Abstract: The present invention relates to acoustically porous building materials which are produced by disposing an aggregate material on the surface of a dry-formed web comprising a fibrous material and an organic binder, and consolidating the composite material such that the aggregate material is embedded in the web. The resulting product is acoustically porous but, in one preferred embodiment, the embedding process provides a substantially planar surface which is relatively non-friable.

Abstract: A hardboard with an embossed and coated face to simulate ceramic tile. A resin sealer coat and resin ground coat of a preselected color are applied to the embossed face. A pattern or design may be printed with resin inks of different colors on the ground coat. A preferably transparent resin top coat is applied over the inks and the ground coat to protect the embossed face and provide a glossy appearance.

Abstract: Process and apparatus are provided for production of novel fused fabrics by treating a feed fabric comprising a substantial portion of thermoplastic fibers with wetting agent then subjecting the wetted fabric to conditions of temperature and pressure suitable to cause fusing together of at least some fibers of the fabric.

Abstract: A pressure belt for use with an extended nip press in paper making machine characterized by comprising a base fabric formed of a synthetic fiber filament, and formed with a synthetic resin layer on each outer and inner peripheral side thereof. The outer peripheral side which becomes in contact with the felt is provided with a number of drain channels.Such a construction is advantageous in improving a travelling stability of belt, dewatering efficiency of web of paper, etc.

Abstract: There is disclosed a fabric made up of short conjugate fusible fibers and longer, base fibers. The conjugate fibers have an exposed low melting point component having a lower melting point than the remainder of said fibers and said base fibers. In the method of the present invention, a web of short conjugate fibers and longer base fibers is passed through an entangling mechanism where the short fusible fibers are concentrated and intertwined in heavily entangled knot areas. The entangled web is heated to thermobond at least the low melting point component of the conjugate fibers to each other and preferably to the surrounding base fibers to reinforce and strengthen the fabric.

Abstract: Improved method and apparatus for forming soft, bulky absorbent webs including thermoplastic fibers. The web is bonded under conditions that heat the thermoplastic fibers to produce web bonding while avoiding direct contact with the heat source. The apparatus includes a pair of foraminous belts or wires between which the web or webs to be bonded are enclosed. The construction of the foraminous wires and belts is selected to produce the desired degree of bonding and yet maintain separation between the subsequently applied heat source and the web or webs. The combination of the web and belts or wires is then directed under tension to a heat source which may be, for example, a series of heated cans, and the opposite sides of the combination are alternately contacted by the surfaces. After heating, the web is allowed to cool and retains its bonded configuration determined by the structure of the wires or belts and the content of the web.

Abstract: A batt of non-delignified fibers is stabilized by applying ultrasonic energy thereto in narrow compressed lines which aid in distributing liquid within the batt. The fibers are partially delignified at fiber intersections which are hydrogen bonded. Supplementary stabilization may be provided by thermoplastic bond sites.

Abstract: This disclosure involves a novel process for instantaneous electron-beam curing of very thin low viscosity, solventless coatings upon rough, irregular or textured surfaces of a substrate, such as paper or the like, that, through rather critical timing and energy adjustment procedures, causes the coating firmly to adhere to the surface before the coating can conform to the roughness or texture contour, and thereby providing a solidified very smooth outer surface for the substrate that is particularly useful for metalization and other finished layerings.

Abstract: An absorbent batt of non-delignified fibers is stabilized by applying a lignin solvent to an assemblage of such fibers to soften at least 10 percent of the fibers. When the fiber assemblage is compressed and the solvent is removed, the softened lignin of adjacent contacting fibers cause a lignin-to-lignin interfiber bond to occur at the fiber intersection.

Abstract: The present invention relates to an artificial grain leather having different color spot groups comprised of ultra fine fibers, in which at least one side of the fibrous substrate has two types of colors differing in hue and/or lightness value and being covered with transparent resin layers.The present invention produces a three-dimensional surface effect and a grain pattern effect, and is recognized as consisting of a mixture of ultra fine fibers each being quite different in color from the next, though providing the appearance of a single color from a distance, and producing a subdued and rich appearance as a result of the integration of colors by the color of a coating layer.

Abstract: Melange-colored sheet and method. The sheet has an inner portion having ultrafine fiber bundles and/or multi-core fibers. The surface of the sheet is composed of super-entangled ultrafine fibers and/or fine bundles of ultrafine fibers of different colors, branched from the fibers of the inner portion, so that the surface presents a melange-colored effect of at least two colors.

