Plural Paper Components Patents (Class 428/154)
  • Patent number: 6579594
    Abstract: A sheet material web assembly includes a plurality of layers of sheet material web, with each layer having a plurality of embossments arranged in a pattern. The embossments in each layer are raised in the same direction and nest within the plurality of embossments in the other layers. A portion of the pattern of embossments further comprises a plurality of crimped embossments that bind the plurality of layers together.
    Type: Grant
    Filed: April 17, 2001
    Date of Patent: June 17, 2003
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventor: Roger E. Wendler, Jr.
  • Patent number: 6551691
    Abstract: The object of the present invention is an absorbent paper product including at least three plies, and a method of manufacture therefore. The absorbent paper product is of an approximate specific surface weight between 36 and 105 g/m2, and includes at least three plies, namely a central ply and two embossed upper and lower outer plies each including salient patterns composed of at least in part discrete protrusions. The plies are joined by joining at least part of the protrusions of each of the outer plies to the central ply. At least one of the outer plies has a pattern density larger than 30 protrusions/cm2. The embossed lower outer ply (2) includes combined high and low patterns (5 and 7) of respective heights (H) and (h). The central ply (4) and the embossed upper outer ply (3) are joined in the nested mode to the embossed lower outer ply (2) at the level of at least part of the tops of the high pattern (5) of height (H) of the embossed lower outer ply (2).
    Type: Grant
    Filed: August 31, 2000
    Date of Patent: April 22, 2003
    Assignee: Gerogia-Pacific France
    Inventors: Benoît Hoeft, Pierre Graff
  • Patent number: 6547927
    Abstract: There is disclosed a water-decomposable fibrous sheet including water-dispersible fibers and water-insoluble carboxymethyl cellulose. The water-insoluble carboxymethyl cellulose has a degree of substitution for etherification (DE) falling between 0.3 and 0.6. In the water-insoluble carboxymethyl cellulose, the hydrogen of the carboxyl group in at least 95% of the carboxymethyl groups is substituted with a metal.
    Type: Grant
    Filed: September 18, 2000
    Date of Patent: April 15, 2003
    Assignee: Uni-Charm Corporation
    Inventors: Naohito Takeuchi, Takayoshi Konishi, Jyoji Shimizu
  • Patent number: 6534148
    Abstract: The invention provides a method of making cushioning dunnage comprising the steps of providing an elongated band of stock material having lateral edges and a longitudinal axis, the band of stock material being formed from at least two elongated paper webs adhered together along the lengths of the webs by glue applied to one of the webs in a gluing area having a length along a longitudinal axis of the one web and a width transverse to the one web longitudinal axis, the transverse location of glue applied to the gluing area varying as a function of the longitudinal location along the gluing area; driving the band longitudinally; folding the lateral edges of the band laterally inwardly; alternatingly crumpling the band longitudinally on first one side of the longitudinal axis of the band and then on the other side of the longitudinal axis of the band to form pleats in the band; and connecting the pleats in the band by compressing the band through the thickness of the band.
    Type: Grant
    Filed: October 7, 1996
    Date of Patent: March 18, 2003
    Assignee: Naturembal S.A.
    Inventor: Theodore Baumuller
  • Patent number: 6534151
    Abstract: The present invention is generally directed to wiping products having great softness and strength. The wiping products are made from a web of material containing binder fibers alone or in combination with pulp fibers. Once the web is formed, the web is adhered to a creping surface and creped. According to the present invention, the web may be creped once or creped multiple times. Of particular advantage, the web can be adhered to a creping surface through the use of the binder fibers without the use of an adhesive.
    Type: Grant
    Filed: April 9, 2001
    Date of Patent: March 18, 2003
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventor: Joseph F. Merker
  • Patent number: 6524683
    Abstract: The present invention relates to a sheet (1, 2) of absorbent paper, in particular made of cellulose cotton and of a specific surface weight between 10 and 40 g/m2, comprising a first embossed zone such as is provided by embossing between an undeforming cylinder (A12) fitted with protrusions and a cylinder fitted with a resilient cladding (C) in such manner that the sheet (1, 2) comprises on one side in particular frustoconical salients (120, 110) of which the tops are situated substantially in one plane. The salients (110, 120) corresponding to recesses on the opposite side, the sheet being characterized in that the first embossed zone (110) constitutes a background base pattern of which the number of salients of height H1 relative to the plane is greater than 30 per cm2, and in that it comprises at least a second pattern (G) constituted of salient-free zones of which the height H2 relative to the plane is greater than H1.
    Type: Grant
    Filed: July 26, 2000
    Date of Patent: February 25, 2003
    Assignee: Georgia-Pacific France
    Inventors: Gilles Roussel, Rémy Ruppel
  • Patent number: 6461720
    Abstract: The invention relates to a sheet of paper which includes at least one decorative pattern (14, 16) which contrasts visually against the sheet's background (12) and which has a first series of generally truncated protrusions (22) projecting from one side (13) of the sheet and aligned in a design. In the invention, the sheet (10) includes a second series of protrusions associated with the first series (22) and of which each protrusion assumes the approximate form of a low wall projecting from a side (13) of the sheet and having a height which is less than the height of the protrusions (22) of the first series and of which each (24) bridges the two adjacent protrusions (22) of the first series to enhance the visual perception of the decorative unit (14, 16).
