Fiber Containing Component Patents (Class 428/171)
  • Patent number: 4891454
    Abstract: A disposable infant seat liner is described with shoulder strap receiving slotways and leg or crotch strap receiving slotways designed to fit infant seat liners having various strap placements. Infant carrier handle or strap receiving slotways may also be included, and may be of an arcuate shape, for receiving infant carrier handles or waist straps. The strap receiving slotways may be selectively opened by a user and may also be perforated to facilitate this selective opening.
    Type: Grant
    Filed: April 29, 1988
    Date of Patent: January 2, 1990
    Assignee: Weyerhaeuser Company
    Inventors: Lee E. Perdelwitz, Jr., David E. Hanke
  • Patent number: 4885200
    Abstract: A disposable infant seat liner in accordance with the present invention includes an upper section, a middle section and a lower section. Plural shoulder strap receiving slotways are provided in the upper section. These slotways may be accessible from side edges of the infant seat liner. In one embodiment, three shoulder strap receiving positions are provided at each side of the upper section to accommodate shoulder straps of various infant seat designs. First and second leg or crotch strap receiving slotways are also provided in a lower section of the infant seat liner. In one specific embodiment, a Y-shaped leg strap receiving slotway is positioned below an upwardly facing U-shaped slotway. In another embodiment, the lower slotway is T-shaped. Arched side cuts may also be provided in the central section of the infant seat liner to accommodate waist straps and to facilitate fitting of the infant seat liner to an infant car seat.
    Type: Grant
    Filed: April 29, 1988
    Date of Patent: December 5, 1989
    Assignee: Weyerhaeuser Company
    Inventors: Lee E. Perdelwitz, Jr., David E. Hanke
  • Patent number: 4885202
    Abstract: High-strength tissue products are made with two outer tissue plies thermally bonded to a center layer of meltblown fibers.
    Type: Grant
    Filed: November 24, 1987
    Date of Patent: December 5, 1989
    Assignee: Kimberly-Clark Corporation
    Inventors: William D. Lloyd, David A. Nuttal
  • Patent number: 4882213
    Abstract: An absorbent article is described which may be formed at least in part of thermoplastic and other fibers. The article is densified along a first region and has a tear line defined in the first region. A second region of lower density than the first region is provided at the termination point of the tear line to assist in stopping tearing along the tear line. In addition, densified reinforcing regions can be provided outside areas where the tear line curves or switches directions. Perforations or cuts in the tear line may extend continuously around the corner of the tear line to assist tearing around the corner.
    Type: Grant
    Filed: April 29, 1988
    Date of Patent: November 21, 1989
    Assignee: Weyerhaeuser Company
    Inventors: Paul G. Gaddis, Lee E. Perdelwitz, Jr.
  • Patent number: 4873101
    Abstract: A package of food containing a substantial amount of water and solidified grease that can be cooked within the package in a microwave oven. A pad adjacent the food comprises microwave radiation transparent generally hydrophobic liquid grease absorbing materials that are capable of holding the amount of grease in the food when it is melted; and a vapor tight microwave radiation transparent enclosure surrounding the pad and food includes means for venting steam from the enclosure as the food is cooked. Preferably, the pad is produced from microfibers constructed of a composition comprising a blend containing substantially equal parts by weight of polypropylene and poly 4-methylpentene-1.
    Type: Grant
    Filed: August 10, 1987
    Date of Patent: October 10, 1989
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Curtis L. Larson, Pierre H. LePere
  • Patent number: 4846821
    Abstract: A microbubbled, substantially fluid-impervious polymeric web exhibiting substantially the same consumer preferred soft and cloth-like tactile impression and low noise generation levels heretofore only achievable in microapertured, and hence substantially fluid pervious, polymeric webs. In a particularly preferred embodiment, the present invention pertains to a microbubbled polymeric web exhibiting a fine-scale pattern of discrete mushroom-shaped surface aberrations, each of said surface aberrations having its amplitude oriented substantially perpendicular to the surface in which the surface aberration originates. However, unlike microapertured webs which are fluid pervious, at least one tiny, continuous membrane bubble, i.e., a microbubble, is provided substantially coincidental with the maximum amplitude of each surface aberration. Thus, the microbubbled web is substantially fluid-impervious.
