Metal Or Metal Alloy Coating Patents (Class 427/455)
  • Patent number: 9533371
    Abstract: An apparatus to cut and surface process a workpiece includes a cutting tool to cut the workpiece; a peening tool to peen surfaces of the cut workpiece; and a controller to control the cutting tool, the peening tool and the workpiece to move simultaneously.
    Type: Grant
    Filed: January 17, 2012
    Date of Patent: January 3, 2017
    Assignee: United Technologies Corporation
    Inventors: Tahany Ibrahim El-Wardany, Daniel V. Viens, Robert A. Grelotti, Joseph J. Sangiovanni, John F. Zimmerman, Yan Zhang
  • Patent number: 9487854
    Abstract: This invention relates to thermally sprayed coatings having an amorphous-nanocrystalline-microcrystalline composition structure, said thermally sprayed coating comprising from about 1 to about 95 volume percent of an amorphous phase, from about 1 to about 80 volume percent of a nanocrystalline phase, and from about 1 to about 90 volume percent of a microcrystalline phase, and wherein said amorphous phase, nanocrystalline phase and microcrystalline phase comprise about 100 volume percent of said thermally sprayed coating. This invention also relates to methods for producing the coatings, thermal spray processes for producing the coatings, and articles coated with the coatings. The thermally sprayed coatings of this invention provide enhanced wear and corrosion resistance for articles used in severe environments (e.g., landing gears, airframes, ball valves, gate valves (gates and seats), pot rolls, and work rolls for paper processing).
    Type: Grant
    Filed: May 16, 2013
    Date of Patent: November 8, 2016
    Inventors: Tetyana P. Shmyreva, James Knapp, Ardy Simon Kleyman
  • Patent number: 9254550
    Abstract: The present application relates to processes for coating surfaces and provides a method of forming a coating on a surface. The method involves bombarding a surface with particles having sufficient energy to remove surface material. At the same time an aerosol is delivered to the surface. The cooperative action of the particles impinging on the surface and the presence of the aerosol contribute to the formation of a coating on the surface.
    Type: Grant
    Filed: October 16, 2008
    Date of Patent: February 9, 2016
    Assignee: HKPB Scientific Limited
    Inventors: Donncha Haverty, Brendan Kennedy
  • Patent number: 9074276
    Abstract: An apparatus is provided to reduce the defect rate and decrease production yield by removing foreign objects even when the foreign objects are mixed in with the thermally sprayed film. The operation for forming thermally sprayed film on inner surface of cylinder bore is paused, and protrusions generated in the thermally sprayed film by foreign objects are detected by visual observation and removed by a manual operation. The thermal spraying operation is then performed until thermally sprayed film reaches the prescribed film thickness. After formation of the thermally sprayed film, a finishing operation is performed by means of honing.
    Type: Grant
    Filed: July 25, 2008
    Date of Patent: July 7, 2015
    Assignee: NISSAN MOTOR CO., LTD.
    Inventors: Koichi Kanai, Eiji Shiotani, Takashi Sekikawa, Kimio Nishimura
  • Publication number: 20150147480
    Abstract: A method for regeneration of internal conduit surfaces by thermal projection of metals, includes inserting a device including a vehicle having a rolling assembly to permit rolling of the vehicle and carrying a thermal projection system, through a manhole in a conduit installation, including the steps of inserting the device in a conduit with the rolling assembly in a retracted position, and expanding the rolling assembly inside the conduit until the device is centered in the conduit; inserting electrical, pneumatic and/or hydraulic conduits and conduits for supplying metal to be thermally projected, through the manhole, such that the conduits are connected with the vehicle; positioning a regeneration device including the thermal projection system connected with the vehicle by a remote-control pulling system in a particular position to be regenerated; thermally projecting metal from the regeneration device; advancing the vehicle and connected regeneration device to a new regeneration position.
    Type: Application
    Filed: February 5, 2015
    Publication date: May 28, 2015
    Inventors: Héctor Dominguis Perez, Fernando Lazaro Terron, Marcelo Soto Tomas, Juan Ferre Prieto
  • Publication number: 20150147165
    Abstract: A method to modify the shape of a channel in a metallic substrate is described. The method includes the step of applying at least one metallic coating on selected portions of an interior surface of the channel, so as to alter the heat transfer characteristics of the channel during passage of a coolant fluid therethrough. Related articles that contain the modified channels are also described, such as gas turbine engine components.
