Abstract: A honeycomb structure includes a substantially pillar-shaped honeycomb unit having cells defined by cell walls. The cell walls include silicon carbide particles having a nitrogen-containing layer provided on surfaces of the silicon carbide particles. A method of manufacturing a honeycomb structure includes preparing paste containing silicon carbide particles. The paste is molded to form a honeycomb molded body. The honeycomb molded body is fired in an inert atmosphere containing no nitrogen to obtain a substantially pillar-shaped honeycomb unit having cells defined by cell walls. The honeycomb unit is heated in an environment containing nitrogen to provide a nitrogen-containing layer on surfaces of the silicon carbide particles forming the cell walls.

Abstract: Provided are methods and components related to preventing hydrocarbon residue buildup in engine components. Prevention is achieved using a coating of a mixed metal oxide. The mixed metal oxide comprises a mixture of at least two of Gd, Al, Ti, Ce, Pr, La, Y, Nd, and Mn. The coating can also contain amounts of precious metals, eg. Pt, Pd, Rh and/or Au.

Abstract: Disclosed are solar-reflective roofing and other building materials having high reflectance of near-infrared radiation and high transmission of radiation in the visible light range and a substantial emissivity so as to reduce the heat island effects experienced by the articles while also maintaining an aesthetically pleasing appearance. Also disclosed are related methods for fabrication of such materials.

Abstract: A method for regeneration of internal conduit surfaces by thermal projection of metals, includes inserting a device including a vehicle having a rolling assembly to permit rolling of the vehicle and carrying a thermal projection system, through a manhole in a conduit installation, including the steps of inserting the device in a conduit with the rolling assembly in a retracted position, and expanding the rolling assembly inside the conduit until the device is centered in the conduit; inserting electrical, pneumatic and/or hydraulic conduits and conduits for supplying metal to be thermally projected, through the manhole, such that the conduits are connected with the vehicle; positioning a regeneration device including the thermal projection system connected with the vehicle by a remote-control pulling system in a particular position to be regenerated; thermally projecting metal from the regeneration device; advancing the vehicle and connected regeneration device to a new regeneration position.

Abstract: This invention relates to thermally sprayed coatings having an amorphous-nanocrystalline-microcrystalline composition structure, said thermally sprayed coating comprising from about 1 to about 95 volume percent of an amorphous phase, from about 1 to about 80 volume percent of a nanocrystalline phase, and from about 1 to about 90 volume percent of a microcrystalline phase, and wherein said amorphous phase, nanocrystalline phase and microcrystalline phase comprise about 100 volume percent of said thermally sprayed coating. This invention also relates to methods for producing the coatings, thermal spray processes for producing the coatings, and articles coated with the coatings. The thermally sprayed coatings of this invention provide enhanced wear and corrosion resistance for articles used in severe environments (e.g., landing gears, airframes, ball valves, gate valves (gates and seats), pot rolls, and work rolls for paper processing).

Abstract: A thermoelectric material includes powders having a surface coated with an inorganic material. The thermoelectric material includes a thermoelectric semiconductor powder and a coating layer on an outer surface of the thermoelectric semiconductor powders.

Abstract: A low-cost integrated reflector and heat spreader for high-density high power solid-state (e.g., LED) lighting arrays includes a base structure onto which is applied a sacrificial material. A relatively thick thermal spray coating is applied over the base structure and sacrificial material. The sacrificial material is removed. A channel(s) is thereby provided within the thermal spray coating layer and in physical contact with the base structure. The channel may be filled with a cooling fluid. A pulsating heat pipe heat spreader may thereby be provided. A reflective material may be provided either over another surface of the base structure or alternatively over the thermal spray coating layer to provide a surface for reflecting and directing light emitted from a solid state light source that may be secured to the integrated reflector and heat spreader.

