Abstract: Thermal spray processing and cold spray processing are utilized to manufacture porous starting materials (such as tube stock, wire and substrate sheets) from biocompatible metals, metal alloys, ceramics and polymers that may be further processed into porous medical devices, such as stents. The spray processes are also used to form porous coatings on consolidated biocompatible medical devices. The porous substrates and coatings may be used as a reservoir to hold a drug or therapeutic agent for elution in the body. The spray-formed porous substrates and coatings may be functionally graded to allow direct control of drug elution without an additional polymer topcoat. The spray processes are also used to apply the drug or agent to the porous substrate or coating when drug or agent is robust enough to withstand the temperatures and velocities of the spray process with minimal degradation.

Abstract: A coated metal formed article includes: a metal formed article, a zinc-containing porous coating layer laminated on a surface of the metal formed article, a phenol-modified silicon compound layer laminated on the zinc-containing porous coating layer, and a fluorine resin-containing layer laminated on the phenol-modified silicon compound layer. The fluorine resin containing layer contains a fluorine resin and at least one organic resin selected from a polyester resin, a polyacryl resin, a polyolefin resin, a polyurethane resin, and a polycarbonate resin. An amount of the fluorine resin ranges from 1 to 200 parts by weight with respect to 100 parts by weight of the organic resin. When a thickness of the phenol-modified silicon compound layer is t2 (?m) and a thickness of the fluorine resin-containing layer is t1 (?m), a ratio of t1 to t2 ranges from 0.05 to 50 so that dimensional accuracy and mechanical properties are increased.

Abstract: A coated article has a metallic substrate with a substrate composition, and a metallic coating overlying and contacting the metallic substrate. The metallic coating has a metallic-coating composition different from the substrate composition. A protective coating overlies and contacts the metallic coating. The protective coating includes an aluminide layer overlying and contacting the metallic coating, and optionally a thermal barrier coating overlying and contacting the aluminide layer. This structure may be used to restore a key dimension of an article that has previously been in service and to protect the article as well.

Abstract: Light retro reflective, liquid formulation comprising glue and spherical glass particles (2), which glass particles (2) constitute at least 2 percentages by weight of the final formulation, and which glass particles (2) have a diameter of between 5 and 100 ?m. The invention is characterized in that the formulation also comprises at least 0.2 percentages by weight of an impregnating agent.

Abstract: There is disclosed a composition for converting electromagnetic energy to ultraviolet C (UVC) radiation or radiation of a shorter wavelength, the composition comprising at least one phosphor capable of converting an initial electromagnetic energy (A) to an electromagnetic energy (B) comprising UVC radiation or radiation of a shorter wavelength, and an organic or inorganic media containing said phosphor. There is also a method of sterilizing an article by exposing it to UVC radiation or radiation of a shorter wavelength for a time sufficient to deactivate or kill at least one microorganism and/or for a time sufficient to inhibit abnormal cell growth within the body, when said composition is in an implantable medical device. A method of coating an article with such compositions is also disclosed.

Abstract: A binder-free ceramic feedstock composition for thermal spraying on a surface of an article is provided. The composition comprises: an oxide ceramic powder and a boride and/or carbide ceramic powder. The boride and/or carbide ceramic powders are comprised of micron-sized particles, and the volume content of the oxide ceramic powder is in the range of about 1 to about 85 percent. A method for preparing the binder-free ceramic feedstock and a coated article by a thermal spraying process are also provided.

Abstract: A composition for inhibiting the galvanic corrosion of printed circuit boards. The corrosion resistant coating composition may be applied to the printed circuit board to reduce corrosion and to shut down the chemical mechanism for galvanic corrosion so that corrosion protection of the product is achieved. The corrosion resistant coating composition comprises a) a mercaptan; b) an ethoxylated alcohol; and c) at least one metal species selected from the group consisting of molybdates, tungstates, vanadataes, zirconium, cobalt.

