Metal Oxide Containing Coating Patents (Class 427/453)
  • Patent number: 7544393
    Abstract: The susceptor of a plasma treating device, or the electrostatic chuck of a substrate table, is formed by ceramic thermal spray method. A thermally sprayed ceramic layer is pore-sealed by methacrylic resin. Resin raw material mainly containing methyl methacrylate is applied to and impregnated into the thermally sprayed ceramic layer and then is cured to thereby fill pores between ceramic particles in the thermally sprayed ceramic layer with methacrylic resin. Methacrylic resin raw material solution, which does not produce pores at curing, can complete perfect pore sealing.
    Type: Grant
    Filed: January 12, 2006
    Date of Patent: June 9, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Shinji Muto, Chihiro Taguchi, Nobuyuki Okayama
  • Patent number: 7544394
    Abstract: In accordance with an embodiment of the invention, an article is provided. The article comprises a substrate comprised of silicon containing material, an environmental barrier coating (EBC) overlying the substrate and a thermal barrier coating (TBC) on the environmental barrier coating. The thermal barrier coating comprising a compound having a rhombohedral phase.
    Type: Grant
    Filed: September 5, 2007
    Date of Patent: June 9, 2009
    Assignee: General Electric Company
    Inventors: Brett Allen Rohrer Boutwell, Irene Spitsberg, Christine Govern, Bangalore A. Nagaraj, Brian Thomas Hazel, Ramgopal Darolia, Curtis Alan Johnson, Yan Gao, Mark Daniel Gorman
  • Publication number: 20090136695
    Abstract: A method for the manufacture of a hydrogen-permeable membrane, which includes a proton-conducting ceramic material and a electron-conducting metallic component. The membrane is deposited by means of plasma spraying as a layer on a substrate, wherein a starting material is sprayed onto a surface of the substrate in the form of a process beam and wherein the starting material is injected into a plasma at a low process pressure, which is 10 000 Pa at the most, which defocuses the process beam at a low process pressure, and is melted partly or completely there.
    Type: Application
    Filed: August 14, 2008
    Publication date: May 28, 2009
    Inventors: Rajiv J. Damani, Amo Refke
  • Publication number: 20090136677
    Abstract: Metal-containing complexes of a tridentate beta-ketoiminate, one embodiment of which is represented by the structure: wherein M is a metal such as calcium, strontium, barium, scandium, yttrium, lanthanum, titanium, zirconium, vanadium, tungsten, manganese, cobalt, iron, nickel, ruthenium, zinc, copper, palladium, platinum, iridium, rhenium, osmium; R1 is selected from the group consisting of alkyl, fluoroalkyl, cycloaliphatic, and aryl, having 1 to 10 carbon atoms; R2 is selected from the group consisting of hydrogen, alkyl, alkoxy, cycloaliphatic, and aryl; R3 is linear or branched selected from the group consisting of alkylene, fluoroalkyl, cycloaliphatic, and aryl; R4 is a branched alkylene bridge with at least one chiral center; R5-6 are individually linear or branched selected from the group consisting of alkyl, fluoroalkyl, cycloaliphatic, aryl, and can be connected to form a ring containing carbon, oxygen, or nitrogen atoms; n is an integer equal to the valence of the metal M.
    Type: Application
    Filed: November 27, 2007
    Publication date: May 28, 2009
    Applicant: AIR PRODUCTS AND CHEMICALS, INC.
    Inventors: Xinjian Lei, Daniel P. Spence, Hansong Cheng
  • Patent number: 7537806
    Abstract: In accordance with an embodiment of the invention, a thermal barrier coating for inclusion in a thermal barrier coating system is provided. The thermal barrier coating comprises a compound having a rhombohedral phase. In accordance with another embodiment of the invention, a thermal barrier coating is provided that comprises a compound having the formula of: A4B3O12, wherein A is at least one rare earth element; and B is selected from the group consisting of Zr, Hf and mixtures thereof.
    Type: Grant
    Filed: September 5, 2007
    Date of Patent: May 26, 2009
    Assignee: General Electric Company
    Inventors: Brett Allen Rohrer Boutwell, Ramgopal Darolia, Curtis Alan Johnson, Irene Spitsberg, Mark Daniel Gorman, Yan Gao
  • Publication number: 20090126604
    Abstract: A flame spray pyrolysis process for the preparation of ultrafine titania particles coated with a smooth, homogeneous coating of one or more metal oxides is provided. The metal oxide coating is achieved by contacting the titania particles with a metal oxide precursor downstream of the titania formation zone, after the titania particles have formed. The process provides titania particles with a high rutile content and a smooth and homogeneous coating of a metal oxide.