    Type: Grant
    Filed: November 21, 2000
    Date of Patent: October 8, 2002
    Assignee: Georgia-Pacific France
    Inventor: Pierre Graff
  • Patent number: 6454693
    Abstract: The invention relates to a method and a device for achieving adhesion between layers of tissue paper, according to which a surface structure corresponding to that of sandpaper is pressed into the product along the side of at least one roller when the individual layers are joined in a roll nip. This results in good adhesion between layers with only minor optical impairment of the product surface and without the use of glue or such like.
    Type: Grant
    Filed: June 16, 2000
    Date of Patent: September 24, 2002
    Assignee: SCA Hygiene Products GmbH
    Inventors: Harald Harlacher, Thomas Heilemann, Bernd Lofink, Werner Schmidt
  • Patent number: 6436511
    Abstract: A cushioning conversion machine includes a plurality of laterally spaced apart upstream assemblies which advance the sheet stock material with a transversely reciprocating twisting motion and at least one downstream assembly that retards the advance of the stock material. Additionally, the upstream assemblies feed the sheet stock material at a feed rate greater than the feed rate at which the downstream assembly passes the sheet stock material. The downstream assembly thereby cooperates with the upstream assemblies to crumple the stock material and impart loft thereto, and as a further result, the crumpled stock material includes a regular arrangement of folds preferably forming a herringbone pattern.
    Type: Grant
    Filed: January 25, 2000
    Date of Patent: August 20, 2002
    Assignee: Ranpak Corp.
    Inventor: Richard O. Ratzel
  • Patent number: 6436080
    Abstract: An anatomically shaped disposable absorbent article having a front end portion and a rear end portion and a periphery, and comprising a liquid pervious topsheet, a multiplayer backsheet joined to said topsheet and an absorbent core intermediate the backsheet and the topsheet. The anatomically shaped disposable absorbent article has lobes provided by the topsheet and the backsheet extending beyond the absorbent core and has a reduced tendency to form folds in the lobes during the use.
    Type: Grant
    Filed: February 7, 2000
    Date of Patent: August 20, 2002
    Assignee: The Procter & Gamble Company
    Inventors: Giovanni Carlucci, Olivier Corticchiato, Roberto d'Addario, Carlo Toro, Carmine Cimini
  • Patent number: 6423397
    Abstract: The invention concerns a web of absorbent paper, in particular of cellulose cotton, including on one side protrusions of which the top surfaces are less than 1 mm2 each and which correspond to cavities on the other side, the web being characterized in that the protrusions are distributed at a rate of more than 30/cm2 along mutually parallel lines in a manner such as to bound cells of which the total surface takes up at least 30% of the web surface, the cells per se being unembossed or embossed only slightly.
    Type: Grant
    Filed: November 16, 2000
    Date of Patent: July 23, 2002
    Assignee: Georgia-Pacific France
    Inventor: Gilles Roussel
  • Patent number: 6420013
    Abstract: Disclosed is a soft, textured, multi-ply tissue paper product. The tissue paper product has at least one ply of multi-region construction with a first region that is raised above a second region. The ply of multi-region construction is orientated so that its raised region is directed toward the exterior of the tissue paper product. A chemical softening composition is surface applied to at least a portion of the raised region of the ply comprising the multi-ply tissue paper product. The chemical softener preferably includes an effective amount of a softening active ingredient; a vehicle in which the softening active ingredient is dispersed; and an electrolyte dissolved in the vehicle. The electrolyte causes the viscosity of the composition to be less than the viscosity of a dispersion of the softening active ingredient in the vehicle alone.
    Type: Grant
    Filed: August 27, 1999
    Date of Patent: July 16, 2002
    Assignee: The Procter & Gamble Company
    Inventors: Kenneth Douglas Vinson, Paul Dennis Trokhan, Monica Ho-Kleinwaechter
  • Patent number: 6413614
    Abstract: The perceived softness of embossed tissue can be increased greatly while avoiding nesting when a particular pattern is embossed into the tissue. This pattern combines relatively shallow stitchlike bosses with deeper more sharply defined signature bosses. The stitchlike bosses can be rounded and arranged in wavy flowing intersecting lines. The signature bosses can be arranged in regions framed by the intersecting wavy flowing lines.
    Type: Grant
    Filed: February 16, 1999
    Date of Patent: July 2, 2002
    Assignee: Fort James Corporation
    Inventors: Edward J. Giesler, Sr., Galyn A. Schulz
  • Patent number: 6309731
    Abstract: After laminating together the first sheets crepe-processed at a high crepe ratio and the second sheet crepe-processed at a crepe ratio lower than that of the first sheet or not crepe-processed, the sheets are bonded together at bonding parts at a given pitch in rows. When the resulting bonded sheets are impregnated with a liquid, expansions are generated between the rows of bonding parts due to the difference in ratios of the elongation of the two sheets. The expansions take on the shape of large wrinkle according to the pitch of the bonding parts. At the production process of the sheet, the sheet is crepe-processed containing water at a preset ratio, whereby small wrinkles as residual crepe wrinkles are formed on the sheet surface. The large wrinkles and the small wrinkles can enhance the wiping effect.
