Falling Curtain Of Coating Material Utilized (i.e., Curtain Coating) Patents (Class 427/420)
  • Patent number: 7476416
    Abstract: A process for preparing a pressure sensitive adhesive using a modified planetary roller extruder is described. The process in accordance with one aspect of the invention includes introducing primary raw materials including a non-thermoplastic elastomer into a feeding section of the modified planetary roller extruder, conveying the raw materials from the feeding section to a compounding section of the modified planetary roller extruder, continuously mixing the primary raw materials in the compounding section to produce a homogeneous adhesive composition. The adhesive composition may be applied to a web-form material. The compounding section of the modified planetary roller extruder includes a main spindle surrounded by and intermeshed with a plurality of planetary spindles at least one of which is a double transversal mixing spindle having a plurality of back-cut helical flights.
    Type: Grant
    Filed: November 24, 2004
    Date of Patent: January 13, 2009
    Assignee: Intertape Polymer Corp.
    Inventors: John Kinch Tynan, Jr., Richard Walter St. Coeur, David Michael Kovach, Thomas Lombardo
  • Patent number: 7473333
    Abstract: The present invention refers to a method of producing a coated paper or paperboard, but excluding photographic papers, comprising the steps of: (a) forming a free flowing curtain comprising at least one layer, whereby the composition forming at least one layer of the free flowing curtain has a high shear viscosity of at least about 50 mPa·s, and (b) contacting the curtain with a continuous web substrate of basepaper and paperboard.
    Type: Grant
    Filed: October 16, 2003
    Date of Patent: January 6, 2009
    Assignee: Dow Global Technologies Inc.
    Inventors: Robert Urscheler, Pekka J. Salminen, Jamel F. Attai, John A. Roper, III
  • Publication number: 20090004399
    Abstract: The invention relates to a method of coating a substrate. A monomer in at least a partly flowable form is discharged from a melt blowing die and entrained in monomer in a flow of hot gas from at least one side of said melt blow die. The monomer is then deposited on a substrate by sputtering under positive pressure.
    Type: Application
    Filed: November 4, 2005
    Publication date: January 1, 2009
    Inventors: Andrew Leo Haynes, Christopher John Nicholls
  • Publication number: 20080317963
    Abstract: The invention relates to a curtain coating process for coating substrates with a stable curtain and a uniform coating at low flow rates wherein a free-falling curtain of an aqueous composition comprising a high solids content is coated onto the moving substrate at a flow rate per unit die length value (Q) equal to or inferior to 10?4 m2/(s·m), the said high solids content composition comprising a polymeric rheology modifier and a non-ionic surfactant. The invention relates in particular to a curtain coating process for coating fibrous substrates such as paper or board. The invention also relates to a coated product.
    Type: Application
    Filed: July 27, 2005
    Publication date: December 25, 2008
    Inventors: Richard A. Barcock, Andrew Ward-Askey
  • Publication number: 20080286475
    Abstract: The present invention discloses an apparatus for block type extrusion coating, and a process for forming block coating or grid-type coating on a substrate. The present invention uses a die set composed of an upper mold, a lower mold and a shim therebetween, which can be used to form a plurality of coated stripes. The present invention further uses several control valves, pumps and a controller to intermittently extrude a coating solution from the die set, so that the stripe coating is converted to a block coating. The block coated substrate can be rotated 90 degrees, followed by a stripe coating process to form a grid-type coating on the substrate.
    Type: Application
    Filed: July 22, 2008
    Publication date: November 20, 2008
    Applicant: National Tsing Hua University
    Inventors: Ta-Jo Liu, E-Ron Chang
  • Publication number: 20080274365
    Abstract: The present invention refers in one embodiment to a method of manufacturing multilayer coated papers and paperboards, but excluding photographic papers and pressure sensitive copying papers, that are especially suitable for printing, packaging and labeling purposes, in which at least two curtain layers selected from aqueous emulsions or suspensions are formed into a composite, free-falling curtain and a continuous web of basepaper or baseboard is coated with the composite curtain, and paper or paperboard thereby obtainable.
    Type: Application
    Filed: June 4, 2008
    Publication date: November 6, 2008
    Inventor: Robert Urscheler
  • Patent number: 7438763
    Abstract: A coating apparatus and coating method include a device for conveying an object to be coated; a coating device which is disposed in a vicinity of a conveyed surface of the object, and which discharges a coating liquid, and which forms a bridge of the liquid between the device and the object which is conveyed by the device for conveying an object to be coated, and which coats the liquid on at least one surface of the object; and a gas stream blowing device which, immediately after starting of coating, blows out a gas from a direction substantially opposite to a object conveying direction, toward a portion of the object where coating starts.
