Foamed Or Cellular Component Patents (Class 428/158)
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Publication number: 20090263626Abstract: The present invention provides a die coating apparatus, which includes a die including an upstream-side bar and a downstream side-bar aligned with each other along a direction of transportation of a band-shaped support continuously transported by a backup roll so as to form a pocket for storing a coating solution and a slit serving as a feed-out path of the coating solution, the slit having an outlet for feeding out the coating solution stored in the pocket of the die therefrom to thereby coat the coating solution on the band-shaped support, in which the downstream-side bar has a lip having a divergent cross-sectional shape continuous in the direction of a width of the downstream-side bar, and an inclination angle ? of a side end part on the most downstream side of the lip of the downstream-side bar is within the range of 20° to 80°.Type: ApplicationFiled: April 10, 2009Publication date: October 22, 2009Applicant: NITTO DENKO CORPORATIONInventor: Shuzo Fujiwara
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Publication number: 20090252929Abstract: In a state that a fixed mold and a movable mold are matched with each other, a molten resin is filled into a cavity. In this state, a movable nest is set in a position retired from a mold matching surface of the movable mold by a predetermined distance, its surface in a fixed mold side functioning as a cavity surface, and the molten resin is filled as far as a nest fitting portion. Then, only the movable mold is made to move backward in a mold opening direction (in an arrow direction in the drawing) by the predetermined distance to release a pressure and foam the molten resin, whereby a foam molded product is molded in which a strength of part thereof is improved.Type: ApplicationFiled: February 20, 2009Publication date: October 8, 2009Applicant: Suzuki Motor CorporationInventor: Takahisa Egawa
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Publication number: 20090199619Abstract: The invention relates to a gas permeable membrane for the optical measurement of the partial pressure and/or the concentration of a gas species, the membrane comprises a porous light-transmissible membrane matrix containing a metal oxide wherein the membrane matrix is at least partially charged with at least one gas-selective compound whose optical characteristics change upon an interaction with a corresponding gas species. The average pore diameter of the pores of the membrane matrix ranges from 1 to 50 nanometers, the total pore volume from 1 to 30 mL/m2 and the metal oxide is pseudo-boehmite with the general formula AI2O3·n*H2O, wherein n ranges from 1 to 1.5, or an alumina oligomer. Further, the invention relates to the use of the membrane for the measurement of the presence, the partial pressure and/or the concentration of a gas, for example in cultivation flasks and bags, in gas atmospheres, incubators, medical devices, solutions, vapors and exhaust gases.Type: ApplicationFiled: May 10, 2006Publication date: August 13, 2009Inventors: Ursula Spichiger Keller, Stephan Spichiger, Jorge Fernando Fernandez-Sanchez
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Publication number: 20090200561Abstract: A composite material is provided including a phosphor material of at least one of among hafnium oxide, niobium oxide, tantalum oxide or zirconium oxide as a conformal coating on a porous substrate, the composite characterized as exhibiting photoluminescence at room temperature. Also provided is a composite material including a phosphor material of at least one of among hafnium oxide, niobium oxide, tantalum oxide, zinc oxide or zirconium oxide as a conformal coating on a porous substrate, the composite characterized as exhibiting photoluminescence at room temperature and as having a broad emission spectrum having a width at ½ maximum greater than 80 nm.Type: ApplicationFiled: January 30, 2009Publication date: August 13, 2009Inventors: Anthony K. Burrell, Thomas Mark Mccleskey, Quanxi Jia, Eve Bauer
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Patent number: 7572498Abstract: The present invention provides a viscoelastic support structure having improved energy absorption properties. The support structure generally comprises a frame, at least one resilient filler layer, a flexible covering, and at least one gel insert interposed between the covering and the frame. The support structure finds particular use in vehicles, such as bicycles and motorcycles.Type: GrantFiled: October 4, 2004Date of Patent: August 11, 2009Assignee: Selle Royal S.p.A.Inventor: Riccardo Bigolin
