efficiency, low pressure drop, adsorptive, non-woven filter composite is disclosed, comprising a high surface area chemically impregnated adsorbent, and a non-woven carrier material; and a method for forming said composite comprising dry application of the chemically impregnated adsorbent to the non-woven carrier material which is then heated and calendared with or without a cover sheet.

Abstract: The present invention relates to commercial and institutional inlaid floorcoverings having a uniform, unpatterned decorative appearance. Colored spheroidal particles having an aspect ratio no greater than about 2:1 are provided in a dense, uniform matrix layer to create the decorative appearance. Flame retardant and smoke suppressant compositions can be incorporated in the floorcoverings without detrimentally affecting their appearance.

Abstract: The invention provides photographic paper having increased image stability. The invention is generally accomplished by forming a paper sheet, drying said paper in a first stage to below about 10 percent water, then applying a polyvinyl alcohol solution to both sides of said paper sheet, drying said paper in a second stage to below about 5 percent water, and then applying further polyvinyl alcohol solution to said paper and drying in a third stage. The paper then may be coated to form a silver halide photosensitive color paper. The paper contains between about 4 and about 6 weight percent of polyvinyl alcohol that is concentrated near the surface of said paper. Further, the paper has a oxygen leak rate of less than about 25 cc/m.sup.2 /day and an oxygen GTR rate of less than about 1 cc/m.sup.2 /day.

Abstract: A method of producing a reversible thermosensitive recording material composed of a support, and a reversible thermosensitive recording layer formed thereon, which contains a matrix resin and an organic low-molecular weight material dispersed in the matrix resin, and capable of reversibly assuming a transparent state and a white opaque state depending upon the temperature thereof, is composed of the steps of applying a solution or dispersion of the matrix resin and the organic low-molecular-weight material dissolved or dispersed in a solvent to the support, and drying the applied solution or dispersion with the application of heat thereto in such a manner that when the temperature of the solution or dispersion applied side of the support it t.sub.1, and the temperature of the back side surface of the support, opposite to the solution or dispersion applied side thereof, is t.sub.2, t.sub.1 is lower than t.sub.2 (t.sub.1 <t.sub.

Abstract: This invention relates to mineral fiberboard products which are embossed to provide a decorative surface. In the invention herein a layered structure is formed before the embossing process that consists of the currently used mineral fiberboard on the bottom with an additional layer of a granulated fines material on the board surface. When embossed using the current process, the resulting composite board provides higher fidelity images than the unlayered embossed board.

Abstract: The invention concerns a process for manufacturing a composite base fabric intended for the reinforcement of a waistband which is elastic in the direction of the warp, characterized in that it comprises the steps of using a warp knitting machine with weft inserts to produce a composite base fabric comprising a warp knit fabric, a fabric substrate inserted in the warp knit fabric, elastic yarns which undergo a tensional elastic deformation during the knitting, weft yarns; thermofixing the composite base fabric thus obtained; depositing a film forming coating comprising a cross-linkable resin on the face of the fabric substrate in contact with the elastic yarns and the weft yarns; drying and cross-linking the film forming coating; submitting the composite base fabric to a relaxation treatment

Abstract: A pattern is impressed on flocked fabric by applying a patterned cylinder to the flocked surface before the adhesive that retains the flocking has cured. The projections on the cylinder surface tilt the flock fibers contacted by them to a new orientation, thereby forming the pattern in the flocked surface. Subsequent curing of the adhesive preserves the pattern.

Abstract: A non-woven fabric consisting of random entangled staple fibers which serves as a supporting structure is first subjected to pressure spraying on each side with a paint-like liquid comprised of a water base, or of a petroleum solvent thinner containing micron sized particles, such as copper treated with a suitable compatible binder, such as polyester epoxy, or acrylic resins. After spraying and drying, all solvents are removed by air circulating in an oven. The thus-sprayed fabric is then passed through apparatus which simultaneously heats and compresses the fabric to greatly reduce its thickness to form a sheet in which the entrained metal particles are brought into intimate contact with each other, thereby to impart conductivity to the fabric sheet.

Abstract: A reinforced, impervious, unitary film and a method for making the same are disclosed. In a preferred embodiment, a film is produced from a layer of weft inserted warp knit scrim and at least one layer of lightweight, porous mat, together being impregnated with a suitable thermoformable plastic in liquid form such as PVC plastisol, then being set and calendered under pressure to deform the plastic and create a continuous, non-porous, unitary film. The resulting product is highly resistant to water absorption and hydrostatic pressure and essentially non-wicking.