    Type: Application
    Filed: November 22, 2013
    Publication date: May 28, 2015
    Applicant: General Electric Company
    Inventor: Ronald Scott Bunker
  • Patent number: 9027374
    Abstract: A method of processing an alloy workpiece to reduce thermal cracking may comprise spraying a metallic coating material onto at least a portion of a surface of the alloy workpiece to form a surface coating metallurgically bonded to the alloy workpiece. The surface coating may be more ductile than the alloy workpiece and reduces heat loss from the alloy workpiece.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: May 12, 2015
    Assignee: ATI Properties, Inc.
    Inventors: Robin M. Forbes Jones, Richard L. Kennedy, Wei-Di Cao
  • Patent number: 9023419
    Abstract: A high-purity porous metal coating is formed over a substrate by thermal spraying a metal coating material over the desired portion of the substrate in an atmospheric air environment. The metal coating material may react with the atmosphere to cause impurities in the applied coating. The impurity-rich portion of the applied coating is subsequently removed to form the high-purity porous metal coating. Process steps are included that cause the impurity-rich portion of the applied coating to be a surface portion that is removable to arrive at the high-purity coating. A protective shroud may be used to limit the amount of impurity imparted to the applied coating and/or a getter material may be employed to continually bring impurities toward the surface of the coated substrate during coating.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: May 5, 2015
    Assignee: Hitemco Medical Application Inc.
    Inventors: Michael Meehan, Jinlong Wang, John Whalen, Edwin Garafalo, Rick Montalbano
  • Publication number: 20150111058
    Abstract: A method of coating a composite material and an associated coated composite structure are disclosed to provide increased wear resistance and surface protection. The edge of the composite material may be coated so as to provide protection for the edge. A method of coating a composite material includes applying an adhesion promotion layer to the composite material. The adhesion promotion layer includes a binder paint and a plurality of metal particles within the binder paint. The metal particles may be irregularly shaped. The method also includes applying a thermal spray coating to the adhesion promotion layer. The thermal spray coating may include a twin wire arc bond coating on the adhesion promotion layer and a high velocity oxygen fuel spray coating on the twin wire arc bond coating.
    Type: Application
    Filed: October 21, 2013
    Publication date: April 23, 2015
    Applicant: The Boeing Company
    Inventors: William Alan Thompson, Michael H. Ware, Neha Borkar, Marc J. Froning
  • Publication number: 20150111061
    Abstract: A method to increase the damping of a substrate using a face-centered cubic ferromagnetic damping coating having high damping loss attributes when a strain amplitude is 500-2000 micro-strain, and/or maximum damping loss attributes that occurs when the strain amplitude is greater than 250 micro-strain, and a turbine component having a face-centered cubic ferromagnetic damping coating.
    Type: Application
    Filed: October 22, 2013
    Publication date: April 23, 2015
    Inventor: Mo-How Herman Shen
  • Patent number: 9005552
    Abstract: Provided is a new catalyst capable of removing carbon monoxide economically without adding particular reaction gas externally. Also provided are a process for producing and an apparatus using such a catalyst. Impregnation of a Ni—Al composite oxide precursor of a nonstoichiometric composition prepared by the solution-spray plasma technique with a ruthenium salt to be supported and performing reduction treatment allows CO methanation reaction to selectively proceed even in the high-temperature range in which CO2 methanation reaction and reverse water-gas-shift reaction proceed preferentially with conventional catalysts. Selective CO methanation reaction occurs reproducibly with another Ni—Al composite oxide precursor or an additive metallic species.
    Type: Grant
    Filed: October 21, 2011
    Date of Patent: April 14, 2015
    Assignee: University of Yamanashi
    Inventors: Masahiro Watanabe, Hisao Yamashita, Kazutoshi Higashiyama, Toshihiro Miyao, Aihua Chen
  • Publication number: 20150099095
    Abstract: A substrate having an antimicrobial surface. The texture of the surface which has exposed metal e.g., copper or copper alloy contributes to the antimicrobial properties. Cavities or depressions in the surface can be coated or partially coated with an organic polymer, and the polymer can contain antimicrobial agents. Methods of preparing a coated surface, and uses are described.
    Type: Application
    Filed: October 10, 2014
    Publication date: April 9, 2015
    Inventors: Valerian PERSHIN, Thomas PORTMAN, Javad MOSTAGHIMI
  • Publication number: 20150083227
    Abstract: An article includes a substrate with a coating having asperities such that an average spacing between the asperities is between about 0.01 and about 1.5 micron. An average surface roughness of the coating is up to about 2 microns, and an average porosity of the coating is in the range from about 35% to about 70%. A material to reduce surface energy is disposed on the coating. A method for making such an article and a method for decreasing fluid drag across such an article are also provided.