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Publication number: 20090169822Abstract: A method for manufacturing an anti-reflection structure is provided. The method includes the following steps: First, a to-be-treated object is provided in a reactive area. Next, a plasma source is provided in the reactive area. Then, the plasma source is ionized to form plasma in atmospheric pressure. Next, the surface of the to-be-treated object is treated by plasma so as to form a plurality of micro-protuberances on the surface of the to-be-treated object.Type: ApplicationFiled: December 24, 2008Publication date: July 2, 2009Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTEInventors: Chih-Wei Chen, Chin-Jyi Wu, Wen-Tzong Hsieh, Wen-Tung Hsu, Chun-Hung Lin
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Publication number: 20090169805Abstract: A porous fired body including a structure that aggregates are bonded by a bonding material, wherein the aggregates include oxide particles having a larger thermal capacity per unit volume than an SiC particle and SiC, the bonding material includes metallic Si, volume ratio of the metallic Si in the whole porous fired body is between 8 and 43% by volume, volume ratio of the particles of the oxide in the whole aggregates is between 14 and 55% by volume, the SiC particles and the oxide particles respectively include one or more particle groups, and an average particle size of each particle group is within a range of between 5 and 100 ?m.Type: ApplicationFiled: December 24, 2008Publication date: July 2, 2009Applicant: NGK INSULATORS, LTD.Inventors: Masaaki KAWAI, Kenji MORIMOTO
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Publication number: 20090155536Abstract: A floor mat is provided having a top layer made with polyester felt capable of receiving printing by sublimation printing techniques, a bottom layer made with latex foam, and an adhesive layer between the top and bottom layers. The top layer includes a four color process printing applied thereon by sublimation of sublimation inks. The floor mat may further include a middle layer made with foam to provide extra cushioning for the floor mat.Type: ApplicationFiled: December 18, 2008Publication date: June 18, 2009Inventor: Charles Chang
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Publication number: 20090155535Abstract: Process for preparing a thin layer of a nanoporous dielectric material with homogeneous porosity in which the following successive steps are performed: a first thin layer of a first oxygen-free material, including Si, C and optionally one or more other atom(s) chosen from H, N and F is deposited on a substrate, under conditions so that said first thin layer has a composition making it possible to generate a gas in a subsequent foaming treatment; on the first layer, a second thin layer so-called crust of a second material including Si and at least one other atom chosen from O, C, N, F and H is deposited under conditions so that said second thin layer has a composition that does not make it possible to generate a gas in the subsequent foaming step, and a sufficient density to limit or prevent the spread, diffusion, of the gas generated in the first layer during the subsequent foaming treatment; the first layer and second layer assembly is treated under conditions so that a gas is generated in the first layerType: ApplicationFiled: July 18, 2008Publication date: June 18, 2009Applicant: Commissariat a I'Energie AtomiqueInventor: Vincent Jousseaume
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Publication number: 20090148660Abstract: An intumescent strip for fire protecting cellular beams is disclosed. The intumescent strips of the present invention are made from flexible intumescent compositions and retain their flexibility after being molded into a solid. The strips are often generally U-shaped to fit over the edge of an opening in a cellular beam. The intumescent strip may be adhered to the beam with an adhesive and the entire beam including the strips may be covered with a thin film intumescent coating.Type: ApplicationFiled: February 19, 2008Publication date: June 11, 2009Applicant: PPG INDUSTRIES OHIO, INC.Inventors: Mark I. Cooper, Ian G. Stewart, Erik M. W. van Schaijk, Neil A. Wheat
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Publication number: 20090142551Abstract: A composite material, method of making and articles formed thereby. The composite material can comprise a gel-infused foam material.Type: ApplicationFiled: December 1, 2008Publication date: June 4, 2009Applicant: Polyworks, Inc.Inventors: Richard B. Fox, Daniel M. Wyner, Jack Waksman, James E. Gaudet
