Lead, Zinc, Or Tin Coating (e.g., Galvanizing, Etc.) Patents (Class 427/433)
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Patent number: 4409265Abstract: In connection with a coating method and apparatus for one-sided coating of a continuous metal strip, a method and apparatus are provided for the mechanical removal of the oxide layer which forms on the uncoated side of said metal strip after said metal strip leaves the protective environment within which the coating occurs.Type: GrantFiled: January 13, 1982Date of Patent: October 11, 1983Assignee: Mannesmann AktiengesellschaftInventor: Klaus Frommann
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Patent number: 4408561Abstract: A dual-purpose production plant for cold rolled steel sheets and hot-dip galvanized steel sheets having, successively disposed in series, a heating zone, a soaking zone, a primary cooling zone, an overaging zone equipped with a controlled cooling facility, a molten galvanizing zone, an intermediate cooling means, a secondary cooling zone, a temper rolling means, and a chemical treatment means, and a bypass for directly connecting the overaging zone and the secondary cooling zone with each other.Type: GrantFiled: August 24, 1981Date of Patent: October 11, 1983Assignee: Nippon Steel CorporationInventors: Hideo Yokoyama, Ichiro Shimbashi, Koichi Sakurai, Munetsugu Matsuo
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Patent number: 4401727Abstract: A coated ferrous article with improved properties, e.g., improved overall corrosion resistance and good appearance. The article has a ferrous substrate and a ductile, adherent, corrosion resistant alloy coating metallurgically bonded to the substrate. The alloy coating has a thin intermetallic alloy layer intermediate the substrate and an alloy overlay. The alloy overlay consists essentially of, by weight, magnesium from 3% to 20%, silicon from 3% to 15%, balance aluminum and zinc, where the ##EQU1## is between 1 and 1.5. The metallurgical structure of the overlay is a mixture of (1) cored aluminum-rich dendrites having dendrite arm spacings (DAS) of less than 10.mu., (2) zinc-rich interdendritic regions, and (3) intermetallic phases of zinc, aluminum, magnesium and silicon. The article may be produced by hot dip coating a ferrous substrate in a molten metal bath of the above composition.Type: GrantFiled: June 23, 1982Date of Patent: August 30, 1983Assignee: Bethlehem Steel CorporationInventors: Neal S. Berke, Herbert E. Townsend
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Patent number: 4390377Abstract: A continuous, high speed method of galvanizing and annealing a continuously travelling low carbon ferrous wire to provide a highly corrosion resistant, more ductile wire having a bright silvery luster comprising, (a) passing a continuously travelling low carbon steel wire after it has been cleaned through a zinc electroplating bath to deposit a zinc coating on the wire, (b) passing the resulting coated wire through a bath of molten aluminum-zinc eutectic alloy maintained at a temperature of about 734.degree. F. to about 786.degree. F. and comprising a major portion of zinc and sufficient aluminum to provide an aluminum-zinc alloy having a melting point less than that of zinc, to provide a coated ferrous wire, (c) drawing down the coated continuously travelling ferrous wire to a lesser cross-sectional area, (d) process annealing the drawn continuously travelling ferrous wire at a temperature up to about 1400.degree. F.Type: GrantFiled: January 12, 1981Date of Patent: June 28, 1983Inventor: James W. Hogg
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Patent number: 4390589Abstract: Fibers are coated with a metal layer by applying onto the fiber a relatively high viscosity slurry comprising an alloy in the form of liquid and solid phases. This allows application of metal coatings on layers that do not "wet" with the liquid metal. For example, an optical fiber having a soft polymer layer to reduce microbending losses is coated with a metal to prevent moisture entry. An alloy of Bi-Sn or In-Sn, among others, allows coating at a relatively low temperature to prevent polymer degradation. Other fibers for various uses can also be advantageously coated with this technique.Type: GrantFiled: February 26, 1982Date of Patent: June 28, 1983Assignee: Bell Telephone Laboratories, IncorporatedInventors: Franz T. Geyling, Theodore J. Louzon
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Patent number: 4383006Abstract: Hot-dip galvanized steel sheet, wherein said coating layer is characterized by being highly resistant to flaking either in a high-temperature humid atmosphere or in long-term indoor aging. The coating comprises 0.1 to less than 0.2 wt % Al, 0.1-0.5 wt % Sb, the remainder being Zn and unavoidable impurities, the total of the unavoidable impurities other than Fe, namely Pb, Cd and Sn being less than 0.02 wt %, the ratio of Sb/Pb being 10-250, and the Al present in the coating layer being in the form of an Al-Sb eutectic.Type: GrantFiled: July 8, 1981Date of Patent: May 10, 1983Assignee: Nippon Steel CorporationInventors: Yoshio Shindo, Teppei Tamura, Motoo Kabeya, Mitsumasa Nagahisa, Hidejirou Asano