    Type: Grant
    Filed: February 23, 1999
    Date of Patent: October 30, 2001
    Assignee: Uni-Charm Corporation
    Inventors: Naohito Takeuchi, Hiroki Gohda, Takayoshi Konishi, Kazuya Okada
  • Patent number: 6306482
    Abstract: The invention relates to a manufacturing method for an absorbent structure (10) having at least two plies (P1, P2) each constituted of at least one embossed sheet of creped absorbent paper, wherein the plies (P1, P2) engage between two engraved metal cylinders (CG1, CG2) fitted with protrusions (R1, R2), driven in synchronized rotation, and mutually nesting with a play (J) between the tops of the protrusions (R1, R2) of one metal cylinder (CG1, CG2) and the opposite trough surface (F2, F1) of the engraving of the other cylinder (CG2, CG1), the method being characterized in that the play (J) is less than the depth of the cylinder engravings and larger than the sum of the thicknesses (E1, E2) of the plies (P1, P2) which were previously shaped in such a matching manner that the plies (P1, P2) are not compressed when being engaged between the nested engraved cylinders (CG1, CG2).
    Type: Grant
    Filed: December 11, 1997
    Date of Patent: October 23, 2001
    Assignee: Georgia-Pacific France
    Inventors: Rémy Ruppel, Joel Hungler, Pierre Laurent
  • Patent number: 6277466
    Abstract: An embossed multiple ply paper product having a nested latticework embossment pattern providing a cloth-like, quilted appearance and a process for embossing and bonding such multiple ply paper product. The multiple ply paper product comprises a latticework of cells composed of n rows of embossment elements nested within an interfacing latticework of cells composed of n+1 rows of embossment elements.
    Type: Grant
    Filed: November 23, 1998
    Date of Patent: August 21, 2001
    Assignee: The Procter & Gamble Company
    Inventors: Kevin Benson McNeil, Michael Sean Pratt
  • Patent number: 6270875
    Abstract: A disposable wiping article is disclosed having at least a first layer and a second plastic film layer. The first layer has a wet extensibility greater than that of the second, layer. The first layer can be a dry creped web of cellulosic fibers, and the second layer can be an apertured, three dimensional plastic film. Selected portions of the first layer are bonded to the second layer to inhibit wet extension of the first layer in the plane of the first layer. In one embodiment, the wiping article comprises a third layer which can be a dry creped, apertured web of cellulosic fibers having a wet extensibility greater than that of the second layer. The second plastic film layer is disposed between the first layer and the third layer and inhibits wet extension of both the first and third layer when wetted.
    Type: Grant
    Filed: January 14, 1999
    Date of Patent: August 7, 2001
    Assignee: The Procter & Gamble Company
    Inventor: Nicholas James Nissing
  • Patent number: 6261666
    Abstract: A method of producing a paper product which is formed from a pair of embossed webs enables the embossments to be arranged in either a nested or a foot-to-foot configuration. An embossing pattern has a machine direction and a cross-machine direction and is formed by a plurality of embossments. Adjacent embossments are spaced from each other in either or both of the machine direction and the cross-machine direction by an amount which exceeds the dimension of the embossments in that direction. A pair of embossing rolls are engraved with the same embossing pattern. When it is desired to produce foot-to-foot embossments, the embossing rolls are rotatably mounted so that the embossments on each roll are aligned. When it is desired to produce nested embossments, the embossing rolls are rotatably mounted so that the embossments on each of the rolls are positioned between the embossments on the other roll.
    Type: Grant
    Filed: August 14, 1998
    Date of Patent: July 17, 2001
    Assignee: Paper Converting Machine Co.
    Inventors: Sandra A. Enderby, Tim J. Van Straten
  • Patent number: 6261580
    Abstract: Tissue paper webs useful in the manufacture of soft, tissue products such as wipes and facial tissues, and processes for making the webs are described. The tissue paper webs include papermaking fibers, an antimigration material and an emollient lotion. Preferred antimigration materials include quaternary ammonium compounds. Preferred emollient lotions include a hydrocarbon emollient. The preferred process for making the preferred invention includes providing the antimigration material to the papermaking furnish and depositing the emollient lotion onto at least one surface of the dried tissue web that includes an antimigration material.
    Type: Grant
    Filed: August 31, 1998
    Date of Patent: July 17, 2001
    Assignee: The Procter & Gamble Company
    Inventors: Mary Ruth Lehrter, Paul Dennis Trokhan, Kenneth Douglas Vinson
  • Patent number: 6245414
    Abstract: An embossing and laminating machine is described which comprises a first embossing cylinder (3) with a surface provided with a first set of protuberances (P3) disposed with a first pitch in a first direction (Lx3) of alignment and with a second pitch in a second direction (Ly3) of alignment, the said first and the said second direction of alignment forming between them an angle (&agr;) other then zero; a second embossing cylinder (5), with its axis (A5) parallel to the axis (A3) of the first embossing cylinder (3), and with a surface provided with a second set of protuberances (P5) disposed with the said first pitch in a third direction (Lx5) of alignment and with the said second pitch in a fourth direction (Ly5) of alignment; and a first and a second pressure roller (7, 9) interacting with the said first and the said second embossing cylinder (3, 5) respectively.