    Type: Grant
    Filed: August 24, 1987
    Date of Patent: July 11, 1989
    Assignee: The Procter & Gamble Company
    Inventors: Julie W. Lyons, Charles F. Battrell, William R. Ouellette, John J. Curro
  • Patent number: 4840841
    Abstract: A disposable one-piece seat liner formed from a uniform layer of absorbant cellulosic fibers possessing sufficient integrity than it does not abrade during normal use bonded to a flexible moisture repellant backing sheet. The seat liner is designed for use on seals having a bottom, back, sidewalls and arms and has an upper and lower section with the upper section sized to cover the back of the seat with the side edges folding forward and the lower section sized to cover the bottom of the seat with the side edges folding upward along the arms of the seat joined by a fold line at the junction between the upper and lower sections. A plurality of slots are provided to accommodate the seat belts of a wide range of different care seats, strollers, carriers, highchairs and the like having attachment means passing between the legs of a person seated in the seat, coming over the shoulders or around the waist from the midpoint of the back of from the sides.
    Type: Grant
    Filed: March 15, 1988
    Date of Patent: June 20, 1989
    Inventor: John J. Madsen
  • Patent number: 4837070
    Abstract: There is disclosed a cloth-like tape substrate. The substrate is made from an essentially unbonded cellulose web having a breaking length between about 0.71 km and 2.66 km which is saturated with a soft rubber-like polymer, coated with a low stiffness polymer, and then embossed. The unbonded web is formed from at least 25% by weight of pulp having R.sub.10 values greater than 94%. The soft rubber-like polymer has a glass-transition temperature between -50.degree. C. and 0.degree. C. and the low stiffness polymer coating has a tensile modulus less than 1,000 MPa.
    Type: Grant
    Filed: September 20, 1988
    Date of Patent: June 6, 1989
    Assignee: Kimberly-Clark Corporation
    Inventors: Robert E. Weber, Bruce G. Stokes
  • Patent number: 4824714
    Abstract: A composite panel molded between a male stamping part and a female stamping part, and comprising a layer of mineral fibers having on selected zones particularly edges which are of three times the density which is normal in the panel, a surfacing layer destroyed under the action of the heat released by a knife above the said selected zones and a surfacing layer which covers the said slected zones, and a process for making the same are disclosed.The composite panel is used particularly as an inner trim for a motor vehicle.
    Type: Grant
    Filed: December 24, 1987
    Date of Patent: April 25, 1989
    Assignee: Isover Saint-Gobain c/o Saint-Gobain Recherche
    Inventor: Rene Gest
  • Patent number: 4820572
    Abstract: An elastomeric nonwoven web is formed by meltblowing fibers composed of a polyether block amide copolymer.
    Type: Grant
    Filed: October 13, 1987
    Date of Patent: April 11, 1989
    Assignee: Kimberly-Clark Corporation
    Inventors: Thomas M. Killian, Tony J. Wisneski
  • Patent number: 4818597
    Abstract: There is disclosed nonwoven composite fabric comprising a central melt-blown web preferably formed of collected, entangled, elastic or adhesive nonwoven fibers comprising poly (ethylene-vinyl acetate), where the central web is polar and of relatively low melting point. This central web is positioned next to or bonded to two other insulative nonwoven webs of non-polar, melt-blown fibers, which in turn are positioned next to or bonded to two outer nonwoven webs of spun-bonded fibers. The composites are useful for health care fabrics such as drapes, protective covers, and the like.
    Type: Grant
    Filed: January 27, 1988
    Date of Patent: April 4, 1989
    Assignee: Kimberly-Clark Corporation
    Inventors: Diego H. DaPonte, Norman K. Fox, Robert A. Funk
  • Patent number: 4814219
    Abstract: Process and apparatus are provided for production of novel fused fabrics by treating a feed fabric comprising a substantial portion of thermoplastic fibers with wetting agent then subjecting the wetting fabric to conditions of temperature and pressure suitable to cause fusing together of at least some fibers of the fabric.
    Type: Grant
    Filed: December 8, 1987
    Date of Patent: March 21, 1989
    Assignee: Phillips Petroleum Company
    Inventors: Kenneth W. Burgess, Wayne K. Erickson, William R. Bryant
  • Patent number: 4794030
    Abstract: An apparatus for and a method of bonding low density or thin gauge polyurethane foams to polypropylene substrates, said apparatus including, a revolvable turntable for indexing the workpieces to various work stations, a conductive heating station to heat-liquify designated areas of the polypropylene substrate, and a compression station having compression platens to emboss the polyurethane foam onto the polypropylene substrate effectively fusing the fibers of the polyurethane foam with the heat-liquified areas of polypropylene.