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Publication number: 20090130389Abstract: A V-grooved composite insulation is provided with an adhesive coating and a protective jacketing material bonded to the adhesive. The protective jacketing material extends beyond the perimeter of the grooved insulation board and comprises at least one intact release layer at a location in which the protective jacketing is clear of contact with the bottom surface of the insulation member and a pressure sensitive adhesive between the portion of the protective jacketing material and the at least one release layer. The method also comprises preshaping the grooved insulation board around a pipe by bending the grooved insulation board, removing the release layer of the protective jacketing material, thereby exposing the pressure sensitive adhesive and securing the pressure sensitive adhesive to the protective jacketing to thereby surround the pipe in a vapor free manner. Grooved insulation boards with protective jacketing so constructed are also provided.Type: ApplicationFiled: October 27, 2008Publication date: May 21, 2009Applicant: Industrial Insulation GroupInventors: Thomas Whitaker, Kevin J. MacKinnon
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Publication number: 20090110885Abstract: A composite board including: at least one glass fiber mat having an upper surface and a lower surface; a foam layer attached to the glass fiber mat; and a first binding composition applied to the upper surface of the at least one glass fiber mat and a second binding composition applied to the lower surface of the at least one glass fiber mat, the first and second binding compositions being the same or different compositions.Type: ApplicationFiled: September 28, 2007Publication date: April 30, 2009Inventors: Duane Paradis, Mandy B. Schweitzer
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Patent number: 7520204Abstract: The illustrative embodiment of the invention is a munitions canister having a cover that is impervious to a variety of environmental stresses. In the illustrative embodiment, the cover includes a layer of rubber, which overlies a layer of sectioned, impact-resistant foam, which overlies a dome-shaped, structural member, which overlies a layer of acoustical dampening foam.Type: GrantFiled: October 28, 2004Date of Patent: April 21, 2009Assignee: Lockheed Martin CorporationInventors: Robert B. Williams, James A. Waicukauski
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Publication number: 20090092793Abstract: A base plate for power module, comprising an aluminum-silicon carbide composite and aluminum layers made of a metal containing aluminum as the main component formed on respective principal planes of the aluminum-silicon carbide composite, wherein the aluminum-silicon carbide composite is produced by forming or fabricating a flat plate-shaped silicon carbide porous body to have a thickness difference of at most 100 ?m in the entire porous body and piling such porous bodies as they are each sandwiched between mold-releasing plates so that the fastening torque in the plane direction becomes from 1 to 20 Nm, and infiltrating a metal containing aluminum as the main component into the silicon carbide porous bodies, wherein the aluminum layers each has an average thickness of from 10 to 150 ?m, the difference between the maximum thickness and the minimum thickness of the aluminum layer in each principal plane is at most 80 ?m, and the difference between average thicknesses of the aluminum layers on the respective prType: ApplicationFiled: April 23, 2007Publication date: April 9, 2009Applicant: Denki Kagaku Kogyo Kabushiki KaishaInventors: Hideki Hirotsuru, Goh Iwamoto, Hideo Tsukamoto, Satoshi Higuma, Nobuyuki Hashimoto
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Publication number: 20090075026Abstract: The present invention is directed to a material adapted to reduce vibration and, more specifically, to a material adapted to dissipate and evenly distribute transmitted vibrations. The material is particularly suited for impact and/or heavy load vibration resistance.Type: ApplicationFiled: November 26, 2008Publication date: March 19, 2009Inventors: Robert A. Vito, Carmen N. DiMario, Thomas Falone
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Patent number: 7488696Abstract: An air-permeable composite fabric is provided. The composite fabric has an inner fabric layer, an outer fabric layer, and an intermediate vapor barrier. The vapor barrier is selected from adhesive material and an adhesive/membrane combination designed so the composite fabric has a level of air permeability to allow air flow between the first fabric layer and the second fabric layer and a variable level of water vapor diffusion resistance that decreases as air speed impinging on the composite fabric increases.Type: GrantFiled: May 15, 2006Date of Patent: February 10, 2009Assignee: MMI-IPCO, LLCInventors: Moshe Rock, Vikram Sharma, Kimberly Shanley, legal representative, Thomas C. Colasanto, Mark Shanley
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Publication number: 20090029110Abstract: This invention refers to synthetic decorative coverings in order to cover and protect trafficable surfaces.Type: ApplicationFiled: September 20, 2007Publication date: January 29, 2009Inventor: Gabriel Lopez Montiel