Abstract: Production of high bulk nonwoven materials particularly useful as wipers and the like having a varying pattern of bonds and cloth-like feel. In one embodiment the method includes opposed, varying, high density bonding patterns on opposite sides of the materials formed by contact with surfaces having varyingly shaped or sided lands and grooves. Where both surfaces are contacted by such lands and grooves, increased spacing in the unbonded areas permits high loft, essentially unbonded fiber portions between the bond points. Construction of the individual land areas is preferable with tapered sides with vertical so as to permit engraving and high bond density and pattern depth while reducing wear. Resulting products have unique softness and absorbency characteristics for improved wipers because of the bond constructions. In addition, a wide variety of attractive patterns may be obtained.

Abstract: A milled blend is prepared, which comprises extremely short fibers and rubber as well as a suitable amount of long fibers having hair root-like branches or a number of whiskers and/or bent long fibers and, optionally, a suitable amount of fillers. The milled blend is then laminated under pressure on both sides of a hooked, corrugated or embossed thin metal sheet, and vulcanized in a suitable manner. The resulting sheet gasket excels in sealing properties, heat resistance and durability.

Abstract: A mixture of binder and fibrous material is introduced into the upper regions of a mat-forming zone. The mixture is intersected by a horizontally or upwardly directed air stream and entrained therein, then layered onto at least one foraminous wire by exhausting the entraining air through said foraminous wire or wires. By reducing turbulence and by controlling the manner in which the particulate matter is deposited upon the foraminous wires, uniform non-woven webs can be obtained which may be used in a variety of ways to form versatile building products.

Abstract: An entangled non-woven fabric having a fiber structure which comprises a portion (A) in which ultrafine fiber bundles consisting of ultrafine fibers of a size of not greater than about 0.5 denier are entangled with one another and a portion (B) in which ultrafine fibers to fine bundles of ultrafine fibers branch from the ultrafine fiber bundles and are entangled with one another, and in which portions (A) and (B) are nonuniformly distributed in the direction of fabric thickness. The product of this invention has high flexibility as well as good shape retention.The invention also relates to a grained sheet having on at least one of its surfaces a grain formed by a fiber structure composed of ultrafine fibers to fine bundles of ultrafine fibers and having a distance between the fiber entangling points of not greater than about 200 microns, and a resin in the gap portions of the fiber structure.

Abstract: A composite laminate material and a process for making the same are provided, the process comprising the steps of providing an unbonded fibrous batt of desired thickness having a thermosetting binder material dispersed therethrough, applying a layer of desired thickness of a curable latex to at least one side of the fibrous batt, drying the layer to a predetermined moisture level to provide a dried composite material, and heating and compression molding the dried composite material to simultaneously mold the composite, cure the layer and cure the binder material by embossing a pattern into the exposed side of the layer before the layer and the binder material are cured to cause the layer to be contoured with the pattern substantially throughout the thickness thereof and thereby cause the pattern to be substantially impressed into one side of the batt so that the resulting embossed and cured layer has a substantially uniform thickness and the one side of the cured batt substantially conforms to the embossed co

Abstract: An absorbent article comprising a pad of absorbent material sandwiched between a backing sheet and a top sheet. The absorbent material is a wood fluff or the like and the absorbent article is embossed on either side or both sides so that the absorbent material is compressed at the discrete areas. The balance of the absorbent material remains substantially uncompressed to form spaced densified areas and areas of less density to enhance fluid spreading characteristics and to reduce wetback.

Abstract: A multi-layered wiper and method of making it, the wiper having at least one strong surface region of fibers having a predominate length of less than one-fourth inch and having bonding material disposed therein in a fine spaced apart pattern, the areas in the strong surface region where the bonding material is disposed being finely creped and at least one inner core region of fibers having a predominate length of less than one-fourth inch and generally having less fiber concentration than the surface region, and at least one interior strong region of fibers having a predominate length of less than one-fourth inch and having a greater fiber concentration than in the inner core region and having bonding material disposed therein in a fine spaced apart pattern to bond the fibers in the interior strong region together into a strong network, the bonding material in the interior strong region being substantially unconnected to the bonding material in the strong surface region and a strengthening layer comprising a

Abstract: Wiper comprising a matrix of nonwoven fibers having a basis weight generally in the range of from about 25 to 300 gsm and including a meltblown web having incorporated therein a staple fiber mixture including synthetic and cotton fibers. The combination provides highly improved wiping properties as well as strength and absorbency for many industrial applications requiring wiping of oily and/or aqueous materials. The wipers may be formed by a conventional meltblowing process involving extrusion of a thermoplastic polymer as filaments into airstreams which draw and attenuate the filaments into fine fibers having an average diameter of up to about 10 microns. The staple fiber mixture of synthetic and cotton fibers may be added to the airstream, and the turbulence produced where the airstreams meet results in uniform integration of the staple fiber mixture into the meltblown web.