    Type: Grant
    Filed: September 17, 1987
    Date of Patent: December 27, 1988
    Inventor: Wayne M. Celia
  • Patent number: 4786670
    Abstract: A non-asbestos compressible sheet material usable for high-temperature gaskets preferably containing 10-50% by weight of an inorganic fibrous material, 10-90% by weight of an inorganic filler material, 4-30% by weight of an organic elastomeric binder, 2-10% by weight of an inorganic silicate binder and 1.0-10% of an organic fibrous material. The sheet material of the present invention may be manufactured on standard paper-making machinery.
    Type: Grant
    Filed: January 9, 1987
    Date of Patent: November 22, 1988
    Assignee: Lydall, Inc.
    Inventors: Douglas Tracy, Frank W. Major
  • Patent number: 4781962
    Abstract: A composite cover material for absorbent articles and the like and a method for making the same are disclosed herein. The cover material is made of a thermoplastic film in contact with an external layer of nonwoven material. Selective point application of heat and pressure to the external surface of the nonwoven material causes the formation of a plurality of densified and partially fused areas in the nonwoven which are in vertical alignment with a corresponding plurality of concurrently formed perforations in the film. The densified and fused areas in the nonwoven act to mask the perforations in the film and in addition, restrict fluid flow when the cover material is under compression by partially blocking the performations in the film.
    Type: Grant
    Filed: September 9, 1986
    Date of Patent: November 1, 1988
    Assignee: Kimberly-Clark Corporation
    Inventors: Isidro B. Zamarripa, Juna D. M. Tomas
  • Patent number: 4774124
    Abstract: A nonwoven fabric comprising at least 15 percent conjugate fibers having a low melting point component and method of making the same, said fabric comprising high loft regions immediately adjacent densified regions produced by compressing the web at a temperature below the softening point of the low melting point component of the conjugate fiber and at a temperature and pressure sufficient to deform and compact the conjugate fibers and compact the fibers of the web in only the densified regions.
    Type: Grant
    Filed: October 15, 1987
    Date of Patent: September 27, 1988
    Assignee: Chicopee
    Inventors: Charles J. Shimalla, Alfred T. Mays
  • Patent number: 4765915
    Abstract: A method for filtering liquid or gaseous materials where the filtration is conducted with a porous filter media prepared from an aqueous wet-laid, lofted fiber-reinforced composite sheet, the composite sheet comprising a heat fusible polymer, reinforcing fibers and a binder. The random fiber composite sheet can be selectively lofted or recompressed to form filter media having variable porosity. Also, a membrane support means prepared by applying or treating the fiber-reinforced composite sheet with a discriminating membrane layer.
    Type: Grant
    Filed: April 14, 1986
    Date of Patent: August 23, 1988
    Assignee: The Dow Chemical Company
    Inventor: Charles F. Diehl
  • Patent number: 4764412
    Abstract: A laminated vinyl fabric and a process for making the same, said fabric comprising a sheet of vinyl resin with which a major proportion of plasticizer is combined, said fabric also having been made by extrusion and promptly thereafter having been adhesively laminated at a relatively low temperature with a knitted fabric at substantially only wrap pressure. In one form, the knitted fabric is of an interlock double-knit construction with one surface thereof having a relatively small number of contacts with said vinyl sheet via an intermediate adhesive.
    Type: Grant
    Filed: April 4, 1985
    Date of Patent: August 16, 1988
    Assignee: Pioneer-Leimel Fabrics, Inc.
    Inventors: Alan W. Burns, Robert D. Scarth, John V. Mascaro, J. W. Hegenboden, Moses Green, Jr.
  • Patent number: 4753840
    Abstract: A coated fabric comprises a base ply of a fiber material such as a non-woven fiber material, for example, a polypropylene non-woven material, having a thermoplastic film, for example, an ethylene methyl acrylate film, bonded thereto. The base ply has densified and undensified portions thereof, the densified portions defining densified areas on a coating surface of the base ply, and the thermoplastic film is heat-bonded to the coating surface at least at the densified portions thereof. A method of making the coated fabric comprises contacting the thermoplastic film in heat-softened condition with the coating surface of the base ply, and allowing the film to cool.
    Type: Grant
    Filed: January 10, 1985
    Date of Patent: June 28, 1988
    Assignee: Kimberly-Clark Corporation
    Inventor: Paul T. Van Gompel
  • Patent number: 4745018
    Abstract: Irradiation of FRP surfaces by means of pulsed eximer lasers of from about 180 to 260 nm to etch or to photo ablative decompose the surface of the FRP parts without causing changes in the matrix of the FRP parts increases the adhesive potential of FRPs to structural adhesives. Thus, the bond between FRP parts is strengthened.