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Patent number: 4374873Abstract: The metallic strip is displaced in a non-oxidizing gaseous atmosphere above and at a small distance from the surface of the coating bath and in contact with a coating cylinder driven to rotate in a direction opposite the direction of travel of the strip, so as to transfer onto the lower surface of the strip a thick layer of the coating material. Apparatus is arranged downstream of the coating cylinder to produce a jet of non-oxidizing gas directed to extend over the entire width of the strip, so as to adjust to a predetermined value the thickness of the coating layer.Type: GrantFiled: November 4, 1980Date of Patent: February 22, 1983Assignee: Phenix Works Societe AnonymeInventors: Albert Piedboeuf, Victor Polard, Andre Cornez
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Patent number: 4368685Abstract: A pad for the wiping of coated wire or strip and a method of forming such a pad. The pad includes a compressed non-combustible, alumino silicate fibrous material.The method of forming the pad wiping material includes compressing such an alumino silicate fibrous material into a pad by the application of pressure in the range of 7 to 20 tonnes per square inch.Type: GrantFiled: December 7, 1981Date of Patent: January 18, 1983Inventors: Colin D. Peel, Colin Gin
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Patent number: 4369211Abstract: A hot dip galvanized steel strip in which the zinc based alloy coating exhibits a satisfactory appearance and is firmly fixed to the strip substrate, which strip is produced by a process which comprises coating at least one surface of a steel strip with a melted zinc based alloy controlling the weight of the melted zinc based alloy coating and; solidifying the melted zinc based alloy coating and which process is characterized in that the zinc based alloy contains 0.1 to 2.0% by weight of magnesium and in at least a portion of a stage in which the melted zinc based alloy coating is still in the fluid state, the zinc based alloy coating is exposed to an oxygen-controlled atmosphere containing 1000 ppm or less of molecular oxygen, the controlling procedure for the weight of the melted zinc based alloy coating being carried out in the oxygen-controlled atmosphere.Type: GrantFiled: January 26, 1981Date of Patent: January 18, 1983Assignee: Nippon Steel CorporationInventors: Hajime Nitto, Kango Sakai, Katushi Saito
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Patent number: 4364978Abstract: The invention relates to a process for the high-temperature galvanization of steel parts containing from 0.01 to 0.6 percent by weight of silicon at temperatures of 470.degree. to 550.degree. C., the steel parts being immersed in a zinc melt containing lead in a quantity up to that maximally soluble at the operational temperature employed but containing at least about 2 percent by weight based upon the weight of the zinc melt. In this manner thick and uniform coatings of zinc are achieved.Type: GrantFiled: July 7, 1981Date of Patent: December 21, 1982Assignee: Th. Goldschmidt AGInventors: Erwin Diehl, Wolfgang Muller, Artur Stroh
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Patent number: 4361448Abstract: The invention relates to a method for producing coated high strength low alloy steel. A strip of steel is cleaned from rolling oil, is heated to the temperature range A.sub.1 to A.sub.3 in a protective atmosphere, is soaked and subsequently quenched in a zinc-aluminum bath for a short time sufficient to adhere a zinc coating to the steel surface, whereafter the steel strip is rapidly cooled to a temperature below 300.degree. C., to obtain a dual-phase steel structure.Type: GrantFiled: May 27, 1981Date of Patent: November 30, 1982Assignee: Ra-Shipping Ltd. OyInventor: Pertti J. Sippola
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Patent number: 4351862Abstract: Metal strip is passed around a cylinder immersed in a bath of molten metal. Selection of one-sided or two-sided coating is made by selecting the position at which the strip enters and leaves the bath relative to the position at which the strip comes into and out of contact with the cylinder, by selecting the level of the bath surface or by moving an auxiliary roll.Type: GrantFiled: December 2, 1980Date of Patent: September 28, 1982Assignee: Centre de Recherches Metallurgiques-Centrum Voor Research In De MetallurgieInventors: Paul Cosse, Jacques Pelerin
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Patent number: 4351854Abstract: The invention relates to a method of protecting devices designed for the galvanization of metal products, in particular for the galvanization of continuous drive cylinders used when galvanizing sheet on a single surface. A surface layer of the cylinders is coated with one or more oxide, one or more silicate, one or more zirconate, one or more mixed inorganic compound. Examples of the oxides include Mg, Ca, etc. Examples of the silicates include Al etc. Examples of the zirconates include Mg etc. Examples of the mixed inorganic compounds include serpentines, amphiboles, silicon carbide. The oxides are applied directly to the cylinder surface to be formed "in situ", for example, by heating in air to approximately 1000.degree. C.Type: GrantFiled: November 18, 1980Date of Patent: September 28, 1982Assignee: Centre de Recherches Metallurgiques-Centrum voor Research in de MetallurgieInventor: Jacques Pelerin