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Publication number: 20090029109Abstract: Aerogel composites and bonded aerogel composites are described. The aerogel composites include monolithic aerogel material located in cavities between a base layer and a structured layer that is bonded to the base layer. Additional layers may be bonded to the base layer and/or the structured layer to form bonded aerogel composites.Type: ApplicationFiled: July 23, 2007Publication date: January 29, 2009Inventors: Jayshree Seth, Bryan C. Feisel, Neeraj Sharma, Lian S. Tan, Grant F. Tiefenbruck, Jung-Sheng Wu
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Publication number: 20080313815Abstract: A composite foam comprising a top layer of latex foam and a second layer of a foam selected from polyolefin, polyurethane, polystyrene or polyester or visco-elastic latex or mixtures thereof.Type: ApplicationFiled: June 29, 2006Publication date: December 25, 2008Applicant: LATEXCO NVInventor: Vincent Guesquiere
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Publication number: 20080311348Abstract: An annular mount base 11 continuously protruded from one face of a panel main body 3 and surrounding a through hole 9 has a dual structure of an inner mount base portion 17 and an outer mount base portion 19 which are joined to each other by four parts of a joint mount base portion 21. A skin layer 23 is formed at the surface of a door inner panel 1. An expanded layer 25 with a large number of pores is formed inside the panel main body 3. The mount base 11 and a part of the panel main body 3 between the inner mount base portion 17 and the outer mount base portion 19 are formed of a solid layer 27 having no expanded layer 25. Whereby, a lightweight resin molded article including a high-rigidity mount base is provided.Type: ApplicationFiled: April 5, 2006Publication date: December 18, 2008Inventor: Toshiki Miyachi
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Publication number: 20080280096Abstract: The invention proposes a gliding board including a sandwich-type layered structure comprising at least one first core layer (12) made of alveolar material, a first reinforcing layer (14) connected to a first surface of the first core layer, and a second reinforcing layer (14) connected to the second surface of the core layer, characterized in that the layered structure is reinforced at least locally by at least one compressed foam layer (16) that is arranged between the first core layer (12) and the first reinforcing layer (14), and is connected to these two layers.Type: ApplicationFiled: October 17, 2006Publication date: November 13, 2008Applicant: SALOMON S.A.Inventor: Eric Metrot
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Publication number: 20080248252Abstract: The invention relates to a piece of trim comprising a visible skin (16), in which an edge part of the visible surface is positioned adjacent to a concealed surface part of a rigid support (10) and held in place by a plastic foam (20) that is disposed between the skin (16) and the support (10). The inventive piece of trim comprises a strip (22) of open-porosity material, which is placed essentially along the entire length of the edge (18) of the skin in contact at least partially with the edge part of the visible surface of the skin and with the concealed surface part of the support. The open-porosity material has a sufficient heat resistance such that, inside the finished piece, part of the material retains open porosity. The invention is suitable for pieces of trim for motor vehicles.Type: ApplicationFiled: August 24, 2006Publication date: October 9, 2008Applicant: FAURECIA INTERIEUR INDUSTRIEInventor: Jonathan Cassaro
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Publication number: 20080248182Abstract: A membrane on a carrier for filtration of liquids includes a carrier and a membrane. Also described is a method for manufacturing a membrane on a carrier as disclosed. Additionally described is the application of a membrane on a carrier as well as to a module including such a membrane. Also described is a method for determining fracture in such a membrane on a carrier.Type: ApplicationFiled: April 29, 2005Publication date: October 9, 2008Inventors: Tjeerd Jongsma, Roelof Bos, Wietze Nijdam, Cornelis Johanness Maria Van Rijn
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Publication number: 20080241478Abstract: A painted surface is processed by a laser beam to remove at least one layer of paint. The surface that is exposed may be the raw substrate material, e.g., wood or wood laminate, or may be another painted surface. The laser may engrave a pattern, e.g. a wood grain pattern.Type: ApplicationFiled: February 20, 2008Publication date: October 2, 2008Inventors: Darryl J Costin, Darryl Costin, Richard C. Fishburn