    Type: Grant
    Filed: September 8, 1987
    Date of Patent: May 17, 1988
    Assignee: GenCorp Inc.
    Inventors: Kohji Y. Chihara, Earl G. Melby
  • Patent number: 4741944
    Abstract: A wet wipe which is elastic in at least one direction, and includes an elastic sheet having at least one non-elastic non-woven web joined thereto at least at two areas. The non-elastic web is gathered between said two areas and a liquid is distributed within the sheet and/or the web. The sheet is preferably a nonwoven web of meltblown ethylene vinyl acetate fibers and the non-elastic web is preferably a nonwoven web of spunbonded fibers. The liquid may include a fragrance and/or a preservative. An arrangement for dispensing an interleaved stack of the wet wipes is also provided.
    Type: Grant
    Filed: July 30, 1986
    Date of Patent: May 3, 1988
    Assignee: Kimberly-Clark Corporation
    Inventors: David M. Jackson, William H. Vogler
  • Patent number: 4741941
    Abstract: Nonwoven web and method of making including interbonded thermoplastic fibers in an array of hollow projections extending outwardly from at least one surface of said web. The projections are separated by land areas of interbonded fibers, and the fiber orientation is greater in the projections than in the land areas. Either the projections or the land areas may be perforated as desired for controlled porosity and fluid flow properties. The nonwoven webs of the invention may be made by a number of processes but, preferably, are made by forming directly on a surface with corresponding projections with or without apertures and a vacuum assist or by forming on an apertured surface with a pressure differential sufficient to draw the fibers through the apertures forming the projections.
    Type: Grant
    Filed: November 4, 1985
    Date of Patent: May 3, 1988
    Assignee: Kimberly-Clark Corporation
    Inventors: Stephen M. Englebert, Ann L. Wagner, Gregory S. Hafer, Nanette J. Logsdon
  • Patent number: 4735738
    Abstract: The invention relates to an article comprising mobile or immobilized softener composition contained inside laminated plies, which plies are oriented for improved dryer fabric softening and antistatic performance when placed in a dryer with a load of wet fabrics. More specifically, the invention relates to an article comprising releasable fabric softener enclosed inside a flexible water-permeable two ply laminate wherein one of said plies is a first ply which comprises a special tissue which is oriented so that the second ply is less readily absorbent to molten fabric softener than the first ply, whereby the laminate provides improved fabric softening and antistatic performance.
    Type: Grant
    Filed: October 21, 1985
    Date of Patent: April 5, 1988
    Assignee: The Procter & Gamble Company
    Inventor: Kenneth W. Willman
  • Patent number: 4725473
    Abstract: The cloth-like, liquid impervious composite material is made by applying a nonwoven layer of loose, unadhered fibers to a liquid impervious film, and then point-bonding the nonwoven layer to the liquid impervious film to form discrete points of adhesion between the fibers and film. Because the fibers in the nonwoven layer are loose and unadhered when applied to the film, the resulting composite material has improved loft and softness. Also, when the composite material is elasticized by an elastic material, it gathers into a more pleasing appearance.
    Type: Grant
    Filed: November 25, 1986
    Date of Patent: February 16, 1988
    Assignee: Kimberly-Clark Corporation
    Inventors: Paul T. Van Gompel, Karen M. B. Yaccarino
  • Patent number: 4710415
    Abstract: A reinforced, anti-fatigue foam floor tile module which comprises first and second resilient foam layers, and in between the foam layers, at a distance of about 55% to 65% of the thickness from the back surface of the mat, is a dimensionally-stabilizing, fibrous, particularly glass, scrim sheet material. The foam floor tile module has a foam density ranging from about 20 to 40 pounds per cubic foot, comprises a substantially closed cell foam and has an embossed face surface having a decorative or non-slip pattern thereon with the foam layer densified under the embossed areas.
    Type: Grant
    Filed: September 11, 1986
    Date of Patent: December 1, 1987
    Assignee: Compo Industries, Inc.