Abstract: A calender for treating a material web, particularly a paper web, with at least two rolls forming with each other a roll gap for passage of the web, with a heating system and with a removable cover system. The cover system comprises a foil which is tightened at least around part of the circumference of at least one of the rolls while forming a machine-wide gap between itself and the shell surface of the respective roll, and extending in planes situated parallel to the roll axes.

Abstract: Recyclable containers such as corrugated or folding boxes are made from a coated paper or kraft grade sheet including a plastic coating thereon. Aqueous acrylic resin containing compositions can be applied in excess on the paper or kraft grade sheet and the unwanted coating metered and removed by directing a jet of air at the coating. After solidification of the coating, the coated paper or kraft sheets can be incorporated as components of corrugated or folding boxes. Recovery of the unwanted coating permits recycling of the coating component. Corrugated and folding boxes including the components can be recycled by conventional repulping processes. A process of manufacture of the coated sheets is also disclosed.

Abstract: The method comprises the application of a liquid film to a paper or paperboard rawstock web in a controlled and uniform manner to achieve a moisture gradient in the Z-direction thickness of the web to a depth of less than about one-half of the web thickness, and then pressing the treated web in at least one nip of a calender device before drying the web. The liquid application plasticizes only the surface fibers of the web so that the paper fibers at or near the surface become deformed and bonded under pressure to achieve a substantially irreversible smoothness upon being rewetted in a coating application or the like.

Abstract: Disclosed is a method and an apparatus for efficiently and economically producing printed matter having a high degree of gloss, rub-resistance, water-resistance and resistance to contamination. In this method and apparatus, a web-fed printed matter or a web-fed printing paper is coated with a coating agent for roll press working and subjected to hot roll press working while in the state of a web.

Abstract: A manufacturing method, for an abrasive tape used for the burnishing of items such as floppy disks, which significantly reduces resulting scratches. An abrasive tape is manufactured by the steps of applying a coating liquid which contains as a major composition abrasive particles and a binder resin to a flexible substrate; drying the flexible substrate to produce an abrasive layer; and subjecting the abrasive layer to a surface smoothing treatment in order to align the tip ends of the abrasive particles to a uniform position by passing the abrasive layer between pressure rollers in such a manner that the flexible substrate comes in contact with an elastic roller, whereas the abrasive layer comes in contact with a metal roller, and wherein the pressure rollers are composed of the elastic roller having a hardness of 50-80 measured by a spring type hardness tester A and the metal roller, and are arranged opposite to each other.

Abstract: Process for preparing shaped bodies of thermoplastic polymers by means of extrusion, injection, or spin molding of granules having a length within the range of from 2 to 100 mm, obtained by cutting a continuous calendered filament constituted by a bundle of fibres impregnated with a thermoplastic polymer in powder form and coated with an outer sheath constituted by a thermoplastic polymer which is the same as, or different from, the polymer which constitutes said powder, and having a melting point equal to or higher than the powder polymer.

Abstract: This invention relates to the marking of substrates based on glass fibers. The process consists in coating at least in part at least one of the faces of said substrate with a film of heat-fusible material and in making matt imprints on the surface of said film at least by localized hot creeping of said heat fusible material. The invention is more particularly applicable to webs of textile cloth used as light-diffusing and/or attenuating screens.

Abstract: Heat sealable paper can be prepared by applying to a surface-sized paper web a coating of a dispersion comprising a microcrystalline wax and a copolymer of ethylene and acrylic acid or methacrylic acid. The coating can be applied by means of a size press between dryer sections in a paper machine. The coating neither adheres to nor leaves a residue on the heated drums in the dryer section following the size press.

Abstract: A method of making blind fabric utilizing natural or synthetic fibers or fabric as base materials to form an inexpensive fabric used in conjunction with conventional venetian and vertical blinds. The method comprises dipping, compressing, tentering, slitting into desired widths, heating, forming and slitting into desired lengths. Whereas the base material is dipped in a mixed solution of (1) thermoplastic resins, (2) thermosetting resins and (3) polyvinyl formal resin, thereafter, compressing said fabric through roller or the like, then tentering it by a tentering machine, slitting it into different widths, heating it at desired temperature to make the fabric soft in order to obtain a non-brittle, relatively flexible fabric. Finally the fabric will be formed into a curved shape and slit into desired lengths to fit the window size. In addition, the fabric can be treated with ultraviolet stabilizer, fire retardant and dust repellent to achieve desired properties.