    Type: Application
    Filed: September 26, 2013
    Publication date: March 26, 2015
    Inventors: Rahul Anil BIDKAR, Ambarish Jayant KULKARNI, Luc Stephane LEBLANC, Vaibhav BAHADUR
  • Publication number: 20150069020
    Abstract: A contact element for high voltage direct current switches includes a matrix made of a first material selected from the group comprising copper, silver, palladium, platinum, tungsten, molybdenum, rhenium, nickel, gold, and alloys thereof. The contact element also includes a foreign phase, which is dispersed in the matrix and is made of a second material selected from the group comprising carbon, tin(II) oxide, tin(IV) oxide, zinc(II) oxide, tungsten, nickel and mixtures thereof. The contact element has a porosity of ?1.0% by volume, based on a total volume of the contact element.
    Type: Application
    Filed: September 10, 2014
    Publication date: March 12, 2015
    Inventors: Juergen STEINWANDEL, Dietrich JONKE, Helmut PIRINGER
  • Patent number: 8974865
    Abstract: A component and a method of processing a component are disclosed. The method includes providing a base metal having a feature, removing the feature to form a processed region, applying a first layer to the processed region, and applying a second layer to the first layer. The base metal, the first layer, and the second layer each have predetermined thermal expansion coefficients, yield strengths, and elongations. The processed component includes the first layer applied to a processed region of the base metal and a second layer applied to the first layer.
    Type: Grant
    Filed: February 23, 2011
    Date of Patent: March 10, 2015
    Assignee: General Electric Company
    Inventors: Dechao Lin, Yan Cui, Srikanth Chandrudu Kottilingam, Ganjiang Feng
  • Patent number: 8971476
    Abstract: A zirconium alloy nuclear reactor cylindrical cladding has an inner Zr substrate surface (10), an outer volume of protective material (22), and an integrated middle volume (20) of zirconium oxide, zirconium and protective material, where the protective material is applied by impaction at a velocity greater than 340 meters/second to provide the integrated middle volume (20) resulting in structural integrity for the cladding.
    Type: Grant
    Filed: November 7, 2012
    Date of Patent: March 3, 2015
    Assignee: Westinghouse Electric Company LLC
    Inventors: Jason P. Mazzoccoli, Edward J. Lahoda, Peng Xu
  • Patent number: 8962094
    Abstract: A system for purging a plural component coating application system including: a first pressure regulator for receiving an inert gas, providing the gas at a first pressure; a first valve; a first operator connected to the first valve capable of being controlled by a logic controller; a first check valve; a mixing manifold; a second pressure regulator for receiving an inert gas, providing the gas at a second pressure that is less than the first pressure; a second valve; a second operator connected to the second valve capable of being controlled by a logic controller; a second check valve; a static mixer in fluid communication with the mixing manifold; an outlet from the static mixer for receiving a connection to at least two spraying members; and where the second regulator is capable of providing the second pressure at a pressure that is less than one-fifth of the first pressure.
    Type: Grant
    Filed: June 22, 2011
    Date of Patent: February 24, 2015
    Assignee: Line Travel Automated Coating Inc.
    Inventors: Sidney Taylor, Stanley Rogala, Ivan Belik, Miles Wenger
  • Patent number: 8961867
    Abstract: Refractory metal powders are dehydrided in a device which includes a preheat chamber for retaining the metal powder fully heated in a hot zone to allow diffusion of hydrogen out of the powder. The powder is cooled in a cooling chamber for a residence time sufficiently short to prevent re-absorption of the hydrogen by the powder. The powder is consolidated by impact on a substrate at the exit of the cooling chamber to build a deposit in solid dense form on the substrate.
    Type: Grant
    Filed: May 23, 2013
    Date of Patent: February 24, 2015
    Assignee: H.C. Starck Inc.
    Inventors: Steven A. Miller, Mark Gaydos, Leonid N. Shekhter, Gokce Gulsoy
  • Publication number: 20150044084
    Abstract: Systems and methods for fabricating multi-functional articles comprised of additively formed gradient materials are provided. The fabrication of multi-functional articles using the additive deposition of gradient alloys represents a paradigm shift from the traditional way that metal alloys and metal/metal alloy parts are fabricated. Since a gradient alloy that transitions from one metal to a different metal cannot be fabricated through any conventional metallurgy techniques, the technique presents many applications. Moreover, the embodiments described identify a broad range of properties and applications.
    Type: Application
    Filed: October 30, 2012
    Publication date: February 12, 2015
    Applicant: California Institute of Technology
    Inventor: California Institute of Technology
  • Publication number: 20150045860
    Abstract: One aspect provides a method of forming a feedthrough device for an implantable medical device. The method includes providing a bulk insulator having a longitudinal length extending between first and second end faces, and including one or more conducting elements extending therethrough between the first and second end faces, the bulk insulator having a perimeter surface along the longitudinal length, and depositing one of a metal, metal alloy, or cermet on the perimeter surface to form a ferrule directly thereon, wherein the ferrule can be joined to other components of the implantable medical device.