    Inventors: David K. Slosberg, Gilbert S. Nowell
  • Patent number: 4701365
    Abstract: Disclosed is a formable nonwoven sheet of filaments of a polyester group and having superior forming properties, i.e., a forming processability and a shape retaining property and utilizability, i.e., physical properties and properties during use, produced by controlling a state of bonding between each single filament in the nonwoven sheet, which state of bonding is expressed by a relationship between a needle piercing resistance value and a hooking resistance value in a predetermined range.A formable nonwoven sheet having a smooth surface can be obtained by heat treating an intermediate nonwoven sheet while controlling an area shrinkage of the intermediate nonwoven sheet caused by the heat, by holding the intermediate nonwoven sheet from both sides while a formable nonwoven sheet having a high flexural endurance can be obtained by heat treating the intermediate nonwoven sheet while allowing the intermediate nonwoven sheet to be shrunk by heat from steam or boiling water.
    Type: Grant
    Filed: October 22, 1986
    Date of Patent: October 20, 1987
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventor: Hirofumi Iwasaki
  • Patent number: 4693924
    Abstract: A decorative tile having a front face with a design thereon varies in density so that the front face of the tile presents a solid appearance, but the overall weight of the tile is less than for a comparable conventional plaster tile. The tile of the invention can be made from a mixture including a binder, fiber strands, and a bulk enhancing agent. The decorative tile of this invention is particularly useful for ceiling decoration.
    Type: Grant
    Filed: August 14, 1986
    Date of Patent: September 15, 1987
    Inventors: Nina M. Kuper, Janis I. Kalnajs
  • Patent number: 4692368
    Abstract: A laminate which is elastic in at least one direction, includes an elastic sheet having at least one nonelastic nonwoven web joined thereto at least at two areas. The nonelastic web is gathered between the two areas. The sheet is formed from an aromatic polyetherurethane and the nonelastic nonwoven web includes spunlaced hydraulically entangled polyester fibers. The nonelastic nonwoven web may also include rayon or wood pulp fibers.
    Type: Grant
    Filed: October 15, 1986
    Date of Patent: September 8, 1987
    Assignee: Kimberly-Clark Corporation
    Inventors: Jack D. Taylor, L. Warren Collier, IV
  • Patent number: 4686132
    Abstract: A cleaning web for fixing roll of copy machines, the cleaning web consisting of a fibrous base material containing 20 to 85 wt % of aromatic polyamide fibre and 80 to 15 wt % of polyester fibre and having seal portions and non-seal portions with an apparent density of 0.2 to 0.4 g/cm.sup.3 distributed substantially over the entire area thereof, the fibrous base material being impregnated with silicone oil.
    Type: Grant
    Filed: April 2, 1985
    Date of Patent: August 11, 1987
    Assignee: Japan Vilene Co., Ltd.
    Inventors: Yoshiyuki Sumii, Soshichi Fukaya
  • Patent number: 4678698
    Abstract: An article and a method for cleaning a contact lens is disclosed, said method comprising providing a moistened non-woven fibrous web wherein the average fiber diameter is up to 50 microns, contacting and rubbing the lens with the fibrous web, and removing the lens from contact with the fibrous web.
    Type: Grant
    Filed: July 30, 1986
    Date of Patent: July 7, 1987
    Assignee: Minnesota Mining and Manufacturing Company
    Inventor: Arlene J. Mencke
  • Patent number: 4673607
    Abstract: An insulating polyolefin laminate paper and a method for producing such a paper in which first and second fiber paper layers are laminated to a polyolefin film layer. The fiber paper layers have an impermeability of 20 to 4000 Gurley-seconds. At least one of the fiber paper layers is mechanically deformed in such a manner that irregularities are produced having a depth of 2 to 50% of the thickness of the fiber paper layer. The mechanical deformation is accomplished prior to lamination. Before lamination, the water content of the fiber paper layers is controlled to be no more than 4%. Preferably, the thickness of the fiber paper layers is at least 30 microns. Furthermore, an electric power supply cable includes an insulating polyolefin laminate paper as an insulating layer.
    Type: Grant
    Filed: September 10, 1984
    Date of Patent: June 16, 1987
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Ryosuke Hata, Shosuke Yamanouchi, Masayuki Hirose, Hidemitsu Kuwabara, Yasuharu Mizumoto, Yasuhiro Hagiuda
  • Patent number: 4671983
    Abstract: A repeating arrangement of embossments for roll material includes a first array of projections generally regularly spaced from one another and a second array of projections superimposed on the first array of projections with each projection of the second array extending longitudinally between two projections of the first array so as to minimize nesting of adjacent layers of material.
    Type: Grant
    Filed: June 12, 1985
    Date of Patent: June 9, 1987
    Assignee: Marcal Paper Mills, Inc.