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Patent number: 4341823Abstract: The present invention comprises a process of preparing metal matrix composites which are reinforced by ceramic or graphite fibers, wherein the fibers are pretreated; first by a nickel coating, then by a second coating which is sacrificed when the fibers are ultimately immersed in a liquid metallic bath which becomes the matrix of the composite material formed. Usually the second coating is copper.In addition, a third coating on the fibers comprising a noble metal such as silver may also be used for certain matrix metal materials. Preferably the thickness of the nickel coating is a minimum of 0.5 micrometers and the second sacrificial coating is a minimum of 0.5 micrometers. After the fibers have been coated with the two or more successive coatings, they are incorporated into a metal matrix composite material by immersion in a molten bath of the desired matrix metal, or by placing the fibers in a suitable mold and casting the molten metal matrix around them, or by other suitable means.Type: GrantFiled: January 14, 1981Date of Patent: July 27, 1982Assignee: Material Concepts, Inc.Inventors: Richard W. Sexton, David M. Goddard
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Patent number: 4339480Abstract: A gas wiping die for wiping wire issuing from a molten metal coating bath is provided with critical parameters with respect to the die angle, the length and thickness of the die orifice and the relationship of the sides of the orifice, the throat diameter of the die and the height above the molten bath surface. The thickness of molten coatings on wire wiped with the combined die can be very accurately controlled by changes in wiping gas pressure.Type: GrantFiled: March 31, 1981Date of Patent: July 13, 1982Assignee: Bethlehem Steel CorporationInventors: Anthony J. Stavros, Roger L. Crandall
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Patent number: 4333215Abstract: A process for making a multilayer bearing material is provided which comprises a backing layer, an intermediate layer of aluminum and an outer overlay layer. The backing layer and aluminum layer are roll bonded together to form a composite strip which is then fed into a molten bath of overlay material which provides for good adhesion to the aluminum and also for good bearing material properties. The aluminum surface of the composite is then cleaned to remove surface oxide and the composite is removed from the bath into a guide means and through a gate which controls the thickness of the overlay so that upon solidification of the molten overlay material a finished bearing material is produced. The fusion bonding of overlay material to the composite is performed in a single operation.Type: GrantFiled: June 18, 1979Date of Patent: June 8, 1982Assignee: Gould Inc.Inventor: Lee A. Swanger
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Patent number: 4330598Abstract: The loss of zinc by vaporization when heating a zinc-aluminum coating to a temperature between about 427.degree. C. and 816.degree. C. (800.degree. F. and 1500.degree. F.) is significantly reduced by applying a zinc-aluminum coating containing about 30 to 75 weight percent zinc and the balance essentially aluminum to a mild carbon steel base which contains titanium in an amount sufficient to combine with all of the carbon in the steel and provide a small excess of uncombined titanium in the steel base, thereby providing a zinc-aluminum coated steel article which has improved corrosion and oxidation resistance when heated at temperatures between about 427.degree. C. and 816.degree. C. (800.degree. F. and 1500.degree. F.).Type: GrantFiled: June 9, 1980Date of Patent: May 18, 1982Assignee: Inland Steel CompanyInventors: Harvie H. Lee, Yong-Wu Kim
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Patent number: 4330574Abstract: A finishing method and apparatus for conventional continuous hot-dip coating of the type wherein a ferrous base metal strip is caused to pass beneath the surface of a coating bath of molten coating metal and is thereafter subjected to jet finishing, the ferrous base metal strip having been appropriately pretreated so as to be at the proper coating temperature and so as to have its surfaces oxide-free when passing through the bath of molten coating metal. The method comprises the steps of providing an enclosure for the two-side coated strip as it exits the coating bath, locating a finishing jet nozzle to either side of the coated strip within the enclosure, jet finishing the coated strip with a non-oxidizing or inert gas. The apparatus comprises the above mentioned enclosure with the jet finishing nozzles located therein and an appropriate system to provide a non-oxidizing or inert atmosphere within the enclosure.Type: GrantFiled: September 29, 1980Date of Patent: May 18, 1982Assignee: Armco Inc.Inventors: Marvin B. Pierson, Charles Flinchum
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Patent number: 4323604Abstract: A uniform plating treatment is carried out on one-side of a steel strip in that the strip is travelled horizontally over a still surface of a plating bath while the plating bath is jetted onto the one-side of the strip, and the one-side is positively given on its edges a plating flow running in width of the strip outwardly from the edges and the other part except the edges is given the plating flow running in length of the strip.Type: GrantFiled: June 11, 1980Date of Patent: April 6, 1982Assignee: Nippon Kokan Kabushiki KaishaInventors: Shuzo Fukuda, Yutaka Ohkubo