Abstract: A method of coating an article includes the steps of providing a powder comprising coated particles; and spray coating the powder onto a surface of the article to form a composite coating. The spray coating may be carried out by combustion spraying, gas plasma spraying, including vacuum plasma spraying (VPS), and cold spraying. The article may be an implant for surgical or dental use. The powder may include particles of metal coated calcium phosphates, especially metal coated hydroxyapatite. The particles may include bioactive agents.

Abstract: Methods are described for applying abradable material onto a seal backing material to form an abradable seal between rotating and stationary components of turbines using cold spray deposition technology to control the density, porosity and thickness of the sealing layer.

Abstract: A method for the coating of a substrate in which a starting material (P) is sprayed onto the substrate in the form of a process jet by means of plasma spraying, with the starting material (P) being injected into a plasma which defocuses the process jet and being melted partly or completely into a liquid phase there at a low process pressure which is at most 20,000 Pa, wherein a gas flow for the process jet is set such that the substrate is coated by deposition from the liquid phase in at least one region which is located in the geometric shadow with respect to the process jet.

Abstract: The present invention pertains to a method of manufacturing ultra-thin and elastic keypad, especially comprising the processing of the elastic film, silicone adhesive, and plastic film. Wherein, the present method simply takes advantage of the steps of printing, oil pressing, and trimming to easily finish the keypad, which favorably avoids the complex process of spraying P+R, deviation from the forming of IMD products, and defectiveness of spraying and cutting applied on silicone products. Manifestly, the present invention simplifies the intricate processes, and only oil-pressing die and punching die are involved, namely less equipment and fewer personnel as well as places are required. Therefore, the present invention is uncomplicated and low-cost.

Abstract: The present invention relates to a method for producing a component, in particular a blade for a gas turbine, wherein a main body (2) is provided, to which a running-in layer (6) is applied, which can be worn away at least partially during operation to form an accurately fitting surface (11), wherein the running-in layer is applied by kinetic cold-gas compacting, and a component, in particular a blade for a gas turbine, comprising a main body, to which a running-in layer is applied, which can be worn away at least partially during operation to form an accurately fitting surface, wherein the running-in layer is a porous layer made of a Ti alloy.

Abstract: A molded radome for the beam path of a radar device with low radio transmission loss and improved resistance to attack by the environmental elements comprises a base layer or body composed of a resin and a decoration layer bearing an image. The decoration layer is characterized with bright metallic looking coat disposed on the surface of the base layer or body. The decoration layer is composed of a metalloid such as germanium or a germanium alloy applied to the base layer by sputtering deposition.

Abstract: A composition is disclosed, comprising, based on the total weight of the composition, a combination of from 44 to 80 weight percent of a thermoplastic poly(butylene terephthalate); from 20 to 50 weight percent of a thermoplastic poly(ethylene terephthalate) having an intrinsic viscosity of 0.5 to 0.8 deciliters per gram, measured in a 60:40 by weight phenol/1,1,2,2-tetrachloroethane mixture at 23° C. using a relative viscometer operating with a closed loop system, which measures the solvent and sample viscosity simultaneously; from 5 to less than 20 weight percent of a talc filler having an average largest dimension of less than 0.9 micrometers, a median particle size of less than 0.9 micrometers, or both; and from 0.1 to 0.5 weight percent of a mold release agent. The compositions are useful in the manufacture of lighting articles, which can be directly metallized without the inclusion of a base coat.

Abstract: A method of fabricating a component is provided. The method includes forming one or more grooves in a surface of a substrate, where the substrate has at least one hollow interior space. Each of the one or more grooves extends at least partially along the substrate surface and has a base and a top. The base is wider than the top, such that each of the one or more grooves comprises a re-entrant shaped groove. The method further includes forming one or more access holes through the base of a respective groove, to connect the groove in fluid communication with respective ones of the hollow interior space(s), and disposing a coating over at least a portion of the substrate surface. The one or more grooves and coating define one or more re-entrant shaped channels for cooling the component. A component with one or more re-entrant shaped channels and a method of coating a component are also provided.