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Publication number: 20080220209Abstract: This invention relates to thermally sprayed coatings of a high purity yttria or ytterbia stabilized zirconia powder, said high purity yttria or ytterbia stabilized zirconia powder comprising from about 0 to about 0.15 weight percent impurity oxides, from about 0 to about 2 weight percent hafnium oxide (hafnia), from about 6 to about 25 weight percent yttrium oxide (yttria) or from about 10 to about 36 weight percent ytterbium oxide (ytterbia), and the balance zirconium oxide (zirconia). Thermal barrier coatings for protecting a component such as blades, vanes and seal surfaces of gas turbine engines, made from the high purity yttria or ytterbia stabilized zirconia powders, have a density greater than 88% of the theoretical density with a plurality of vertical macrocracks homogeneously dispersed throughout the coating to improve its thermal fatigue resistance.Type: ApplicationFiled: April 27, 2007Publication date: September 11, 2008Inventors: Thomas Alan Taylor, Danny Lee Appleby, Albert Feuerstein, Ann Bolcavage, Neil Hitchman
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Patent number: 7419716Abstract: Methods for providing surface coverings with differential gloss, and surface coverings prepared by the method, are disclosed. The methods involve screen printing or rotogravure printing a relatively low gloss primer onto portions of a substrate surface covering. The primer-coated substrate is then coated with a relatively higher gloss coating composition, and the coating compositions are cured, advantageously in a single curing step. The result is a surface covering including a top coat having a lower gloss level overlying the primer and a higher gloss level in the regions not overlying the primer.Type: GrantFiled: May 30, 2003Date of Patent: September 2, 2008Assignee: AWI Licensing CompanyInventors: Dong Tian, Ralph W. Wright, Jr., Scott Whalen
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Publication number: 20080131666Abstract: A method of performing an impregnating treatment on a resin-containing wood substrate using a fluid comprising the steps of providing the wood substrate, contacting the wood substrate with said fluid, and maintaining contact between the wood substrate and the fluid for a time period sufficient to obtain the desired penetration wherein the fluid is a wood protectant having a component selected from the group consisting essentially of carbon dioxide, its acid salts or combinations thereof added to adjust the basicity to a preferred pH range thereby improving fluid penetration and added moldicide stability.Type: ApplicationFiled: December 14, 2005Publication date: June 5, 2008Inventors: Roger F. Fox, Eugene A. Pasek, Phillip F. Schneider, Jayesh P. Patel
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Patent number: 7351469Abstract: A method for producing surface coatings on articles, such as stick surfaces, coats at least a part of the surface with a coating. The coating has expandable particles. One surface region of the coating is treated so that the particles expand, while another surface region of the coating remains untreated. The corresponding article, such as a stick, has a surface provided at least partly with a coating with said expandable particles. The particles of the coating are expanded in one surface region thereof and unexpanded in another surface region. The former surface region projects beyond the surface of the latter surface region.Type: GrantFiled: March 9, 2006Date of Patent: April 1, 2008Assignee: Faber Castell AGInventors: Udo Beck, Walter Oetter, Gerhard Lugert
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Patent number: 7348047Abstract: A multi-layered, structural, corrosion resistant composite includes, in an exemplary embodiment, a core layer having a first surface and an opposing second surface, a first fiber reinforced layer bonded to the first surface of the core layer, a second fiber reinforced layer bonded to the second surface of the core layer, and a corrosion resistant thermoplastic liner layer bonded to the second fiber reinforced layer. The core layer is formed from a closed cell polymeric foam.Type: GrantFiled: October 29, 2004Date of Patent: March 25, 2008Inventors: Mary Ellen Snell, Hans P. Sasse
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Patent number: 7332207Abstract: A component for an interior of a vehicle is provided, including a substrate, a skin cooperating with the substrate to define a cavity, and foam disposed within the cavity. The substrate includes a recess defining a side wall and a back wall. The skin includes a primary wall defining a show surface, a perimeter wall extending away from the primary wall and contacting the side wall, and a terminal wall extending away from the perimeter wall. The terminal wall further contacts and applies a force onto the back wall. The foam is disposed within the cavity such as to substantially seal at least one of the perimeter wall and the terminal wall against the substrate. The force acting on the back wall promotes a substantially flam-tight seal, thus preventing foam from leaking between the substrate and the skin.Type: GrantFiled: December 15, 2004Date of Patent: February 19, 2008Assignee: Visteon Global Technologies, Inc.Inventors: Robert C. Bondar, Jeffrey N. Conley, Francois Nelias