    Type: Grant
    Filed: October 28, 1998
    Date of Patent: June 12, 2001
    Assignee: Fabio Perini, S.p.A.
    Inventor: Guglielmo Biagiotti
  • Patent number: 6235373
    Abstract: Compound webs with improved absorption and pliancy are described. The compound web includes: (a) protrusions in each ply at a frequency greater than 10 protrusions/cm2 and with the surface of the peaks of the protrusions of each ply being greater than 5% of the surface of the ply, and (b) at least one of the plies being embossed in the form of an artistic pattern wherein the distances and the directions of an arbitrary protrusion relative to adjacent protrusions are varied. The pattern is selected in such a manner that at least 25% of the protrusions of the ply take part in effective bonding with the coinciding protrusions of the other ply and the total bonded surface of the protrusion peaks of the ply that take part in bonding is at least 15% of the total surface of the peaks of the protrusion of the ply regardless of the relative positions of the patterns of the two plies.
    Type: Grant
    Filed: February 4, 1999
    Date of Patent: May 22, 2001
    Assignee: Fort James France
    Inventor: Pierre Graff
  • Patent number: 6207013
    Abstract: A process is disclosed for the manufacture of a hydrophilic, humectant, soft, pliant single-ply or multi-ply absorbent papers to which an organic permanent or temporary wet strength agent has been added. Also novel absorbent papers having temporary or permanent wet strength properties are disclosed. These are useful as bathroom tissue and napkins. These products are suitably also prepared using through air drying methods with or without the use of a Yankee dryer, and the products exhibit a unique combination of properties designed to appeal to consumer preferences. In many applications, these products need not be creped, and in that case they do not have the serpentine configuration.
    Type: Grant
    Filed: May 24, 2000
    Date of Patent: March 27, 2001
    Assignee: Fort James Corporation
    Inventors: T. Philips Oriaran, Byron E. Burrier, Henry S. Ostrowski, Elroy W. Post, Jacob H. Propp
  • Patent number: 6207012
    Abstract: The invention relates to hydrophilic, humectant, soft, pliant, single-ply or multi-ply absorbent papers in the form of a towel. These humectant paper products are formed by supplying a furnish to headbox comprising: Cellulosic papermaking fiber consisting essentially of recycle fiber, hardwood fiber, softwood fiber, and mixtures thereof; and optionally up to 50% synthetic fibers and a softener which has a melting range of about 0°-40° C. wherein the softener comprises an imidazoline moiety formulated in organic compounds selected from the group consisting of alkoxylated aliphatic polyols, alkoxylated aliphatic diols, aliphatic polyols, aliphatic diols and a mixture of these compounds, wherein the process of adding the softener is controlled to retain a ratio of the average particle size of dispersed softener to the average fiber diameter in the range of about 0.01 to 15 percent: wet pressing said nascent web, creping said web from said Yankee, and recovering the paper products.
    Type: Grant
    Filed: May 24, 2000
    Date of Patent: March 27, 2001
    Assignee: Fort James Corporation
    Inventors: T. Philips Oriaran, Byron E. Burrier, Henry S. Ostrowski, Elroy W. Post, Jacob H. Propp
  • Patent number: 6207249
    Abstract: A cushioning conversion machine, method and product characterized by a connecting assembly that provides a mechanical interlock between overlapped portions of sheet-like stock material to prevent “unzippering” of a low density cushioning product produced by the cushioning conversion machine. The connecting assembly comprises a pair of rotatable stitching members, a first one having a plurality of radially outwardly extending projections, or teeth, around the circumference thereof, with the projections having at least two axially spaced apart segments defining a recess therebetween. The second stitching member includes at least one axial punch segment which includes a peripheral edge portion dimensioned to be received in the recess in the first stitching member during rotation of the stitching members.
    Type: Grant
    Filed: April 30, 1998
    Date of Patent: March 27, 2001
    Assignee: Ranpak Corporation
    Inventors: Michael J. Lencoski, Edwin P. Belerlorzer, Edward W. Lintala
  • Patent number: 6203664
    Abstract: The invention relates to hydrophilic, humectant, soft, pliant, single-ply or multi-ply absorbent papers in the form of a bathroom tissue. These humectant paper products are formed by supplying a furnish to headbox comprising: Cellulosic papermaking fiber consisting essentially of recycle fiber, hardwood fiber, softwood fiber, and mixtures thereof; and optionally up to 50% synthetic fibers and a softener which has a melting range of about 0°-40°C. wherein the softener comprises an imidazoline moiety formulated in organic compounds selected from the group consisting of alkoxylated aliphatic polyols, alkoxylated aliphatic diols, aliphatic polyols, aliphatic diols and a mixture of these compounds, wherein the process of adding the softener is controlled to retain a ratio of the average particle size of dispersed softener to the average fiber diameter in the range of about 0.01 to 15 percent: wet pressing said nascent web, creping said web from said Yankee, and recovering the paper products.