Abstract: A composition comprising a combination of a thermoplastic polyester; and 0.2 to 0.7 parts by weight of an alkali metal salt, an alkaline earth metal salt, and/or a C1-12 ester of an aliphatic C24-36 carboxylic acid, based on 100 parts by weight of the polyester. The compositions are useful for molding parts, such as automotive headlamp reflectors.

Abstract: A low density abradable coating for use as a seal material is formed by depositing a metal bond coat followed by depositing a low density, porous, abradable metal seal layer on the bond coat. The seal layer is formed by co-depositing metallic sponge particles and metal precursor particles. The metal precursor particles decompose during heat treatment leaving fine pores distributed throughout the microstructure.

Abstract: A fuel electrode anode (18) for a solid oxide fuel cell is made by presenting a solid oxide fuel cell having an electrolyte surface (15), mixing copper powder with solid oxide electrolyte in a mixing step (24, 44) to provide a spray feedstock (30,50) which is fed into a plasma jet (32, 52) of a plasma torch to melt the spray feed stock and propel it onto an electrolyte surface (34, 54) where the spray feed stock flattens into lamellae layer upon solidification, where the layer (38, 59) is an anode coating with greater than 35 vol. % based on solids volume.

Abstract: Vapor plasma deposition of titanium (Ti) metal onto a substrate forms a structured surface that exhibits enhanced cell attachment properties. Initially deposited round nanoparticulate surface structures develop tentacles with a spine or thorn-like appearance upon continued deposition under special conditions. The density and size of the formed spinulose particles can be controlled by timing the deposition intervals. A significant increase in osteoblast, fibroblast and endothelial cell attachment is observed on Ti spinulose surfaces compared to attachment on nanoparticulate surfaces lacking spinulous nanostructure.

Abstract: The invention relates to a method for integrating an optical waveguide (3) of a temperature sensor and/or strain sensor into a temperature and/or strain measuring component (1) made of a base material (2), onto which a coating (5) is applied. The optical waveguide (3) is arranged on a predetermined measurement plane, whereupon a coating (5) is applied. The aim of the invention is to allow an optical waveguide (3) to be accurately integrated into and tightly joined to the body of a temperature and/or strain measuring component (1).

Abstract: A gate valve has a body, the body having a cavity and a flow passage intersecting the cavity. A seat ring is mounted to the body at the intersection of the flow passage and the cavity, the seat ring having an engaging face. A gate in the cavity has an engaging face that slidingly engages the face of the seat ring while being moved between open and closed positions. A friction-resistant coating is on at least one of the faces.

Abstract: A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.

Abstract: A power rail includes an aluminum body and a wear coating including stainless steel. The power rail may also include a break-in coating having a lower hardness than the wear coating.

Abstract: Process for producing at least one nanoporous layer of nanoparticles chosen from nanoparticles of a metal oxide, nanoparticles of metal oxides, and mixtures of said nanoparticles, on a surface of a substrate, in which at least one colloidal sol, in which said nanoparticles are dispersed and stabilized, is injected into a thermal plasma jet which sprays said nanoparticles onto said surface. Nanoporous layer and device, especially a separation device, comprizing said layer.

Abstract: A package for fruits and vegetables having galvanic functionality is formed by using two or more metals with different galvanic activity properties on the surface of a nonmetallic substrate. The metals may be deposited electrolytically, by vacuum, autocatalytically, or by other methods. The metals are selected to create a galvanic reaction after the package is filled with a low pH food product and its associated liquids, juices, brine, etc. The package may extend the shelf-life of the food product contained therein, for example, by making metal ions available to the food product.

Abstract: The invention relates to a coated lightweight metal disk, in particular a brake disk, comprising a support disk made of a thermally resistant lightweight metal alloy, and a heat-insulating friction layer formed from a metal alloy that includes nanocrystals. The friction layer can be applied directly to the support disk without adding an insulating intermediate layer. Because of the thermally insulating effect of the friction layer, only a moderate amount of heat is transferred to the support disk.