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Publication number: 20080020162Abstract: The invention relates to a multilayer film comprising the following sequence of layers: A) a polyolefin foam base layer containing 0.5 to 25 percent by weight of at least one nucleation agent; B) a layer based on at least one polyolefin of foam layer A); C) an optional polyolefin-based connecting layer; D) an optional bonding layer; E) an optional gas-tight and/or odor-proof barrier layer; F) a bonding layer; G) an optionally sealable and/or peelable surface layer. The total thickness of layers A) and B) ranges between 0.5 and 2 mm while the thickness of layer B) ranges between one sixth and one half of the thickness of layer A).Type: ApplicationFiled: October 25, 2004Publication date: January 24, 2008Applicant: CFS Kempten GmbhInventors: Tobias Fackler, Walter Bernig, Bernard Dujardin
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Patent number: 7318499Abstract: An integrated noise suppression acoustic panel includes a back plate, a face plate, and a bulk foam absorber disposed between the back plate and the face plate. The bulk foam absorber is formed of a thermoset material, such as bismaleimide or phenolic, and is manufactured using a low pressure process. In particular, a foamable material is melted, and a blowing agent is mixed with the foamable material to obtain a mixture. The foam is formed and the mixture is cured by heating it to a temperature, and maintaining the mixture at the temperature for a time sufficient to cure the mixture.Type: GrantFiled: February 20, 2004Date of Patent: January 15, 2008Assignee: Honeywell International, Inc.Inventors: James F. Stevenson, Jeff M. Mendoza
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Publication number: 20070292657Abstract: Ceramic structures such as catalyst supports or combustion exhaust filters that incorporate combinations of high temperature phase change materials, and methods for determining the thermal history of such ceramic structures, by disposing the phase change materials on or within the structures and subsequently detecting the presence or absence of phase changes in the materials after exposure to high temperatures.Type: ApplicationFiled: June 14, 2006Publication date: December 20, 2007Inventors: Charles Mitchel Sorensen, Tinghong Tao, Bin Wen
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Publication number: 20070281132Abstract: A molded foam containing no voids and a mold for forming such a molded foam are provided. A molded foam 5 has an external corner 5a where a small rib 10 is formed and a recessed step 7 where thin plate-like ribs 11 are formed. The rib 10 has a triangular cross-sectional shape in a direction perpendicular to the longitudinal direction of the recessed step 7. The rib 10 is tapered from the base to an end thereof in a direction in which the rib 10 protrudes. The ribs 11 are arranged at intervals in the longitudinal direction of the recessed step 7.Type: ApplicationFiled: February 27, 2007Publication date: December 6, 2007Applicant: BRIDGESTONE CORPORATIONInventors: Yutaka Hirata, Masahito Niitu
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Patent number: 7291376Abstract: A surgical floormat arranged to shed fluids has a topside and an underside. The floormat is placed where a surgeon is expected to stand during surgery. Fluids released during surgery are allowed to fall onto and be shed off the floormat before being removed. The floormat may be discarded before starting another surgery. The mat is formed, at least in part, of compressible and resilient material. The topside of the mat has a spaced plurality of channels. In one instance, each of the channels has a floor sloping in opposite directions from a central peak. In another instance, the mat has a tapered apron bordering a central section that is convexly crowned to shed fluids. Crossing the apron but not the crowned center section are a plurality of channels that are sloped to shed fluids off the floormat.Type: GrantFiled: August 25, 2005Date of Patent: November 6, 2007Inventors: David Siegel, Richard S. Siegel
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Patent number: 7285316Abstract: The present invention is directed to a process for the manufacture of three-dimensional acoustically sound automotive insulation parts. In particular, the process includes mixing a two component polyurethane resin, applying the resin to a substrate, molding the substrate and then trimming and demolding the resin applied substrate.Type: GrantFiled: May 14, 2004Date of Patent: October 23, 2007Assignees: Bayer MaterialScience LLC, Bayer AktiengesellschaftInventors: Sven Meyer-Ahrens, Thomas J. Matwiczyk, Bin Lee, Michael A. Blaszkiewicz, Walter Guarnieri