    Type: Grant
    Filed: February 16, 2007
    Date of Patent: October 21, 2008
    Assignee: FUJIFILM Corporation
    Inventor: Shin Kanke
  • Publication number: 20080248321
    Abstract: A process for the production of singly and/or multiply coated paper and/or board, except for photographic papers and self-adhesive labeling papers, which are particularly suitable for printing, packaging and inscription, is described. The substrate, for example base paper or board, is coated once or several times with a free-falling liquid curtain, the coating liquid having in particular an extensional viscosity of from 1 to 1000 Pa·s at a Hencky strain of from 1 to 15.
    Type: Application
    Filed: September 15, 2005
    Publication date: October 9, 2008
    Applicant: BASF Aktiengesellsschaft
    Inventors: Erich Krumbacher, Norbert Willenbacher, Oliver Birkert, Martin Schachtl, Christoph Hamers, Martin Tietz, Uwe Froehlich
  • Patent number: 7425246
    Abstract: The present invention refers in one embodiment to a method of manufacturing multilayer coated papers and paperboards, but excluding photographic papers and pressure sensitive copying papers, that are especially suitable for printing, packaging and labeling purposes, in which at least two curtain layers selected from aqueous emulsions or suspensions are formed into a composite, free-falling curtain and a continuous web of basepaper or baseboard is coated with the composite curtain, and paper or paperboard thereby obtainable.
    Type: Grant
    Filed: April 12, 2002
    Date of Patent: September 16, 2008
    Assignee: Dow Global Technologies Inc.
    Inventor: Robert Urscheler
  • Publication number: 20080213471
    Abstract: The present invention provides a method for applying a coating solution by discharging a coating solution from a slit provided at a tip of a slot-die toward a surface of a web fitted onto a backup roller, the method comprising: a stand-by step of staying the slot-die at a stand-by position having a larger clearance between the slot-die and the web than that of a standard coating process; and a two-stage moving operation including a first moving step in which the slot die is moved to a coating initiation position having a smaller clearance than that of the standard coating process to initiate application of a coating solution, and a second moving step in which the slot die is moved away from the coating initiation position to a standard coating position having the clearance of the standard coating process to perform constant application of the coating solution.
    Type: Application
    Filed: April 19, 2007
    Publication date: September 4, 2008
    Applicant: FUJIFILM Corporation
    Inventors: Kazuhiro Oki, Masaki Sonobe
  • Publication number: 20080182067
    Abstract: A method for making a composite panel, wherein the composite panel has a honeycomb core sandwiched between a pair of facing sheets, includes the steps of (a) coating the interior walls of the cells with a unexpanded thermo-expandable material; (b) bonding a pair of facing sheets to the opposite sides of the honeycomb core; and (c) heating the honeycomb core while the honeycomb core is sandwiched between the pair of facing sheets with sufficient heat to cause the thermo-expandable material to expand and to substantially fill the cells.
    Type: Application
    Filed: January 31, 2007
    Publication date: July 31, 2008
    Inventors: Hongbin Shen, Phu Nguyen, Matthew Lowry
  • Publication number: 20080166487
    Abstract: The invention relates to a method for applying a film to a planar, especially air-impermeable substrate, comprising the steps: (a) feeding the planar substrate in a direction of feed towards an application device, (b) applying a film output by the application device to the planar substrate, and (c) sharply deflecting the planar substrate together with the film that is in contact therewith to a deflection area in a discharge direction different from the direction of feed. The invention also relates to a deflecting element for deflecting a planar substrate. Said element comprises at least one guiding surface adapted to guide a planar substrate and an additional guiding surface, forming an edge for sharply deflecting a planar substrate with the first guiding surface.
    Type: Application
    Filed: October 27, 2005
    Publication date: July 10, 2008
    Applicant: Nordson Corporation
    Inventors: Jurgen Steckelberg, Gerd Brockmann
  • Publication number: 20080166488
    Abstract: A method and apparatus for exhausting gas from a coating material. The coating material is fed in the bottom part area of a drum (3) rotating around an essentially vertical axis inside a vacuum tank (1), whereby the rotating motion of the drum causes the coating material to rise up the inner wall of the drum and to discharge from the upper edge of the drum as a thin film against the inner wall of a vacuum tank, wherefrom the coating material flows downwards. The coating material is arranged to rise up the wall of the drum stepwise, so that the coating material will form a thin veil-like film on at least two different step levels (10-12), whereupon the gas bubbles in the coating material will break and be discharged from the coating material.