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Patent number: 4317845Abstract: One side surface of a continuous metal strip is continuously brought into contacted with a surface of a molten metal bath. The surface of the molten metal bath is flowed to the directions departing from both edges of the strip by a linear induction motor dipped in the bath. A one side surface metal coated product having no deposition of a molten metal on the reverse surface is obtained by the method of the present invention.Type: GrantFiled: April 1, 1980Date of Patent: March 2, 1982Assignees: Asahi Glass Co. Ltd., Nihon Parkerizing Co.Inventors: Kunihiko Karasawa, Tokushiro Hosoda, Hiroshi Mase, Yasuo Sato, Shoji Shimada
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Patent number: 4315056Abstract: The application discloses a method of terne coating, and a terne coated product, wherein the tin content of the terne is substantially lower than in conventional terne, without the need for other alloying elements in substitution for tin, such as zinc, antimony, silver, and phosphorus. The tin content of the terne bath is lowered below conventional percentages, to between about 2% and about 6.5% and the terne coated product, upon emerging from the coating bath, is jet finished. Such a terne coat has improved solderability and appearance with no change in pinhole frequency. Coating weight control is easier than with a terne coat having 7% or more tin in the bath.Type: GrantFiled: February 4, 1980Date of Patent: February 9, 1982Assignee: Armco Inc.Inventors: Marvin B. Pierson, Frank C. Dunbar
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Patent number: 4310572Abstract: The occurrence of defects on wire coated with an aluminum-zinc alloy coating applied by hot dipping in a molten coating bath is substantially decreased by preventing the deposition of zinc powder particles upon the surface of the molten aluminum-zinc coating prior to solidification of the coating. The deposition of metallic zinc powder particles upon the molten aluminum-zinc coating may be alleviated in several different manners, including preventing the formation of the zinc powder, preventing the accumulation of the zinc powder upon the surface of the molten aluminum-zinc bath, decomposing the zinc powder before it accumulates and exhausting or removing the zinc powder from the vicinity of the molten metal coated wire as it leaves the molten bath. Several novel apparatus arrangements for accomplishing the above are disclosed.Type: GrantFiled: April 11, 1980Date of Patent: January 12, 1982Assignee: Bethlehem Steel CorporationInventor: Anthony J. Stavros
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Patent number: 4296145Abstract: Passed through a chamber holding a non-oxidizing atmosphere substantially horizontally, a steel strip is continuously coated on one side only with a molten coating metal. An electromagnetic pump imparts a thrust to the molten coating metal on the entry side of a guide so as to form a stream of the molten metal rising above the bath surface on the exit side of the guide. The rising molten metal stream contacts the bottom surface of the strip to form a film of the coating metal thereon. Provision is made to offer less flow resistance to the rising stream widthwise then lengthwise, so that the molten coating metal flows positively toward both edges of the strip.Type: GrantFiled: December 28, 1979Date of Patent: October 20, 1981Assignee: Nippon Steel CorporationInventors: Seizun Higuchi, Kazuhiro Tano, Minoru Kamada, Susumu Okamoto
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Patent number: 4287672Abstract: A method and apparatus for drying pieces in bulk, such as metal screws being electrolytically galvanized. The pieces are charged in a rotating perforated barrel through which drying air is passed. The barrel is positioned in a drying chamber which also contains a ventilator for circulating the air, an air heater and a dehumidifier. These components are arranged so that dry air is drawn through the barrel and the charge by vacuum from the portion of the barrel not filled by the charge. Flexible seals between the barrel outer casing and a suction box direct the flow of air substantially completely through the charge.Type: GrantFiled: August 9, 1979Date of Patent: September 8, 1981Inventor: Hans Henig
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Patent number: 4287009Abstract: This invention relates to an aluminum-zinc alloy coated ferrous base product which exhibits improved atmospheric corrosion resistance, and to the process whereby such improved corrosion resistance may be realized. The process is characterized by the steps of heating such coated product to a temperature within the single phase region for the composition corresponding to the aluminum and zinc of said coating, defined as .alpha. in the FIGURE in the accompanying drawing, preferably at a temperature between about 650.degree. F. (343.degree. C.) to 750.degree. F. (399.degree. C.), for a period of time to solution treat the aluminum-zinc alloy coating overlay, and cooling slowly to at least 350.degree. F. (177.degree. C.).Type: GrantFiled: November 8, 1979Date of Patent: September 1, 1981Assignee: Bethlehem Steel CorporationInventors: Louis K. Allegra, Herbert E. Townsend, Angelo R. Borzillo