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Patent number: 7285315Abstract: The present invention relates to a closure which is made of synthetic material with characteristics similar to or even better than those of cork and which can therefore be used in all applications in which a cork closure is normally used. In particular, the closure according to the present invention is a stopper for containers for wine or liquors. In particular, the present invention relates to a container closure made of an expanded elastomer by means of a thermal moulding method, characterized in that the expanded elastomer can be produced by means of a step of expansion by a supercritical fluid.Type: GrantFiled: July 17, 2001Date of Patent: October 23, 2007Assignee: Guala Dispensing, S.p.A.Inventor: Felice Fragola
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Patent number: 7261932Abstract: A composite structural laminate plate construction comprises two outer metal layers, a form between them and an elastomer layer bonded to the outer metal layers and filling the space between them other than that occupied by the form. The form may be foam and may be in partial contact with the metal layers.Type: GrantFiled: May 3, 2002Date of Patent: August 28, 2007Assignee: Intelligent Engineering (Bahamas) LimitedInventor: Stephen J. Kennedy
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Patent number: 7261933Abstract: A method of manufacturing a headliner assembly for use in the interior compartment of an automotive vehicle comprising the steps of: placing a mold release film onto a concave mold surface of a lower mold assembly for providing a barrier against the mold surface; placing a fiber mat on the mold release film; applying a foamable material directly onto the fiber mat; expanding the foamable material around the fiber mat to embed the fiber mat therein; placing an adhesive film onto a convex mold surface of an upper mold assembly; positioning the lower mold assembly directly beneath the upper mold assembly; moving the upper mold assembly in mating engagement with the lower mold assembly to define a mold cavity between the convex mold surface and concave mold surface; curing the foamable material within the mold cavity; and bonding the mold release film and adhesive film to the foamable material with the fiber mat embedded therebetween.Type: GrantFiled: October 2, 2002Date of Patent: August 28, 2007Inventors: Janusz P. Gorowicz, Alan D. Picken, Roland Heiberger, Normand R. Marceau
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Patent number: 7259114Abstract: A backing material is made of low-density and/or high-density polyethylene(s) and/or a flexibilizer to provide high-strength, low-cost, and recyclable backing material for fabrics. The backing material can incorporate polypropylene(s), additional flexibilizers, fillers, flame-retardants, anti-microbials, odor minimizers/eliminators, scent, and protectants for further desired properties.Type: GrantFiled: August 27, 2004Date of Patent: August 21, 2007Assignee: Textile Rubber & Chemical Company, Inc.Inventors: Larry Mullinax, Shannon VanScoy, Daniel R. Hoyt
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Publication number: 20070184258Abstract: A plastic planar structure, comprising: a bearing layer which contains plastic foam; and an upper layer, also containing plastic foam, which adheres on the bearing layer in a material lock, and a method for manufacturing a plastic planar structure, wherein: a foamed or foamable first plastic material of a web-shaped or mat-shaped bearing layer is provided, onto which a foamable second plastic material is applied, and foamed.Type: ApplicationFiled: February 3, 2006Publication date: August 9, 2007Inventor: Uwe Stockhelm
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Patent number: 7211321Abstract: A tri-laminate body panel stiffener includes two polymer layers with or without a backing. One of the layers is a compliant foam layer mounted against a substrate while the other layer is a rigid foam layer mounted against the compliant foam layer. In another aspect of the invention the laminate comprises a backing member having an expandable foam mounted thereto with two or more opposing edges of the laminate being of non-straight construction such as being wavy or saw tooth. A pattern of holes may be formed through the foam and backing layers.Type: GrantFiled: December 19, 2001Date of Patent: May 1, 2007Assignee: Henkel Kommanditgesellschaft auf AktienInventor: Joseph S. Wycech
