Abstract: Wood products, specifically wood commonly used in construction including dimension lumber, pressure treated pine, composite wood materials such as plywood, particle board, and wafer board, and samples of paper and fabric were variously treated with concentrations of sodium silicate (Na2O.SiO2) also known as water glass. Cellulosic materials including dimension lumber, plywood, particle board, wafer board, paper, and fabric were treated with sodium silicate (Na2O.SiO2) in concentrations ranging from 400-0.04 g Na2O.SiO2/kg water. To overcome the disadvantages of sodium silicate, sodium silicate treated samples were further treated to convert the water soluble sodium silicate to a water insoluble form, thereby overcoming the disadvantages of water solubility. and rendering the material effective for internal and external uses.

Abstract: A method of treating substrates, such as wood, including the steps of applying an alkali silicate solution to one or more substrates and applying an alkali borate solution with boric oxide (B2O3) content to the substrates. Substrates that have been treated using the present method include a borate-silicate polymer within the substrate. When the present substrates are wood, wood products, or green lumber, they may be used to build structures.

Abstract: A method for forming an elevated temperature durable coating on a surface of a substrate includes applying an aqueous slurry comprising lithium silicate, sodium silicate, potassium silicate, zirconia powder, a fibrous agent, and a magnetic powder to a surface of a substrate in one or more layers of substantially uniform thickness to form a coating. A substantially controlled humidity environment is maintained during application of the aqueous slurry and the coating is ambient dried for a period. A drying agent is applied to the coating and formation of a dry crust is prevented on the coating during ambient drying. After the period, the coating is heat cured.

Abstract: An aqueous inorganic solution for sealing the porosity of metal components made of sintered compacted powered metal and castings formed from liquid metal, and a process for applying the solution onto the components. The solution consists primarily of a blend of inorganic metallic salt silicates with the metal ions being taken from Group 1A elements.

Abstract: There is disclosed a carpet product. The carpet product comprises a polymer-coated carpet backing, a layer of silicate on the polymer-coated carpet backing, and a layer of polyurethane on the layer of silicate. A method of producing the carpet product is also disclosed.

Abstract: A process for primer coating steel which is intended to be fabricated and overcoated, in which process the steel is primer coated with a primer coating comprising a silica binder. The binder comprises alumina-stabilized aqueous silica sol and, optionally, a minor amount of alkali metal silicate. The binder has a SiO2/M2O mole ratio, wherein M represents the total of alkali metal and ammonium ions, of at least 6:1. After the primer coating has dried to the extent that it is touch dry, it is optionally treated with a solution which increases the film strength of the primer coating.

Abstract: Aqueous zinc-containing coating compositions are provided in which the bonding agent is a blend of sodium and/or potassium silicate and lithium polysilicate the latter being in relatively high proportion particularly over 30% up to 70% by weight of silicate. Preferably the composition contains particulate flaked zinc. The composition is of particular value in enhancing corrosion resistance of articles produced from powdered metal or of non-passivated galvanized artefacts.

Abstract: A method of producing acid resistant anti-static building material covering is presented. The method uses a pasty or liquid joint filling mixture of alkali metal silicate binder and powder components.

Abstract: The present invention provides a coating composition for substrates. The coating composition of the present invention generally includes a silicate binder and a plurality of photocatalytic particles. The silicate binder functions as a bonding agent to establish the coating on the substrate. A plurality of photocatalyst particles are dispersed throughout the silicate binder. The particles are included in an amount that provides sufficient distribution of the particles in the resulting coating. The incorporation of the present invention onto substrates prevents algal growth on building materials utilizing the coated substrates.

Abstract: The present invention relates to a method of impregnating paper with a suspension of a molecular sieve in waterglass, such as soda waterglass or potassium waterglass, wherein the impregnated paper can be used as a dehumidifying element, and wherein the method comprises the steps of a) providing a piece of paper, such as facing paper and/or fluted paper; b) immersing the paper into a highly concentrated waterglass solution in which a molecular sieve has been suspended, at a temperature in the range of 45-95° C., wherein said suspension of highly concentrated waterglass/molecular sieve has a viscosity of at least 350 mPa.s at a temperature of 45° C.; and c) cooling the immersed paper with air at a temperature of at most 35° C. and preferably at most 25° C.