    Type: Application
    Filed: November 16, 2007
    Publication date: May 21, 2009
    Inventors: M. Kamal Akhtar, Sotiris Emmanuel Pratsinis, Martin Christian Heine, Alexandra Teleki Harsanyi, Reto Strobel
  • Publication number: 20090123735
    Abstract: Components of semiconductor processing apparatus are formed at least partially of erosion, corrosion and/or corrosion-erosion resistant ceramic materials. Exemplary ceramic materials can include at least one oxide, nitride, boride, carbide and/or fluoride of hafnium, strontium, lanthanum oxide and/or dysprosium. The ceramic materials can be applied as coatings over substrates to form composite components, or formed into monolithic bodies. The coatings ca protect substrates from physical and/or chemical attack. The ceramic materials can be used to form plasma exposed components of semiconductor processing apparatus to provide extended service lives.
    Type: Application
    Filed: January 7, 2009
    Publication date: May 14, 2009
    Applicant: Lam Research Corporation
    Inventor: ROBERT J. O'DONNELL
  • Publication number: 20090120790
    Abstract: Components of semiconductor processing apparatus axe formed at least: partially of erosion, corrosion and/or corrosion-erosion resistant ceramic materials. Exemplary ceramic materials can include at least one oxide, nitride, boride, carbide and/or fluoride of hafnium, strontium, lanthanum oxide and/or dysprosium. The ceramic materials can be applied as coatings over substrates to form composite components, or formed into monolithic bodies. The coatings can protect substrates from physical and/or chemical attack. The ceramic materials can be used to form plasma exposed components of semiconductor processing apparatus to provide extended service lives.
    Type: Application
    Filed: January 7, 2009
    Publication date: May 14, 2009
    Applicant: Lam Research Corporation
    Inventor: ROBERT J. O'DONNELL
  • Publication number: 20090123659
    Abstract: A modified flame-spraying method for producing self-cleaning surfaces by a dry coating process penetrates particles in a hot air or flame stream into the softened substrate surface. The process can be applied to textiles and other articles having plastic surfaces.
    Type: Application
    Filed: November 25, 2008
    Publication date: May 14, 2009
    Applicant: CREAVIS Gesellschaft fuer Tech. und Innovation mbH
    Inventors: Markus Oles, Edwin Nun
  • Patent number: 7527583
    Abstract: A paper machine press roll comprises a core roll and a ceramics sprayed film formed on an outer periphery of the core roll, in which values of Rk and Vo which are characteristic evaluation parameters of a plateau-structure surface of the ceramics sprayed film are Rk?8.0 ?m and Vo?0.030 mm3/cm2. (Vo=(100?Mr2)×Rvk/2000 (mm3/cm2) where Rk, Mr2 and Rvk are a core level difference, a core load length ratio and a projecting valley depth, respectively which are defined in JIS B0671-2-2002 (ISO13565-2-1996).
    Type: Grant
    Filed: March 21, 2005
    Date of Patent: May 5, 2009
    Assignee: Yamauchi Corporation
    Inventor: Atsuo Watanabe
  • Patent number: 7527874
    Abstract: A method of forming a vibration damping coating on a metallic substrate, eg a titanium alloy aerospace component, comprises applying to the metallic substrate a coating comprising a spinel having regions of relative oxide or nitride imbalance.
    Type: Grant
    Filed: October 8, 2003
    Date of Patent: May 5, 2009
    Assignee: Rolls-Royce PLC
    Inventors: Mark Henry Shipton, Sophoclis Patsias
  • Publication number: 20090110903
    Abstract: A thermally sprayed alumina-based coating is deposited onto a thermal barrier coating to provide an article such as a turbine engine component with both CMAS mitigation and antifouling. The alumina-based coating increases a melting point of the CMAS to a temperature greater than an operating temperature of the turbine engine component. The surface roughness of the thermally sprayed alumina based coating in less than 4.0 micrometers to 0.75 micrometers. The alumina based coatings include at least 60 weight percent alumina based on a total weight of the alumina-based coating.
    Type: Application
    Filed: October 24, 2007
    Publication date: April 30, 2009
    Applicant: GENERAL ELECTRIC COMPANY
    Inventor: Joshua L. Margolies
  • Patent number: 7524791
    Abstract: A method for producing a substrate having a carbon-doped titanium oxide layer, which is excellent in durability (high hardness, scratch resistance, wear resistance, chemical resistance, heat resistance) and functions as a visible light responding photocatalyst, is provided. The surface of a substrate, which has at least a surface layer comprising titanium, a titanium alloy, a titanium alloy oxide, or titanium oxide, is heat-treated in a combustion gas atmosphere of a gas consisting essentially of a hydrocarbon, or in a gas atmosphere consisting essentially of a hydrocarbon, such that the surface temperature of the substrate is 900 to 1,500° C.; or a combustion flame of a gas consisting essentially of a hydrocarbon, is directly struck against the surface of the substrate for heat treatment such that the surface temperature of the substrate is 900 to 1,500° C., thereby forming a carbon-doped titanium oxide layer, whereby the substrate having the carbon-doped titanium oxide layer is obtained.