    Type: Grant
    Filed: May 24, 2000
    Date of Patent: March 20, 2001
    Assignee: Fort James Corporation
    Inventors: T. Philips Oriaran, Byron E. Burrier, Henry S. Ostrowski, Elroy W. Post, Jacob H. Propp
  • Patent number: 6200418
    Abstract: The invention relates to hydrophilic, humectant, soft, pliant, single-ply or multi-ply absorbent papers in the form of a napkin. These humectant paper products are formed by supplying a furnish to headbox comprising: Cellulosic papermaking fiber consisting essentially of recycle fiber, hardwood fiber, softwood fiber, and mixtures thereof; and optionally up to 50% synthetic fibers and a softener which has a melting range of about 0°-40° C. wherein the softener comprises an imidazoline moiety formulated in organic compounds selected from the group consisting of alkoxylated aliphatic polyols, alkoxylated aliphatic diols, aliphatic polyols, aliphatic diols and a mixture of these compounds, wherein the process of adding the softener is controlled to retain a ratio of the average particle size of dispersed softener to the average fiber diameter in the range of about 0.01 to 15 percent: wet pressing said nascent web, creping said web from said Yankee, and recovering the paper products.
    Type: Grant
    Filed: May 24, 2000
    Date of Patent: March 13, 2001
    Assignee: Fort James Corporation
    Inventors: T. Philips Oriaran, Byron E. Burrier, Henry S. Ostrowski, Elroy W. Post, Jacob H. Propp
  • Patent number: 6190499
    Abstract: Wet pressed absorbent papers having temporary or permanent wet strength properties are disclosed. These are useful as bathroom tissue and napkins. In many applications, these products need not be creped, and in that case they do not have the serpentine configuration.
    Type: Grant
    Filed: March 8, 1999
    Date of Patent: February 20, 2001
    Assignee: Fort James Corporation
    Inventors: T. Philips Oriaran, Byron E. Burrier, Henry S. Ostrowski, Elroy W. Post, Jacob H. Propp
  • Patent number: 6179905
    Abstract: Disclosed is a method for the preparation of a corrugating adhesive. The method includes the steps of partially depolymerizing a hemicellulose precursor that comprises the soluble phase of an extract obtained from a hemicellulose-containing plant source, and mixing the partially depolymerized hemicellulose with starch to form an adhesive composition. The adhesive composition of the invention exhibits superior shear stability properties as compared with prior art adhesive compositions that incorporate pasted starches, and exhibits superior green tack as compared with other hemicellulose-based adhesives. Also disclosed are a corrugated board and a method for preparing same.
    Type: Grant
    Filed: April 6, 1999
    Date of Patent: January 30, 2001
    Assignee: Grain Processing Corporation
    Inventors: Roger McPherson, Arthur G. Schmidt, Richard L. Antrim
  • Patent number: 6176972
    Abstract: The present invention relates to the manufacture of a hydrophilic, humectant, soft, pliant single-ply or multi-ply absorbent papers to which an organic permanent or temporary wet strength agent has been added. Novel absorbent papers having temporary or permanent wet strength properties are shown. These are useful as bathroom tissue and napkins. These products are suitably also prepared using through air drying methods with or without the use of a Yankee dryer, and the products exhibit a unique combination of properties designed to appeal to consumer preferences. In many applications, these products need not be creped, and in that case they do not have the serpentine configuration.
    Type: Grant
    Filed: May 24, 2000
    Date of Patent: January 23, 2001
    Assignee: Fort James Corporation
    Inventors: T. Philips Oriaran, Byron E. Burrier, Henry S. Ostrowski, Elroy W. Post, Jacob H. Propp
  • Patent number: 6165585
    Abstract: A laminated fibrous structure comprising at least two fibrous sheets and a method for manufacturing same are provided. At least one, and preferably two, of the fibrous sheets may be embossed. The sheets are movably joined together in a face-to-face relationship to form a laminated structure such that the sheets are able to move relative each other during the use of the laminated structure by a consumer, without tearing or separation of any one of the sheets comprising the laminated structure. The sheets comprising the laminated structure may be movably joined by using a bonding material, by mechanically engaging upstanding fibers created on the interfacing surfaces of the sheets, or by a combination of the bonding material and engaging the upstanding fibers.
    Type: Grant
    Filed: September 19, 1997
    Date of Patent: December 26, 2000
    Assignee: The Procter & Gamble Company
    Inventor: Paul Dennis Trokhan
  • Patent number: 6136413
    Abstract: A sheet constituted by at least two plies of cellulose wadding or other layer of cellulose fibers having a specific surface weight between 10 and 40 g/m.sup.2 and are embossed and assembled in such a manner that the protrusions defining the embossing patterns are pointing to the inside of the sheet and subtend cavities between them, the sheet being characterized in that the plies (10, 20) are embossed with different embossing patterns, a first pattern composed of first protrusions (12) having only a small surface at the tops and being at least 30/cm.sup.2 in one of the plies (10), and a second pattern composed of pattern elements (21) formed by second protrusions (22) having elongated tops, where the pattern elements are mutually spaced apart, and are present in the second ply (20).
