Inorganic Coating Material Patents (Class 427/427)
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Publication number: 20040060162Abstract: A method of producing an antenna device for use in a portable radio communication apparatus is disclosed, the method comprising the steps of (i) providing a dielectric substrate (21) having a first (22) and a second (42) surface opposite to each other; (ii) ejecting a liquid electrically conductive substance, e.g. ink, from an ejecting apparatus (3), e.g. an ink jet printer, onto the first surface of said dielectric substrate, said ejecting apparatus having a container (7) filled with said liquid conductive substance an ejection opening (5) in liquid communication with said container, and an implement for ejecting liquid conductive substance from said container through said opening; and (iii) moving (65) said dielectric substrate and said ejection opening relative to each other while ejecting said liquid conductive substance to thereby form (101), upon being solidified, a conductive antenna pattern (23, 71, 82, 91) on the first surface of said dielectric substrate.Type: ApplicationFiled: October 17, 2003Publication date: April 1, 2004Inventor: Stefan Moren
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Patent number: 6712895Abstract: A method of producing a bituminous foam includes supplying a bitumen in water emulsion from a tank (2) into primary and secondary heating circuits (8, 34), whereby the emulsion is heated (via heating coils 12 and 12′) and its pressure raised such that, on discharge to ambient conditions via outlet pipes (30 or 30′), the emulsion foams as water evaporates therefrom.Type: GrantFiled: June 3, 2002Date of Patent: March 30, 2004Assignee: Totalfinaelf Bitumen LimitedInventor: Leslie Hoad
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Patent number: 6709711Abstract: The invention is directed to a method for producing a corrosion-resistant and oxidization-resistant layer that is applied onto a component part, whereby the method can be simply and cost-beneficially implemented in fabrication-oriented terms and comprises the steps: a) producing a slip by mixing powder containing at least one of the elements Cr, Ni or Ce with a binding agent; b) applying the slip onto the component part; c) drying the slip at temperatures from room temperature through 300° C.; and d) alitizing the slip layer.Type: GrantFiled: April 19, 2000Date of Patent: March 23, 2004Assignee: MTU Motoren-und Turbinen-Union München GmbHInventors: Gerhard Wydra, Martin Thoma, Horst Pillhoefer
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Patent number: 6709707Abstract: A process for chemical removal of organically-modified silicate (Ormosil) coatings from aluminum alloy substrates without degradation of the underlying metal. An Ormosil film is treated with a zincate solution. The zincate solution dissolves the Ormosil film and deposits a thin, easily-removed layer of zinc onto the aluminum alloy surface, which prevents base-activated dissolution of the underlying metal. The zinc layer may be removed using dilute phosphoric acid, leaving the surface of the aluminum alloy intact. Consequently, the sol-gel coating may be removed while the integrity of the aluminum alloy substrate is maintained.Type: GrantFiled: September 9, 2002Date of Patent: March 23, 2004Assignee: The Board of Regents For Oklahoma State UniversityInventors: Edward T. Knobbe, Olga Kachurina, Tammy L. Metroke
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Patent number: 6709508Abstract: Dry mortar formulations comprising a) from 0.5 to 80% by weight of hydraulic binder, b) from 0 to 97% by weight of fillers, c) from 0 to 3.5% by weight of thickeners, d) from 1.0 to 80% by weight of redispersible polymer powder, and e) from 0.0001 to 1.0% by weight of antioxidants exhibit improved tensile strength and other set mortar properties, particularly after storage of the dry mortar composition.Type: GrantFiled: May 14, 2002Date of Patent: March 23, 2004Assignee: Wacker Polymer Systems GmbH & Co. KGInventors: Ulf Dietrich, Theo Mayer
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Patent number: 6699577Abstract: At least one part of a road surface is covered by a photocatalyst layer containing a photocatalyst such as titanium dioxide, etc. to purify pollutants in exhaust gases emitted from vehicles by photocatalytic reaction of the photocatalyst. Pollutant-originating matters as retained on the photocatalyst layer are washed away by rain water or sprinkled water. In one embodiment of the invention, road 12 is a road provided with a dewaterable pavement and rain water passes through surface layer 18 during raining, flows over and along base layer 16 and is discharged. In surface layer 18, numerous aggregates of small particle sizes 1802 are projected from the entire surface of concrete layer 1804. Titanium dioxide layer 20 is formed by injecting or spraying a mixture comprising titanium dioxide, cement, a filler and water onto the entire surface of surface layer 18 thinly and is water-permeable.Type: GrantFiled: March 28, 2000Date of Patent: March 2, 2004Assignee: Ishihara Sangyo Kaisha, Ltd.Inventors: Noboru Nonoyama, Hiromi Koga