    Type: Grant
    Filed: December 8, 2004
    Date of Patent: April 28, 2009
    Assignee: Central Research Institute of Electric Power Industry
    Inventor: Masahiro Furuya
  • Publication number: 20090101502
    Abstract: A thermal shock resistant sensor element that includes a sensor element having a gamma alumina coating on at least a portion thereof. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 600° C. A method of making a thermal shock resistant element that includes plasma spraying gamma alumina onto a sensor element to form a thermal shock resistant element. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 500° C. A thermal shock resistant sensor element that includes a sensor element having an alumina coating on at least a portion thereof. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 500° C. and may demonstrate a Si poisoning resistance after exposure to the Gas Burner Test (850° C.) for at least about 60 hours.
    Type: Application
    Filed: May 30, 2008
    Publication date: April 23, 2009
    Applicant: ROBERT BOSCH GMBH
    Inventors: James Richard Waldrop, Juergen Sindel, Juergen Reiss, Jeffrey McCollum, Heiner Scheer
  • Publication number: 20090068373
    Abstract: A recipe and two sequential processes for fabrication of electrode substrates of solid oxide fuel cells (SOFCs) are described in this invention. The typical recipe consists of 50˜86 wt % electrolyte (8YSZ) or 50˜80 wt % anode electrode (NiO/8YSZ), 12˜22 wt % MEK (solvent 1), 5˜9 wt % EtOH (solvent 2), 1˜2 wt % TEA (dispersant), 0.5˜2 wt % DBP (plasticizer 1), 0.5˜2 wt % PEG (plasticizer 2), 3˜6 wt % PVB (binder), and 0.1˜10 wt % graphite (pore former). Two sequential processes include: 1. The process for preparation of the green tape slurry from materials of the recipe, 2. The synergistic process for fabrication of a high integrity membrane electrode assembly (MEA) of SOFC from the prepared electrode substrates.
    Type: Application
    Filed: September 11, 2007
    Publication date: March 12, 2009
    Inventors: MAW-CHWAIN LEE, WEI-XIN KAO, TAI-NAN LIN, YANG-CHUANG CHANG, CHUN-HSIU WANG
  • Patent number: 7494723
    Abstract: A member is obtained by forming a Y2O3 black spray coating on a surface of a substrate or covering the surface of the substrate with a Y2O3 black spray coating through an undercoat or a middle layer. This coating has good heat characteristics and is good in the resistance to damaging through a high hardness. The Y2O3 black spray coating is produced by subjecting white Y2O3 powdery material to a plasma spraying in an inert gas atmosphere containing substantially no oxygen or by forming a Y2O3 white spray coating and then irradiating an electron beam or a laser beam to this coating to melt at least a part of the white coating under heating to thereby smoothen denseness and blacken the surface of the coating.
    Type: Grant
    Filed: July 29, 2005
    Date of Patent: February 24, 2009
    Assignee: Tocalo Co., Ltd.
    Inventors: Yoshio Harada, Takema Teratani
  • Publication number: 20090036289
    Abstract: An optical composite material comprises an amorphous optical material (6) with a first refractive index (na), into which crystalline nanoparticles (7) having a second, higher refractive index (nn) are embedded, wherein the amorphous material (6) and the nanoparticles (7) are resistant to UV radiation. A microlithography projection exposure apparatus comprises a projection objective (2) with at least one optical element (3) which is, in particular, operated in transmission and consists of an optical composite material of this type. In a method for producing the optical composite material, crystalline nanoparticles are introduced into the amorphous optical material during flame deposition in a soot or direct process.
    Type: Application
    Filed: February 22, 2006
    Publication date: February 5, 2009
    Applicant: Carl Zeiss SMT AG
    Inventors: Eric Eva, Wilfried Clauss
  • Publication number: 20080318757
    Abstract: The invention is to processes for producing a nanoglass powder batches and to powder batches formed by such processes. In one embodiment, the process comprises the steps of providing a precursor medium comprising a first metal oxide precursor to a first metal oxide, a second metal oxide precursor to a second metal oxide, and a liquid vehicle; and flame spraying the precursor medium under conditions effective to form aggregated nanoglass particles comprising the first and second metal oxides, wherein the aggregated nanoglass particles have an average primary particle size of from 25 nm to 500 nm. The aggregated nanoglass particles preferably have an average aggregate particle size of from 50 nm to 1000 nm and may be amorphous or crystalline.
    Type: Application
    Filed: June 19, 2008
    Publication date: December 25, 2008
    Applicant: CABOT CORPORATION
    Inventors: George FOTOU, Mark HAMPDEN-SMITH, Mark KOWALSKI, Hyungrak KIM, Toivo KODAS, Ned HARDMAN
  • Patent number: 7468213
    Abstract: A heat-insulating material has a melting point above 2500° C., a thermal expansion coefficient in excess of 8×10?6 K?1, and a sintering temperature greater than 1400° C. It has a perovskite structure of the general formula A1+r(B?1/3+xB?2/3+y)O3+z where A=at least one element of the group (Ba, Sr, Ca, Be), B?=at least one element of the group (Mg, Ca, Sr, Ba, Be), B?=at least one element of the group (Ta, Nb), r, x, and z?0, and ?0.1<r, x, y, z<0.1; or of the general formula A1+r(B?1/2+xB?1/2+y)O3+z where A and B? are as above and B?=at least one element of the group (Al, La, Nd, Gd, Er, Lu, Dy, Tb), and ?1.0<r, x, y, z<0.1.