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Patent number: 4284669Abstract: An apparatus and method for applying a uniform coating of liquid solder to a flat tube particularly at and adjacent to the side edges of the tube. The apparatus has spaced heated platens comprising shaping die members located opposite to each other and including tube embracing recesses forming a slot through which the liquid solder coated tube is passed. The disclosure also includes spacing means for spacing these die members apart a distance equal to the width of the coated tubes and yieldable means such as springs urging the spaced heated platens toward each other to bear against the side edges of the tube together with means for drawing the coated tube between the heated platens and means for heating the platens in the vicinity of the tube to a temperature above the melting point of the solder as well as passages permitting draining of excess solder from the tube during its passage between the heated platens.Type: GrantFiled: August 22, 1980Date of Patent: August 18, 1981Assignee: Modine Manufacturing CompanyInventors: James J. Carravetta, Edward A. Robinson
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Patent number: 4283480Abstract: A photopolymerisable composition particularly useful as a solder resist composition able to withstand molten solder without loss of adhesion, pitmarks or shrinkage and for forming durable coatings on substrates generally is obtained by a combination of a photoinitiator, a polythiol acting as a chain modifier, and a polymer having hydroxy terminated chains capped by acrylate groups connected to the chains via the residue of a polyisocyanate.Type: GrantFiled: October 1, 1979Date of Patent: August 11, 1981Assignee: Diamond Shamrock Industrial Chemicals LimitedInventors: William D. Davies, Graham G. Skelhorne, John B. Warren
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Patent number: 4282273Abstract: A wire being galvanized leaves a zinc bath with the adhering liquid zinc forming after solidification of the zinc layer and with the surface of the wire being rapidly cooled by a cooling agent such as liquid nitrogen immediately after leaving the zinc bath to increase the thickness of the adhering zinc.Type: GrantFiled: April 9, 1979Date of Patent: August 4, 1981Assignee: Messer Griesheim GmbHInventors: Werner Bucker, Christian Rademacher
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Patent number: 4277518Abstract: A continuous process for applying a solder coating to copper-coated holes and tracks on a printed circuit board. The upper surface of the circuit board having a flux thereon is contacted with a contact member and the circuit board and contact member are moved through a molten bath of solder. Solder is displaced by the circuit board to produce a buoyant force which presses the circuit board against the contact member. The speed of the contact member in moving through the molten solder is controlled to determine dwell time of the circuit board and maintain contact between the circuit board and the contact member.An apparatus for continuously applying a solder coating to copper-coated holes and tracks on a printed circuit board. The apparatus includes means to contain a bath of molten solder and means to contact the upper surface of a printed circuit board.Type: GrantFiled: November 13, 1979Date of Patent: July 7, 1981Assignee: Gyrex Corp.Inventors: Peter Schillke, Robert R. Walls
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Patent number: 4275098Abstract: A method and an apparatus for continuously hot-dip galvanizing a steel strip, which comprises:Using a hot-dip galvanizing tank divided into a reaction chamber and a plating chamber having a bottom wall downwardly inclining toward the bottom wall of said reaction chamber, by a vertical partition provided, at the lowermost end thereof, with a gap and, at the upper end portion thereof, with an aperture of which the opening can be adjusted, said reaction chamber and said plating chamber communicating with each other through said gap and said aperture; causing a hot-dip galvanizing bath containing aluminum in a prescribed amount, contained in said hot-dip galvanizing tank, to circulate by convection, under the effect of stirring by a stirring means provided in said reaction chamber, through said gap and said aperture, between said reaction chamber and said plating chamber; continuously introducing a steel strip into said hot-dip galvanizing bath in said plating chamber while continuing said stirring, to subject saType: GrantFiled: March 3, 1980Date of Patent: June 23, 1981Assignee: Nippon Kokan Kabushiki KaishaInventors: Naoki Gunji, Saburo Ito
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Patent number: 4264684Abstract: This invention is directed to an improved zinc containing metallic coated ferrous product, particularly sheet and strip, which is resistant to intergranular penetration by zinc and embrittlement of the ferrous base. Use of such zinc containing metallic coated ferrous product in elevated-temperature service, such as found with certain appliances and automotive exhaust components, is enhanced by the coated products of this invention. The resistance to embrittlement of the zinc containing metallic coated ferrous base, when subjected to elevated service temperatures, is achieved by the use of a high-phosphorus containing steel base. For a plain content steel base, a phosphorus content of at least 0.020% by weight, preferably at least 0.030%, and more preferably at least 0.039% was found sufficient to render such zinc-alloy coated ferrous base resistant to embrittlement by zinc.Type: GrantFiled: December 17, 1979Date of Patent: April 28, 1981Assignee: Bethlehem Steel CorporationInventors: Louis K. Allegra, James B. Horton, Herbert E. Townsend