    Type: Application
    Filed: May 22, 2006
    Publication date: July 10, 2008
    Applicant: METSO PAPER, INC.
    Inventors: Heikki Vatanen, Timo Nurmiainen, Jukka Koskinen, Ilpo Honkanen
  • Patent number: 7390363
    Abstract: A device for applying a liquid as a thin continuous film to a passing workpiece strip has a runoff face and an intake face both extending a full width of the workpiece strip and meeting at an upwardly directed spillover weir. A diverter has a face juxtaposed with the intake face and forming therewith a storage compartment and a lip having a face juxtaposed with the runoff face at the spillover weir. Liquid is fed under pressure to the storage compartment so that the liquid rides up the intake face, over the spillover weir, and down the runoff face to a lower edge thereof whence it drops onto the passing workpiece strip. The lip face blocks any liquid that overshoots the spillover weir and deflects it back onto the runoff face.
    Type: Grant
    Filed: November 20, 2003
    Date of Patent: June 24, 2008
    Assignee: Fleissner GmbH
    Inventor: Gerold Fleissner
  • Publication number: 20080107912
    Abstract: The invention relates to coated products for printing on including a substrate and at least two different coatings having different properties, which comprise a low-coat layer, adjacent to the substrate, preferably pigmented, for printing properties and possibly optical properties, and a different top-coat layer, farther from the substrate, comprising optical pigments for optical effect properties, each coating having a dry coatweight ranging from 0.1 to 12 g/m2. The invention also concerns a one-pass wet-on-wet multi-layer curtain coating process for producing said coated products suitable for printing on.
    Type: Application
    Filed: September 30, 2005
    Publication date: May 8, 2008
    Inventor: Richard A. Barcock
  • Patent number: 7364774
    Abstract: The present invention refers to a method of producing a coated substrate comprising the steps of: a) forming a composite, multilayer free flowing curtain, whereby the multilayer free flowing curtain comprises at least two layers imparting at least two different barrier functionalities and b) contacting the curtain with a continuous web substrate.
    Type: Grant
    Filed: October 16, 2003
    Date of Patent: April 29, 2008
    Assignee: Dow Global Technologies Inc.
    Inventors: Robert Urscheler, Francis Dobler
  • Publication number: 20080090032
    Abstract: The invention relates to a method of producing decorative paper which is coated with at least one ink-fixing layer, which is printable and which can be impregnated with a thermosetting resin, in order to produce a high- or low-pressure decorative laminate. The inventive method comprises the following steps consisting in: (a) producing a base sheet of decorative paper using paper-making means; and (b) coating at least one of the faces of the base paper sheet with said at least one ink-fixing layer, by means of curtain coating. The invention also relates to high- or low-pressure decorative laminates comprising such decorative paper.
    Type: Application
    Filed: May 13, 2005
    Publication date: April 17, 2008
    Applicant: ARJOWIGGINS
    Inventors: Claude Perrin, Cyril Blois
  • Patent number: 7316760
    Abstract: In a process involving at least two film-shaped substrates (44, 46) bonded together by means of at least one adhesive layer containing a catalyst which accelerates hardening of the adhesive, a first substrate (44) is coated with a liquid film comprising three layers viz., two adhesive layers (34, 38) and an intermediate layer (36), which is situated between the adhesive layers (34, 38) and contains a catalyst (37), using liquid film coating in the form of curtain coating or slide-coating and subsequently bonded onto the second substrate (46). The laminate (48) formed may be coated via at least one liquid film coating with a further three layer liquid film comprising two adhesive layers (134, 138) and an intermediate layer (136), which is situated between the adhesive layers (134, 138) and contains a catalyst (137), using curtain coating or slide-coating and subsequently bonded onto at least one additional substrate (50) to form an additional laminate (52).
    Type: Grant
    Filed: August 29, 2006
    Date of Patent: January 8, 2008
    Assignee: Alcan Technology & Management Ltd.
    Inventor: Hans-Rudolf Nageli
  • Publication number: 20070254109
    Abstract: The present invention relates to compositions, coatings, coating formulations, etc., containing quaternary ammonium compounds and their use.