Abstract: A panel for sound insulation of vehicles or other devices is described which is constructed of a fabric of autogenously and chemically bonded, matted polyester fibers having fine surface pores. The fabric is shaped by compression so that it has a thickness of 1 to 3 mm. and exhibits an acoustical impedance of about 30 to about 100 Rayl.

Abstract: A composition and method for forming paving and floor blocks suitable for use on industrial floors and the like in which the finished blocks are water and abrasion resistant. The composition includes wood particles and formaldehyde resin and may include paraffin base wax for increased mold release characteristics, as well as pigments for block coloration. The method includes mixing the materials of the composition, pouring the composition into a mold, compressing the composition in the mold, and baking the mold with composition therein to cure the mixture and form the block.

Abstract: An absorbent impervious barrier fabric in the form of a laminate has a fibrous section including a mat of polymeric melt blown microfibers and an impervious polymeric film adjacent said mat, said fibrous section and film being united in compacted bond regions formed by the application of heat and pressure and comprising pillars of bonds extending completely through the fabric from the outer surface where the fibrous elements are fused to the interface between the mat and the film where microfibers are fused to the film without disrupting the imperviousness of the film, the bond intensity tapering from said fused regions toward the essentially unbonded central plane of said mat to provide a double gradient in bond intensity in said pillars of bonds. One embodiment of the fabric has a fibrous section with a surface layer web of continuous and randomly deposited filaments and a microfiber mat with the web having intermittently discrete prebonded regions in addition to the compacted bond regions.

Abstract: An insulation suitable for application to building spaces by pneumatic devices comprising a multitude of small pieces of low density fibrous material, the fibrous pieces being uniformly sized and having a hexahedral configuration.

Abstract: The disclosed invention includes an improved construction of structural members such as railroad crossties, highway spin posts and highway guard posts and to construction of said members from composite wood material including elongated wood flakes and to a method for making such improved structures.

Abstract: Fibreboard panels and the like, useful as drawer fronts, cabinet doors, table tops, furniture parts, moldings, baseboards and the like are formed of compressed fibre panels or strips with an edge treatment forming a contoured or profiled edge surface. The wood fibres on the edge surface are heat seared and die pressed together to form a heat seared sealed surface of skin which does not require subsequent filling and further mechanical surfacing and which is more easily finished by the application of liquid decorating materials, paints, stains, printing inks and various colorants. The cellulosic fibrous blanks are mechanically pre-shaped to provide a contoured profile edge which is subjected to heat and pressure from a heated die which sears and seals together the fibres forming a skin over the profiled edge surface. The skin formation results in a reduction of time and labor that is required for any final finishing operations and provides a better appearance for the entire surface of the fibreboard piece.

Abstract: Low cost wiper material for industrial and other applications having improved water and oil wiping properties. A base material of meltblown synthetic, thermoplastic microfibers is treated with a wetting agent and may be pattern bonded in a configuration to provide strength and abrasion resistance properties while promoting high absorbency for both water and oil. The wiper of the invention displays a remarkable and unexpected ability to wipe surfaces clean of both oil and water residues without streaking. It may be produced in a continuous process at a low cost consistent with the convenience of single use disposability.

Abstract: A fiberboard is manufactured having relatively high density skins on a relatively low density core by including a skin forming chemical in at least the surface fibers of a consolidated mat, having a density of less than 35 pounds per cubic foot, and then hot-pressing the consolidated mat at a temperature of at least 525.degree. F. to form a board having high density surface skins. In accordance with another embodiment of the present invention, a skin forming chemical is used to form a skin on higher density mats having a density of 35 pounds/ft..sup.3 or greater. The skin formed on the higher density mats has strength and density properties which are not as significantly different from the core material as is the skin formed over the low density core material of the first embodiment, but the skin on the higher density mats also improves the board strength, stiffness paint holdout and design fidelity properties.