    Type: Grant
    Filed: August 24, 1998
    Date of Patent: October 24, 2000
    Assignee: Fort James France
    Inventors: Herve Le Port, Pierre Laurent, Remy Perin, Gilles Roussel
  • Patent number: 6132842
    Abstract: A cushioning product having plural layers of a sheet-like stock material folded upon themselves to form a pillow-like portion. The lateral edges of the outer layer of the stock material are overlapped and connected together to maintain the geometry of the pillow-like portion. The lateral edges of the outer layers are connected together (for example, they are mechanically interlocked) separate from the central portion of the outer layer. The overlapped edges of the outer layer may form a tab portion projecting from the pillow-like portion. Alternatively, the overlapped lateral edges of the outer layer may be generally coplanar with adjacent unoverlapped portions of the outer layer. Preferably, the stock material comprises layers of paper, more preferably biodegradable, recyclable and reusable paper, and even more preferably Kraft paper.
    Type: Grant
    Filed: March 16, 1998
    Date of Patent: October 17, 2000
    Assignee: Ranpak Corp.
    Inventors: James A. Simmons, Jr., Edwin P. Beierlorzer
  • Patent number: 6129972
    Abstract: A laminate having two or more plies. The plies are embossed, and adhesively joined together. The adhesive forms an essentially continuous network. The essentially continuous network increases the strength of adhesive, increases the strength of the laminate, and is disposed within the X-Y plane of the laminate coincident the embossments.
    Type: Grant
    Filed: September 18, 1997
    Date of Patent: October 10, 2000
    Assignee: The Procter & Gamble Company
    Inventors: Kevin Benson McNeil, Donn Nathan Boatman
  • Patent number: 6117525
    Abstract: A chemically enhanced paper structure having a discrete pattern of a chemical composition is disclosed. The paper structure comprises a cellulose substrate, such as tissue paper. The substrate has a topography comprising at least two different elevations. The chemical composition may include a chemical softener composition or a surface-active composition and is selectively disposed in register with one of the elevations of the cellulose substrate, preferably the higher elevation regions. The paper structure is suitable for use as bath tissue or facial tissue.
    Type: Grant
    Filed: October 8, 1998
    Date of Patent: September 12, 2000
    Assignee: The Procter & Gamble Company
    Inventors: Paul Dennis Trokhan, Dean Van Phan, Joe Brian Melvin
  • Patent number: 6110564
    Abstract: A humidifier pad with multiple layers of slit and expanded paper laminated together. At least one, and in some preferred embodiments, up to half of the paper layers comprise substantially nonwicking paper and the remaining layers comprise highly absorbent wicking paper. Wick type humidifier pads are particularly useful in humidifiers wherein the lower portion of the pad is submerged in a reservoir of water. The upper portion of the pad, exposed to a flow of air to be humidified, is supplied with water due to the high rate of capillary rise featured by the wicking paper layers. Including non-wicking layers wetted by the wicking layers provide an output capacity comparable to conventionally constructed pads which include all wicking paper layers and an attendant saving of the cost of materials.
    Type: Grant
    Filed: December 3, 1998
    Date of Patent: August 29, 2000
    Assignee: Columbus Industries, Inc.
    Inventor: Jeffrey S. Pontius
  • Patent number: 6106928
    Abstract: A sheet of paper, in particular for a sanitary paper, consists of at least one ply of absorbent, creped paper of a specific surface weight between 12-35 g/m.sup.2 evincing first and second protrusions respectively (10, 2) respectively arrayed in a first and second pattern. The first pattern is composed of pattern elements each constituted by at least one of the first protrusions (10) and is comparatively well spaced apart mutually, while the second so-called background pattern comprises the second protrusions (2) arranged in more compact manner between the pattern elements. The sheet of paper is characterized in that the pattern elements form a graphic pattern while being arrayed at a rate of at most 0.5 element/cm.sup.2 and the first protrusions (10) constituting them evince at their top a line-shaped surface with a width between 0.1-2 mm, the second protrusions (2) being arrayed at the rate of at least 30, and preferably 40, protrusions/cm.sup.2 and ensuring the essential functional features.
    Type: Grant
    Filed: April 24, 1997
    Date of Patent: August 22, 2000
    Assignee: Fort James France
    Inventors: Pierre Laurent, Carol Lefebvre Du Grosriez, Gilles Roussel, Remy Ruppel
  • Patent number: 6106929
    Abstract: A paper toweling which provides a combination of strength, bulk and absorbency while presenting an attractive appearance. Included are a single ply paper towel having areas of light and heavy embossing perforations which form diamond shaped islands of heavy embossing perforations surrounded by intersecting bands of light bosses.
    Type: Grant
    Filed: May 17, 1999
    Date of Patent: August 22, 2000
    Assignee: Fort James Corporation
    Inventors: Kenneth E. Bredenick, Edward J. Giesler, Sr., Chester W. Gooding, Jr., Kambiz B. Makoui
  • Patent number: 6086715
    Abstract: An embossed multiple ply paper product and process for producing such product displaying aesthetically pleasing decorative attributes and exhibiting functional characteristics of softness, absorbency, and drape. The decorative attributes comprise embossed patterns of indicia displaying a high quality cloth-like appearance for a softer, more quilted look. The plies are joined in a face-to-face arrangement by selective bonds which are limited to the indicia, in order to produce more permanent decorative figures that inhibit dissipation caused by compressive forces, humidity, absorption, etc.