    Type: Application
    Filed: April 23, 2007
    Publication date: November 1, 2007
    Applicant: Albemarle Corporation
    Inventors: Joe D. Sauer, George W. Cook, Edmund F. Perkins, Christopher S. Knight
  • Publication number: 20070224360
    Abstract: A method for coating with a coating liquid according to the present invention is a method for coating an object-to-be-coated with a coating liquid containing dispersed particles, using a die, wherein the flowage of the coating liquid within a manifold 5 provided within the die is such that the deviation of the average flow rate of the coating liquid in the direction of the width becomes equal to or less than 60% of an average flow rate over the entire area of the manifold 5, in at least 80% of the area from a liquid supplying portion 8 in the manifold to an end portion P of the manifold.
    Type: Application
    Filed: March 22, 2007
    Publication date: September 27, 2007
    Applicant: NITTO DENKO CORPORATION
    Inventors: Makoto FUJIHARA, Junya TABUCHI, Makoto KOMATSUBARA
  • Patent number: 7241498
    Abstract: Support based on organic and/or inorganic fibres covered at least on one of the faces thereof with a chitosan-based layer, characterized in that the layer is obtained by depositing a chitosan-based aqueous solution, the average molar mass of which has a mass less then 130 000 g/mol, the concentration of which is between 6 and 30% by weight and the viscosity of which is between 100 and 3000 cps.
    Type: Grant
    Filed: March 12, 2003
    Date of Patent: July 10, 2007
    Assignee: Ahlstrom Corporation
    Inventors: Alain Domard, Eliane Espuche, Séverine Despond, Noël Cartier
  • Patent number: 7211297
    Abstract: An fountain applicator for applying coating liquid onto a web of paper carried past the applicator, has a coating liquid flow path that includes a curved surface along which a sheet of the coating liquid is flowed to subject the sheet to centrifugal force to cause air entrained in the coating liquid to move away from one side of the sheet that is toward the curved surface, so that the one side is relatively free of entrained air. After being flowed along the curved surface, the sheet of coating liquid is directed toward the web in a free standing jet curtain of coating liquid, to contact the web surface primarily with the one relatively air-free side of the coating liquid sheet to decrease the occurrence of skip coating on the web surface, especially when the web is traveling past the applicator at high speeds. The coating is applied in excess onto the web surface and is metered and leveled to a desired coat weight by a downstream doctor.
    Type: Grant
    Filed: July 9, 2003
    Date of Patent: May 1, 2007
    Assignee: Stora Enso North America Corp.
    Inventor: Wayne A. Damrau
  • Patent number: 7208201
    Abstract: A coating apparatus and coating method include a device for conveying an object to be coated; a coating device which is disposed in a vicinity of a conveyed surface of the object, and which discharges a coating liquid, and which forms a bridge of the liquid between the device and the object which is conveyed by the device for conveying an object to be coated, and which coats the liquid on at least one surface of the object; and a gas stream blowing device which, immediately after starting of coating, blows out a gas from a direction substantially opposite to a object conveying direction, toward a portion of the object where coating starts.
    Type: Grant
    Filed: March 19, 2002
    Date of Patent: April 24, 2007
    Assignee: Fujifilm Corporation
    Inventor: Shin Kanke
  • Patent number: 7175876
    Abstract: Patterned articles can be prepared by applying a release polymer to a substrate in a desired pattern, applying a substrate-adherent polymer over the pattern and substrate, and mechanically removing the substrate-adherent polymer from the pattern without requiring solvent. Suitable mechanical removal methods include applying adhesive tape to the substrate-adherent polymer and peeling the tape and substrate-adherent polymer away from the pattern, and abrading the substrate-adherent polymer from the pattern using impact media.
    Type: Grant
    Filed: June 27, 2003
    Date of Patent: February 13, 2007
    Assignee: 3M Innovative Properties Company
    Inventors: M. Benton Free, Mikhail L. Pekurovsky
  • Patent number: 7169445
    Abstract: A method and apparatus for curtain coating of a moved substrate, particularly for high-speed curtain coating of a continous paper web substrate, wherein a substrate (12) is moved below a hopper means (14), provides one or more liquid coating materials in the form of a free-falling curtain (16) impinging the substrate at a dynamic wetting line. (21) Edge guide elements (22, 24) are used for stabilizing the width and equalizing the flow speed of the coating curtain and allowing disturbance free provision of an auxiliary liquid (13) as well as practically compelte removal of the auxiliary liquid (23) wilst preventing the forming of solidification on the edge guides elements. An auxiliary liquid is injected (32) essentially parallel to the flow direction of the coating film at an edge of the coating film wilst moving along a slide of said hopper arrangement.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: January 30, 2007
    Assignee: Dow Global Technologies Inc.