Abstract: A molten metal feed tip for a continuous caster for aluminum or the like is made by forming a slurry of refractory fibers in an aqueous solution containing a dispersion of colloidal silica. Liquid is extracted from the slurry to form a flexible felt blanket of refractory fibers which is then compressed in a closed die cavity having the desired geometry of one moiety of the molten metal feed tip. The felt blanket is heated in the closed die cavity to a sufficient temperature to extract water from solution remaining in the blanket to form one rigid moiety of the feed tip. Two such moieties are assembled to form a feed tip having a molten metal feed gap therebetween. The feed tip tapers towards the downstream edges which are compressed to a higher density than the upstream portion of the feed tip. The downstream edges have a greater thermal conductivity than the thermal conductivity of the upstream portion.

Abstract: A dry-formed nonwoven fabric; preferably an air lay web; including a fiber composition which is at least 50%, by weight, wood pulp fiber less than about 0.635 cm (1/4 inch) in length with 25% or more of the fiber composition in the web, by weight, being kraft wood pulp fibers, and under 50%, by weight, reinforcing fibers intermixed with the wood pulp fibers throughout the web structure; an embossment in the web providing a plurality of compressed, densified valley regions and less-dense high loft regions; the web including no more than about 5.1 g/m.sup.2 (3.0 lbs per ream of 2,880 ft..sup.2) of a binder and having a cross machine direction wet tensile strength no lower than about 0.09 Kg/cm (0.5 lbs/inch), and preferably at least 0.107 Kg/cm (0.6 lbs/inch). A higher cross-machine direction wet tensile strength in excess of 0.267 Kg/cm (1.5 lbs/inch) can be established at a binder level less than 8.5 g/m.sup.2 (5 lbs/ream), and preferably at a binder level between 6.8-8.5 g/m.sup.2 (4-5 lbs/ream).

Abstract: A multi-ply non-woven sheet material and pressure-sensitive adhesive tape made therefrom are disclosed. The sheet material comprises a first layer of randomly interlaced fibers bonded to each other by a rewettable binder and at least one additional layer of randomly interlaced fibers bonded to each other and to the first layer by a rewettable binder. The fibers of the additional layer are laid directly on the first layer prior to application of the binder to the additional layer whereby the binder bonds the fibers of the additional layer to each other and to the first layer.

Abstract: An ink reservoir element for use in a marking instrument is disclosed, which combines good ink holding capacity and good ink release properties with a wide variety of inks. The ink reservoir element is formed from a coherent sheet of flexible thermoplastic fibrous material, such as a spunbonded polyester fabric or a foam-attenuated extruded polyester fabric, which has been uniformly embossed with a series of parallel grooves. The embossed sheet is compacted and bonded into a dimensionally stable rod-shaped body whose longitudinal axis extends parallel to the embossed grooves. A method and apparatus is disclosed for continuous production of the ink reservoir elements from a continuous web of the fibrous sheet material.

Abstract: A fiberboard is manufactured having relatively high density skins on a relatively low density core by including urea in at least the surface fibers of a consolidated mat, having a density of less than 35 pounds per cubic foot, and then hot-pressing the consolidated mat at a temperature of at least 525.degree. F. to form a board having high density surface skins. In accordance with another embodiment of the present invention, urea is used to form a skin on higher density mats having a density of 35 pounds/ft..sup.3 or greater. The skin formed on the higher density mats has strength and density properties which are not as significantly different from the core material as is the skin formed over the low density core material of the first embodiment, but the skin on the higher density mats also improves the board strength, stiffness, paint holdout and design fidelity properties.

Abstract: A cellulosic fiber containing board is molded at a temperature of at least 525.degree. F. to provide a relatively high density skin on at least one surface.A fibrous composition, including cellulosic fibers, is consolidated to form a blank having a density of less than 35 pounds/cubic foot. The blank is then cut to a shape larger in at least two of its three dimensions than corresponding dimensions of a mold cavity when said mold is in a closed position.Urea is then included in at least a surface layer of fibers of the blank in an amount of at least 5% based on the dry weight of the fibers contacted with urea, and thereafter the cut blank is molded to form a contoured product having a skin on at least one surface thereof, the skin defined by a thickness of material on said surface of said product having a density greater than the material on which the skin is formed.