    Type: Grant
    Filed: June 10, 2003
    Date of Patent: December 23, 2008
    Assignee: Forschungszentrum Julich GmbH
    Inventors: Robert Vassen, Sigrid Schwartz-Lückge, Wolfgang Jungen, Detlev Stöver
  • Publication number: 20080311306
    Abstract: Superfine ceramic thermal spray feedstock compositions and methods of making and using such compositions are provided. In an embodiment, a thermal spray feedstock composition comprises: a superfine ceramic material comprising grains having an average longest dimension of about 100 nanometers to about 500 nanometers; and a grain growth inhibitor comprising a ceramic oxide different from the superfine ceramic material.
    Type: Application
    Filed: June 19, 2008
    Publication date: December 18, 2008
    Applicant: INFRAMAT CORPORATION
    Inventors: T. Danny Xiao, Xinqing Ma
  • Publication number: 20080307856
    Abstract: Disclosed is a method of fabricating a carbon monoxide detector and a carbon monoxide detector fabricated using the same. Particularly disclosed is a method of fabricating a carbon monoxide detector, which can operate at room temperature and process high detecting selection, and the detector fabricated using the same. The method comprises: providing a substrate having an upper surface; forming two electrode sets on the upper surface of the substrate, and the two electrode sets combined to provide an interdigitated array electrode; forming a tin dioxide layer, which covers the portion of the two electrode sets and the portion of the upper surface; and forming an organic polymer layer on the surface of the tin dioxide layer.
    Type: Application
    Filed: May 16, 2008
    Publication date: December 18, 2008
    Applicant: Forward Electronics Co., Ltd.
    Inventors: Ko-Shao Chen, Shu-Juan Liao, Yun-Huang Chen, Jung-Chien Chang
  • Patent number: 7465495
    Abstract: Disclosed is a composite black oxide particle which is composed of oxide of cobalt, copper and manganese. The copper/cobalt molar ratio is 0.1-0.5, and the manganese/cobalt molar ratio is 0.2-1.0. The composite black oxide particle further contains silicon, and the silicon content to the total oxide particle is 0.1-3 mass %. The surface of the composite black oxide particle is coated with aluminum oxide. The Al content in the surface coating to the entire particle is 0.05-3 mass %.
    Type: Grant
    Filed: October 14, 2004
    Date of Patent: December 16, 2008
    Assignee: Mitsu Mining & Smelting Co., Ltd.
    Inventors: Shoichi Fujiyasu, Tomio Hayashi, Koichi Katsuyama, Hiroyuki Shimamura
  • Publication number: 20080280058
    Abstract: A method of preparing nanostructured zinc oxide layers on a substrate by chemical spray pyrolysis at moderate deposition temperatures from 350° C. to 600° C. is disclosed. An aqueous or aqueous alcoholic solution comprising zinc chloride or zinc acetate as precursors is prepared and sprayed onto the preheated substrate so that the precursor reacts to form zinc oxide layer on the substrate. Thiourea or urea may be also added to the solution. Glass, silicon, or metal oxide covered glass can be used as the substrate.
    Type: Application
    Filed: April 13, 2006
    Publication date: November 13, 2008
    Applicant: TALLINN UNIVERSITY OF TECHNOLOGY
    Inventors: Malle Krunks, Ilona Oja-Acik, Tatjana Dedova
  • Patent number: 7449251
    Abstract: A thermal barrier coating comprises a bond coating 12 made of high temperature corrosion resistance superior to a substrate 11 and a thermal barrier coating 13 made of ZrO2 series ceramics formed on the bond coating. The thermal barrier coating has cracks extending in the direction of the thickness of the barrier coat. Substantially all of the tips of the cracks have a distance between the tips and the boundary at the substrate side.
    Type: Grant
    Filed: December 8, 2004
    Date of Patent: November 11, 2008
    Assignee: Hitachi, Ltd.
    Inventors: Hideyuki Arikawa, Akira Mebata, Yoshitaka Kojima, Kunihiro Ichikawa
  • Publication number: 20080241412
    Abstract: A member for a plasma etching device, which comprises a device substrate comprising quartz glass, aluminum, alumite or a combination thereof and, formed on the surface thereof, a coating film of yttrium oxide or YAG having a film thickness of 10 ?m or more and a variation in the thickness of 10% or less, and preferably a surface roughness (Ra) of 1 ?m or less; and a method for manufacturing the member for a plasma etching device, which comprises a step of plasma-spraying yttrium oxide or YAG to the surface of said device substrate or a step of fusing yttrium oxide or YAG with an oxyhydrogen flame, followed by coating the surface with the fused product, or a step of applying a solution containing yttrium, a yttrium compound or YAG on the above surface, followed by heating to fuse the resultant coating, or a combination of the above steps, thereby forming a coating film of yttrium oxide or YAG having a film thickness 10 ?m or more and a variation in the thickness of 10% or less, and preferably a surface roughne
    Type: Application
    Filed: November 6, 2007
    Publication date: October 2, 2008
    Applicant: Shin-Etsu Quartz Products Co., Ltd.