    Inventor: Markus Gueggi
  • Patent number: 7160579
    Abstract: A method for curtain coating a moving web (8) is described, wherein the total amount of the coating liquids and of the lateral flow liquid, added perpendicular to the lateral extension of the curtain (6), is deposited on the moving web (8) under formation of only a minimally thickened bead, wherein there is no need to separate the lateral flow liquid before impingement on the moving web. The corresponding device incorporates in the edge guides (7) a groove (13) having incorporated, in its surface, channels parallel to the direction of the falling curtain (6). The curtain is stabilized with the lateral flow liquid which is supplied to the groove (13), the real guide surface of the curtain, perpendicular to the lateral extension of the curtain (6).
    Type: Grant
    Filed: September 10, 2003
    Date of Patent: January 9, 2007
    Assignee: Ilford Imaging Switzerland GmbH
    Inventors: Gilbert Gugler, Maurice Pasquier
  • Patent number: 7101592
    Abstract: In a method and an apparatus for curtain coating of a moved substrate like a paper web substrate is moved below a liquid supply means providing a single or multilayer liquid coating in the form of a free-falling curtain impinging the substrate at a dynamic wetting line and a blade or air shield located upstream of the dynamic wetting line with respect to the moving direction of the substrate. The dynamic wetting line of the coating curtain on the substrate or web is oriented generally perpendicular to the moving direction of the substrate or web, providing substantially the same air pressure over an essential part of the coating curtain on its front and back side with respect to the moving direction of the substrate and providing a first supply air flow upstream to the wetting line.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: September 5, 2006
    Assignee: Dow Global Technologies Inc.
    Inventors: Markus Gueggi, Sedat Varli
  • Patent number: 7090898
    Abstract: A process for producing products in web form comprising at least two layers, in which a composition emerging from an applicator is applied as a layer to a substrate in web form which is guided on a transport means, said application taking place with application of electrostatic charges, and the substrate coated with the composition is electrostatically neutralized before departing the applicator.
    Type: Grant
    Filed: August 6, 2002
    Date of Patent: August 15, 2006
    Assignee: tesa Aktiengesellschaft
    Inventors: Hermann Neuhaus-Steinmetz, Maren Klose, Lars Guldbrandsen
  • Patent number: 7045173
    Abstract: A process for producing products in web form comprising at least two layers, in which a composition emerging from an applicator is applied as a layer to a substrate in web form which is guided on a transport means, the application taking place with application of electrostatic charges, and in which the substrate coated with the composition is electrostatically neutralized before departing the applicator, the transport means being provided with an electrically insulating coating.
    Type: Grant
    Filed: November 25, 2002
    Date of Patent: May 16, 2006
    Assignee: Tesa AG
    Inventors: Ralf Hirsch, Sven Konig, Dieter Muller, Hermann Neuhaus-Steinmetz, Horst Wickborn
  • Patent number: 7041336
    Abstract: The intermittent coating apparatus which includes a nozzle 1 which applies a paint 6 to a base material, a feeding side two-way valve 10 which repeats feeding of the paint 6 to the nozzle 1 and stop of the feeding, a return side two-way valve which 11 repeats discharge of the paint 6 to a return side and stop of the discharge, a paint flow path 12, means to feed the paint 6 into the flow path 12, and paint returning means 5 which repeats suction and return of the paint 6 out of and into the nozzle 1, and is characterized in that switching of the feeding side two-way valve 10 is carried out earlier than that of the return side two-way valve 11 within a range not shorter than 5 msec and not longer than 100 msec at least at a coating start time.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: May 9, 2006
    Assignee: Matsushita Electric Industrial, Co., Ltd.
    Inventors: Noboru Masuda, Masaru Watanabe
  • Patent number: 6986916
    Abstract: In a coating apparatus of slide bead type for applying a coating solution on a continuously-fed web, each of edge members has a edge member for regulating a width of coating solution flowing on a slide surface. A height Dg of a perpendicular wall of the edge member satisfies a condition Db?Dg?Ds, when Db is determined as a minimum thickness of bead formed by a coating solution, and Ds is determined as an upper limit of the upper limit of the height Dg. A distance between a web and a front end portion of the edge member is more than 100 ?m.