Abstract: A member for a plasma processing apparatus, which is excellent in film-formability, durability, and reliability, is provided. On a substrate, a ceramic film having a purity not less than 98% is provided. In the ceramic film, grains constituting the film have a grain diameter not greater than 50 nm and the amount of moisture released from the film is not more than 1019 molecules/cm2.

Abstract: A method for bonding a porous tantalum structure to a substrate is provided. The method comprises providing a substrate comprising cobalt or a cobalt-chromium alloy; an interlayer consisting essentially of at least one of hafnium, manganese, niobium, palladium, zirconium, titanium, or alloys or combinations thereof; and a porous tantalum structure. Heat and pressure are applied to the substrate, the interlayer, and the porous tantalum structure to achieve solid-state diffusion between the substrate and the interlayer and between the interlayer and the porous tantalum structure.

Abstract: A method and apparatus for affecting the properties of a material include vibrating the material during its formation (i.e., “surface sifting”). The method involves the steps of providing a material formation device and applying a plurality of vibrations to the material during formation, which vibrations comprise oscillations having dissimilar, non-harmonic frequencies and at least two different directions. The apparatus includes a plurality of vibration sources that impart vibrations to the material.

Abstract: The present invention relates to a method of producing metal cutting tools with outstanding performance in terms of toughness, wear resistance and resistance to coating delamination. According to the method the inserts are subjected to a stream of water mixed with blasting media under method conditions that result in an Almén value between 0.5 and 1.

Abstract: The present invention relates to methods of using carpet scraps to improve paint coating durability. Waste carpeting may be collected that may be formed from one or more of the materials polyamides, polyesters, polyurethane's, nylon and the like. The face yarn and nap material may be removed from the backing material of the waste carpeting. The face yarn and nap material may be mixed in a paint at a ratio of 50% or less by volume and in a manner to produce a generally uniform distribution of the face yarn and nap material in the paint.

Abstract: A process for treating a surface of an aluminium component and an aluminium component of this kind are described. The process described is characterized in that a silicon oxide layer is applied to the surface of the aluminium component.

Abstract: Disclosed herein are a fluorine-doped tin oxide (FTO) transparent conductive film glass used for defogging purposes comprising a glass layer, a dielectric barrier layer, a functional layer, a metal electrode layer, a plastic intermediate layer, and a glass layer, stacked in this sequential order, in which the functional layer comprises an FTO transparent conductive film having a molar ratio of F to Sn in the range of 0.5 to 2, mainly including a (301) crystal plane and being formed by a spray coating method, and a method of fabricating the same.

Abstract: A multi-layered metallic material comprising a metallic glass layer comprising an alloy layer that has a hardness of at least about 9.2 GPa and a metal layer having a hardness of less than about 9.2 GPa. In application form, an armor structure is provided that is suitable for protecting against ballistic projectiles.

Abstract: According to one embodiment, a composite mold for use in molding a part having a textured surface is disclosed. The composite mold includes a mold base that forms the base of the composite mold. The mold base includes a mold base surface. The composite mold also includes a spray formed thin layer including a first surface having one or more fine features and a second surface opposing the first surface. The second surface is coupled to the mold base to form the composite mold having the first surface as the molding surface. The composite mold is capable of forming a molded part having a textured surface including surface features representing a reciprocal facsimile of the one or more fine features on the molding surface.

Abstract: Disclosed herein is an aqueous dispersion and a method for making said dispersion, and more particularly, a dispersion that comprises a nanoclay such as a tubular clay (e.g. halloysite), a fluoropolymer and the requisite surfactants for dispersion stability. In various embodiments, and applications thereof to substrates and the like, the dispersion improves the manufacturability of articles that include coating fluoropolymer dispersions while retaining the unique properties of the fluoropolymer coating.

Abstract: A tape construct comprises a laser-imageable composition, whereby images can be created in said tape by irradiation with a laser. In an alternative, a laser-imageable formulation suitable for spray application to a substrate, comprises a colour-former, a binder and a carrier.