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Patent number: 7208213Abstract: The invention relates to a molded decorative film that can be foam-backed and that is used in the passenger compartment of motor vehicles. Said decorative film is provided with a break line that is defined by a notched weakening in cross-section in the airbag penetration area. Said weakening in cross-section is formed by an internal notch that is closed at both ends by the material of the decorative film. Preferably, a notch is produced that extends on the side that can be foam-backed to the surface of the film and the notch is then closed on said side by welding.Type: GrantFiled: September 19, 2000Date of Patent: April 24, 2007Assignee: Sai Automotive Sal GmbHInventor: Helmut Ulmer
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Patent number: 7182994Abstract: An acoustic floor mat is provided with a base layer, an upper surface, a lower surface, and a plurality of apertures configured to allow passage of acoustic transmissions therethrough. The base layer is further configured to provide a substantial barrier to the passage of liquid from the upper surface to the lower surface. Methods of making an acoustic floor mat are also disclosed.Type: GrantFiled: January 8, 2003Date of Patent: February 27, 2007Assignee: Pretty Products, Inc.Inventor: Cooksey Timothy Scott
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Patent number: 7160601Abstract: A door jamb assembly for an entryway has a wooden jamb plate to which an extruded plastic brick mold and stop member is attached. The brick mold and stop member forms the raised stop of the jamb assembly also may form the brick mold thereof. The extruded plastic brick mold and stop member has a core made of economical cellular PVC plastic at least partially encased in a stabilizing layer of a plastic material, such as SAN, having a heat distortion temperature greater than that of the PVC plastic of the core. The stabilizing layer holds the core material in place and restrains it against distortion and shrinkage due to extreme temperatures, such as those found between a storm door and a door exposed to direct sunlight.Type: GrantFiled: October 17, 2002Date of Patent: January 9, 2007Assignee: Reese Enterprises, Inc.Inventor: Robert T. Ellingson
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Patent number: 7159306Abstract: A modular rotary anvil for mounting on an ultrasonic welding machine. The modular rotary anvil includes a first end segment configured to attach to the ultrasonic welding machine, a second end segment configured to attach to the ultrasonic welding machine, and at least one insert having a first side and a second side. Each of the first side and the second side is configured to attach to at least one of other inserts, the first end segment, and the second end segment.Type: GrantFiled: October 29, 2004Date of Patent: January 9, 2007Assignee: Methode Electronics, Inc.Inventors: Tom Schilson, Steve Kamps
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Patent number: 7125602Abstract: A frictional holding pad for removably attaching items, such as a cell phone, to a surface, such as a dash, to allow storage of items on the pad to prevent the items from shifting or sliding due to the movement of the support surface. A bottom surface of the pad is tacky to cling to the surface and a top surface is tacky to cling to the item. A lowermost contact surface of the pad can have a greater surface area than an uppermost contact surface. Indicia can be formed on the pad. The pad can be translucent or transparent. The pad can include an expanded vinyl material or a polyurethane material.Type: GrantFiled: October 10, 2003Date of Patent: October 24, 2006Assignee: American Covers, Inc.Inventor: Alan J. Wheatley
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Patent number: 7101607Abstract: The present invention relates to a composite insulation material. The composite insulation material includes a syntactic foam component and a plurality of aerogel inserts. The present invention also relates to a method of making a composite insulation material. The present invention further relates to a method for enhancing the flexibility of a solid material.Type: GrantFiled: August 21, 2003Date of Patent: September 5, 2006Assignee: The Research Foundation of State University of New YorkInventors: Joseph C. Mollendorf, David Pendergast, Erik R. Bardy, Sawson Samimy, Eric M. Stimson, Colin K. Dauria, Raymond D. Buchner
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Patent number: 7100336Abstract: An insulative, lightweight building panel is provided with a lightweight, insulative foam core and which includes one or more carbon fiber or steel reinforcements and an exterior concrete face which are manufactured in a controlled environment and can be easily transported and erected at a building site.Type: GrantFiled: February 3, 2004Date of Patent: September 5, 2006Assignee: Oldcastle Precast, Inc.Inventors: Harold G. Messenger, Thomas G. Harmon, Kenneth Baur, Gary C. Graziano, Harry Gleich