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Patent number: 6701193Abstract: A method is provided of adaptively controlling a paint system for painting vehicle bodies. The method includes the steps of obtaining an estimated Jacobian that identifies characteristics of the paint system and using the estimated Jacobian to determine initial conditions to be implemented for the next vehicle body to be painted in the paint system. The method also includes the steps of storing a database of appropriate initial conditions that resulted in satisfactory transient response in a rule-base and using the rule-base at start-up of the paint system or if the paint system fails to be satisfactorily controlled.Type: GrantFiled: August 18, 2000Date of Patent: March 2, 2004Assignee: Ford Motor CompanyInventors: Dimitar P. Filev, Danil Valentinovich Prokhorov, Lee Albert Feldkamp, Ma Lixing, Tomas Larsson
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Patent number: 6699529Abstract: A method for coating vehicular radiators with an ozone depleting manganese oxide catalyst in slurry form utilizes a robotic arm with multiple spray heads for spraying the face of the radiator. Each head is in fluid communication with its own dedicated peristaltic pump. The pumps are independently valved into and out of fluid communication with select heads as a function of the spray pattern effected by robotic arm movement.Type: GrantFiled: May 20, 2002Date of Patent: March 2, 2004Assignee: Engelhard CorporationInventors: James William Garner, Donald Allan Craig, Jeffrey Barmont Hoke, Dieter Lischitzki
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Patent number: 6689428Abstract: The present invention provides an artificial bark for a decorative tree and a method of creating the material and applying it. The artificial bark includes an undercoat preferably made of a foamable plastic coating, a top coat also preferably made of a foamable plastic coating which is texturized, and a layer of colorant. The undercoat is applied to a structural member of the tree and then air dried. Then the top coat is applied, texturized by dragging a comb-like instrument across its surface, and air dried. Next, the undercoat and topcoat on the structural member are heat cured. Due to differences in the content of the undercoat and the top coat, heat curing causes the texture created in the top coat to be accentuated. After cooling, a colorant is applied to complete the artificial bark's resemblance to real tree bark.Type: GrantFiled: June 28, 2002Date of Patent: February 10, 2004Assignee: Boto (Licenses) LimitedInventor: Cheung Chong Kao
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Patent number: 6685988Abstract: The present invention is directed to electrical contacts that comprise spaced electrically conductive particles embedded and bonded into the surface of conductors in which the particles have been kinetically sprayed onto the conductors with sufficient energy to form direct mechanical bonds between the particles and the conductors in a pre-selected location and particle number density that promotes high surface-to-surface contact and reduced contact resistance between the conductors.Type: GrantFiled: October 9, 2001Date of Patent: February 3, 2004Assignee: Delphi Technologies, Inc.Inventors: Thomas Hubert Van Steenkiste, George Albert Drew, Daniel William Gorkiewicz, Bryan A. Gillispie
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Publication number: 20040011245Abstract: A composition providing thermal, corrosion, and oxidation protection at high temperatures is based on a synthetic aluminum phosphate, in which the molar content of aluminum is greater than phosphorus. The composition is annealed and is metastable at temperatures up to 1400° C.Type: ApplicationFiled: July 15, 2003Publication date: January 22, 2004Inventors: Sankar Sambasivan, Kimberly A. Steiner
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Patent number: 6671943Abstract: In a method of manufacturing a sliding member, a granular spraying material is sprayed on at least a part of a surface of a body portion made of a structural material in at least partially fusing condition and in the direction which is parallel to or diagonal to a sliding surface. Then, a sprayed layer is formed by depositing the spraying material in the direction which is perpendicular to the sliding surface. The sliding surface is a section of the deposited spraying material which is obtained by grinding or cutting the sprayed layer in depositional direction.Type: GrantFiled: December 18, 1997Date of Patent: January 6, 2004Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazuhiko Mori, Kouta Kodama, Taisuke Miyamoto, Yoshio Fuwa, Kouji Saitoh
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Patent number: 6673386Abstract: A method for forming a pattern on a surface of a panel substrate, includes electrically charging pattern-forming material particles, jetting out the electrically charged pattern-forming material particles through a nozzle by applying electrostatic force to the pattern-forming material particles to form a pattern, and fixing the pattern onto the panel substrate.Type: GrantFiled: June 28, 2001Date of Patent: January 6, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Daido Komyoji, Naoko Matsuda, Akira Fukano, Katsutoshi Ogawa, Akira Kumon, Hiroyuki Naka