    Type: Grant
    Filed: November 23, 1998
    Date of Patent: July 11, 2000
    Assignee: The Procter & Gamble Company
    Inventor: Kevin Benson McNeil
  • Patent number: 6080466
    Abstract: The present invention overcomes drawbacks of prior composite sheets consisting of a spun-bonded nonwoven fabric and pulp fibers and provides an inexpensive composite sheet with excellent draping qualities, a nearly fabric-like touch and good usability. According to the present invention, a composite sheet made by entangling a web of thermoplastic filaments with pulp fibers under water stream is creped to increase the elongation in machine direction as high as in cross direction enough to obtain a usability equal to those of fabric wipers.
    Type: Grant
    Filed: November 12, 1997
    Date of Patent: June 27, 2000
    Assignee: Nippon Paper Industries, Co., Ltd.
    Inventors: Jiro Yoshimura, Akira Sakamoto, Hirotoshi Aikawa, Yoichi Yamazaki
  • Patent number: 6077590
    Abstract: Rolled creped paper products, such as kitchen towels, can be provided with high roll bulk and a high degree of roll firmness by steaming the dry, creped paper sheet immediately prior to embossing the sheet between matched steel embossing rolls. The steaming preconditions the sheet such that the resulting sheet embossments maintain their shape and structural strength, thereby imparting greater bulk and firmness to the wound roll of product. In addition, the sheet experiences less cross-machine strength reduction as a consequence of the embossing.
    Type: Grant
    Filed: April 15, 1998
    Date of Patent: June 20, 2000
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Sammy Lee Archer, Eric John Draheim, Thomas Garrett Neal, Jr., Jerome Steven Veith, Mary Martha Zielinski
  • Patent number: 6063178
    Abstract: Disclosed is a method for the preparation of a corrugating adhesive. The method includes the steps of extracting hemicellulose from a hemicellulose-containing plant source, separating the hemicellulose in a soluble phase from the insoluble portion of the hemicellulose-containing plant source, and mixing the hemicellulose-rich phase with starch to form an adhesive composition. The adhesive composition of the invention exhibits superior shear stability properties as compared with prior art adhesive compositions that incorporate pasted starches, and exhibits superior green tack as compared with prior art hemicellulose-based adhesives. Also disclosed are a corrugated board and a method for preparing same.
    Type: Grant
    Filed: October 30, 1998
    Date of Patent: May 16, 2000
    Assignee: Grain Processing Corporation
    Inventors: Roger E. McPherson, Arthur G. Schmidt
  • Patent number: 6060149
    Abstract: A disposable wiping article is disclosed. The disposable wiping article has at least two layers. The first layer has a wet extensibility greater than that of the second layer. The first layer can be an apertured, dry creped web of cellulosic fibers, and the second layer can be a nonwoven web comprising synthetic fibers. Selected portions of the first layer are bonded to the second layer to inhibit wet extension of the first layer in the plane of the first layer.
    Type: Grant
    Filed: January 26, 1998
    Date of Patent: May 9, 2000
    Assignee: The Procter & Gamble Company
    Inventors: Nicholas James Nissing, David Michael McAtee, David William Cabell
  • Patent number: 6037036
    Abstract: A cushioning conversion machine, converting method and dunnage product characterized by a novel connecting assembly which provides a unique interlock between overlapped portions of sheet-like stock material forming a dunnage product to prevent "unzippering" of the product. The connecting assembly includes a pair of loosely meshed stitching wheels, a first one of the stitching wheels having a plurality of radial projections protruding from a radially outer circumferential surface thereof, and a second one of the stitching wheels including a plurality of recesses for receiving the radial projections in meshed relationship upon rotation of the stitching wheels.
    Type: Grant
    Filed: May 6, 1998
    Date of Patent: March 14, 2000
    Assignee: Ranpak Corp.
    Inventor: Gary K. Febel
  • Patent number: 6017418
    Abstract: Hydrophilic, humectant, soft, pliant, single-ply or multiply absorbent papers in the form of napkin, towel, bathroom tissue or facial tissue are disclosed. These humectant paper products are formed by supplying a furnish to headbox comprising: Cellulosic papermaking fiber consisting essentially of recycle fiber, hardwood fiber, softwood fiber, and mixtures thereof; and optionally up to 50% synthetic fibers and ad a softener which has a melting range of about 0.degree.-40.degree. C. wherein the softener comprises an imidazoline moiety formulated in organic compounds selected from the group consisting of alkoxylated aliphatic polyols, alkoxylated aliphatic diols, aliphatic polyols, aliphatic diols and a mixture of these compounds, wherein the process of adding the softener is controlled to retain a ratio of the average particle size of dispersed softener to the average fiber diameter in the range of about 0.