Abstract: A fiber-reinforced cementitious sheet is formed by first co-mixing in an air current reinforcing fibers such as glass fibers, and cementitious mineral materials in finely particulate form such as calcium sulfate hemihydrate, both in substantially dry form, depositing the mixture on a moving foraminous surface by means of the air current to form a sheet, applying water as by spraying in at least an amount which is stoichiometrically sufficiently to hydrate the calcium sulfate hemihydrate to the dihydrate form and to provide the necessary degree of plasticity to the mixture, densifying the sheet by compression, and setting and drying the sheet. A pair of sheets may be utilized as face sheets and, prior to setting, combined with a core formed of for example a calcium sulfate hemihydrate slurry, and the sheets and core then set and dried to form a paper-free gypsum board having excellent strength, surface hardness, and fire-resistant properties.

Abstract: An absorbent fibrous structure having good stability and enhanced absorbency, flexibility and feel is provided comprising a loosely compacted cellulosic fibrous batt having a plurality of narrow, dense, compacted cellulosic fibrous lines formed by compacting the entire thickness of the batt. The fibrous areas of the batt adjacent the narrow dense lines extend over the lines, creating a fibrous region of lesser density than said batt above the lines, and a substantially fiber free region or tunnel immediately adjacent the lines.

Abstract: A process for solvent bonding blended nonwoven fabrics is disclosed. The fabric is obtained by forming a web from a blend of fibers selected from the group consisting of acrylic fibers, modacrylic fibers and mixtures thereof and polyester fibers, applying a controlled amount of solvent to the web, and then bonding contiguous fibers at their cross-over points by the application of heat and pressure so as to activate the solvent. The fabric thereby obtained is characterized by improved elongation and tear strength.

Abstract: The specification describes an improved humidifier pad and a method of making the pad. The pad comprises a fibrous layer provided with means which substantially eliminate the flow of water picked up by the fibrous layer along the length of the pad so that when the pad is in use on a rotating drum, the water that is picked up is held in the pad for vaporization rather than flowing back downwardly to the pickup point.

Abstract: A nonwoven, self-sustaining, absorbent fabric comprising a sheet of randomly arranged, intermingled cellulosic fibers has a plurality of high loft, loosely compacted regions separated from each other by highly compressed regions. An adhesive material penetrates through the compressed regions to form bonded fiber networks extending completely through the sheet, and said adhesive material only partially penetrates through said high loft regions whereby the fibers in the interiors of said high loft regions are unbonded by said adhesive so that said regions are highly absorbent. A method for manufacturing the above-described nonwoven fabric by moistening opposed surfaces of a loosely compacted, randomly oriented cellulosic fiber sheet, embossing said moistened sheet for providing a pattern in said surfaces, applying an adhesive to the patterned surfaces of the sheet and setting said adhesive.

Abstract: Improved tobacco smoke filters, particularly cigarette filters, are prepared from a web of synthetic polymeric fibers having applied to at least one surface thereof a film-forming derivative of cellulose. Continuous processes and apparatus for the production of the web and filter are also described.

Abstract: A fiberboard is manufactured having relatively high density skins on a relatively low density core by including urea in at least the surface fibers of a consolidated mat, having a density of less than 35 pounds per cubic foot, and then hot-pressing the consolidated mat at a temperature of at least 525.degree. F. to form a board having high density surface skins.

Abstract: A mineral wool board is manufactured having relatively high density skins by including urea in at least the surface fibers of a consolidated mineral wool fiberboard containing cellulosic fibers and/or starch and then hot-pressing the consolidated board at a temperature of at least 525.degree. F. to form a board having high density surface skins.

Abstract: A fiberboard is manufactured having relatively high density skins on a relatively low density core by including a skin forming chemical in at least the surface fibers of a consolidated mat, having a density of less than 35 pounds per cubic foot, and then hot-pressing the consolidated mat at a temperature of at least 525.degree. F. to form a board having high density surface skins.

Abstract: A shaped decorative article comprising a rigid body of a densified mixture of particulate material and a binder, the body having a plurality of elongated ridges projecting from the outer surface thereof which are separated from each other by valleys, whereas the inner surface of the body forms a plurality of elongated cavities respectively aligned in longitudinal direction with the ridges, each of the ridges has a pair of side faces including an angle with each other and terminating in a tip of rounded cross section constituting the edge of the respective ridge and each of the cavities having an inner end adjacent the tip of the respective ridge. The wall thickness of the body gradually increases from the tip of each ridge to the valleys adjacent thereto to reach its maximum at the center of each valley, and the density of the body gradually decreases from the tip of each ridge toward the adjacent valleys.