Abstract: A method of treating a substrate by applying a layer of at least one metal to the substrate to form an applied metal layer on the substrate and followed by curing of the applied metal layer at sub-atmospheric pressure to form a metal protective layer. A method of treating a substrate by applying a layer of at least one metal to a substrate of an unassembled component of a reactor system to form an applied metal layer on the substrate of the unassembled component and curing the applied metal layer on the substrate of the unassembled component to form a metal protective layer. A method of treating a substrate by applying a layer of at least one metal to the substrate to form an applied metal layer, curing the applied metal layer at a first temperature and pressure for a first period of time, and curing the applied metal layer at a second temperature and pressure for a second period of time, wherein the curing forms a metal protective layer.

Abstract: Disclosed are methods of building Z-graded radiation shielding and covers. In one aspect, the method includes: providing a substrate surface having about medium Z-grade; plasma spraying a first metal having higher Z-grade than the substrate surface; and infusing a polymer layer to form a laminate. In another aspect, the method includes electro/electroless plating a first metal having higher Z-grade than the substrate surface. In other aspects, the invention provides methods of improving an existing electronics enclosure to build a Z-graded radiation shield by applying a temperature controller to at least part of the enclosure and affixing at least one layer of a first metal having higher Z-grade than the enclosure.

Abstract: Provided is a method of fabricating, with satisfactory adhesion, a thin film of a metal or a metallic-compound, such as a metal oxide or nitride, on a substrate made of a high-melting-point material such as silicon or ceramics by using a metal or metallic-compound target as the primary raw material so as to eliminate the necessity of using harmful gases such as organometallic gas, and by using an atmospheric-pressure plasma generated under atmospheric pressure as a reaction field and also as a heat source. Additionally provided is an apparatus for fabricating the thin film.

Abstract: A coated article system includes a substrate and a surface coating on the substrate. The surface coating is formed by depositing individual particles of a composite metal powder with sufficient energy to cause the composite metal powder to bond with the substrate and form the surface coating. The composite metal powder includes a substantially homogeneous dispersion of molybdenum and molybdenum disulfide sub-particles that are fused together to form the individual particles of the composite metal powder.

Abstract: An alloy suitable for coating metal surfaces is provided in which the alloy provides a liquid melt which contains a fraction of dissolved oxide forming additives as deoxidizers. The alloyed combination of elements in the liquid melt resists compound formation thus preserving the chemical activity of the individual elements. In a coating application, the alloy may form a coating that can interact with and remove the oxide or residual oxide coating of the base metal to be coated, i.e., scrub the surface of the metal clean. This results in increased coating bond strength and the ability to bond effectively to normally difficult alloys such as stainless steel, refractory metals (W, Ti, Ta etc.), or aluminum alloys which form protective oxide layers.

Abstract: Methods are provided for bonding pure rhenium to a substrate comprising a material. Non-lubricated components configured to have friction contact with another component are also provided. In an embodiment, by way of example only, a method includes disposing a eutectic alloy over the substrate to form an inter layer, the eutectic alloy comprised essentially of a base alloy and one or more melting point depressants and having a melting temperature that is lower than a melting temperature of the substrate material and a melting temperature of rhenium, placing pure rhenium over the inter layer, and heating the inter layer to a temperature that is substantially equal to or greater than the melting temperature of the eutectic alloy, but that is below the melting temperature of the substrate material and the melting temperature of the pure rhenium to bond the pure rhenium to the substrate.

Abstract: Different types of apparatus for fabricating a deposit, method of deposition and an article are presented. The apparatus include a thermal spray gun comprising a combustion chamber, combustion zone, an air injection port, a fuel injection port, a nozzle and a liquid injection port. The combustion zone exists between the inlet side and outlet side of the combustion chamber. The method includes, among other things, providing a fuel and an oxidizer inside the combustion zone, initiating combustion inside the combustion zone, and directing products of the combustion toward the outlet side to create a combustion product stream. The method also includes introducing a feedstock mixture comprising a feedstock material and a liquid into the combustion product stream to create an entrained feedstock stream, and expelling the entrained feedstock stream from the spray gun through a nozzle to form a deposit on a surface of the article.