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Patent number: 4257549Abstract: An aluminum-base metal clad galvanized steel laminate is prepared by pressing a foil of aluminum-base metal against a steel sheet which has a molten zinc-rich metal coating adhered to both surfaces. The preformed aluminum-base metal foil is metallurgically bonded to the zinc-rich metal coating by a zinc-aluminum eutectic layer as the zinc-rich coating cools and solidifies. The resulting laminate has an outer aluminum-base metal surface, a zinc-aluminum eutectic layer, an intermediate zinc-rich metallic layer, a zinc-iron intermetallic layer, and a steel core.Type: GrantFiled: May 2, 1979Date of Patent: March 24, 1981Assignee: H. H. Robertson CompanyInventor: Robert J. Bricmont
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Patent number: 4255467Abstract: Seafood pots made of wire mesh netting are prepared for galvanizing by first passing them through an incineration chamber to burn, melt and loosen foreign material thereon, and then passing them through a high pressure liquid spray to remove residual burned matter and loosened foreign material. The pots are then ready to be passed through the steps of the galvanizing process, which includes dipping the pots into heated preflux before they are dipped into molten zinc. An inverted drying chamber bridges the distance between the preflux tank and the zinc kettle, through which the seafood pots are moved by conveyor means to dry the preflux, with drying heat within the chamber being drawn from the tank and the kettle. The seafood pots are vibrated as they are withdrawn from the molten zinc to effect an even coating of zinc on the wire mesh netting thereof.Type: GrantFiled: December 22, 1978Date of Patent: March 10, 1981Inventor: Edward G. Bounds
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Patent number: 4254158Abstract: The invention discloses a process for one-sided, hot-dip coating which includes guiding and causing a metal sheet to be coated to travel over a molten metal bath by means of a pair of guide rolls disposed above the bath; sucking a hot-dip coating metal inside the molten metal bath by an electromagnetic pump disposed outside the bath and jetting the hot-dip coating metal through the molten metal bath from a nozzle protruding beyond the surface of the bath between the pair of guide rolls; and bringing the hot-dip coating metal thus jetted into contact with the lower surface of the metal sheet over its entire range in its transverse direction while the metal sheet is travelling, thereby forming a coating layer of the hot-dip coating metal on the lower surface of the metal sheet.Type: GrantFiled: January 30, 1979Date of Patent: March 3, 1981Assignee: Kobe Steel, LimitedInventors: Toshio Fukuzuka, Masaaki Urai, Kenji Wakayama
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Patent number: 4243730Abstract: A steel sheet having a zinc coating on one side and a uniformly alloyed layer of iron and zinc on the other side, the amount of the alloyed layer being from 0.001 g/m.sup.2 to 1 g/m.sup.2 of zinc and containing from 6 to 20 percent by weight iron.Type: GrantFiled: April 4, 1979Date of Patent: January 6, 1981Assignee: Nippon Steel CorporationInventors: Motohiro Nakayama, Kazutsugu Nakajima
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Patent number: 4238532Abstract: An alloy suitable for the galvanization of steels by an immersion galvanization process, including gavanization of steels containing silicon, which alloy comprises zinc of commercial purity and has a lead content of the order of 1000 to 20000 p.p.m. by weight, an aluminium content of from 100 to 5000 p.p.m. by weight, a magnesium content of from 10 to 1000 p.p.m. by weight and a tin content of from 300 to 20000 p.p.m. by weight.A galvanization process using the said alloy is also described.Type: GrantFiled: April 10, 1979Date of Patent: December 9, 1980Inventor: Noel Dreulle
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Patent number: 4237192Abstract: This invention relates to a zinc plated steel plate, at least one side surface of which is substantially free from oxides and coated with an anti-rust film, and a can produced from said zinc plated steel plate having an interlocking seam joint bonded by soldering techniques.Type: GrantFiled: January 30, 1979Date of Patent: December 2, 1980Assignee: Nisshin Steel Co., Ltd.Inventors: Takehiko Ito, Yusuke Hirose, Hideaki Ishida
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Patent number: 4231151Abstract: A filament served bondable conductor is described. A metal wire is wrapped with an insulating yarn then suspended between two supports. After passing over the first support, the wire is immersed in a varnish, excess varnish is removed, and the varnish is cured in an oven before the wire passes over the second support. The wire is again suspended between two more supports. After passing over the third support the wire is immersed in an enamel, excess enamel is removed, and the enamel is cured to a non-tacky B-stage in the same oven. The wire can then be wound on a take-up reel until needed. The wire can be formed into coils and the coils heated to fuse and completely cure the enamel.Type: GrantFiled: October 3, 1978Date of Patent: November 4, 1980Assignee: Westinghouse Electric Corp.Inventors: Norman G. Haderer, J. Harold Troy