Abstract: An improved lightweight diffuser assembly having a plenum chamber formed of fiberglass laminae is provided. The diffuser assembly is universally adapted for interfacing with various size conventional ducts of an air delivery system. The plenum chamber has a variable density across its surface and further includes a fibrous textured interior surface to optimize the sound absorption characteristics. Sheets of laminae fiberglass impregnated with uncured phenolic binders are placed in an appropriate die mold cavity and subjected to both compression and heat. The plenum chamber is cured in approximately a temperature of 700.degree. F. to 900.degree. F. for a time period of approximately 25 to 45 seconds to provide an interior fibrous textured surface. Carbon black and an interior sealing sheet can be introduced into the fiberglass laminae prior to compression.

Abstract: A multi-ply fibrous material is provided which is suitable for use as a wipe, swab, or sponge and which comprises a backing layer and at least one liquid absorbent layer. The backing layer is made of compactly assembled natural wood pulp fibers, bonded to each other with an adhesive binder to provide wet strength. The liquid absorbent layer is made of loosely assembled fibers including both natural wood pulp fibers and wettable thermoplastic synthetic wood pulp fibers which are irregularly arranged, intersecting, overlapping, and mechanically interengaged segments of the thermoplastic synthetic wood pulp fibers being heat fused and bonded to the backing layer in a discontinuous pattern of embossed areas alternating with unembossed areas.

Abstract: A nonwoven absorbent structure usable by itself, as a wiper for example, or usable in combination with other elements, such as an internal absorbent member of a disposable diaper. The absorbent structure includes a dry-formed fibrous section in which the average fiber length is about 1.2 millimeters or longer, and a liquid-transmitting layer of particulate material associated with at least one surface of the fibrous section and having a density greater than that of the fibrous section. At least 50% of the particles, by weight, are of a size that will pass through a 48 mesh screen, and the particulate material is chemically bonded together to form the liquid-transmitting layer(s). Particles of the layer(s) are located between fibers at and adjacent the associated surface(s) of the fibrous section to form a zone in which particles and fibers are intermixed.

Abstract: A method is provided for forming a unique embossed laminated board product. A hard core is covered with a soft wood veneer and this is then covered with a resin treated wood fiber sheet. The composite structure is embossed, the embossing occurring in the resin fiber sheet and soft wood veneer. The hard core provides structural rigidity to the finished product and good definition to the embossed product.

Abstract: A nonwoven, self-sustaining, absorbent fabric comprising a batt of randomly arranged, intermingled cellulosic fibers has a plurality of high loft, loosely compacted regions separated from each other by highly compressed regions. An adhesive material penetrates through the compressed regions to form bonded fiber networks extending completely through the batt, and said adhesive material only partially penetrates through said high loft regions whereby the fibers in the interiors of said high loft regions are unbonded by said adhesive so that said regions are highly absorbent. A method of manufacturing the above-described nonwoven fabric by moistening opposed surfaces of a loosely compacted, randomly oriented cellulosic fiber batt, embossing said moistened batt for providing a pattern in said surfaces, applying an adhesive to the patterned surfaces of the batt and setting said adhesive.

Abstract: This disclosure includes descriptions of nonwoven fibrous webs including a minor amount of a binder securing the interfiber connections to maintain the fiber superstructure and having web densities less than about 0.02 gm./cm..sup.3 which has heretofore been considered about the lowest density attainable. The disclosure also includes a unique method of manufacturing such webs and contemplates the preferred use of an air laid web of fibers thoroughly impregnated with a fluid which includes a small amount of a permanent binder, preferably less than about 10% by weight of the fabric and a very substantial amount of a volatile liquid in the order of 100% by weight of the fabric. The volatile liquid explosively puffs the fibers into a gossamer web not attainable by conventional techniques and the small amount of binder secures the fiber interconnections together to maintain the superstructure.

Abstract: A decorative high pressure laminate having registered color and embossing is produced by effecting simultaneous embossing and laminating using a three dimensional press plate acting against an overlay sheet containing high flow melamine resin and pigment, so that during the pressing operation the resin and pigment flows laterally from the high pressure areas to the low pressure areas with the result that the underlying print sheet is visible through the overlay sheet in the high pressure areas while the pigment in the overlay sheet in the low pressure areas mask the print sheet.