    Inventors: Kyoichi Inaki, Itsuo Araki
  • Patent number: 7429408
    Abstract: C12A7 containing oxygen radicals at a high concentration, is provided at a low cost. A method for preparing an oxygen radical-containing calcium aluminate film, characterized in that it comprises subjecting a powder of oxygen radical-containing calcium aluminate to thermal spraying, and preferably the oxygen radical content in the oxygen radical-containing calcium aluminate is at least 1020 cm?3.
    Type: Grant
    Filed: January 21, 2004
    Date of Patent: September 30, 2008
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Takashi Kawasaki, Kazuhiro Ito, Masahiro Ibukiyama
  • Patent number: 7422769
    Abstract: A refractory, oxidation-resistant, and corrosion-resistant protective coating for application to a substrate, in particular for application to parts of turbines or aircraft propulsion engines, is described, including a spray coating made of a thermally sprayed, primarily metallic material, the coating being at least partially subjected to a thermochemical aluminum (Cr, Si) deposition process having a specifically high aluminum deposition activity after the application of the protective coating to the substrate, in such a way that the protective coating has alloy gradients of Al (Cr, Si) which increase from the substrate surface to the coating surface and isolated globulitic metal oxide particles. Furthermore, a method for manufacturing this protective coating and its use are described.
    Type: Grant
    Filed: July 14, 2005
    Date of Patent: September 9, 2008
    Assignee: Mtu Aero Engines GmbH
    Inventors: Stefan Kassner, Markus Niedermeier, Horst Pillhoefer
  • Publication number: 20080213496
    Abstract: Methods of applying specialty ceramic materials to semiconductor processing apparatus, where the specialty ceramic materials are resistant to halogen-comprising plasmas. The specialty ceramic materials contain at least one yttrium oxide-comprising solid solution. Some embodiments of the specialty ceramic materials have been modified to provide a resistivity which reduces the possibility of arcing within a semiconductor processing chamber.
    Type: Application
    Filed: August 2, 2007
    Publication date: September 4, 2008
    Inventors: Jennifer Y. Sun, Shun Jackson Wu, Senh Thach, Ananda Kumar, Robert W. Wu, Hong Wang, Yixing Lin, Clifford C. Stow, Jim Dempster, Li Xu, Kenneth S. Collins, Ren-Guan Duan, Thomas Graves, Xiaoming He, Jie Yuan
  • Publication number: 20080210514
    Abstract: The present invention relates to a process for applying a wear-resistant tribological coating to a sliding region of a synchronizer ring in which a thermally sprayed coating contains a maximum of approximately 40% by weight of solid lubricant, as well as to a synchronizer ring sliding region having a coating applied by such a process.
    Type: Application
    Filed: March 14, 2008
    Publication date: September 4, 2008
    Applicants: DAIMLERCHRYSLER AG, DRAHTWARENFABRIK DRAHTZUG STEIN GMBH & CO., KG
    Inventors: Christof Eberspacher, Martin Gausmann, Stefan Grau, Tilman Haug, Patrick Izquierdo, Hansjoerg Zeller, Jorg Zurn, Wolfgang Reichle, Reinhard Rosert
  • Publication number: 20080199722
    Abstract: This invention relates to coatings for a metal or non-metal substrate comprising (i) a thermal sprayed bondcoat layer applied to said substrate comprising an alloy of MCrAlM? wherein M is an element selected from nickel, cobalt, iron and mixtures thereof, and M? is an element selected from yttrium, zirconium, hafnium, ytterbium and mixtures thereof, and wherein M comprises from about 35 to about 80 weight percent of said alloy, Cr comprises from about 15 to about 45 weight percent of said alloy, Al comprises from about 5 to about 30 weight percent of said alloy, and M? comprises from about 0.01 to about 1.0 weight percent of said alloy, said alloy thermally sprayed from a powder having a mean particle size of 50 percentile point in distribution of from about 5 microns to about 100 microns, said bondcoat having a surface roughness of at least 200 micro-inches, and said bondcoat having a thermal expansion of about 6.5 millimeters per meter or less between a temperature of from about 25° C. to about 525° C.
    Type: Application
    Filed: February 7, 2008
    Publication date: August 21, 2008
    Inventors: Prasad Shrikrishna Apte, James Patrick Meagher, Shawn W. Callahan
  • Publication number: 20080190768
    Abstract: A gas sensor includes a sensing element, a housing, a metal cover, and an oxide layer. The sensing element generates a signal indicative of an oxygen concentration in a measurement gas. The housing holds therein the sensing element with a portion of the sensing element protruding outside of the housing. The metal cover surrounds the portion of the sensing element and is to be exposed the measurement gas. The metal cover has formed therein a gas passage through which the sensing element is also to be exposed to the measurement gas. The oxide layer is formed on at least a surface of the metal cover. With the oxide layer, during operation, at least the metal cover is prevented from being oxidized by the oxygen contained in the measurement gas. Consequently, the oxygen concentration in the measurement gas can be accurately determined based on the signal generated by the sensing element.