Abstract: An aqueous, curable coating composition comprising a mixture of: (a) at least one water-soluble alkali metal silicate and (b) an effective amount of a water-soluble crosslinking agent comprising an alkali metal aluminophosphate, or an alkali metal aluminoborophosphate, or an ammonia aluminophosphate, or an ammonia aluminoborophosphate, or an alkali metal ammonia aluminophosphate, an alkali metal ammonia aluminoborophosphate, or a mixture of two or more of the foregoing phosphates. The coating composition will often not contain any visually discernible precipitate. The coating composition may be applied to a substrate, such as a glass, a ceramic, concrete or a metal and thereafter cured by air drying or by heating to a temperature of up to about 240° C. (or higher, if desired).

Abstract: A method is provided for binding phosphor particles in a field emission device. The method includes applying phosphor particles to a substrate, submerging the substrate into a binder solution, and removing the substrate from the binder solution at a predetermined rate.

Abstract: Low dielectric constant films with improved elastic modulus. The method of making such coatings involves providing a porous network coating produced from a resin containing at least 2 Si—H groups where the coating has been thermally cured and has a dielectric constant in the range of from about 1.1 to about 3.5, and plasma treating the coating to convert the coating into porous silica. Plasma treatment of the network coating yields a coating with improved modulus, but with a higher dielectric constant. The coating is plasma treated for between about 15 and 120 seconds at a temperature less than or about 350° C. The plasma treated coating can optionally be annealed. Rapid thermal processing (RTP) of the plasma treated coating reduces the dielectric constant of the coating while maintaining an improved elastic modulus as compared to the initial porous coating. The annealing temperature is preferably in excess of or about 350° C., and the annealing time is preferably at least or about 120 seconds.

Abstract: A method and a composition for treating wood products and a treated wood product prepared according to such methods where wood is treated by providing a wood to be treated, providing a treatment solution which includes an alkali silicate and a sealant composition, pressure treating the wood with the treatment solution, and applying energy to the treated wood.

Abstract: A process for treating a yarn and/or a fabric to form fine inorganic particulate material in the intra-yarn pores and/or on the surface of the fibers constituting the yarn or fabric, which would substantially maintain fabric reflectance after repeated wash/wear cycles without affecting the desired characteristics of air permeability. The inorganic particles are preferably formed by reacting in an aqueous medium a first reagent selected from mineral and organic acids and a second reagent selected from alkali or alkaline earth metal salts with inorganic anions. The invention also relates to a treatment product composition directed to provide instant inorganic deposits in the yarn or fiber surface.

Abstract: A method of controlling drying stresses through controlled shrinkage of a ceramic coating coated onto a substrate. The method first includes applying a non-cured ceramic coating onto the substrate and permitting the coating to dry until a mechanically stable outer surface layer of the coating is formed. Once this layer is formed, a drying control is applied in a quantity sufficient to penetrate into the surface layer, with the result of such application being the inhibition of formation of a dry outer skin as continued drying is permitted to occur. Once such drying is complete, the outer surface layer is subjected to an elevated temperature for curing and for evaporating therefrom the drying control agent to thereby produce a cured-ceramic coated substrate whose coating is void of large cracks and whose durability is beneficially opportune.

Abstract: A method of controlling drying stresses through controlled shrinkage of a ceramic coating coated onto a substrate. The method first includes applying a non-cured ceramic coating onto the substrate and permitting the coating to dry until a mechanically stable outer surface layer of the coating is formed. Once this layer is formed, a drying control is applied in a quantity sufficient to penetrate into the surface layer, with the result of such application being the inhibition of formation of a dry outer skin as continued drying is permitted to occur. Once such drying is complete, the outer surface layer is subjected to an elevated temperature for curing and for evaporating therefrom the drying control agent to thereby produce a cured-ceramic coated substrate whose coating is void of large cracks and whose durability is beneficially opportune.