Abstract: A layer forming method is disclosed which comprises the steps of supplying power of not less than 1 W/cm2 at a high frequency voltage exceeding 100 kHz across a gap between a first electrode and a second electrode opposed to each other at atmospheric pressure or at approximately atmospheric pressure to induce a discharge, generating a reactive gas in a plasma state by the charge, and exposing a substrate to the reactive gas in a plasma state to form a layer on the substrate.

Abstract: A method for forming a coated substrate is disclosed. The method comprises depositing an undercoating layer and depositing a functional coating comprising a material which can be present in more than one crystal structure over the undercoating layer, wherein there is a critical deposition thickness at which the functional coating transforms from a first polycrystalline film made up predominantly of the material having a first crystal structure to a second polycrystalline film made up predominantly of the same material having a second crystal structure.

Abstract: The invention relates to a substrate of which at least one part of the surface thereof has been rendered hydrophobic and, for said purpose, has a hydrophobic surface structure consisting of an essentially-mineral silicon-containing sub-layer and an outer layer comprising a hydrophobic agent which is grafted onto said sub-layer. The invention is characterised in that the outer hydrophobic agent layer is applied to the sub-layer while the surface of the latter is in an activated state before being brought into contact with said hydrophobic agent. The invention also relates to rain-repellent glass comprising one such substrate, which is particularly suitable for use in the automobile, aviation, construction, electric household appliance and ophthalmic lens industries.

Abstract: A process for coating bodies comprising: producing an upward spray of coating fluid by means of a two-fluid nozzle to create a coating zone, and contacting the bodies with the spray of coating fluid in the coating zone; wherein, before contacting the bodies with the spray, providing the bodies with a spinning movement by a central impact of gas jets directed upward to intersect the centerline of the spray; guiding the spinning bodies by the gas jets towards a central position over the two-fluid nozzle, thereby increasing the number of suspended bodies contacting the spray; providing atomization gas to the two-fluid nozzle in an amount less than the one which, after moderation by means of muffling gas, would scatter the bodies in the spray zone; and pneumatically muffling the atomization gas just above the nozzle to reduce the body scattering effect thereof; and further wherein, the bodies are pneumatically transported in the coating zone in a non-fluidized state.

Abstract: A method of manufacturing an oxide film includes jetting onto a substrate a high-pressure solution containing an oxygen source and having a pressure of 5 MPa, and forming an oxide film on the substrate using the jetted high-pressure solution.

Abstract: A method for forming a material for a brake disc, the method comprising the steps of: (i) providing at least one porous body; (ii) introducing into pores of the porous body one or more precursor materials for forming or depositing a ceramic material; and (iii) forming the brake disc material by forming or depositing the ceramic material from the precursor material within the pores of the body, wherein the precursor material is a liquid containing a suspension of ceramic particles and/or acid phosphate.

Abstract: The method allows the production of a cermet coating which is composed of chromium carbide particles embedded in a nickel-chromium matrix, produced by thermal spraying on titanium alloys, which avoids the oxidation and the diffusion of oxygen therein at temperatures of up to 700° C. Additionally, a ceramic layer is deposited on the cermet coating which acts as thermal barrier.

Abstract: Anti-fouling coating compositions and methods of making and using those compositions are provided. In an embodiment, a coating composition comprises ceramic nanoparticles, wherein the coating composition is capable of inhibiting contaminants from adhering to a solid surface.

Abstract: A process for depositing a substantially pure, conformal metal layer on one or more substrates through the decomposition of a metal-containing precursor. During this deposition process, the substrate(s) is maintained at a temperature greater than the decomposition temperature of the precursor while the surrounding atmosphere is maintained at a temperature lower than the decomposition temperature of the precursor. The precursor is dispersed within a transport medium, e.g., a vapor phase. The concentration of the metal-containing precursor(s) in the vapor phase, which also contains liquid therein, can be at a level to provide conditions at or near saturation for the metal precursor(s). In ensuring the aforementioned temperature control between the transport media and substrate, and in maintaining saturation conditions for the transport media, the quality of the deposited metal thin film is markedly improved and the production of by-product metal dust is greatly reduced or substantially eliminated.