    Type: Application
    Filed: February 13, 2008
    Publication date: August 14, 2008
    Applicant: DENSO CORPORATION
    Inventors: Takehito Kimata, Masanobu Yamauchi
  • Publication number: 20080182114
    Abstract: Disclosed herein are agglomerate blends suitable for application to a surface of a substrate by thermal spray, thereby to produce coatings, typically nanostructured coatings, that exhibit desirable properties such as erosion, abrasion, or corrosion resistance. Such coatings have many useful applications, including but not limited to an enhancement of valve reliability and durability. For example, the nanostructured coatings may be applied to valve components (i.e., balls and seats) via thermal spray processes, wherein the feedstock powder used in thermal spray may be composed, for example, of a chromium oxide composite material that meets the protective requirements against the wear and corrosion of the valve service. The thermal spray process may involve, but is not limited to, either a plasma spray or high-velocity combustion process. Through their enhanced properties, the coatings can provide superior reliability and extended life to components such as valves.
    Type: Application
    Filed: January 30, 2008
    Publication date: July 31, 2008
    Applicant: Scientific Valve and Seal, L.P.
    Inventors: George Ea-Hwan Kim, John Blaine Williams
  • Patent number: 7404866
    Abstract: A sliding member includes a superficial portion forming a sliding surface. The superficial portion includes an oxygen-containing alloy containing at least one metallic element selected from the group consisting of molybdenum and tungsten in an amount of from 2 to 80% by weight; and oxygen in an amount of from 0.5 to 15% by weight. The sliding member sustains lubricating characteristics given to the sliding surface over a long period of time to maintain a low friction coefficient and durability.
    Type: Grant
    Filed: June 26, 2002
    Date of Patent: July 29, 2008
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Kazuyuki Nakanishi, Hideo Tachikawa, Hiroyuki Mori, Tadashi Oshima
  • Publication number: 20080166493
    Abstract: Anti-fouling coating compositions and methods of making and using those compositions are provided. In an embodiment, a coating composition comprises ceramic nanoparticles, wherein the coating composition is capable of inhibiting contaminants from adhering to a solid surface.
    Type: Application
    Filed: January 9, 2008
    Publication date: July 10, 2008
    Applicant: INFRAMAT CORPORATION
    Inventors: T. Danny Xiao, Xinqing Ma, Kim Arnold Wynns, Meidong Wang, Jinxiang Dai
  • Publication number: 20080166574
    Abstract: A heat insulation material based on ceramic material includes a top layer containing BaZrO3 and Y2O3 doped ZrO2 A heat insulation material preferably consists of at least one adhesion promotion layer, at least one intermediate layer arranged thereon and a top layer arranged thereon, with the adhesion promotion layer consisting of MeCrAlY, where Me is nickel and/or cobalt, the intermediate layer consists of Y2O3 doped ZrO2 and the top layer consists of 15 to 25% by weight BaZrO3 and 75 to 85% by weight Y2O3 doped ZrO2. A method of coating a substrate with a heat insulation material includes the step of applying an aforesaid top layer to an optionally coated substrate by a thermal spray method or an electron beam method, in particular an EB-PVD method.
    Type: Application
    Filed: August 28, 2007
    Publication date: July 10, 2008
    Applicant: FNE Forschungsinstitut fuer Nichteisen-Metalle Freiberg GmbH
    Inventors: Heino Pachschwoell, Joachim Klose, Christiane Rothe, Stefan Jonas, Thomas Stolte
  • Publication number: 20080166548
    Abstract: A coating material for a thermal barrier coating having excellent corrosion resistance and heat resistance comprises a substrate, an undercoat made of an aluminum-containing heat-resistant alloy, Cr2O3 layer as a middle layer on the undercoat, and a top coat made of ZrO2 based ceramic on the middle coat.
    Type: Application
    Filed: March 10, 2004
    Publication date: July 10, 2008
    Applicant: Tocalo Co., Ltd.
    Inventors: Yoshio Harada, Tatsuo Suidzui, Takema Teratani
  • Publication number: 20080160206
    Abstract: The present invention relates to dental composites comprising at least one nanoparticulate mixed oxide (a) of SiO2 with X-ray-opaque metal oxides of one or more elements selected from the group consisting of Y, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu which has been prepared by flame spraying.
    Type: Application
    Filed: December 27, 2007
    Publication date: July 3, 2008
    Inventors: Peter BURTSCHER, Lutz MADLER, Norbert MOSZNER, Sotiris E. PRATSINIS, Volker M. RHEINBERGER
  • Publication number: 20080145553
    Abstract: A process for the in-flight surface treatment of powders using a Dielectric Barrier Discharge Torch operating at atmospheric pressures or soft vacuum conditions is described herein. The process comprising feeding a powder material into the Dielectric Barrier Discharge Torch yielding powder particles exhibiting a reduced powder agglomeration feature; in-flight modifying the surface properties of the particles; and collecting coated powder particles. An apparatus for surface treating micro- and nanoparticles comprising a Dielectric Barrier Discharge Torch operating at atmospheric pressure or soft vacuum conditions is also described herein.