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Patent number: 4228200Abstract: A method for controlling the coating of wires, strips or the like, emerging from molten metal baths, involving subjecting the wire to a single stationary, alternating electromagnetic field generated by an electromagnetic device positioned at or below the point of emergence such that the point of emergence is always within the electromagnetic field. The frequency and/or current for generating the field may be adjustable, and the field generated by either parallel or transverse to the wire, strip or the like. The wire, strip or the like may pass through, or adjacent, the electromagnetic device. A neutral or reducing atmosphere may be provided within a chamber situated at the point of emergence and the point of emergence covered with particles inert to the environment. Alternatively the emergence area, may be covered by a confined or unconfined bed of oil charcoal.Type: GrantFiled: November 22, 1978Date of Patent: October 14, 1980Assignee: Australian Wire Industries Proprietary LimitedInventors: Anthony J. Sander, Jack P. Sciffer, Richard W. Whitton
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Patent number: 4220884Abstract: A brush for an electric motor including a body of porous carbon impregnated with tin or alloys of tin with either lead, zinc, or silver and combinations thereof. The metal impregnated brush can be used in an electric motor which is operated while immersed in gasoline without substantial loss of the electrical and mechanical properties of the brush.Type: GrantFiled: May 1, 1978Date of Patent: September 2, 1980Assignee: TRW Inc.Inventor: James H. Sternbergh
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Patent number: 4216250Abstract: A method for producing a one-side zinc plated steel sheet, comprising;(a) a step of coating a steel sheet with zinc,(b) a step of heating the zinc-coated steel sheet to alloy at least the coated zinc on one side of the steel sheet with the steel sheet, and(c) a step of mechanically removing the coated zinc thus alloyed.Type: GrantFiled: May 17, 1977Date of Patent: August 5, 1980Assignee: Nippon Steel CorporationInventors: Motohiro Nakayama, Kazutsugu Nakajima
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Patent number: 4210095Abstract: A method of draining parts emerging from hot galvanizing baths using a range of vibration excitation frequencies capable of covering the fundamental frequencies of the parts to be drained. Three different methods are disclosed. According to a first method the vibrations are obtaining by exciting with a narrow band white noise the support for the parts to be drained. According to a second method, the vibrations are produced from a single exciter fed with narrow band white noise and energizing vibrators through the medium of amplifiers. According to a third method, the vibrations are produced by a number of small vibrators each of which furnishes one of the frequencies of the chosen spectrum, whereby said vibrators jointly synthesize the narrow band white noise.Type: GrantFiled: December 11, 1978Date of Patent: July 1, 1980Assignee: Bertin & CieInventor: Georges Rouquie
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Patent number: 4207362Abstract: A method of wiping hot dipped metal coated wire or strip, and an apparatus for performing the method, involving drawing the wire or strip upwardly from a bath of molten metal through a wiping bed located at the point of emergence from the bath, with an interference device being positioned adjacent the wire or strip below the surface of the molten bath such as to restrict the lamella flow of molten metal entrained by the moving wire or strip. The interference device wholly or partly surrounds the wire or strip and is located below the wiping bed, which bed in turn may be laterally confined or unconfined. The interference device may be of any convenient configuration such as in the form of a horizontally disposed flat plate provided with one or more slots, grooves or other apertures through which the wire or strip passes.Type: GrantFiled: November 8, 1978Date of Patent: June 10, 1980Assignee: Australian Wire Industries Proprietary LimitedInventors: Maxwell R. Porter, Jack P. Sciffer, Zigmunt P. Adamiak, Alexander Dim
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Patent number: 4202918Abstract: A method and apparatus utilized in conjunction with a wire galvanizing apparatus assures a bright finish on the coated wire. This method and apparatus includes passing the wire through a water quenching bath immediately following the emergence of wire from the molten zinc galvanizing bath of a conventional galvanizing apparatus. A pair of pressure pads grips the wire at its entrance to the water quenching bath for substantially sealing the water quenching bath against water leakage into the adjacent molten zinc galvanizing bath. A heating apparatus is directed at the wire prior to its entrance to the pressure pads to assure that the zinc coating is still in a molten condition as the wire enters the water quenching bath.Type: GrantFiled: March 7, 1979Date of Patent: May 13, 1980Assignee: Fennell CorporationInventors: William L. James, Alex P. Wonso