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Patent number: 6669982Abstract: A liquid film forming method of dropping a liquid from a dropping nozzle or dropping nozzles of a dropping unit onto a substrate to be processed, and then providing relative movement between the dropping unit and the substrate while keeping the liquid dropping on the substrate, so as to form a liquid film on the substrateType: GrantFiled: May 14, 2002Date of Patent: December 30, 2003Assignee: Kabushiki Kaisha ToshibaInventor: Shinichi Ito
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Patent number: 6660326Abstract: An adhesive layer is provided on a base material in the shape of an elongated film, powder particles are adhered thereon, and then other powder particles and media vibrated in a container are contacted with this adhesive layer. Next, the powder particles are embedded on the surface of the adhesive layer as a monolayer in which part of the powder particle protrudes, so as to form a laminate, and excess powder particles adhered to the laminate are removed. Therefore, a monolayer powder film, consisting of many powder particles embedded as a monolayer so that part thereof protrudes, is produced.Type: GrantFiled: July 26, 2001Date of Patent: December 9, 2003Assignee: Tomoegawa Paper Co. Ltd.Inventors: Akihiro Sano, Kensaku Higashi
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Patent number: 6656520Abstract: A non-carbon, metal-based, high temperature resistant, electrically conductive and electrochemically active anode of a cell for the production of aluminum has a metal-based substrate to which an adherent coating is applied prior to its immersion into the electrolyte and start up of the electrolysis by connection to the positive current supply. The coating is obtainable from one or more layers applied from: a liquid solution, a dispersion in a liquid or a paste, a suspension in a liquid or a paste, and a pasty or non-pasty slurry, and combinations thereof with or without one or more further applied layers, with or without heat treatment between two consecutively applied layers when at least two layers are applied.Type: GrantFiled: March 14, 2002Date of Patent: December 2, 2003Assignee: Moltech Invent-SAInventor: Vittorio de Nora
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Patent number: 6652693Abstract: The present invention provides a distinctive method and apparatus (20) for forming an article which includes one or more selectively configured strands of material. In particular aspects, the invention can provide a method and apparatus for wrapping a strand of material with a selected filament, and desirably, the filament can be an adhesive filament. The technique of the invention can include a moving of a strand of material (22) at a selected speed along an appointed machine-direction (34). A substantially continuous filament (24) can be directed onto the strand of material (22) along an oscillating filament path (26) to form a plurality of filament threads (28) extending from opposed lateral side regions (30) of the strand of material (22). An air stream (32) is directed to operatively wrap the filament threads (28) around the strand of material (22).Type: GrantFiled: June 4, 1999Date of Patent: November 25, 2003Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Joseph Conrad Burriss, Robert Thomas Cimini, Chris Lee Heikkinen, David Andrae Justmann, Richard Francis Keller, Donald LeRoy Smith, David James VanEperen
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Patent number: 6652912Abstract: This invention discloses a novel design to obtain a good coating uniformity and to reduce the volume of viscous materials when coating by spraying the viscous material on the wafer during the first time period at a first predetermined pressures; spraying the viscous material on the wafer at a second predetermined pressure in response to the end of the first time period, the second predetermined pressure being lower than the first predetermined pressure; and spraying the viscous material on the wafer during a second time period at a time-varying pressure, the time-varying pressure being increased from the second predetermined pressure to a third predetermined pressure during the second time period.Type: GrantFiled: August 10, 2001Date of Patent: November 25, 2003Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Ren-Jyh Leu, Hung-Chih Chen, Kun I Lee, Bao Ru Young
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Patent number: 6652907Abstract: A method, kit and tool for decorative coloring of concrete utilizes the application of a releasable adhesive compound to a cementitious substrate to prevent coloring in particular areas. Various designs may be created by the releasable adhesive compound. Releasable adhesive compound may be applied from a caulk gun in the form of a releasable caulk using either freehand, a template to form dots to be connected together, or a stencil. Alternatively, the releasable adhesive compound may be in the form of a liquid which may be sprayed or brushed on to the surface. A coloring agent is applied and the releasable adhesive compound, particularly when it is in the form of a caulk, may be used to dam the coloring agent. A guide tool for making straight lines or particular designs uses a transparent guide surface mounted to a body which is raised by projections.Type: GrantFiled: December 7, 2001Date of Patent: November 25, 2003Inventor: Leslie J. Stever