Abstract: A liquid accelerator composition for sprayed concrete, comprising aluminium sulphate, amorphous aluminium hydroxide, alkanolamine and an organic dibasic acid anhydride. The compositions allow the attainment of high early compressive strength, and they can be tailored to give good performance with a wide variety of cement types.

Abstract: In conjunction with water, a mixture can be used to prepare a sprayable slurry that hydrates to form a machinable plaster composition. The mixture includes from about 80% to about 98% by weight calcium sulfate hemihydrate, from about 1% to about 5% by weight adhesive binder for adhering said plaster mixture to a substrate and from about 0.001% to about 10% of a polysaccharide. The mixture is made into a slurry by the addition of from 10% to about 50 weight water based on the weight of the mixture.

Abstract: A tie layer for bonding a ceramic or metallic coating to a thermoplastic substrate is described. The tie layer comprises from 2 to 70% ceramic and/or metallic filler particles in a thermoplastic matrix. The thermoplastic matrix is compatible with the thermoplastic substrate. Further, a method of bonding a ceramic or metallic coating to a thermoplastic substrate is disclosed. The method involves applying the tie layer to the substrate, and bonding the ceramic or metallic coating to the tie layer using a coating process that consolidates the substrate, the tie layer and the coating. The tie layer and process are useful in coating implantable prosthetic bones, or coating industrial items used in automotive, aeronautical or medical industries.

Abstract: The present invention is directed towards a ceramic nanocomposite comprising a nanostructured carbon component inside a ceramic host. The ceramic nanocomposite may further comprise vapor grown carbon fibers. Such nanostructured carbon materials impart both structural and thermal barrier enhancements to the ceramic host. The present invention is also directed towards a method of making these ceramic nanocomposites and for methods of using them in various applications.

Abstract: The invention concerns a method for producing a highly-porous ceramic layer and for application of this layer onto metallic, ceramic, enameled and/or glass substrates using porous, ceramic particles, preferably aluminum oxide, titanium oxide and zircon oxide, and an inorganic binder system. The inorganic binder system contains at least one ceramic nanoparticle of a particle size of less than 100 nm, preferably less than 50 nm and particularly preferred less than 25 nm, the solvent being water. Layers produced in this fashion are suited as self-cleaning catalytically active layers e.g. in ovens, in combustion engines etc. or for general coating of substances to considerably increase their specific surface e.g. for catalytic substrates.

Abstract: The present invention relates to pure-coloured, readily dispersible iron oxide red pigments having high grinding stability, to a process for preparing them, and to their use.

Abstract: A slurry coating composition is described, which is very useful for enriching the surface region of a metal-based substrate with aluminum. The composition includes colloidal silica and particles of an aluminum-based powder, and is substantially free of hexavalent chromium. The slurry may include colloidal silica and an alloy of aluminum and silicon. Alternatively, the slurry includes colloidal silica, aluminum or aluminum-silicon, and an organic stabilizer such as glycerol. The slurry exhibits good thermal and chemical stability for extended periods of time, making it very useful for industrial applications. Related methods and articles are also described.

Abstract: The present invention is drawn toward materials, methods and systems for solid free-form fabrication of three dimensional objects. In one embodiment, a method can comprise a) applying a particulate blend in a layer, wherein the particulate blend includes calcium aluminate particulates and polymeric binder particulates; b) dispensing an aqueous polyol-containing liquid vehicle onto a predetermined area of the particulate blend to form hydrated cement in the predetermined area; c) hardening the hydrated cement; and d) repeating steps a) through c) such that multiple layers of the cement are formed that are bound to one another, thereby forming the three dimensional object.

Abstract: A method for making transparent continuous zeolite film is provided. First a transparent precursor sol is prepared, and the precursor sol is processed to a specific concentration. The precursor solution is coated on a surface of a substrate which is heated under an ambiance of 120˜250° C. in temperature and a humidity less than saturated humidity. The packing of zeolite nanocrystals in the film converted from coated precursor sol has preferred orientation and the film shows super-hydrophobic property.