    Type: Application
    Filed: July 31, 2007
    Publication date: June 19, 2008
    Applicant: Tekna Plasma Systems Inc.
    Inventors: Maher I. Boulos, Ulrich Kogelschatz, Christine Nessim
  • Publication number: 20080145556
    Abstract: A method for manufacturing a substrate mounting table having a mounting surface for mounting a substrate thereon; a plurality of gas injection openings opened on the mounting surface to supply a gas toward the mounting surface; a gas supply channel for supplying a gas to the gas injection openings; and a thermally sprayed ceramic layer covering the mounting surface is provided. The method includes forming a removable film at least on inner wall portions of the gas supply channel facing the gas injection openings; forming the thermally sprayed ceramic layer on the mounting surface; and removing the film.
    Type: Application
    Filed: December 12, 2007
    Publication date: June 19, 2008
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Nobuyuki NAGAYAMA, Takehiro Ueda, Yoshiyuki Kobayashi, Kaoru Oohashi
  • Publication number: 20080131752
    Abstract: A nanostructured composite anode with nano gas channel and an atmosphere plasma spray manufacturing method thereof are disclosed. The anode consists of a porous base material and a composite film with nano gas channels above the porous base material while the composite film has a plurality of nano gas pores and a plurality of nano gas channels. The manufacturing method according to the present invention includes the steps of: provide micron-sized agglomerated and nanostructured powders having mixture of nano oxide particles and a binder; heat the micron-sized agglomerated and nanostructured powders into melt or semi-melt oxide mixture; spray the melt or semi-melt oxide mixture on a porous base material; and generate the nanostructured anode composite film with nano gas channels through hydrogen reduction. The anode of the present invention increases the electrochemical activity and slows down nickel particle aggregation effect under high temperature environment.
    Type: Application
    Filed: November 30, 2006
    Publication date: June 5, 2008
    Inventor: Changsing Hwang
  • Publication number: 20080131750
    Abstract: A ceramic electrolyte is provided. The ceramic electrolyte has a microstructure, which comprises at least a first region comprising a plurality of microcracks having a first average microcrack length and a first average microcrack width, and a second region comprising a second average microcrack length and a second average microcrack width. The microstructure satisfies the criteria of (a) the first average microcrack length being different from the second average microcrack length; or (b) the first average microcrack width being different from the second average microcrack width. A solid oxide fuel cell comprising a ceramic electrolyte having such a microstructure is provided. A method of making a ceramic electrolyte is also described.
    Type: Application
    Filed: November 30, 2006
    Publication date: June 5, 2008
    Applicant: GENERAL ELECTRIC
    Inventors: Todd-Michael Striker, James Anthony Ruud, Stephane Renou
  • Publication number: 20080124548
    Abstract: Ceramic abradable materials, in particular thermally sprayable ceramic abradable powder materials, and abradable seals formed by thermally spraying the materials include dysprosia (Dy2O3) and zirconia (ZrO2). Coatings are porous whereby the porosity, in part, is induced by plastic or fugitive phases. Abradable seal coatings comprising dysprosia and zirconia exhibit improved thermal shock and sintering resistance and can be worn into tolerance by untreated, bare turbine blades, at least in certain regimes of relative blade speed and coating porosity. Ceramic abradable seal coatings comprising dysprosia and zirconia can be used up to 1200° C.
    Type: Application
    Filed: June 7, 2007
    Publication date: May 29, 2008
    Inventors: Dieter R. Sporer, Ulrike Taeck, Mitchell R. Dorfman, Andrew R. Nicoll, Massimo Giannozzi, Iacopo Giovannetti
  • Patent number: 7364798
    Abstract: It is to propose an internal member for a plasma treating vessel having excellent resistances to chemical corrosion and plasma erosion under an environment containing a halogen gas and an advantageous method of producing the same, which is a member formed by covering a surface of a substrate with a multilayer composite layer consisting of a metal coating formed as an undercoat, Al2O3 film formed on the undercoat as a middle layer and Y2O3 sprayed coating formed on the middle layer as a top coat.
    Type: Grant
    Filed: March 7, 2005
    Date of Patent: April 29, 2008
    Assignees: Tocalo Co., Ltd., Tokyo Electron Limited
    Inventors: Yoshio Harada, Junichi Takeuchi, Nobuyuki Nagayama, Kouji Mitsuhashi
  • Patent number: 7361386
    Abstract: The oxidation behavior of the bond coat is improved using a HVOF nanostructured NiCrAlY coating. NiCrAlY powder is mechanically cryomilled and HVOF sprayed onto Ni-based alloy to form a nanocrystalline bond coat. Oxidation is performed on the coating to form the thermally grown oxide layer (thermally grown oxide). After heat treatment at 1000° C. for 24 and 95 hour, a homogeneous ?-Al2O3 layer is formed on top of the bond coat. The nanostructured characteristic of the coating and the presence of Al2O3 within the cryomilled powders (oxidation occurred during cryomilling process) affects the nucleation of the alumina layer on the top of the coating. The formation of a continuous thermally grown oxide layer protects the coating from further oxidation and avoids the formation of mixed oxide protrusions, such as those presented in the coating sprayed using the as-received powder.