    Type: Application
    Filed: August 7, 2013
    Publication date: February 12, 2015
    Inventors: Jacob Markham, Ulrich Hausch
  • Publication number: 20140370203
    Abstract: A system and method for depositing an aerosolized powder of solid particles on a substrate for printed circuit applications is disclosed and comprises cold spraying the aerosolized powder onto the substrate to form a finite feature, wherein at least one of the dimensions of length and width of the finite feature measures 500 microns or less.
    Type: Application
    Filed: July 16, 2014
    Publication date: December 18, 2014
    Inventors: Robert A. Sailer, Justin M. Hoey, Iskander Akhatov, Orven Swenson, Artur Lutfurakhmanov, Michael Robinson
  • Publication number: 20140339955
    Abstract: The present invention provides a base metal combination electrode of electronic ceramic component and manufacturing method thereof, wherein said base metal combination electrode comprises a first base metal electrode layer covering on two sides of said electronic ceramic chip and a second base metal electrode layer covering on said first base metal electrode layer, the manufacturing method for base metal combination electrode of electronic ceramic component comprises using thermal spray equipment to spray the electrode material to the surface of electronic ceramic chip. Comparing with using silver paste or copper paste only, it reduces the cost of electrode material without destroying the function of the electrode. The manufacturing method for base metal combination electrode of the present invention has simple technological process, high preparation efficiency and low cost, and it reduces the production cost of electrode of the electronic ceramic component on the whole.
    Type: Application
    Filed: September 3, 2013
    Publication date: November 20, 2014
    Inventor: Chinglung TSENG
  • Publication number: 20140342094
    Abstract: The present invention relates to the use of a particle-containing powdered coating material, wherein the surface of the particles is at least partially covered with a coating additive, in cold gas spraying, flame spraying, high-speed flame spraying, thermal plasma spraying and non-thermal plasma spraying. Furthermore, the present invention relates to coating methods, in particular the above-named methods, using the powdered coating material according to the invention.
    Type: Application
    Filed: July 25, 2012
    Publication date: November 20, 2014
    Applicant: ECKART GMBH
    Inventors: Sebastian Höfener, Markus Rupprecht, Christian Wolfrum, Andreas Reis
  • Publication number: 20140342497
    Abstract: A method for producing a metal article may include: Producing a supply of a composite metal powder by: providing a supply of molybdenum metal powder; providing a supply of a sodium compound; combining the molybdenum metal powder and the sodium compound with a liquid to form a slurry; feeding the slurry into a stream of hot gas; and recovering the composite metal powder; and consolidating the composite metal powder to form the metal article, the metal article comprising a sodium/molybdenum metal matrix. Also disclosed is a metal article produced accordance with this method.
    Type: Application
    Filed: August 1, 2014
    Publication date: November 20, 2014
    Inventors: Naresh Goel, Carl Cox, David Honecker, Eric Smith, Christopher Michaluk, Adam DeBoskey, Sunil Chandra Jha
  • Publication number: 20140335283
    Abstract: PROBLEM: To provide a large device and a method which is advantageous for forming a large-area amorphous film. SOLUTION: A device of the invention sprays a flame including a particulate material with a spraying machine toward a substrate, melts the material with the flame, and cools the material and flame by cooling gas before they reach the substrate to form an amorphous film. The spraying machine has particulate material spraying ports and flame spraying ports such that the flame including the material has an oblong cross section. Inert gas spraying ports are successively placed on both sides across the ports of the material and flame. Mist spraying ports are successively placed on both sides across the ports for the material, flame and inert gas. A skirt is attached/detached depending on a combustion gas or a film width to restrain film width narrowing and increase of film thickness deviation.
    Type: Application
    Filed: January 10, 2013
    Publication date: November 13, 2014
    Inventors: Ryurou Kurahashi, Hiroshi Matsumoto, Junji Takehara, Yoshihisa Fukutome
  • Publication number: 20140335282
    Abstract: A method of coating a substrate is proposed, in which a starting material in the form of a process beam is sprayed onto a surface of the substrate by means of thermal spraying, wherein the surface of the substrate is initially pretreated with a plasma flame of a plasma spray device without material deposition and the process beam including the starting material is subsequently applied onto the surface.