Abstract: A method for producing an abrasion-resistant, ultraviolet radiation cured coating on a surface of a polymeric substrate is disclosed, as well as the article produced from the method. The uncured coating material which is substantially free of non-reactive volatile components is (i) applied to the substrate (ii) heated along with the substrate to a temperature sufficient to drive a portion of the coating material into a region beneath the surface of the substrate, (iii) and cured onto the substrate by exposing the coating material under anaerobic conditions to sufficient ultraviolet radiation to cure the coating material. Heating of the solvent-free coating prior to ultraviolet radiation cure and while in contact with the substrate results in improved adhesion of the coating to the substrate.

Abstract: The calendering occurs in a press nip of a calender with application of pressure, moisture and heat. To achieve a desired surface quality, the surface of the paper or cardboard web which is to be calendered is brought in the press nip to a condition above the glass transition curve of the materials. Prior to expiration of 20 to 60 milliseconds, the surface of the paper web departing from the press nip is subjected to a transition step by virtue of a cooling device first in combination with a change in moisture content to a condition beneath the glass transition point of the material. The cooling can occur during contact of the surface to be cooled with a cooled surface or by direct contact with a cooling, preferably inert gas. After calendering there thus arises a diminished increase in the roughness of the paper web, so that the surface quality obtained in the press nip is predominantly retained. There have been illustrated suitable apparatuses for carrying out the method.

Abstract: Improved polyester fiberfill batts for apparel and other uses are prepared of polyester fiber and binder fiber, sprayed with a soft resin by oven bonding and hot roll treatment. This provides bonded batting which is characterized by softness and drapability, good insulating performance, low levels of fiber leakage or percolation through shell fabrics, enhanced durability when laundered by washing/drying or by dry cleaning, and enhanced structural integrity whereby it hangs freely without the need for quilting into small size panels.

Abstract: An apparatus for and a method of manufacturing a fiber reinforced thermoplastic sheet-shaped molding including a pre-impregnating process and a final impregnating process. A sheet of thermoplastic resin and a web of reinforcement fibers are supplied through the pre-impregnating process during which the thermoplastic resin is sucked under the influence of a suction force so as to partially penetrate into interstices in the reinforcement fiber web while both are transported around and by a perforated rotary drum, thereby to form a first preformed sheet. The first preformed sheet is subsequently supplied to the final impregnating process during which an impregnating machine is employed. As the first preformed sheet is passed through the impregnating machine while compressed inwardly and heated, the thermoplastic resin is allowed to completely penetrate into the interstices in the reinforcement fiber web to complete the fiber reinforced thermoplastic sheet-shaped molding upon cooling thereof.

Abstract: V-groovable gravure printable paper having the machinability of vinyl and the printability of paper, and a process for manufacturing such a product. A smooth, saturated only paper is subjected to heavy calendering during processing in order to provide adequate smoothness as required by printers. The paper is saturated with an acrylic/PVC blend designed to give good "miter-fold" strength, good smoothness and adequate adhesive anchorage. The saturant also allows the ink types used on vinyl films to adhere to the paper, and exhibits good stain resistance.

Abstract: A method of using multilayered member for fusing thermoplastic resin toner images to a substrate in a fuser system of the type wherein a polymeric release agent having functional groups is applied to the surface of the fuser member. The multilayered fuser member has in sequential order a base support member, an adhesive layer comprising a copolymer of vinylidene fluoride and hexafluoropropylene and at least 20% by weight of the adhesive layer of a coupling agent comprising at least one organo functional silane and an activator, a tie coat layer of active ingredients comprising a copolymer of vinylidene fluoride and hexafluoropropylene and an outer elastomeric fusing surface comprising a copolymer of vinylidene fluoride and hexafluoropropylene and containing a metal oxide present in an amount sufficient to interact with a polymeric release agent having functional groups to provide an interfacial barrier layer between said fusing surface and toner.

Abstract: Method and apparatus for manufacturing a sheet-prepreg reinforced with fibers wherein a sheet of fibers such as warp or woven fibers such as fabrics is conveyed between a pair of band belts one of which is coated with a film of thermoplastic resin which has been heated higher than its softening point to enhance resin-impregnating efficiency and prevent the impregnated resin from contacting air. Further, when the sheet of fibers or woven fibers is conveyed in this manner, the molten resin is not maintained on the manufacturing line, thereby preventing it from being deteriorated by heat. The apparatus can be thus kept under operation for a long time and the sheet-prepreg reinforced with the fibers can be made much higher in quality and the deterioration of the impregnated resin can be further delayed.