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Patent number: 4202921Abstract: The invention refers to a process for the preparation of carbon steel wire for cables and springs and having an improved resistance to corrosion. The invention is characterized in that in a first step, a conventional hot galvanizing bath (bath No. 1) is used for plating, and in a second plating step, a bath (bath No. 2) is used consisting of an alloy of zinc and one or more of the metals Sn, Cd, Al, Pb, Cu and Ni, at a temperature not less than 30.degree. C. and not more than 75.degree. C. above the liquidus temperature of said alloy composition. The wire thus treated is used for the preparation of cables and springs.Type: GrantFiled: November 8, 1978Date of Patent: May 13, 1980Assignee: Aktiebolaget Garphytte BrukInventor: Per Enghag
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Method for reducing metal oxide formation on a continuous metal sheet in the hot dip coating thereof
Patent number: 4183983Abstract: Sealing means for preventing metal vapor, and in particular zinc vapor, evolution from the surface of a bath into a furnace is provided at the exit end of the heat processing industrial furnace through which a continuous metal sheet is advanced. Upon exiting the furnace the metal sheet is dipped into a bath for hot dip coating thereof. At the zone of the industrial furnace from which the continuous metal sheet exits the furnace and advances into the coating bath, there is provided therein an atmosphere having a low dew point and a relatively high hydrogen content to thereby reduce the oxidation of the metal vapor which may have migrated into the furnace. Furthermore, sealing means are provided between zones of the furnace to retain the integrity of this atmosphere, and thus isolating zones having different atmosphere compositions.Type: GrantFiled: August 17, 1978Date of Patent: January 15, 1980Assignee: Selas Corporation of AmericaInventors: Eugene A. Cook, Chad F. Gottschlich -
Patent number: 4177754Abstract: A method and apparatus utilized in conjunction with a wire galvanizing apparatus assures a bright finish on the coated wire. This method and apparatus includes passing the wire through a water quenching bath immediately following the emergence of wire from the molten zinc galvanizing bath of a conventional galvanizing apparatus. A pair of pressure pads grips the wire at its entrance to the water quenching bath for substantially sealing the water quenching bath against water leakage into the adjacent molten zinc galvanizing bath. A heating apparatus is directed at the wire prior to its entrance to the pressure pads to assure that the zinc coating is still in a molten condition as the wire enters the water quenching bath.Type: GrantFiled: May 30, 1978Date of Patent: December 11, 1979Assignee: Fennell CorporationInventors: William L. James, Alex P. Wonso
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Patent number: 4177303Abstract: In a method of galvanizing a portion only of a ferrous metal article, in particular for galvanizing one side only of a thin flat ferrous metal strip, the material used for forming a protective coating on the part of the article not to be galvanized is a suspension comprising a liquid suspending vehicle consisting of water and from 5 to 20% by weight, preferably from 6 to 16%, of the powdered hydrated form of magnesium silicate known as talc. The suspension preferably also includes a bonding or etching agent to increase the adherence of the coating to the article, a wetting agent to facilitate spreading of the coating, a thickener to facilitate the suspension of the powdered material and a defoamer if necessary.Type: GrantFiled: July 13, 1978Date of Patent: December 4, 1979Assignee: Dominion Foundries and Steel, LimitedInventors: Robert H. Clipston, Emerson O. Hall, Hon-Hei F. Ng
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Patent number: 4177326Abstract: The invention relates to a process and installation for making stainless els coated with a lead-based alloy and having undergone annealing. The surface of the product is first prepared by mechanical treatment, then the product is pre-coated by known techniques such as hot tin-plating, after which the annealing treatment is effected, followed by the final coating. Such products may be used, inter alia, in the manufacture of car radiators.Type: GrantFiled: December 16, 1977Date of Patent: December 4, 1979Assignee: VALLOUREC Usines a Tubes de Lorraine-Escaut et Vallourec ReuniesInventors: Bernard A. M. Windal, Edmond Lobry
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Patent number: 4174410Abstract: A method of coating the inner surface of a sheath of titanium, zirconium, tantalum or an alloy of one of these metals with a tinning metal or alloy comprising heating the sheath while the inner surface thereof is covered with the tinning metal or alloy in a molten state and moving an ultrasonically excited probe over substantially the whole of the outer surface of the sheath, the probe being in contact with said outer surface.Type: GrantFiled: September 16, 1976Date of Patent: November 13, 1979Assignee: Imperial Chemical Industries LimitedInventor: Frank Smith