    Type: Application
    Filed: December 6, 2012
    Publication date: November 13, 2014
    Inventors: Peter Ernst, Juerg Wipf, Thomas Loehken
  • Publication number: 20140318315
    Abstract: The present invention concerns a thermally sprayed coating, which has been applied onto the surface of the substrate as a lamellar coating. This coating is formed from a completely or partially plastisized or melted solid starting material, preferably being completely plastisized, which material contains at least one component that is capable or reacting with corroding substances and combining with them to form one or more solid product compounds. The invention also concerns the uses of such a coating and a process for producing such a coating.
    Type: Application
    Filed: March 27, 2012
    Publication date: October 30, 2014
    Inventors: Tomi Suhonen, Tommi Varis
  • Publication number: 20140308479
    Abstract: A method for fabricating thermal barrier coatings. The thermal barrier coatings are produced with a fine grain size by reverse co-precipitation of fine powders. The powders are then sprayed by a solution plasma spray that partially melts the fine powders while producing a fine grain size with dense vertical cracking. The coatings comprise at least one of 45%-65% Yb2O3 the balance Zr, Yb/Y/Hf/Ta the balance Zr and 2.3-7.8% La, 1.4-5.1% Y and the balance Zr and are characterized by a thermal conductivity that is about 25-50% lower than that of thermal barrier coatings comprising YSZ. The thermal barrier coatings also are characterized by at least one of excellent erosion resistance, fracture toughness and abrasion resistance.
    Type: Application
    Filed: April 10, 2013
    Publication date: October 16, 2014
    Applicant: General Electronic Company
    Inventors: Padmaja PARAKALA, Surinder Singh PABLA, Joshua Lee MARGOLIES, James Anthony RUUD, Krishnamurthy ANAND, Jon Conrad SCHAEFFER
  • Publication number: 20140295094
    Abstract: Combustion deposition systems and methods of using combustion deposition systems are disclosed. In an embodiment, a combustion deposition system may include a burner that is in fluid communication with at least one supply of at least one precursor such that the at least one precursor can be introduced to a flame output from the burner, at least one electrode positioned at least proximate to the flame, and a voltage source operably coupled to the at least one electrode. The at least one electrode and the at least one voltage source may be configured to generate an electric field for influencing at least one of flame shape, flame temperature, or kinetics of chemical reactions occurring within the flame, thereby providing enhanced selective control of combustion deposition characteristics. For example, the combustion deposition systems disclosed herein may, for example, be configured to control deposition of a combustion-deposited film on a substrate.
    Type: Application
    Filed: March 12, 2014
    Publication date: October 2, 2014
    Inventor: Vincenzo Casasanta, III
  • Publication number: 20140287261
    Abstract: Process for producing a gastight and crack-free protective chromium layer for substrates composed of iron- and nickel- and titanium-based alloys by means of plasma spraying, where the chromium content in the finished layer is at least 70% by weight and a spray powder composed of three components, namely a first component composed of finely particulate chromium powder, a second composed of finely particulate powder of a nickel-based alloy and a third composed of coarsely particulate cristobalite or quartz powder as support for the first and second component, is selected.
    Type: Application
    Filed: October 6, 2012
    Publication date: September 25, 2014
    Inventor: Vadim Verlotski
  • Patent number: 8839738
    Abstract: An apparatus and method for thermal spraying a metal coating on a substrate is accomplished with a modified pulsejet and optionally an ejector to assist in preventing oxidation. Metal such as Aluminum or Magnesium may be used. A pulsejet is first initiated by applying fuel, air, and a spark. Metal is inserted continuously in a high volume of metal into a combustion chamber of the pulsejet. The combustion is thereafter controlled resonantly at high frequency and the metal is heated to a molten state. The metal is then transported from the combustion chamber into a tailpipe of said pulsejet and is expelled therefrom at high velocity and deposited on a target substrate.
    Type: Grant
    Filed: July 13, 2010
    Date of Patent: September 23, 2014
    Assignee: The United States of America as Represented by the Administrator of National Aeronautics and Space Administration
    Inventor: Daniel E. Paxson
  • Publication number: 20140272170
    Abstract: A method of fabricating a composite material includes utilizing a radio frequency plasma process to form a plasma plume comprising nanoparticles. The nanoparticles may comprise boron nitride nanoparticles, silicon carbide nanoparticles, beryllium oxide nanoparticles, or carbon nanoparticles. The nanoparticles may comprise nanotubes or other particles depending on the requirements of a particular application. The nanoparticles are deposited on a substrate by directing a plasma plume towards the substrate. The nanoparticles are formed in the plasma plume immediately prior to being deposited on the substrate. The nanoparticles may form a mechanical bond with the fibers in addition to a chemical bond in the absence of a catalyst. The substrate may comprise a fiber fabric that may optionally be coated with a thin layer of metal. Alternatively, the substrate may comprise a solid material such as a metal sheet or plate.