Abstract: A method of making an article having both a polymeric substrate and a metallic spray deposited layer is disclosed. The coefficients of thermal expansion of the polymeric substrate and the metallic layer are preferably similar.

Abstract: A method and apparatus for protecting electrical power transmissions systems that may or may not be energized. A two part resin composition acting as a dielectric material is distributed on electrical power systems at a location close to the transmissions systems. The dielectric material has dielectric properties suitable for protecting the desired areas in the solid form and that allow for safe application in the liquid form. The dielectric material can be distributed before installation of the electric lines or can be retrofitted to existing installations.

Abstract: An improved nozzle for use in kinetic spray systems is disclosed. The nozzle includes a supersonic portion comprising a tubular section and a flow regulator. A portion of the flow regulator is received in the tubular portion. The flow regulator includes a biconical flow concentrator that allows one to create very small dimension coatings on substrates. Using the present nozzle enables one to create spot coatings and very narrow width line coatings that find use in electrical components.

Abstract: The present invention relates to the manufacture and use of novel pre-coated abrasive particles and particle slurries for the chemical mechanical polishing (CMP) of semiconductor wafers, thin films, inter-layer dielectric, metals, and other components during integrated circuit, flat panel display, or MEMS manufacturing. For example, polishing slurry abrasive particles can be pre-coated with additives, such as, inhibitors and/or surfactants during manufacture of the abrasive particles or slurry. The additive's opportunity to react directly with the abrasive particles early in the particle manufacturing process provides a slurry having a more stable, selectable, and predictable ratio of abrasive particles pre-coated with a more stable, selectable, and predictable amount and type of additives.

Abstract: A planarizing slurry for mechanical and/or chemical-mechanical polishing of microfeature workpieces. In one embodiment, the planarizing slurry comprises a liquid solution and a plurality of abrasive elements mixed in the liquid solution. The abrasive elements comprise a matrix material having a first hardness and a plurality of abrasive particles at least partially surrounded by the matrix material. The abrasive particles can have a second hardness independent of the first hardness of the matrix material. The second hardness, for example, can be greater than the first hardness. The matrix material can be formed into a core having an exterior surface and an interior. Because the abrasive particles are at least partially surrounded by the matrix material, the abrasive particles are at least partially embedded into the interior of the core.

Abstract: The invention relates to devices for the treatment of heart disease and particularly to endo-arterial prostheses, which are commonly called stents. More particularly, the invention relates to methods of manufacturing and coating stents utilizing thermal spray processing (TSP). In one aspect the invention involves the use of TSP for the manufacture of fine grained tubing for subsequent use as a stent or other tubular or ring-based implant, or the manufacture of intermediate sized tubing that may then be drawn to final size tubing and for the coating of a stent. An average grain size of less than 64 microns is achieved by the invention resulting in a stent having an annular wall average thickness of about eight or more grains.

Abstract: An accelerator composition for use with sprayed cementitious compositions, which is an aqueous solution or dispersion of a blend of the essential Components 1–3 Component 1—aluminium sulphate Component 2—at least one of an alkanolamine and an alkylene diamine or triamine Component 3—hydrofluoric acid optionally with at least one of Components 4–7, with the proviso that at least one of Component 4 or Component 5 be present: Component 4—at least one of sodium hydroxide, potassium hydroxide, lithium hydroxide, magnesium hydroxide, lithium carbonate, sodium carbonate, potassium carbonate, magnesium carbonate, sodium sulphate, potassium sulphate, magnesium sulphate and lithium sulphate; Component 5—C1–C10 aliphatic mono- and dicarboxylic acids and their metal salts; Component 6—aluminium hydroxide; Component 7—at least one of phosphoric acid and phosphorous acid. The accelerators have excellent long-term stability and work well with “difficult” cements, such as some Japanese OPCs.