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Patent number: 6645561Abstract: A process for glazing a chinaware article by forming a chinaware article having a bottom including a glazed foot and a dry foot. The glazed foot extends downwardly from the bottom to a point below the dry foot. A glaze is applied to the formed article so that the glaze is applied to the glazed foot and the dry foot is substantially free of the glaze. The article is supported on a supporting device so that the dry foot engages the device and the glazed foot is exposed. The article is heated to mature the article including the glaze. A glazed chinaware article is produced in the process.Type: GrantFiled: February 25, 2002Date of Patent: November 11, 2003Assignee: Syracuse China CompanyInventors: Wayne J. Zitkus, Joseph N. Benoit
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Patent number: 6641864Abstract: A more controllable acoustic ceiling patch or textured material in the form of a sprayable composition includes a base, a filler, an adhesive binder, an anti-foaming agent, a suspension agent, and rubber particulates or polyethylene particulates forming an aggregate suitable for spraying in the presence of volatile organic compound (VOC) propellants without melting or deterioration. The more controllable acoustic ceiling patch is storable and dispensable from a pressurized dispenser having a delivery nozzle. An aerosol system with a spray nozzle is included on the container for selective discharge of the textured material onto a prepared patch area, which may be on a drywall or support panel so as to match and blend with the surrounding acoustic ceiling surface area in order to provide a continuous and unbroken coextensive surface texture of mechanically and visually matched material.Type: GrantFiled: December 6, 2000Date of Patent: November 4, 2003Assignee: Spraytex, Inc.Inventor: John R. Woods
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Patent number: 6638564Abstract: A method of electroless plating for processing a plating surface to form a barrier layer being capable of uniformly forming a barrier layer and reducing the consumption of a processing solution, comprising a step of feeding a processing solution used in at least one of the pre-processing steps of the electroless plating and the electroless plating step to the plating surface for puddling treatment, or, using a processing solution at least containing, with respect to one mole of a first metallic material supplying a main ingredient of the barrier layer, three or more moles of a completing agent and three or more moles of reducing agent and having a pH value adjusted to 9 or more and stored in an atmosphere of an inert gas or ammonia gas, and a corresponding electroless plating apparatus.Type: GrantFiled: April 9, 2001Date of Patent: October 28, 2003Assignee: Sony CorporationInventors: Yuji Segawa, Akira Yoshio, Masatoshi Suzuki, Katsumi Watanabe, Shuzo Sato
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Patent number: 6638630Abstract: Coating solutions having anti-reflective and anti-static properties, a coating derived therefrom, a substrate coated with the coating and methods for their preparation. A coating includes a sol-gel alkoxide polymeric material and a conductive colloidal metal compound material.Type: GrantFiled: November 21, 2001Date of Patent: October 28, 2003Assignee: Chemat Technology, Inc.Inventors: Sung-Soon Park, Haixing Zheng
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Publication number: 20030194502Abstract: A process for covering a concrete surface with a cementitious coating. Portland cement is mixed with a polymer containing ethylene-vinyl acetate co-polymer and vinyl acetate monomer with water to form a cementitious mixture with a paint-like viscosity. This paint-like product is placed in a paint spray pressure pot and sprayed using a paint gun with a special spray tip to coat concrete and other substrate surfaces with a natural or integrally colored thin layered cement finish surface to be coated. The result is a surface that is free of stains, spots and discolorations, but with a concrete rather than a paint-like appearance.Type: ApplicationFiled: April 12, 2002Publication date: October 16, 2003Inventor: Gerald W. Sadleir
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Patent number: 6632473Abstract: A raw material mixed solution containing nitrate or alkoxide of metal that constitutes a ferrite is sprayed from an atomizer by means of a carrier gas such as compressed air onto a substrate mounted on a hot plate and heated to a predetermined temperature. The method enables a thin film having a desired thickness to be formed by a simple apparatus in a short time without sacrificing good soft magnetism of a ferrite, thereby greatly contributing to downsizing and weight reduction of electronic devices.Type: GrantFiled: March 22, 2002Date of Patent: October 14, 2003Assignee: Minebea Co. Ltd.Inventors: Shoji Kaneko, Akio Takayama
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Patent number: 6627256Abstract: Slag coating is accomplished by blowing a gas from a top-blown lance such that slag is splashed uniformly onto the barrel and throat near the trunnion of the converter; the lance height is adjusted to 0.7-3.0 m and the gas flow rate is adjusted to 250-600 Nm3/min and, after gas blowing, the remaining molten slag is incorporated with a slag solidifier containing MgO or CaO and the molten slag is splashed toward the desired part of the converter wall that needs repair.Type: GrantFiled: October 1, 1999Date of Patent: September 30, 2003Assignee: Kawasaki Steel CorporationInventors: Yoshiyuki Tanaka, Nobukazu Kitagawa, Haruji Okuda