    Inventor: John T. Burt
  • Patent number: 4670321
    Abstract: A method of manufacturing a patterned, colored surface on an object having a surface of relatively low surface absorption when compared to the interior of the object, and the article produced by the method. The method comprises the steps of first preparing the pattern on the surface of the object by contouring predetermined portions of the surface, so that recesses are created therein having a substantially greater surface absorption, and subsequently applying to the entire surface including the recesses a paint containing dye pigment, solvent, and about 0.5-8%, calculated on the entire quantity of the paint, of inert, non-soluble fine-grained particles having a maximum cross dimension which is substantially larger than the maximum cross dimension of the dye pigment.
    Type: Grant
    Filed: September 18, 1985
    Date of Patent: June 2, 1987
    Inventor: Olle Holmqvist
  • Patent number: 4668566
    Abstract: A nonwoven fabric is disclosed which comprises at least two layers of nonwoven web adjacent to and bonded to each other. Each web comprises a plurality of monofilaments of a thermoplastic material. In one of the webs, the thermoplastic material is polypropylene. In another of the layers, the thermoplastic material is polyethylene. Advantages of this combination of nonwoven webs comprising these polymers in layers in a multilayer nonwoven fabric are disclosed which include increased softness and tensile strength.
    Type: Grant
    Filed: October 7, 1985
    Date of Patent: May 26, 1987
    Assignee: Kimberly-Clark Corporation
    Inventor: Ralph V. Braun
  • Patent number: 4659608
    Abstract: A method of embossing a sheet of non-woven fibrous web, and the resulting fibrous sheet structure, e.g. toilet tissue, with a series of identical boss elements arranged in a uniform pattern in a manner to avoid nesting of the embossments and resulting non-uniform product rolls when the sheet is rolled onto a mandrel. The embossments are uniformly spaced in rows which in the longitudinal direction form an angle in the range of 15.degree. to 23.degree. relative to the edge of the sheet or roll and an angle in the range of 40.degree. to 57.degree. relative to the cross direction of the sheet or roll.
    Type: Grant
    Filed: May 17, 1983
    Date of Patent: April 21, 1987
    Assignee: James River-Norwalk, Inc.
    Inventor: Galyn A. Schulz
  • Patent number: 4639390
    Abstract: The present invention is in a web and method for preparation of non-woven fabric which contains polyvinyl alcohol fiber comprising the steps offorming a web containing scarcely soluble polyvinyl alcohol fiber which is soluble or swellable in the presence of water at a temperature of 90.degree. C. or higher in the amount at least 10% by weight,providing water in said web, andpartially thermally bonding the web so that bonded area occupies 5 to 40% of the web area.
    Type: Grant
    Filed: November 1, 1985
    Date of Patent: January 27, 1987
    Assignee: Firma Carl Freudenberg
    Inventor: Rikuo Shoji
  • Patent number: 4623576
    Abstract: Tissue comprising a matrix of nonwoven fibers having a basis weight generally in the range of about 25 to 50 gsm. The matrix is a meltblown web having incorporated therein staple fibers. The combination provides highly-improved tissue properties as well as strength and absorbency required for many tissue applications. The tissues may be formed by a conventional meltblowing process involving extrusion of a thermoplastic polymer as a filament in air streams which draw and attenuate the filaments to fine fibers, having an average diameter of up to about 10 microns. The staple fibers may be added to the air stream, and the turbulence produced where the air streams meet results in a uniform integration of the staple fibers into the meltblown web. The matrix may contain from about 30 to about 80 weight percent polymer and have a subjective softness rating of at least about 10.
    Type: Grant
    Filed: October 22, 1985
    Date of Patent: November 18, 1986
    Assignee: Kimberly-Clark Corporation
    Inventors: William D. Lloyd, Maung H. Win, Dennis E. Malueg
  • Patent number: 4622258
    Abstract: An article and a method for cleaning a contact lens is disclosed, said method comprising providing a moistened non-woven fibrous web wherein the average fiber diameter is up to 50 microns, contacting and rubbing the lens with the fibrous web, and removing the lens from contact with the fibrous web.
    Type: Grant
    Filed: May 1, 1985
    Date of Patent: November 11, 1986
    Assignee: Minnesota Mining and Manufacturing Company
    Inventor: Arlene J. Mencke
  • Patent number: 4622259
    Abstract: A nonreinforced microfiber fabric is disclosed. The fabric has minimum grab tensile strength to weight ratio greater than 0.8N per gram per square meter and a minimum Elmendorf tear strength to weight ratio greater than 0.04N per gram per square meter. The fibers in the fabric have an average length greater than 10 centimeters and at least 80% of the fibers have a diameter of 7 microns or less. The fabric is made by thermally embossing a microfiber web which is made with a minimum of degradation to the polymer and employing high velocity secondary air to maintain air flow uniformity and fiber length.