Abstract: A substrate treatment composition of an aqueous solution for imparting hydrophobicity to a substrate or for rendering the substrate hydrophobic. This solution preferably includes sodium and/or potassium methylsiliconate and sodium and/or potassium silicate. Also, the use of this composition for the treatment of a substrate to impart hydrophobicity or to render the substrate hydrophobic.

Abstract: The invention relates to a method of treating fabric material which may be used for a window covering, for example. The fabric has a first finish on a first side provided by a first pigment having a first particle size and a second finish on the second side provided by a second pigment having a second particle size larger than the first particle size. The material may be produced by a method in which the first and second finishes are applied simultaneously by a single operation.

Abstract: Aqueous zinc-containing coating compositions are provided in which the bonding agent is a blend of sodium and/or potassium silicate and lithium polysilicate the latter being in relatively high proportion particularly over 30% up to 70% by weight of silicate. Preferably the composition contains particulate flaked zinc. The composition is of particular value in enhancing corrosion resistance of articles produced from powdered metal or of non-passivated galvanized artefacts.

Abstract: A glass-impregnated, fiber-reinforced ceramic comprises a ceramic matrix having open voids, inorganic fibers embedded in the ceramic matrix in a regular or irregular orientation, and a glass matrix filling up the open voids in the ceramic matrix. The glass-impregnated, fiber-reinforced ceramic is manufactured by a manufacturing method comprising the steps of forming a fiber-reinforced ceramic comprising the ceramic matrix having open voids, and inorganic fibers embedded in the ceramic matrix, impregnating the fiber-reinforced ceramic with a glass precursor solution containing a glass precursor to stop up the open voids of the ceramic matrix with the glass precursor solution, and subjecting the fiber-reinforced ceramic impregnated with the solution to a heat treatment.

Abstract: A method is disclosed for providing inorganic and/or organic coating compositions onto rotor cores to eliminate soldering during aluminum injection. These coatings can also be applied upon electric motor rotors and/or stators laminates as well as other electronic components such as transformers. The disclosed method provides at least one film or layer of a coating composition within channels or bar slots defined by the rotor of the electric motor core/rotor (depending upon the design of the motor the slots can be defined within the rotor or open ended along the longitudinal axis of the rotor). The coating composition is also typically applied upon all exposed surfaces of the rotor, e.g., within the channels and exterior surfaces of the rotor. The coated rotor is then contacted with a molten metal. The coating composition functions to isolate the laminates (e.g., steel) of the rotor from a molten metal (e.g.

Abstract: A method of stabilizing a glass-ceramic body, particularly an aluminosilicate body, for use as a telecommunications component in a humid atmosphere, comprises coating the body with an aqueous solution of an alkali metasilicate, with a solution of a silane that is strongly non-polar with respect to water, or with successive applications of the metasilicate and the silane.

Abstract: An aqueous, curable coating composition comprising a mixture of: (a) at least one water soluble alkali metal silicate; and (b) an effective amount of a water-soluble crosslinking agent comprising an alkali metal aluminophosphate, or an alkali metal aluminoborophosphate, or an ammonia aluminophosphate, or an ammonia aluminoborophosphate, or an alkali metal ammonia aluminophosphate, an alkali metal ammonia aluminoborophosphate, or a mixture of two or more of the foregoing phosphates. Preferably, the coating composition will not contain any visually discernable precipitate. The coating composition may be applied to a substrate such as a glass, a ceramic, concrete or a metal and thereafter cured by air drying or by heating to a temperature of up to about 240° C. (or higher, if desired).

Abstract: A single ply membrane roofing system includes a roofing insulation board which, preferably, is at least 45% by dry weight expanded perlite. One major surface of the insulation board is coated with a latex coating comprising, by dry weight, between 48.3% and 96% clay; between 3.1% and 33.3% latex; and between 0% and 34% sodium silicate. A single ply roofing membrane is adhered to the coated major surface of the insulation board with a roofing contact adhesive.