    Type: Grant
    Filed: July 22, 2003
    Date of Patent: April 22, 2008
    Assignees: The Regents of the University of California, Perpetual Technologies
    Inventors: George E. Kim, Julie M. Schoenung, Virgil Provenzano, Enrique J. Lavernia, Leonardo Ajdelsztajn
  • Publication number: 20080090071
    Abstract: The present invention relates to a method of coating a surface with nanoparticles, to a nanostructured coating that can be obtained by this method, and also to a device for implementing the method of the invention. The method is characterized in that it comprises an injection of a colloidal sol of said nanoparticles into a plasma jet that sprays them onto said surface. The device (1) comprises: a plasma torch (3); at least one container (5) containing the colloidal sol (7) of nanoparticles; a device (9) for fixing and for moving the substrate(S); and a device (11) for injecting the colloidal sol into the plasma jet (13) of the plasma torch. The present invention has applications in optical, electronic and energy devices (cells, thermal barriers) comprising a nanostructured coating that can be obtained by the method of the invention.
    Type: Application
    Filed: October 20, 2005
    Publication date: April 17, 2008
    Applicant: COMMISSARIAT A L'ENERGIE ATOMIQUE
    Inventors: Karine Valle, Philippe Belleville, Karine Wittmann-Teneze, Luc Bianchi, Franck Blein
  • Patent number: 7357068
    Abstract: The invention relates to a material based on an oxide ceramic for the manufacture of a surface layer (5) by means of a thermal coating process including aluminum oxide and zirconium oxide, with the material additionally containing chromium oxide for the simultaneous optimization of the hardness and toughness of the surface layer (5).
    Type: Grant
    Filed: January 6, 2006
    Date of Patent: April 15, 2008
    Assignee: Sulzer Metco AG
    Inventor: Gérard Barbezat
  • Publication number: 20080072790
    Abstract: Methods of making a metallic or cerment coating include suspending solid fine metal or cerment particles in a liquid to form a liquid feedstock and injecting the liquid feedstock into an high-velocity oxygen fuel flame gun to thermally spray the liquid feedstock on a substrate to form a coating thereon.
    Type: Application
    Filed: September 20, 2007
    Publication date: March 27, 2008
    Applicant: Inframat Corporation
    Inventors: Xinqing Ma, Jeffrey Roth, T. Danny Xiao
  • Patent number: 7339142
    Abstract: The invention relates to a heating device (1) comprising a metallic substrate (2) whose at least one part is coated with a self-cleaning coating. The inventive coating consists of an external layer (4) contacting ambient air and comprising at least one type of oxidation catalyst selected from platinoid oxides, at least one internal layer (3) which is arranged between the metallic substrate and the external layer and comprises at least one type of oxidation catalyst selected from transition elements oxides of 1b group. The inventive heating device can be embodied, for instance in the form of an iron soleplate consisting of a heating base (6) provided with heating elements (7) or a cooking appliance. Said metallic substrate can be covered with an intermediary enamel layer (5). A method for coating the metallic substrate of a heating device with said coating is also disclosed.
    Type: Grant
    Filed: November 20, 2003
    Date of Patent: March 4, 2008
    Assignee: SEB S.A.
    Inventors: Stéphanie Pessayre, Henry Boulud
  • Patent number: 7306828
    Abstract: The present invention is directed towards a ceramic nanocomposite comprising a nanostructured carbon component inside a ceramic host. The ceramic nanocomposite may further comprise vapor grown carbon fibers. Such nanostructured carbon materials impart both structural and thermal barrier enhancements to the ceramic host. The present invention is also directed towards a method of making these ceramic nanocomposites and for methods of using them in various applications.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: December 11, 2007
    Assignee: William Marsh Rice University
    Inventors: Enrique V. Barrera, Leonard Lee Yowell, Jr., Brian Mitchell Mayeaux, Erica L. Corral, Joseph Cesarano, III
  • Patent number: 7294413
    Abstract: A protected article includes a substrate having a surface, and a protective system overlying and contacting a first portion of the surface of the substrate. The protective system has a nickel-base superalloy bond coat, an aluminide layer overlying and contacting the bond coat, and a dense vertically microcracked ceramic thermal barrier coating overlying and contacting the aluminide layer.
    Type: Grant
    Filed: March 7, 2005
    Date of Patent: November 13, 2007
    Assignee: General Electric Company
    Inventors: Bangalore Aswatha Nagaraj, D. Keith Patrick, Thomas John Tomlinson, David Walter Parry