    Type: Application
    Filed: March 14, 2014
    Publication date: September 18, 2014
    Inventors: Stephen J. Hales, Joel A. Alexa, Brian J. Jensen, Roberto J. Cano, Peter T. Lillehei, Robert G. Bryant
  • Publication number: 20140246483
    Abstract: An aluminium alloy sheet product or extruded product for fluxless brazing, including an aluminium alloy core having on at least one face an aluminium filler clad layer containing 4% to 15% of Si, the filler clad layer having an inner-surface and an outer-surface, the inner-surface is facing the aluminium alloy core and the outer-surface is facing a coating layer of 2 to 45 mg/sq.m of Bi or of a Bi-based alloy. Furthermore, a method of brazing a brazed assembly incorporating at least one member made from the brazing sheet material.
    Type: Application
    Filed: November 9, 2012
    Publication date: September 4, 2014
    Inventors: Adrianus Jacobus Wittebrood, Steven Kirkham, Achim Bürger, Klaus Vieregge
  • Publication number: 20140241937
    Abstract: The invention relates to the use of a particle-containing powdered coating material in a coating method selected from the group consisting of cold gas spraying, flame spraying, high-speed flame spraying, thermal plasma spraying and non-thermal plasma spraying, wherein the particles have a relative deformability factor Vm of at most 0.1 and the relative deformability factor is defined according to Formula (I): V m = d D 50 , ( I ) wherein d is the average smallest thickness of the particles, measured vertical to and in the middle half of the longitudinal axis of the particles, and D50 is the average diameter of the volume-averaged particle-size distribution. The invention furthermore relates to a method for coating.
    Type: Application
    Filed: July 25, 2012
    Publication date: August 28, 2014
    Applicant: ECKART GMBH
    Inventors: Sebastian Höfener, Markus Rupprecht, Christian Wolfrum, Andreas Reis
  • Publication number: 20140227551
    Abstract: An electrical contact composite is described. The electrical contact composite has a substrate and an electrically conductive coating applied to the substrate, which coating is connected to an electrode. A metal contact element is connected to the electrode, which contact element is used to connect the conductive coating to a current/voltage source. Furthermore, at least one sprayed layer produced by means of a thermal spraying method, in particular gas dynamic cold spray, and is provided with at least one metal and/or metal alloy, the sprayed layer being arranged between the conductive coating and the contact element. The sprayed layer has a coefficient of thermal expansion that is between the coefficients of thermal expansion of the carrier and of the contact element. The sprayed layer can also be used as the electrode for the conductive coating.
    Type: Application
    Filed: August 1, 2012
    Publication date: August 14, 2014
    Applicant: Saint-Gobain Glass France
    Inventors: Mitja Rateiczak, Bernhard Reul
  • Patent number: 8803025
    Abstract: A plasma gun system comprising: a plasma gun comprising an outlet, wherein the plasma gun is configured to generate a plasma stream and provide the plasma stream to the outlet; and a plasma gun extension assembly configured to be coupled to the plasma gun, wherein the plasma gun extension assembly comprises an extension chamber and a port, the extension chamber having an interior diameter defined by a chamber wall and being configured to receive the plasma stream from the outlet of the plasma gun and to enable the plasma stream to expand upon entering the extension chamber, and the port being configured to introduce a powder to the expanded plasma stream at a location outside of the plasma gun.
    Type: Grant
    Filed: December 10, 2010
    Date of Patent: August 12, 2014
    Assignee: SDCmaterials, Inc.
    Inventors: Frederick P. Layman, David Leamon
  • Publication number: 20140208929
    Abstract: A durable ceramic and metallic coating has been applied to ceramic tiles to protect the tiles while undergoing a molten metal casting operation. The plasma sprayed coating consists of a ceramic top coat layer of aluminum oxide, zirconium oxide, or other oxides with or without a metallic bond coat layer and with or without a functionally gradient coating. This coating protects the underlying ceramic tile, which is composed of boron carbide, silicon carbide, alumina (Al2O3) or other type of hard ceramic, from reacting chemically with the molten metal. The molten metal is cast around the ceramic tiles to create a lattice of ceramic tiles that are used for protection from projectiles and shrapnel.