    Type: Grant
    Filed: January 22, 2003
    Date of Patent: January 17, 2006
    Assignee: Fuji Photo Film Co., Ltd.
    Inventors: Nobuo Hamamoto, Hideaki Usui
  • Patent number: 6974600
    Abstract: In a method and an apparatus for coating an object with photosensitive material, a roller stabilizes a supply amount of the photosensitive material and is disposed between the object and a slit coater, so that the stabilized photosensitive material is supplied to the object through the slit coater. The photosensitive material includes additives for controlling amount of a solid powder, a boiling point and a surface tension thereof. Accordingly, the photosensitive material may be uniformly coated on the object.
    Type: Grant
    Filed: May 1, 2003
    Date of Patent: December 13, 2005
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Sung-Ki Jung
  • Patent number: 6969734
    Abstract: An aqueous polymer dispersion containing acetoacetoxy functional polymer particles and an alkyl ethoxylated surfactants is provided. A method for preparing a coated substrate employing the aqueous polymer dispersion is also provided. The aqueous polymer dispersion is useful for preparing coatings having improved adhesion to substrates.
    Type: Grant
    Filed: November 10, 2004
    Date of Patent: November 29, 2005
    Assignee: Rohm and Haas Company
    Inventors: Ozzie Moore Pressley, Wei Zhang
  • Patent number: 6960364
    Abstract: Disclosed is a method of manufacturing an organic electroluminescent element comprising a substrate and provided thereon, a light emission layer and at least one layer of a hole injecting layer, a hole transporting layer, an electron injecting layer, and an electron transporting layer, two layers of the light emission layer and the at least one layer being adjacent to each other, the method comprising the steps of (a) providing a first coating solution employing a first organic solvent for one layer of the two layers and a second coating solution employing a second solvent for the other layer of the two layers, the first solvent being immiscible with the second solvent; (b) simultaneously coating the first and second coating solutions on the substrate so that the first coating solution is in contact with the second coating solution; and (c) drying the coated.
    Type: Grant
    Filed: May 29, 2003
    Date of Patent: November 1, 2005
    Assignee: Konica Corporation
    Inventors: Yoshiyuki Suzuri, Atsushi Saito, Hiroshi Kita, Taketoshi Yamada
  • Patent number: 6953599
    Abstract: A process for producing a substrate having a coating resin layer includes the steps of carrying in a substrate on a fastening table and fastening the substrate to the table and, while moving a spout for spouting a resin layer precursor or the fastening table in a horizontal direction, spouting the resin layer precursor to apply the resin layer precursor onto the substrate to form a resin layer precursor layer on the substrate. Additional steps include carrying out the substrate having the resin layer precursor layer from the fastening table, and drying and curing the resin layer precursor layer on the substrate to form a coating resin layer on the substrate.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: October 11, 2005
    Assignee: Canon Kabushiki Kaisha
    Inventors: Hidenori Shiotsuka, Akiharu Takabayashi, Ichiro Kataoka
  • Patent number: 6946156
    Abstract: A process for enrobing a core, such as a tablet core, uses a coating that is made of a patterned film having portions that are visually distinct (e.g, differently colored) from one another and having a transition line segment between these visually distinct portions. At least a portion of an outer surface of the core is covered with the film, such that the transition line segment forms a substantially continuous transition line on the coating and such that a film seam is formed which is different from the transition line. Alternatively, the coating is formed from two such patterned films, in which case the outer surface of the core is covered with the two films such that the two transition line segments cooperate to form a substantially continuous transition line on the coating and a film seam is formed which is different from the transition line.
    Type: Grant
    Filed: May 15, 2002
    Date of Patent: September 20, 2005
    Assignee: McNeil-PPC, Inc.
    Inventor: Frank J. Bunick
  • Patent number: 6924006
    Abstract: An apparatus and method for improving the uniformity of a liquid curtain in a coating system comprising a lip of a slide die wherein the lip includes a front surface on which a liquid composition flows by gravity. The apparatus comprises a ledge having a first, second, and third surface portion. The first surface portion is disposed intermediate the second and third surface portions, and is substantially horizontal. The second surface portion is contiguous with the first surface portion and upwardly inclined. The third surface portion is contiguous with the first surface portion and downwardly inclined away from the first and second surface portions.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: August 2, 2005
    Assignee: Eastman Kodak Company
    Inventor: Kenneth J. Ruschak
  • Patent number: 6903161
    Abstract: This invention relates to a low-density polyethylene composition useful for coating polar substrates. This invention particularly relates to a low-density polyethylene composition useful for coating metal foils, wherein the composition comprises an ethylene/(meth)acrylic acid copolymer having a low acid content.