    Type: Grant
    Filed: August 8, 1985
    Date of Patent: November 11, 1986
    Assignee: Surgikos, Inc.
    Inventors: Larry H. McAmish, Tralance O. Addy, George F. Lee
  • Patent number: 4614679
    Abstract: A disposable absorbent structure for the removal and retention of moisture and/or particulate from a soiled object coming in contact therewith. The structure preferably comprises a macroscopically patterned, three-dimensionally expanded, shear resistant uppermost layer having an object contacting surface and a non-object contacting surface, said uppermost layer exhibiting a pattern of protuberances extending upwardly from a first plane and terminating in a second plane substantially parallel to and remote from the first plane. The uppermost layer further exhibits a multiplicity of discrete apertures in its second plane and is pervious to moisture in its first plane. A moisture absorbent substrate having its uppermost surface coextensive with the uppermost object contacting layer is secured substantially continuously to substantially all of the non-object contacting surface of the uppermost layer.
    Type: Grant
    Filed: November 7, 1983
    Date of Patent: September 30, 1986
    Assignee: The Procter & Gamble Company
    Inventors: Theodore E. Farrington, Jr., Milton D. Spahni, Thomas Rattray
  • Patent number: 4612230
    Abstract: A wound closure tape of a substrate and a pressure sensitive adhesive. The substrate has a specific pattern of indentations which provide the tape with improved elastic properties, excellent drape and desired abrasion and tensile properties.
    Type: Grant
    Filed: January 17, 1986
    Date of Patent: September 16, 1986
    Assignee: Ethicon, Inc.
    Inventors: Alfred Liland, Donald W. Regula
  • Patent number: 4612231
    Abstract: A method of improving absorbency of air laid bonded fibrous webs and the products resulting therefrom, the preferred method comprising the step of imprinting at least one surface of the fibrous web between a pair of cylindrical rolls under a pressure of at least 100 pounds/lineal inch, the compacted area of each imprinted web surface being at least 40%, preferably at least 50%, of the total imprinted surface. In the preferred embodiment of the method, the fibrous web is first wetted with water, the imprinting step then being conducted with imprinting means heated to about 140.degree. to about 180.degree. C.The products obtained have densified zones underlying the compacted areas, the density thereof being at least 0.1 gm./cc., which zones enhance absorbency as compared to unimprinted webs by at least 25%. The preferred webs provided by the method are imprinted with a grid-like pattern, said pattern preventing nesting of individual sheets in product rolls and containers.
    Type: Grant
    Filed: September 24, 1984
    Date of Patent: September 16, 1986
    Assignee: James River-Dixie Northern, Inc.
    Inventors: Michael P. Bouchette, Johannes A. Van den Akker, William R. Watt
  • Patent number: 4601938
    Abstract: In an article suitable for wiping surfaces which comprises an elongate web substrate impregnated with a liquid composition, migration of the liquid along the length of the substrate is substantially prevented by dividing the substrate into a plurality of individual areas by means of a repeating pattern of liquid-repellent barrier material, for example, wax or certain resins, extending across the whole width of the substrate. This measure prevents fluid loss by capillary action and evaporation when the wet substrate is stored in a dispenser. The wet substrate is preferably used in conjunction with a dispenser having a relatively tight closure, especially one in which the closure is formed by two resilient diaphragms with out-of-register apertures. The wet substrate delivery system may be used, for example, for hand hygiene in hospitals, washrooms or kitchens.
    Type: Grant
    Filed: June 4, 1982
    Date of Patent: July 22, 1986
    Assignee: Lever Brothers Company
    Inventors: Martin J. Deacon, Geoffrey Forrest, Gavin B. Rowe
  • Patent number: 4601937
    Abstract: A method of temporarily densifying a bulky non-woven matting or fabric for handling and storage is disclosed, wherein the non-woven is heated, preferably to a temperature above 100.degree. C. but below the softening temperature while in a compacted state, then immediately cooled in the compacted state. Means for reducing stiffness of the compacted matting are also disclosed.