Abstract: An accelerator composition for use with sprayed cementitious compositions, which is an aqueous solution or dispersion of a blend of the essential Components 1–3 Component 1—aluminium sulphate Component 2—at least one of an alkanolamine and an alkylene diamine or triamine Component 3—hydrofluoric acid optionally with at least one of Components 4–7, with the proviso that at least one of Component 4 or Component 5 be present: Component 4—at least one of sodium hydroxide, potassium hydroxide, lithium hydroxide, magnesium hydroxide, lithium carbonate, sodium carbonate, potassium carbonate, magnesium carbonate, sodium sulphate, potassium sulphate, magnesium sulphate and lithium sulphate; Component 5—C1–C10 aliphatic mono- and dicarboxylic acids and their metal salts; Component 6—aluminium hydroxide; Component 7—at least one of phosphoric acid and phosphorous acid. The accelerators have excellent long-term stability and work well with “difficult” cements, such as some Japanese OPCs.

Abstract: The present invention provides a combinatorial approach for preparing arrays of chemically sensitive polymer-based sensors which are capable of detecting the presence of a chemical analyte in a fluid in contact therewith. The described methods and devices comprise combining varying ratios of at least first and second organic materials which, when combined, form a polymer or polymer blend that is capable of absorbing a chemical analyte, thereby providing a detectable response. The detectable response of the sensors prepared by this method is not linearly related to the mole fraction of at least one of the polymer-based components of the sensors, thereby making arrays of these sensors useful for a variety of sensing tasks.

Abstract: Thermal spray processing and cold spray processing are utilized to manufacture porous starting materials (such as tube stock, wire and substrate sheets) from biocompatible metals, metal alloys, ceramics and polymers that may be further processed into porous medical devices, such as stents. The spray processes are also used to form porous coatings on consolidated biocompatible medical devices. The porous substrates and coatings may be used as a reservoir to hold a drug or therapeutic agent for elution in the body. The spray-formed porous substrates and coatings may be functionally graded to allow direct control of drug elution without an additional polymer topcoat. The spray processes are also used to apply the drug or agent to the porous substrate or coating when drug or agent is robust enough to withstand the temperatures and velocities of the spray process with minimal degradation.

Abstract: A method for manufacturing a ceramic glow pin which is formed of more than two layers arranged especially coaxially to the axis of the glow pin and symmetrically. The layers of the layer structure are manufactured by co-extrusion.

Abstract: A protein comprising an antigen-binding portion formed by two cooperating peptide sequences of FIGS. 3A and 3B of the application. The protein may alternatively comprise an altered antigen-binding portion where at least one of the peptide sequences is an altered sequence, an altered sequence being a sequence of FIG. 3A or 3B in which one or more of an amino acid residue has been added, deleted or replaced by another amino acid residue. The altered antigen-binding portion retains substantially the same antigen-binding specificity as said antigen-binding portion. Also disclosed are apparatus, systems and methods for detecting small assayed molecules in a sample using the protein.

Abstract: An aqueous solution for depositing an inorganic corrosion resistant coating on a metal substrate is disclosed. The aqueous solution comprises a film-forming agent, a supplemental anion, and a substrate activator. The film-forming agent is a vanadate salt that forms the corrosion resistant coating. The supplemental anion accelerates the rate at which the corrosion resistant coating is formed. The substrate activator serves to remove any existing oxides from the metal substrate prior to the formation of the corrosion resistant coating. The present invention additionally covers objects so coated and methods of application.

Abstract: A sample collection substrate of aerogel and/or xerogel materials bound to a support structure is used as a solid phase microextraction (SPME) device. The xerogels and aerogels may be organic or inorganic and doped with metals or other compounds to target specific chemical analytes. The support structure is typically formed of a glass fiber or a metal wire (stainless steel or kovar). The devices are made by applying gel solution to the support structures and drying the solution to form aerogel or xerogel. Aerogel particles may be attached to the wet layer before drying to increase sample collection surface area. These devices are robust, stable in fields of high radiation, and highly effective at collecting gas and liquid samples while maintaining superior mechanical and thermal stability during routine use. Aerogel SPME devices are advantageous for use in GC/MS analyses due to their lack of interfering background and tolerance of GC thermal cycling.