    Type: Grant
    Filed: May 15, 2002
    Date of Patent: June 7, 2005
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Barry Alan Morris
  • Patent number: 6896936
    Abstract: A process for producing products in web form comprising at least two layers, in which a composition emerging from an applicator is applied as a layer to a substrate in web form which is guided on a transport means, said application taking place with application of electrostatic charges, and in which the substrate coated with the composition is electrostatically neutralized before departing the transport means, electrostatic charges being applied to the web-formed substrate prior to coating, by means of a substrate electrode, so that the substrate is pressed onto the transport means.
    Type: Grant
    Filed: November 11, 2002
    Date of Patent: May 24, 2005
    Assignee: tesa AG
    Inventors: Hermann Neuhaus-Steinmetz, Lars Guldbrandsen, Maren Klose
  • Patent number: 6852196
    Abstract: A method for applying a foam to a paper web is provided. Specifically, a foam is first formed from a liquid-based composition and a gas, such as air. Once formed, the foam is applied by a foam applicator to the web. In one embodiment, for example, the foam applicator applies the foam without substantially contacting the web. When applied with the foam, the web typically has a solids consistency less than about 95% by weight of the web. In some embodiments, one or more vacuum slots can be utilized in conjunction with the foam applicator to facilitate uniform application of the foam to the paper web.
    Type: Grant
    Filed: November 8, 2001
    Date of Patent: February 8, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventor: Joseph G. Capizzi
  • Patent number: 6843874
    Abstract: This invention relates to a non-contact coating method for producing a substantially continuous coating and articles constructed therefrom. This invention further relates to a non-contact slot coating method for producing a variety of coatings and laminations. This invention particularly relates to a method of coating a non-porous substrate including film, foil and paper with a molten thermoplastic composition which reduces streaking caused by particles such as impurities, fillers and superabsorbent polymers. This invention further relates to thermoplastic compositions useful in the present non-contact coating method.
    Type: Grant
    Filed: May 31, 2000
    Date of Patent: January 18, 2005
    Assignee: H.B. Fuller Licensing & Financing Inc.
    Inventor: Annegret Janssen
  • Publication number: 20040265492
    Abstract: Patterned articles can be prepared by applying a release polymer to a substrate in a desired pattern, applying a substrate-adherent polymer over the pattern and substrate, and mechanically removing the substrate-adherent polymer from the pattern without requiring solvent. Suitable mechanical removal methods include applying adhesive tape to the substrate-adherent polymer and peeling the tape and substrate-adherent polymer away from the pattern, and abrading the substrate-adherent polymer from the pattern using impact media.
    Type: Application
    Filed: June 27, 2003
    Publication date: December 30, 2004
    Applicant: 3M Innovative Properties Company
    Inventors: M. Benton Free, Mikhail L. Pekurovsky
  • Publication number: 20040265496
    Abstract: In a method and an apparatus for curtain coating of a moved substrate like a paper web substrate is moved below a liquid supply means providing a single or multilayer liquid coating in the form of a free-falling curtain impinging the substrate at a dynamic wetting line and a blade or air shield located upstream of the dynamic wetting line with respect to the moving direction of the substrate. The dynamic wetting line of the coating curtain on the substrate or web is oriented generally perpendicular to the moving direction of the substrate or web, providing substantially the same air pressure over an essential part of the coating curtain on its front and back side with respect to the moving direction of the substrate and providing a first supply air flow upstream to the wetting line.
    Type: Application
    Filed: May 27, 2004
    Publication date: December 30, 2004
    Inventor: Markus Gueggi
  • Publication number: 20040258845
    Abstract: A production method of a porous medium comprising a non-water-absorptive support and a porous layer provided on the support is disclosed.
    Type: Application
    Filed: June 8, 2004
    Publication date: December 23, 2004
    Applicant: Konica Minolta Photo Imaging, Inc.
    Inventor: Kenzo Kasahara
  • Publication number: 20040258844
    Abstract: The present invention is directed to a method of forming a nonwoven cleaning article, which exhibits a first three-dimensional image and a second three-dimensional image whereby the first and second three-dimensional images are dissimilar from one another. In particular, the present invention contemplates a fabric comprised of sequential three-dimensional images that are formed from a pre-entangled precursor web entangled on a first three-dimensional transfer device so as to impart a first image therein, then subjected to hydroentanglement on a second three-dimensional image transfer device wherein a second three-dimensional image is imparted to the web that is different from the first three-dimensional image, the resulting nonwoven cleaning article presenting aesthetic and tactile qualities representative of both imparted images.