Abstract: A thermal barrier protective coating composition having a thickness sufficient to protect a metal surface against heat, vibration, corrosive, and environmental damage and a method for making the same. The coating composition comprises polymerizable spray-dried hydrated sodium silicate powder, a forming agent, and lightweight ceramic microspheres is disclosed.

Abstract: An aqueous, curable coating composition comprising a mixture of: (a) at least one water-soluble alkali metal silicate and (b) an effective amount of a water-soluble crosslinking agent comprising an alkali metal aluminophosphate, or an alkali metal aluminoborophosphate, or an ammonia aluminophosphate, or an ammonia aluminoborophosphate, or an alkali metal ammonia aluminophosphate, an alkali metal ammonia aluminoborophosphate, or a mixture of two or more of the foregoing phosphates. The coating composition will often not contain any visually discernible precipitate. The coating composition may be applied to a substrate, such as a glass, a ceramic, concrete or a metal and thereafter cured by air drying or by heating to a temperature of up to about 240° C. (or higher, if desired).

Abstract: An article is disclosed that has a patterned surface containing alternating hydrophobic and hydrophilic surface regions. The hydrophobic regions may be sufficiently narrow such that under dew conditions moisture accumulated on the hydrophobic region migrates to the hydrophilic region, thus preventing the accumulation of water droplets. In frost conditions, the hydrophobic region remains relatively frost-free, thus maintaining at least partial transparency of the surface. Inorganic oxide particles on the surfaces of the hydrophobic regions may provide abrasion resistance. A method for making the patterned surfaces is disclosed in which a treatment removes organic binder to expose inorganic oxide particles at the surface of the hydrophilic regions.

Abstract: Cellulosic materials, including dimension lumber, plywood, particle board, wafer board, paper, fabric and similar materials, were treated with sodium silicate (Na2O.SiO2) in concentrations ranging from 400-0.04 g Na2O.SiO2/kg water and the surfaces of selected samples were further treated with silicon oxide (SiO or SiO2) applied in a molecular to micron layer thickness by vapor deposition. Tests were conducted to determine the effectiveness of these materials in terms of fire resistance, durability, duration of effectiveness and moisture resistance. For sodium silicate as a sole treatment, flame retardance was found to increase as the concentration of sodium silicate in solution increased. To overcome the disadvantages of sodium silicate, sodium silicate treated samples were further treated by the deposition of a molecular coating of silicon oxide by vapor deposition. Samples treated by this technique were found to be completely moisture resistance.

Abstract: A surface of solid building material may be waterproofed and impregnated against chemical and biological corrosion by forming first and second aqueous solutions one of which contains calcium ions and the other of which contains sodium and silica ions. The two solutions may be mixed and applied simultaneously to the surface or the two solutions may be applied to the surface sequentially, the solution containing the sodium and silica ions being applied first. In either case there is formed on the building material surface a hard, glass-like transparent coating of sodium calcium silicate.

Abstract: A water-repellent glass having a durable and abrasion-resistant silica layer is prepared by a process containing the following steps: (a) preparing a silica solution by subjecting a metal alkoxide-based silane compound to a two step aging process wherein the two step aging process is proceeded either by conducting a first aging step under a basic condition and a second aging step under an acidic condition or vice versa, (b) applying the resulting silica composition onto the surface of a glass substrate, (c) subjecting the glass substrate coated with the silica composition to a thermal treatment, and (d) coating the resulting coarse silica layer with a water-repellent layer.

Abstract: A method of forming a hydrophilic coating on a metal surface which includes contacting the metal surface with a substantially silane-free aqueous solution containing a cationic polymer and an alkaline aqueous silicate.