Abstract: A method for manufacturing magnetic recording media with which high speed magnetic-layer coating and heating of the resultant magnetic layer can be performed without deformation and curling of the web due to thermal contraction under high temperature conditions, thereby to obtain an improved production efficiency. In accordance with the invention, immediately before the surface of a flexible strip-like support is coated with a magnetic coating liquid, the flexible strip-like support is heated at 90.degree. to 120.degree. C. during running of the support while being subjected to a tension of 5 to 12 kg/m.

Abstract: Laminated composite consisting of a substrate sheet coated with a film (A) comprising at least one layer based on a polyamide resulting from the polycondensation of an aliphatic .alpha., .omega.-dicarboxylic acid with xylylenediamines.

Abstract: To achieve desired treatment results at both sides of a material web to be calendered, the material web is initially guided through a first nip formed between yieldable elastic surfaces confronting the throughpassing material web. In the first nip there is predominantly applied a relatively high pressure to the material web. Then the material web is guided through a successively arranged second nip formed between practically non-yieldable hard surfaces confronting the throughpassing material web. In the second nip there is applied, apart from pressure, in particular heat to the material web. The treatment result achieved in the first nip, namely the smoothness and glaze values of the treated material web, are augmented at both sides of the material web to achieve desired treatment effects.

Abstract: A high quality coated paper for printing having excellent smoothness, gloss and printability is provided by using a coating composition mainly composed of a pigment and a latex of heterogeneous polymer particles consisting of a hard polymer domain having a glass transition temperature of 80.degree. to 220.degree. C. and a soft polymer domain having a glass transition temperature of 25.degree. to 95.degree. C. in combination with a high temperature calender finishing.

Abstract: A method for continuously vulcanizing a self-molding hose by external heating including the steps of first forming continuous strip of self-molding material which includes a heat-shrinkable woven fabric, a first vulcanized elastomer topping layer provided on a top surface of the heat-shrinkable woven fabric, a second vulcanized elastomer topping layer provided on an undersurface of the fabric with the second vulcanized elastomer topping layer being thinner than the first vulcanized elastomer topping layer and an unvulcanized elastomer topping layer provided on the undersurface of the second vulcanized elastomer topping layer. Then the continuous strip is overlappingly wound on a former to create a circular hose and the circular hose is continuously introduced into a gap between rotary drums of vulcanization apparatus at the same rate as the rate of the circular hose formation so that the circular hose is pressed flat, heated and vulcanized and converted into a flat hose.

Abstract: The present invention is directed to a process for treating textile substrates with a vinyl ester based emulsion polymer containing interpolymerized therein 0.5 to 5% of a polyethylenically unsaturated cross-linking comonomer and subsequently contacting the emulsion coated substrate with a heated metal surface.

Abstract: A method and apparatus for producing a paper product having a surface with enhanced gloss. The method includes the following steps: Applying a continuous layer of an impressionable coating material to a paper product; contacting the layer of coating material with a polymer release film having a smooth and glossy surface substantially free of defects, the surface having non-adhering and release characteristics; and solidifying the coating material during contact with the release film. Using this technique, a smooth and glossy surface of the release film is substantially imparted to a surface of the layer of solidified coating material. In the case of clay-coated substrates, the coating is solidified by heating, whereas in the case of polyethylene-coated substrates, the coating is solidified by cooling. The end product is a coated substrate in which the coating has a glossy surface to which the texture of a film has been imparted.

Abstract: A gloss control system is provided for controlling the surface gloss of a sheet material. The system provides separate and independent control of heat and moisture applied to the sheet material, rather than the fixed ratio of heat and moisture applied by previous steam shower systems. Heat may be applied by a plurality of infrared lamps whose radiation is directed to the sheet material surface. A plurality of upwardly facing atomizing spray nozzles act to provide streams of atomized water directed at the surface of the sheet material. A scanning gloss sensor detects the degree of surface gloss of the sheet material at various cross-directional locations and control the application of heat and moisture in accordance with the detected surface gloss to thereby achieve a desired gloss profile.

Abstract: Cast-coated papers having high surface gloss, smoothness and high surface strength are produced by applying an aqueous pigment coating onto the surface of a base paper, drying the applied pigment coating to form a cast-coated layer, rewetting the pigment coating layer with a rewetting solution, pressing the rewetted pigment coating layer into contact with a heated, highly polished drum to impart a high gloss surface, the rewetting solution containing a dispersant and/or a release agent as its main components and having its pH adjusted to be between 2 and 4 by incorporation of at least one carboxylic acid selected from the group consisting of formic acid, acetic acid, tartatic acid, citric acid, lactic acid, succinic acid, malic acid and benzoic acid.