    Type: Grant
    Filed: May 6, 1997
    Date of Patent: January 25, 2000
    Assignee: Fort James Corporation
    Inventors: T. Philips Oriaran, Byron E. Burrier, Henry S. Ostrowski, Elroy W. Post, Jacob H. Propp
  • Patent number: 5989682
    Abstract: The present invention is generally directed to single ply scrim-like wiping products having great softness and strength. The wiping products are made from a paper web containing softwood fibers in combination with bicomponent fibers. Once formed, the paper web is treated on each side with a bonding agent in a preselected pattern. Both sides of the paper web are also creped. In order to create a wiping product with a scrim-like appearance, a reticular pattern is then embossed into the paper web. Specifically, the pattern is permanently imprinted into the product by compressing and fusing together the bicomponent fibers contained within the lines of the pattern.
    Type: Grant
    Filed: April 25, 1997
    Date of Patent: November 23, 1999
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventor: Ralph L. Anderson
  • Patent number: 5972456
    Abstract: A soft, absorbent toilet paper product has a stack of 6 sheets of toilet paper, each of the sheets preferably has a thickness of between 0.005-0.006 inches, and the product has an overall thickness great enough for use the product without folding prior to use, preferably approximately 0.04 inches in overall thickness. The product has a length of approximately 5.5 inches, and a width of approximately 4.5 inches. The sheets are preferably embossed to form a weak bond between the sheets to hold the product together in a single unit. In its preferred embodiment, a plurality of the sheets connected with linear tear portions and rolled lengthwise around a cylinder to form a roll of the product.
    Type: Grant
    Filed: March 23, 1998
    Date of Patent: October 26, 1999
    Inventor: Roberto Esquivel
  • Patent number: 5972466
    Abstract: A laminated fibrous structure comprising at least two fibrous sheets and a method for manufacturing same are provided. At least one, and preferably two, of the fibrous sheets may be embossed. The sheets are movably joined together in a face-to-face relationship to form a laminated structure such that the sheets are able to move relative each other during the use of the laminated structure by a consumer, without tearing or separation of any one of the sheets comprising the laminated structure. The sheets comprising the laminated structure may be movably joined by using a bonding material, by mechanically engaging upstanding fibers created on the interfacing surfaces of the sheets, or by a combination of the bonding material and engaging the upstanding fibers.
    Type: Grant
    Filed: September 19, 1997
    Date of Patent: October 26, 1999
    Assignee: The Procter & Gamble Company
    Inventor: Paul Dennis Trokhan
  • Patent number: 5961782
    Abstract: Disclosed are adhesive formulations as creping process aids for producing an absorbent creped cellulosic sheet having a high level of surface-perceived softness that comprises continuously forming a web of cellulosic papermaking fibers, adhering said web to a thermal drying means by means of adhesive compositions comprising polymers having at least one primary or secondary amine group in the backbone such as chitosan, polyvinylamine, polyvinyl alcohol-vinyl amine and polyaminoamide in combination with crosslinking agents such as dialdehydes or zirconium compounds having a valence of plus four including ammonium zirconium carbonate, zirconium acetylacetonate, zirconium acetate, zirconium carbonate, zirconium sulfate, zirconium phosphate, potassium zirconium carbonate, zirconium sodium phosphate and sodium zirconium tartrate and creping said treated web from said thermal drying means.
    Type: Grant
    Filed: April 4, 1997
    Date of Patent: October 5, 1999
    Assignee: Fort James Corporation
    Inventors: Phuong Van Luu, Cristian M. Neculescu, Dawn M. Mews
  • Patent number: 5958555
    Abstract: On both the sides of sheet S1 which is a crepe paper processed by crinkling process and has a low expansion ratio due to the spread of crinkles on liquid impregnation or which is a non-crinkle-processed paper with no expansion, is bonded sheet S2 which is processed by crinkling process and has a higher expansion ratio than the expansion ratio of the sheet S1 due to the spread of crinkles on liquid impregnation. The sheet S1 and the sheet S2 are partially bonded together at each of adhesive parts a, . . . , a with an angle to the direction of the extension of the crinkles formed on the sheet S2. The row of the aligned adhesive parts a, . . . , a is arranged and aligned at a given interval and in a manner parallel to each other. When the individual sheets S1 and S2 are impregnated with liquid chemicals, expansions B are formed between the rows A, A of the adhesive parts a, . . . , a, of sheets S2 owing to the difference in expansion ratio between the sheets S1 and S2.
    Type: Grant
    Filed: June 24, 1997
    Date of Patent: September 28, 1999
    Assignee: Uni-Charm Corporation
    Inventors: Naohito Takeuchi, Takayoshi Konishi
  • Patent number: 5922439
    Abstract: A paper toweling which provides a combination of strength, bulk and absorbency while presenting an attractive appearance. Included are a single ply paper towel having areas of light and heavy embossing perforations which form diamond shaped islands of heavy embossing perforations surrounded by intersecting bands of light bosses.
    Type: Grant
    Filed: November 13, 1997
    Date of Patent: July 13, 1999
    Assignee: Fort James Corporation
    Inventors: Kenneth E. Bredenick, Edward J. Giesler, Sr., Chester W. Gooding, Jr., Kambiz B. Makoui