Abstract: In a method for manufacturing a member for use in a molten metal bath, a sealing solution is applied on a coating formed of oxide system ceramics formed on an outermost surface of a substrate. The sealing solution includes an inorganic colloid compound solution containing an inorganic colloid having a grain diameter in a range of 5-50 nanometers in an amount of 5-50 weight percent, and an inorganic binder. The inorganic binder is mixed at a weight ratio of 0.3-3.0 with respect to a weight of 1.0 of the inorganic colloid. The oxide system ceramic formed on the outermost surface of the substrate is an oxide containing 5% or more of a composite oxide comprising (a) at least one of Al, Ti, V, Cr, Fe, Co, Rh, In and rare earths, which are trivalent metal elements, and (b) at least one rare earth different from that used in (a). The sealing solution on the coating after permeation is then baked.

Abstract: A method of impregnating paper with waterglass, such as soda waterglass or potassium silicate, the impregnated paper being usable as a dehumidifying element, wherein the method includes the steps of a) providing a sheet of paper such as facing paper and/or corrugated paper; b) immersing the paper into a highly concentrated waterglass solution at a temperature within the range of 45-95° C., with the highly concentrated waterglass solution having a viscosity of at least 350 mPa.s at a temperature of 45° C.; and c) cooling the immersed paper with air at a temperature no greater than 35° C. and preferably no greater than 25° C.

Abstract: A method for treating wood products is provided wherein wood products are treated in an aqueous solution of a silicate, a rheology modifier, a wetting agent and, optionally, borax and/or a bacteriocide or fungicide; the aqueous solution having a pH of at least 9.0, preferably, a pH of 10-14, and most preferably, 13.0. A suitable dye can be added to the aqueous solution to color the wood product. The present invention is also directed to an aqueous solution for pressure treating wood and a wood product prepared according to the method of the present invention.

Abstract: A rust preventive composition including (a) a silicic acid compound and (b) an aromatic amine-based condensation product is provided, which is effective in preventing a Zn-based metallic coating from rusting. Rusting is prevented by forming a coating film contaning the components (a) and (b) on the surface of the Zn-based metallic coating formed on a base such as a metal plate. The resulting coating film exhibits an excellent corrosion resistance, gives no fear of a health problem such as carcinogensis and provides a desirable black or blackish appearance to a metal surface. In an embodiment wherein a second coating film containing a silicic acid compound is formed on the first coating film, the corrosion resistance is further improved.

Abstract: A method for treating wood products is provided wherein wood products are treated in an aqueous solution of a silicate, a rheology modifier, a wetting agent and, optionally, borax and/or a bacteriocide or fungicide; the aqueous solution having a pH of at least 9.0, preferably, a pH of 10-14, and most preferably, 13.0. A suitable dye can be added to the aqueous solution to color the wood product. The present invention is also directed to an aqueous solution for pressure treating wood and a wood product prepared according to the method of the present invention.

Abstract: A neodymium/iron/boron permanent magnet is provided with high corrosion resistance by forming a coating layer of a vitrified sodium silicate on the surface. The vitreous coating layer of sodium silicate is formed by coating the surface of the permanent magnet with an aqueous coating solution of water glass followed by drying of the coating layer and vitrification of the dried coating layer by a heat treatment under specified conditions. Characteristically, the thus formed vitreous coating layer of sodium silicate is subjected to a leaching treatment with water at a specified temperature for a specified length of time in order to remove away residual sodium content leachable in water so that the troubles due to absorption of moisture by the alkali constituent in the sodium silicate coating layer can be largely dissolved.

Abstract: A constructional finished wallboard is formed of a mixture including 50 to 65 wt. % of dried shirasu, 30 to 40 wt. % of a plaster component, 3 to 10 wt. % of a clay component, 5 to 10 wt. % of shirasu balloons, 0.8 to 2 wt. % of a bond reinforcing component, 0.01 to 3 wt. % of a color pigment, and 1 to 5 wt. % of fibers for plaster. In preparing the wallboard, after preparing the mixture, an appropriate amount of water is added to the mixture to mix together, which is applied onto a substrate. Then, the surface of the mixture on the substrate is finished, followed by drying to thereby form the constructional finished board.