    Type: Application
    Filed: September 19, 2013
    Publication date: July 31, 2014
    Inventors: Robert W. Willson, Michael C. Willson, Anil R. (Neil) Chaudhry
  • Patent number: 8790789
    Abstract: Disclosed herein is an erosion and corrosion resistant coating comprising a metallic binder, a plurality of hard particles, and a plurality of sacrificial particles. Also disclosed is a method of improving erosion and corrosion resistance of a metal component comprising disposing on a surface of the metal component the foregoing erosion and corrosion resistant coating comprising, and a metal component comprising a metal component surface and the foregoing erosion and corrosion resistant coating comprising a first surface and a second surface opposite the first surface, wherein the first surface is disposed on the metal component surface.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: July 29, 2014
    Assignee: General Electric Company
    Inventors: Thodla Ramgopal, Krishnamurthy Anand, David Vincent Bucci, Nitin Jayaprakash, Jane Marie Lipkin, Tamara Jean Muth, Surinder Singh Pabla, Vinod Kumar Pareek, Guru Prasad Sundararajan
  • Publication number: 20140199517
    Abstract: A method for forming a friction coating construction which utilizes the providing of a mixture of molten metal material with abrasive particles dispersed therethroughout in particulant form which is sprayed onto a flexible substrate which is of a metallic material being preferably ductile which is then allowed to harden and cool to allow the molten metal to affix the flexible support layer with respect to the metal material and with respect to the abrasive particles dispersed therethroughout thereby providing an enhanced friction control surface which can optionally include an adhesive layer on the surface of the flexible substrate positioned oppositely from the abrasive particles to allow this layer to be affixed to any subsurface surface which needs enhanced control of the coefficient of friction thereto.
    Type: Application
    Filed: January 15, 2013
    Publication date: July 17, 2014
    Inventor: Charles R. Ligon
  • Patent number: 8778459
    Abstract: A system for coating a surface comprises providing a source of amorphous metal, providing ceramic particles, and applying the amorphous metal and the ceramic particles to the surface by a spray. The coating comprises a composite material made of amorphous metal that contains one or more of the following elements in the specified range of composition: yttrium (?1 atomic %), chromium (14 to 18 atomic %), molybdenum (?7 atomic %), tungsten (?1 atomic %), boron (?5 atomic %), or carbon (?4 atomic %).
    Type: Grant
    Filed: October 1, 2009
    Date of Patent: July 15, 2014
    Assignees: Lawrence Livermore National Security, LLC., The Regents of the University of California, Sandia Corporation
    Inventors: Joseph C. Farmer, Frank M. G. Wong, Jeffery J. Haslam, Nancy Yang, Enrique J. Lavernia, Craig A. Blue, Olivia A. Graeve, Robert Bayles, John H. Perepezko, Larry Kaufman, Julie Schoenung, Leo Ajdelsztajn
  • Patent number: 8778460
    Abstract: A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.
    Type: Grant
    Filed: November 7, 2011
    Date of Patent: July 15, 2014
    Assignee: Lawrence Livermore National Security, LLC.
    Inventor: Joseph C. Farmer
  • Patent number: 8765226
    Abstract: A patterned layer over a wafer is produced by depositing a print-patterned mask structure. Energized particles of a target material are deposited over the wafer and the print-patterned mask such that particles of said target material incident on the mask structure enter the mask structure body and minimally accumulate, if at all, on the surface of the mask structure, and otherwise the particles of target material accumulate as a generally uniform layer over the wafer. The print-patterned mask structure, including particles of target material therein, is removed leaving the generally uniform layer of target material as a patterned layer over the wafer.
    Type: Grant
    Filed: March 13, 2012
    Date of Patent: July 1, 2014
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Scott Limb, Uma Srinivasan
  • Publication number: 20140178594
    Abstract: A time for doping an electrode material on an electrode sheet with a lithium ion can be reduced. The electrode manufacturing apparatus includes a processing chamber 200 to and from which the electrode sheet is loaded and unloaded; a rare gas supply unit 230 configured to introduce a rare gas into the processing chamber; an exhaust device 220 configured to exhaust an inside of the processing chamber to a certain vacuum level; and a lithium thermal spraying unit 210 configured to dope a carbon material C with the lithium ion by forming a lithium thin film on the carbon material of the electrode sheet W loaded into the processing chamber while melting and spraying lithium-containing powder.
    Type: Application
    Filed: December 18, 2013
    Publication date: June 26, 2014
    Applicant: Tokyo Electron Limited
    Inventors: Yoshiyuki Kobayashi, Satoshi Taga
  • Patent number: 8753722
    Abstract: Angular sectors of a cylindrical wall of a crucible for vitrification of waste, built in steel and subject to high temperatures, are coated with a mixture of mainly glass and ceramic, the coating being subject to a heat treatment comprising a step between 650° C. and 850° C. so as to perform surface melting of the mixture filling the open porosity, improving dielectric strength and the cohesion of the coating, but without producing any excessive thermal expansion or oxidation of the substrate which would lead to fast flaking of the coating.