Abstract: Disclosed herein is a method for applying plasma-resistant coatings for use in semiconductor processing apparatus. The coatings are applied over a substrate which typically comprises an aluminum alloy of the 2000 series or the 5000 through 7000 series. The coating typically comprises an oxide or a fluoride of Y, Sc, La, Ce, Eu, Dy, or the like, or yttrium-aluminum-garnet (YAG). The coating may further comprise about 20 volume % or less of Al2O3. The coatings are typically applied to a surface of an aluminum alloy substrate or an anodized aluminum alloy substrate using a technique selected from the group consisting of thermal/flame spraying, plasma spraying, sputtering, and chemical vapor deposition (CVD). To provide the desired corrosion resistance, it is necessary to place the coating in compression. This is accomplished by controlling deposition conditions during application of the coating.

Abstract: A multilayered structure may include a doped buffer layer on a transparent conductive oxide layer.

Abstract: High performance coated metal compositions resistant to metal dusting corrosion and methods of providing such compositions are provided by the present invention. The coated metal compositions are represented by the structure (PQR), wherein P is an oxide layer at the surface of (PQR), Q is a coating metal layer interposed between P and R, and R is a base metal. P includes alumina, chromia, silica, mullite or mixtures thereof. Q includes Ni and Al, and at least one element selected from the group consisting of Cr, Si, Mn, Fe, Co, B, C, N, P, Ga, Ge, As, In, Sn, Sb, Pb, Sc, La, Y, Ce, Ti, Zr, Hf, V, Nb, Ta, Mo, W, Ru, Rh, Ir, Pd, Pt, Cu, Ag, Au and mixtures thereof. R is selected from the group consisting of carbon steels, low chromium steels, ferritic stainless steels, austenetic stainless steels, duplex stainless steels, Inconel alloys, Incoloy alloys, Fe—Ni based alloys, Ni-based alloys and Co-based alloys.

Abstract: A metal/fiber laminate has a plurality of adjacent layers. Each layer is porous and includes an arrangement of fibers. At least one of the layers has its fibers coated with a metal. A polymer matrix permeates each such arrangement.

Abstract: The present invention relates to a method for forming a photoresist-laminated substrate including: preparing a laminated substrate having an insulating substrate and a metal layer; coating with an aerosol of metal nanoparticles on the metal layer; laminating a photoresist film on the metal layer coated with the aerosol of metal nanoparticles. The method of the present invention is a environmentally friendly method since an aerosol of metal nanoparticles is used, differentiated from the conventional wet process.

Abstract: A plasma spray process, comprising the following steps: providing a first material; providing a second material; providing a plasma source; and introducing the first and second materials into the plasma source in order to produce a plasma spray, wherein the second material at least partially melts in the plasma and binds the first material. A composition of matter formed by such a process. A substrate modified by such a process.

Abstract: The present invention provides a method of depositing one or more layers of metal coatings onto an organic substrate. The method includes providing a source of a jet of molten metal particles having an average temperature within a predetermined range, an average velocity within a predetermined range. The jet of molten droplets is then directed at a surface of an organic substrate thereby depositing a metal coating on said organic substrate surface. The source of droplets is spaced from the organic substrate a pre-determined distance, and the average velocity and the average temperature are selected for a given metal such that the temperature of the molten metal particles is very close to the melting point of the metal as the molten droplets coat the surface of the organic substrate to minimize damage to the organic substrate.

Abstract: A method of making a combustion turbine component includes thermal spraying a transient liquid phase (TLP) forming layer onto a combustion turbine component substrate and thermal spraying a main material layer onto the TLP forming layer. The combustion turbine component substrate, TLP forming layer, and main material layer are heat treated to thereby bond the main material layer to the combustion turbine component substrate.