    Type: Grant
    Filed: October 17, 1983
    Date of Patent: July 22, 1986
    Assignee: Akzona Incorporated
    Inventor: Eberhard Latussek
  • Patent number: 4595622
    Abstract: A felting of synthetic fibers having an embossed pattern that forms depressions in at least one surface of the felting is disclosed. The surface of the felting with depressions contains, in at least the area of the depressions, a layer of small hollow spheres that are bonded to one another and to the felting by means of a binding agent. The layer of hollow spheres fills up, at least partially, the depressions in the surface of the felting produced by embossing. This reinforces and strengthens the thinner areas of felting in the vicinity of these depressions. When the reinforced felting is applied to a shoe upper, for example, the resulting upper has improved stiffness and strength. Furthermore, the excessive penetration of adhesive into the felting, which can cause a spotty or uneven appearance of the reinforced upper, is prevented. Resistance to splitting and separating is likewise improved.
    Type: Grant
    Filed: March 6, 1985
    Date of Patent: June 17, 1986
    Assignee: J. H. Bemecke GmbH
    Inventor: Philipp Schaefer
  • Patent number: 4592943
    Abstract: An apparatus, method and fabric formed thereby for heat or fusion bonding a web comprising conjugate fibers.
    Type: Grant
    Filed: April 10, 1984
    Date of Patent: June 3, 1986
    Assignee: Chicopee
    Inventors: Annamaria C. Cancian, Charles J. Shimalla
  • Patent number: 4590114
    Abstract: A batt including a major percent of thermo-mechanical wood pulp fibers is stabilized by the inclusion of a minor percent of thermoplastic fibers, which latter fibers are heat fused to one another and to the thermo-mechanical wood pulp fibers at fiber intersections to provide a supporting network which inhibits collapse and agglomeration of the thermo-mechanical wood pulp fibers.
    Type: Grant
    Filed: April 18, 1984
    Date of Patent: May 20, 1986
    Assignee: Personal Products Company
    Inventor: Dennis C. Holtman
  • Patent number: 4588630
    Abstract: An apertured non-woven fabric comprising a web of thermoplastic fibers is described. The fabric is formed with a multiplicity of fused patterned regions and adjacent substantially non-fused regions, there being apertures formed within a plurality of the fused patterned regions but not within the adjacent regions. The fabric is produced by heat embossing a non-woven web of thermoplastic fibers at a temperature above the softening point of the fibers whereby the regions of the web compressed by the projections of the embossing means become fused, and immediately thereafter drafting the embossed web so that apertures are formed in the fused patterned regions.
    Type: Grant
    Filed: June 13, 1984
    Date of Patent: May 13, 1986
    Assignee: Chicopee
    Inventor: Charles J. Shimalla
  • Patent number: 4587154
    Abstract: A nonwoven fabric having oil and grease absorbency properties but also having the capability to release at least about 60 percent of such oil or grease in accordance with the grease release test described. Such webs include a matrix of microfibers and may include up to about 75 percent of other fibers such as staple or wood pulp. The web is treated with one or more compositions selected from carboxymethyl cellulose and derivatives, vinyl carboxypolymers, hydroxy ethyl ether starch derivatives, and acrylics. The treatment permits the web to retain its fibrous structure while at least partially coating said fibers to reduce the oleophilic nature of the web. Examples of useful fibers include polyolefins, especially polypropylene, polyesters, and polyamides. The web is preferably bonded by a patterned application of fuse bonds covering up to about 14 percent of surface area and in a frequency of up to about 15 bonds per square inch.
    Type: Grant
    Filed: July 8, 1985
    Date of Patent: May 6, 1986
    Assignee: Kimberly-Clark Corporation
    Inventors: Harry W. Hotchkiss, Robert D. Fields, Gina K. Rolsten
  • Patent number: 4586606
    Abstract: Nonwoven fabrics are described comprising a layered fabric having an inner layer of substantially thermoplastic material, for example fibers, disposed adjacent and thermally bonded to at least one outer layer or a pair of outer layers of textile length fibers by means of heat and pressure. The thermoplastic fibers in the inner layer have a lower melting point than any other fibers in the fabric. A nonwoven fabric constructed in this manner has qualities of; low levels of debris, high compressibility, low abrasiveness, and dimensional stability. These qualities are decidedly of use in many products, most particularly in computer diskettes, wherein a material must be used to wipe the magnetic disk within the computer diskette to keep it free of foreign particles, which may cause errors in the transfer of information onto or from the magnetic disk.
    Type: Grant
    Filed: October 28, 1983
    Date of Patent: May 6, 1986
    Assignee: The Kendall Company
    Inventor: Jon A. Howey