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Patent number: 6625879Abstract: A method for making an electrically shielded housing for an electrical device includes the steps of at least partially forming an insert member having a non-conductive outer surface portion and a conductive inner surface portion, insert molding the at least partially formed insert member in a cavity of a non-conductive housing body member so that the conductive inner surface portion of the insert member is disposed adjacent an outer surface portion of the body member cavity and the non-conductive outer surface portion of the insert member forms a housing cavity. An electrical device received in the housing cavity is electrically shielded by the conductive inner surface portion of the insert member and insulated from the conductive inner surface portion of the insert member by the non-conductive outer surface portion thereof.Type: GrantFiled: July 18, 2000Date of Patent: September 30, 2003Assignee: Illinois Tool Works Inc.Inventors: Peter Michael Frederick Collins, Terry Dean Thomason, Ralph A. Hausler
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Publication number: 20030175440Abstract: The present invention provides a method of coating a surface with a slip resistant coating. The method of the invention comprises either sequentially or simultaneously melting two different metal wires and directing droplets of the melted wires towards a surface to be coating. The resulting coating formed by this process tends to be rough and confers anti-slip properties to the surface. In one variation of the invention, the two different metal wires will be melted and atomized in a single spray gun. Alternatively, these wires may be melted in separate but adjacent spray guns. In either variation, the resulting metal sprays formed from the different wires will at least partially overlap.Type: ApplicationFiled: March 11, 2003Publication date: September 18, 2003Applicant: W.S. Molnar CompanyInventors: William S. Molnar, Kevin J. Heinl
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Patent number: 6620457Abstract: A method of applying a thermal barrier coating system to a metal piece having cooling holes angled in a first direction and cooling holes angled in a second direction. The method includes spraying a bond coat on a first surface of the piece at angles with respect to the first and second directions and to a thickness selected in combination with the angles to prevent the bond coat from entirely filling any of the holes. A thermal barrier coating is sprayed on the bond coat at angles with respect to the first and second directions and to a thickness selected in combination with the angles to prevent the thermal barrier coating from entirely filling any of the holes. The method also includes spraying a high pressure fluid jet from a nozzle assembly through each hole generally parallel to the respective cooling hole.Type: GrantFiled: July 13, 2001Date of Patent: September 16, 2003Assignee: General Electric CompanyInventors: Gilbert Farmer, Thomas John Tomlinson, Raymond William Heidorn, Jeffrey Arnold Fehrenbach, William Lee Imhoff, Myron Edward Rutherford
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Publication number: 20030161958Abstract: A process for glazing a chinaware article by forming a chinaware article having a bottom including a glazed foot and a dry foot. The glazed foot extends downwardly from the bottom to a point below the dry foot. A glaze is applied to the formed article so that the glaze is applied to the glazed foot and the dry foot is substantially free of the glaze. The article is supported on a supporting device so that the dry foot engages the device and the glazed foot is exposed. The article is heated to mature the article including the glaze. A glazed chinaware article is produced in the process.Type: ApplicationFiled: February 25, 2002Publication date: August 28, 2003Inventors: Wayne J. Zitkus, Joseph N. Benoit
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Patent number: 6610367Abstract: Chemical sensors for detecting the activity of a molecule or analyte of interest is provided. The chemical sensors comprise and array or plurality of sensors that are capable of interacting with a molecule of interest, wherein the interaction provides a response fingerprint. The fingerprint can be associated with a library of similar molecules of interest to determine the molecule's activity and diffusion coefficient.Type: GrantFiled: July 20, 2001Date of Patent: August 26, 2003Assignee: California Institute of TechnologyInventors: Nathan S. Lewis, Erik J. Severin, Michael Freund, Adam J. Matzger
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Patent number: 6607779Abstract: Nanostructured non-stoichiometric materials are disclosed. Novel photonic materials and their applications are discussed. More specifically, the specifications teach the use of nanotechnology and nanostructured materials for developing novel photonic and optical applications.Type: GrantFiled: May 17, 2002Date of Patent: August 19, 2003Assignee: NanoProducts CorporationInventors: Tapesh Yadav, Bijan Miremadi