    Type: Application
    Filed: April 7, 2004
    Publication date: December 23, 2004
    Applicant: Polymer Group, Inc.
    Inventors: Miguel Rivera, Ralph A. Moody, Benjamin Nolan, Michael J. Putnam, Nick Carter
  • Publication number: 20040258843
    Abstract: The present invention relates to a dual performance cleaning article, wherein said article is comprised of a first abrasive meltblown surface that facilitates the process of loosening particulates, such as dust and dirt, and an opposing second soft, air permeable surface, which is capable of absorbing and/or picking up particulates and liquids. The meltblown layer comprises coarse discontinuous filamentary elements, formed from adjusting the variable commonly utilized in the traditional meltblown method.
    Type: Application
    Filed: April 5, 2004
    Publication date: December 23, 2004
    Applicant: Polymer Group, Inc.
    Inventors: Imad Qashou, Joseph F. Merker, Nick Carter
  • Publication number: 20040253385
    Abstract: A method and apparatus for curtain coating of a moved substrate, particularly for high-speed curtain coating of a continous paper web substrate, wherein a substrate (12) is moved below a hopper means (14), provides one or more liquid coating materials in the form of a free-falling curtain (16) impinging the substrate at a dynamic wetting line. (21) Edge guide elements (22, 24) are used for stabilizing the width and equalizing the flow speed of the coating curtain and allowing disturbance free provision of an auxiliary liquid (13) as well as practically compelte removal of the auxiliary liquid (23) wilst preventing the forming of solidification on the edge guides elements. An auxiliary liquid is injected (32) essentially parallel to the flow direction of the coating film at an edge of the coating film wilst moving along a slide of said hopper arrangement.
    Type: Application
    Filed: May 27, 2004
    Publication date: December 16, 2004
    Inventor: Markus Gueggi
  • Patent number: 6824828
    Abstract: Disclosed herein is a multilayer silicone release surface comprising a backing, a support layer on the backing, and a silicone layer of the support layer. The various layers of the multilayer release surface are deposited substantially simultaneously, as for example by a dual die or using curtain coating techniques.
    Type: Grant
    Filed: August 8, 2002
    Date of Patent: November 30, 2004
    Assignee: Avery Dennison Corporation
    Inventors: Wen-Chen Su, Luigi Sartor, Kuolih Tsai, Frank Yen-Jer Shih, Daniel Meyer, Stephen Huff, Bert Potjer, Hongjie Guo, Aad van Zanten, Arnooud H. Kettenis, William Kray, Adrian Hulme, Alexander Jansen, Robert Dordick
  • Publication number: 20040226674
    Abstract: A coating for finishing paper or cardboard, with pigments in an aqueous dispersion including a binding agent in a portion of at least 7 percent by weight, preferably 9 to 15 percent by weight (depending on the pigment percentage). Also included is a thickener in a portion of 0.05 to 0.5 percent by weight, preferably 0.2 to 0.4 percent by weight (depending on the pigment percentage) and one surfactant in a portion of at least 0.1 percent by weight (depending on the pigment percentage), preferably 0.2 to 1 percent by weight. The solid content amounts to 50 to 75 percent by weight, preferably 55 to 65 percent by weight, and wherein the viscosity exhibited is no greater than 2500 mPas, preferably less than 500 mPas (Brookfield 100 UPM, 20° C.). A method for producing coated papers or cardboards, where the coating is thoroughly degassed prior to application.
    Type: Application
    Filed: June 23, 2004
    Publication date: November 18, 2004
    Applicant: Voith Paper Patent GmbH
    Inventors: Ingo Becker, Bernd Bohnenkamp, Volker Faethke, Werner Kogler
  • Patent number: 6818247
    Abstract: A composition comprising an ethylene vinyl alcohol copolymer and a dimethyl acetamide solvent is provided for forming a coating on prostheses such as stents. The composition can include an active agent or therapeutic substance. Methods are also provided for coating the stents.
    Type: Grant
    Filed: April 27, 2001
    Date of Patent: November 16, 2004
    Assignee: Advanced Cardiovascular Systems, Inc.
    Inventors: Yung-Ming Chen, Syed F. A. Hossainy, Deborra Sanders Millare, Wouter E. Roorda, Ashok A. Shah