Abstract: A sputtering target, including a sputtering layer and a support structure. The sputtering layer includes an alkali-containing transition metal. The support structure includes a second material that does not negatively impact the performance of a copper indium selenide (CIS) based semiconductor absorber layer of a solar cell. The sputtering layer directly contacts the second material.

Abstract: A method for fabricating an electronic device comprises providing a substrate, direct writing a functional material by a thermal spray on the substrate and removing a portion of the function material to form the electronic or sensory device.

Abstract: The tip portion of a blade of a gas turbine is repaired in-situ in the gas turbine without removing the blade from the turbine rotor disk. To facilitate the in-situ repair of the tip portion of the turbine blades, one or more access holes may be provided in the turbine shroud or blade outer air seal circumscribing the plurality of turbine blades extending radially outward from the turbine rotor dick.

Abstract: Bearing shell of a connecting rod which is located in the larger connecting rod eye in which the bearing shell is constituted by several thermally sprayed layers and the topmost material layer of the bearing shell is essentially constituted by an aluminum/bismuth alloy as well as a bearing shell of a connecting rod which is at least located in the larger connecting rod eye in which the entire bearing shell is essentially constituted by a thermally sprayed layer of aluminum/bismuth alloy and process for the fabrication of a bearing shell on a connecting rod eye with the steps mechanical roughening of the connecting rod surface in the region of the bearing, thermal coating onto the surface with a bearing metal or a bearing material to build up a bearing layer and thermal coating onto the bearing layer with an Al/Bi alloy to build up a sliding layer, as well as a process for the fabrication of a bearing shell on a connecting rod eye with the steps mechanical roughening of the connecting rod surface in the region

Abstract: An implant and method for applying an osteoconductive coating on a non-conductive surface of an implant. The method includes depositing an electroconductive interlayer on at least a portion of a non-conductive implant surface. A secondary process is applied to the interlayer and an osteoconductive coating is thereby formed on the implant. In various embodiments, the electroconductive interlayer is deposited as a non-structural film and comprises a dense, non-porous metal such as titanium, titanium alloys, cobalt, cobalt alloys, chromium, chromium alloys, tantalum, tantalum alloys, iron alloys, stainless steel, and mixtures thereof. The osteoconductive coating may include a metal, a porous metal, or calcium phosphate. The osteoconductive coating may include additional agents, such as bone product, growth factor, bioactive agent, antibiotic, or combinations thereof.

Abstract: A process for forming a thermal barrier coating comprises the steps of providing a substrate, providing a gadolinia stabilized zirconia powder, and forming a thermal barrier coating having at least one of a porosity in a range of from 5 to 20% and a dense segmented structure on said substrate by supplying the gadolinia stabilized powder to a spray gun and using an air plasma spray technique.

Abstract: Methods for making near net shape airfoil metal leading edge protective strips including providing a high temperature additive manufacturing device; providing a tooling system having a mandrel; a metallic cladding applied to the mandrel; and at least one cooling channel associated with the mandrel applying a metallic deposit to the mandrel having the metallic cladding using the high temperature additive manufacturing device; and concurrently removing heat from the mandrel using the at least one cooling channel to produce the near net shape airfoil metal leading edge protective strip.

Abstract: A method for coating the base element of a cooling element used in connection with a metallurgical furnace or the like, said base element being mainly made of copper, at least partly with a metal coating involves a step wherein the metal coating is explosion welded to the base element of a cooling element mainly made of copper. A cooling element, particularly to be used in connection with metallurgical furnaces or the like, includes a base element mainly made of copper, in which base element there is arranged a cooling water channel system, said base element of the cooling element being at least partly coated with a metal coating. The metal coating is explosion welded to the base element that is mainly made of copper.

Abstract: The invention relates to a method for the anti-corrosion processing of a part that comprises the step of spray deposition of a zirconium and/or zirconium alloy layer onto the surface thereof.