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Publication number: 20030138695Abstract: Thin electrodes produced by thermal spray techniques are presented, wherein the thermal spray feedstock comprises an active material and a protective barrier coating. In a particularly advantageous feature, the active material feedstock is a metal sulfide, metal selenide, or metal telluride which ordinarily decomposes at thermal spray temperatures or which transforms to a material unsuitable for use as an electrode at thermal spray temperatures. The electrodes find particular utility in thermal batteries.Type: ApplicationFiled: November 2, 1999Publication date: July 24, 2003Inventors: RONALD A. GUIDOTTI, HUI YE, TONGSAN D. XIAO, DAVID E. REISNER, DANIEL H. DOUGHTY
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Publication number: 20030138673Abstract: A composition providing thermal, corrosion, and oxidation protection at high temperatures is based on a synthetic aluminum phosphate, in which the molar content of aluminum is greater than phosphorous. The composition is annealed and is metastable at temperatures up to 1400° C.Type: ApplicationFiled: October 8, 2002Publication date: July 24, 2003Inventors: Sankar Sambasivan, Kimberly A. Steiner
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Patent number: 6596342Abstract: A method of coating of mass-produced bulk goods (5) including loading the bulk goods (5) into a rotatable drum (1) through an opening (4) formed in a side surface of the drum (1), heating a coating material in coating apparatus (8), having a spray gun (6) and provided outside of the rotatable drum (1); and thereafter, applying the heated coating material to the bulk goods (5) with the spray gun (6) through the drum opening (4).Type: GrantFiled: December 21, 2001Date of Patent: July 22, 2003Assignee: Hilti AktiengesellschaftInventors: Rainer Batliner, Gerald Felder, Werner Schörghofer
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Patent number: 6592947Abstract: The present invention relates to methods for selectively enhancing corrosion protection of fabricated metal parts. One method of the present invention includes providing a non-galvanized metal sheet to be processed to form the fabricated metal part; selecting a localized region on the non-galvanized metal sheet; roughening the localized region for acceptance of a protective coating; applying a protective coating to localized region; and fabricating the non-galvanized metal sheet into a fabricated metal part. Another method includes providing a galvanized metal sheet; selecting a localized region on the galvanized metal sheet; applying a protective coating to the localized region; and fabricating the galvanized metal sheet into a fabricated metal part. Yet another method includes selecting a localized region on a fabricated metal part; roughening the localized region for acceptance of a protective coating; and applying the protective coating to the localized region.Type: GrantFiled: April 12, 2002Date of Patent: July 15, 2003Assignee: Ford Global Technologies, LLCInventors: Robert Corbly McCane, John Lawrence Bomback, Guilian Gao
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Patent number: 6592935Abstract: A method of manufacturing electric machines comprised of geometrically patterned arrays of permanent magnets, soft magnetic materials, and electrical conductors deposited by kinetic spraying methods directly atop a carrier. The magnets and planar coils of the present invention may be integrally formed atop carriers to form electrical machines such as motors, generators, alternators, solenoids, and actuators. The manufacturing techniques used in this invention may produce highly defined articles that do not require additional shaping or attaching steps. Very high-purity permanent and soft magnetic materials, and conductors with low oxidation are produced.Type: GrantFiled: May 30, 2001Date of Patent: July 15, 2003Assignee: Ford Motor CompanyInventors: Franco Leonardi, John Matthew Ginder, Robert Corbly McCune
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Patent number: 6582774Abstract: A process for coating, in particular for painting, individual objects or small-series batches with a small quantity of paint uses a plurality of atomizers 2, 3, 4 connected one behind the other to a main supply line 5, at one end/start 6 of which a paint-supply unit 7 is arranged. Only the quantity of paint which is required for the painting job and an additional minimal residual quantity are introduced into the main supply line 5, irrespective of the length and the actual capacity of the main supply line 5, e.g. a paint quantity less than the volume capacity of the main supply line. The contents of the main supply line 5 are forced, by at least one pig 32, which is pushed through the line 5 by a pushing medium, to the atomizers 2, 3, 4, and the contents are then at least substantially completely discharged there.Type: GrantFiled: February 6, 2001Date of Patent: June 24, 2003Assignee: Lactec GmbH Gesellschaft fuer Moderne LackiertechnikInventors: Udo Klein, Winfried Ott, Volker Weiss