    Type: Grant
    Filed: November 17, 2009
    Date of Patent: June 17, 2014
    Assignee: Areva NC
    Inventors: Patrice Brun, Geoffroy Berard, Jacques Lacombe
  • Publication number: 20140161984
    Abstract: A class of nickel based alloys having a fine grain structure resistant to stress corrosion cracking, and methods of alloy design to produce further alloys within the class are presented. The alloys act as suitable welding materials in similar applications to that of Alloy 622. The fine-grained structure of these novel alloys may also be advantageous for other reasons as well such as wear, impact, abrasion, corrosion, etc. These alloys have similar phases to Alloy 622 in that they are composed primarily of austenitic nickel, however the phase morphology is a much finer grained structure opposed to the long dendritic grains common to Alloy 622 when it is subject to cooling rates from a liquid state inherent to the welding process.
    Type: Application
    Filed: December 20, 2013
    Publication date: June 12, 2014
    Applicant: Scoperta, Inc.
    Inventor: Justin Lee Cheney
  • Patent number: 8747956
    Abstract: Processes, systems, and apparatuses are disclosed for forming products from atomized metals and alloys. A stream of molten alloy and/or a series of droplets of molten alloy are produced. The molten alloy is atomized to produce electrically-charged particles of the molten alloy by impinging electrons on the stream of molten alloy and/or the series of droplets of molten alloy. The electrically-charged molten alloy particles are accelerated with at least one of an electrostatic field and an electromagnetic field. The accelerating molten alloy particles are cooled to a temperature that is less than a solidus temperature of the molten alloy particles so that the molten alloy particles solidify while accelerating. The solid alloy particles are impacted onto a substrate and the impacting particles deform and metallurgically bond to the substrate to produce a solid alloy preform.
    Type: Grant
    Filed: August 11, 2011
    Date of Patent: June 10, 2014
    Assignee: ATI Properties, Inc.
    Inventors: Richard L. Kennedy, Robin M. Forbes Jones
  • Publication number: 20140141257
    Abstract: Forming and depositing a high temperature inorganic coating on a polymeric composite substrate surfaces having deposited thereon an interlayer, and articles produce therefrom. Methods of providing functional properties to said composites are also disclosed.
    Type: Application
    Filed: November 16, 2012
    Publication date: May 22, 2014
  • Patent number: 8661653
    Abstract: Methods of building Z-graded radiation shielding and covers. In one aspect, the method includes: providing a substrate surface having about medium Z-grade; plasma spraying a first metal having higher Z-grade than the substrate surface; and infusing a polymer layer to form a laminate. In another aspect, the method includes electro/electroless plating a first metal having higher Z-grade than the substrate surface. In other aspects, the methods include improving an existing electronics enclosure to build a Z-graded radiation shield by applying a temperature controller to at least part of the enclosure and affixing at least one layer of a first metal having higher Z-grade from the enclosure.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: March 4, 2014
    Assignee: United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventors: Donald Laurence Thomsen, III, Roberto J. Cano, Brian J Jensen, Stephen J Hales, Joel A Alexa
  • Patent number: 8647751
    Abstract: During engine operation, valve retainers and valve springs are constantly rubbing and impacting each other resulting in heat and wear. The purpose of this invention is to provide a surface coating onto the valve retainer to reduce the friction with the valve spring and thus improve durability. Specifically, this invention teaches a method to thermally apply coatings to the surface of the valve retainer. Although typically fabricated from steel, the usage of lighter weight titanium valve retainers is increasing for high performance, or racing engines. The reduced mass allows valves to move more readily and requires less spring pressure to operate, producing more power and a faster revving engine, however titanium is typically not as wear resistant as the steel it replaces. In one embodiment, a porous molybdenum or other oleophilic metal is applied to the surface of the valve retainer. In another embodiment, hard coatings of cermets, carbides, and super alloys are applied as coatings to valve retainers.
    Type: Grant
    Filed: June 24, 2010
    Date of Patent: February 11, 2014
    Assignee: Wide Open Coatings, Inc.
    Inventors: Mark Thomas Endicott, Randall John Wischhusen
  • Patent number: 8642132
    Abstract: A method of depositing a carbon particle-containing film that contains carbon particles includes: manufacturing film deposition slurry by mixing liquid into film deposition powder that contains carbon powder formed of the carbon particles; and depositing the carbon particle-containing film by spraying the film deposition slurry to a surface of a base material so that the liquid is vaporized.
    Type: Grant
    Filed: May 12, 2010
    Date of Patent: February 4, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Noritaka Miyamoto, Yoshihiko Tsuzuki, Tomoko Kozaki