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Patent number: 6582779Abstract: A turbomachine component includes a silicon nitride substrate and a multi-layer coating bonded to the substrate. The coating includes an interlayer of porous fibrous silicon nitride having a density of between 85-98%. The coating also includes an outer layer formed of an oxide compound, preferably tantalum oxide, that is applied by Electron Beam-Physical Vapor Deposition. The combination of the silicon nitride interlayer and tantalum oxide outer layer serves to protect the substrate from the adverse affects of oxidation, impact by foreign objects and extreme operating temperatures.Type: GrantFiled: August 11, 1999Date of Patent: June 24, 2003Assignee: AlliedSignal, Inc.Inventors: Chien-Wei Li, Derek Raybould, Milton Ortiz, Thomas Edward Strangman
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Patent number: 6579610Abstract: A flooring material (1) comprises a base portion (2) having a coating portion (3) which imparts improved stain resistance to the flooring material (1) and is positioned in contact with an upper surface of the base portion (2). The coating portion (3) creates an upper surface of the flooring material (1). A particulate material (6) is embedded in the coating material (3) and at least partially penetrates the base portion (2). The particulate material (6) provides a roughened effect to the upper surface of the flooring material (1) and protects the coating from wear. The coating (3) merges into the base portion (2) where they meet at joint (4) to form a stratified portion (5).Type: GrantFiled: June 1, 2001Date of Patent: June 17, 2003Assignee: Altro LimitedInventors: Adrian John Shortland, Karen Alexandra Masters
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Patent number: 6576289Abstract: A process of treating solid material flammable waste is provided in which dry fire retardant admixtures are used to intermix with the material waste so as to lower the burn rate and flammability characteristics of the material waste. The process, in turn, allows the waste to be accepted by an approved waste handling facility.Type: GrantFiled: January 17, 2001Date of Patent: June 10, 2003Inventors: Ernest Jeffrey Sosebee, William Walter Strause
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Patent number: 6565920Abstract: Methods are provided for removing edge beads from spin-on films. A spin-on film is removed from a region of a surface of a spin-coated substrate adjacent to an edge of the surface by spinning the spin-coated substrate, expanding a fluid through a nozzle to form a cryogenic aerosol stream, and directing the cryogenic aerosol stream against the spin-on film in the region as the substrate spins. In another aspect of the invention, a film is formed on a surface of a substrate by dispensing a liquid composition onto the surface, spinning the substrate to distribute the liquid composition to form a substantially uniform film on the surface, expanding a fluid through a nozzle to form a cryogenic aerosol stream, and directing the cryogenic aerosol stream against the film in a region of the surface adjacent to an edge of the surface as the substrate spins. The film may include an alkoxysilane and a low volatility solvent. The fluid may consists essentially of liquid carbon dioxide.Type: GrantFiled: June 8, 2000Date of Patent: May 20, 2003Assignee: Honeywell International Inc.Inventor: Denis H. Endisch
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Publication number: 20030072990Abstract: Disclosed is a fuel cell comprising: a hydrogen-ion conductive polymer electrolyte membrane; a pair of electrodes sandwiching the hydrogen-ion conductive polymer electrolyte membrane; a first separator plate having a gas flow path for supplying a fuel gas to one of the electrodes; and a second separator plate having a gas flow path for supplying an oxidant gas to the other of the electrodes, wherein each of the electrodes has an electrode catalyst layer comprising at least a conductive carbon particle carrying an electrode catalyst particle and a hydrogen-ion conductive polymer electrolyte, the electrode catalyst layer being in contact with the hydrogen-ion conductive polymer electrolyte membrane, and at least one of the electrodes comprises a catalyst for trapping the fuel gas or the oxidant gas which has passed through the hydrogen-ion conductive polymer electrolyte membrane from the other electrode toward the electrode catalyst layer of the one of the electrodes.Type: ApplicationFiled: September 27, 2002Publication date: April 17, 2003Inventors: Yasushi Sugawara, Makoto Uchida, Yoshihiro Hori, Akihiko Yoshida, Osamu Sakai, Takeshi Yonamine, Shinichi Arisaka, Yasuo Takebe
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Publication number: 20030051437Abstract: An apparatus for blending polymer powder and pigment inside of a blender that heats the polymer through agitation of the blending process. The apparatus includes a control scheme that monitors the condition of the powder and discharges the powder from the blender just before the powder reaches its melting point. The apparatus monitors the flowability of the powder as well as the temperature. As an additional method of controlling the temperature inside of the blender, the blending speed can be varied by virtue of a variable speed motor that is attached to the blender.Type: ApplicationFiled: September 18, 2001Publication date: March 20, 2003Inventor: Jonathan Martin Dixon Steele
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Patent number: 6534127Abstract: In a coating film formation method in which the thermosetting water-borne color paint (A) is coated on the surface of the substrate, then a thermosetting water-borne paint containing color pigment and/or glittering pigment (B) is coated on said coated surface, and, after predrying as necessary, a thermosetting clear paint (C) is coated and after that said 3-layer coating films of (A), (B) and (C) are simultaneously cured by heating, the solid content of the wet coat is controlled by an air jet step in which the air, whose temperature and/or humidity are controlled, is jetted from behind the paint nozzle in approximately the same direction as the atomized particles of said thermosetting water color paint (A) move to the surface of the substrate, when said paint is coated, around the spray pattern so that the air touches said pattern.Type: GrantFiled: August 27, 2001Date of Patent: March 18, 2003Assignee: Kansai Paint Co., Ltd.Inventors: Souji Ohmoto, Tohru Takeuchi, Akira Kasari, Hiroshi Shimizu, Satoshi Ino
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Publication number: 20030049384Abstract: A process and apparatus for producing a transparent, electrically conductive coating onto a substrate. The process includes: (a) operating heating and atomizing devices to provide a stream of super-heated fine-sized metal liquid droplets into a coating chamber in which the substrate is disposed; (b) introducing a stream of oxygen-containing gas into this chamber to impinge upon the stream of super-heated metal liquid droplets and exothermically react therewith to produce substantially nanometer-sized metal oxide clusters; and (c) directing the metal oxide clusters to deposit and form a coating onto the substrate.Type: ApplicationFiled: September 10, 2001Publication date: March 13, 2003Inventors: Jean H. Liu, Wen-Chiang Huang
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Publication number: 20030044634Abstract: An article protected by a protective coating includes a substrate made of a first nickel-base superalloy substrate material that is susceptible to the formation of a secondary reaction zone when overlaid by a diffusion aluminide coating or an aluminide overlay coating. A protective coating including a deposited coating at the substrate surface. The deposited coating is a second nickel-base superalloy different from the first nickel-base superalloy and which does not produce a secondary reaction zone when interdiffused with the first nickel-base superalloy. In one version, the deposited coating has a nominal composition, in weight percent, of about 3.1 percent cobalt, about 7.6 percent chromium, about 7.8 percent aluminum, about 5.45 percent tantalum, about 3.85 percent tungsten, about 1.65 percent rhenium, about 0.02 percent carbon, about 0.016 percent hafnium, about 0.015 percent boron, about 0.5 percent silicon, balance nickel and incidental impurities.Type: ApplicationFiled: August 31, 2001Publication date: March 6, 2003Inventors: Thomas Joseph Kelly, P. Kennard Wright
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Publication number: 20030039841Abstract: An enhanced ceramic layer is produced for use in laminated ceramic devices. A layer of unfired ceramic material is provided and a coating of dielectric material (preferably alumina) is applied on at least one surface. The dielectric material forms a reaction barrier between excess glass forced to the surface during firing and metallization positioned on the coating. The coating can be applied by screen printing, spraying a slurry of dielectric material, or spraying a slurry of dielectric material and an adhesive allowing low pressure lamination.Type: ApplicationFiled: August 27, 2001Publication date: February 27, 2003Applicant: Motorola, Inc.Inventors: Ross A. Miesem, Kristen June Law, Jeremy W. Burdon, Rickey G. Pastor
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Publication number: 20030039756Abstract: The present invention provides a slurry for use in decorating a ceramic substrate. The slurry according to the invention includes solid particles of at least one color-contributing metal salt dispersed in a saturated solution of at least one color-contributing metal salt, and has a viscosity of from about 10 to about 20,000 centipoise. Preferably, the solid particles have a diameter of less than about 40 microns. The present invention also provides a method of decorating a surface of a ceramic substrate. The method according to the invention includes applying a slurry that includes solid particles of at least one color-contributing metal salt dispersed in a saturated solution of at least one color-contributing metal salt having a viscosity of from about 10 to about 20,000 centipoise to a ceramic substrate, applying a solvent to the ceramic substrate in amount sufficient to at least partially dissolve the solid particles, and firing the ceramic substrate.Type: ApplicationFiled: September 18, 2002Publication date: February 27, 2003Applicant: Ferro CorporationInventors: Carlos Benet Garcia, Javier Garcia Sainz, Juan Carlos Gallart
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Patent number: 6506453Abstract: Using a scan coating method, a liquid film is formed on a substrate having a temperature distribution for correcting a temperature distribution of a liquid film caused by the heat of evaporation due to the volatilization of a solvent contained in the liquid film, and then the solvent is removed from the liquid film to form a coating film.Type: GrantFiled: December 14, 2000Date of Patent: January 14, 2003Assignee: Kabushiki Kaisha ToshibaInventors: Tatsuhiko Ema, Shinichi Ito