Abstract: Provided is a storage unit for welding wire including an outer case in which an outer bottom supporting part is formed in a lower end thereof and a wire accommodation part configured to store a wound welding wire is formed therein, a bottom part seated on and coupled to the outer bottom supporting part, and an inner case configured to come into close contact with an inner surface of the outer case and having an inner bottom supporting part seated on the bottom part, formed in a lower portion thereof, wherein the outer case includes a strength reinforcement part and a shock absorption part formed at an inner side of the strength reinforcement part to absorb a shock from the outside.

Abstract: A box (51) containing a two dimensional array of laundry detergent capsules (21) containing laundry detergent composition, the box having a height of no more than 3.5 cm and a method of sending such a box to a consumer using a postal service.

Abstract: A system and method for producing a board product made from paper products that have embossed medium that features an improved structural profile. The improved structural profile may include a triangular flute pattern wherein each flute may exhibit a first linear leg support and a second linear leg support that each support a center apex structure. The apex may have a substantially flat portion that is configured to engage a facing. As such, the board product may further include one or more facings that are adhesively coupled to the embossed medium. Further, the apex of each “triangle” may also have a groove or channel for receiving an adhesive in a continuous and uniform manner.

Abstract: A method of adsorption allows separation of a first fluid component from a fluid mixture comprising at least the first fluid component in an adsorptive separation system having a parallel passage adsorbent contactor with parallel flow passages having cell walls which include an adsorbent material. The method provides for transferring heat from the heat of adsorption in a countercurrent direction along at least a portion of the contactor during adsorption and transferring heat in either axial direction along the contactor to provide at least a portion of the heat of desorption during a desorption step. A carbon dioxide separation process to separate carbon dioxide from flue gas also includes steps transferring heat from adsorption or for desorption along the parallel passage adsorbent contactor.

Abstract: A room enclosure assembly on a base of a concrete ceiling or wall is disclosed. In an embodiment, it includes metal sheet material having contact surfaces toward the base and web faces leading away from the base and heat exchange surfaces. Folding regions are formed between the sub-faces of the sheet material. The contact surfaces are fastened to the base area via a heat conducting connection layer. The heat-exchange faces are provided with a coating layer. The heat flow between the base and the heat exchange surfaces is especially efficient because it takes place in the continuous metal sheet material. Through-openings in the heat exchange surfaces, together with the use of a suitable coating layer on the heat exchange surfaces, allow for the acoustic insulating effect and optical appearance to be optimized.

Abstract: A structural batten provides a longitudinally extending first layer having a plurality of passages extending between opposing sides of the first layer and transverse to the longitudinal extent of the first layer. A longitudinally extending solid body layer is attached to the first layer along the first layer's longitudinal extent.

Abstract: The present invention relates to single face or double faced corrugated fiberboard comprising one or more corrugated plies, wherein at least one of the linerboard plies or corrugated plies is a paper-film assembly comprising: i) a 30 to 600 g/m2 grammage papery material of construction, ii) a biodegradable polymeric coating from 1 to 100 ?m in thickness. More particularly, the present invention relates to single face or double faced and/or corrugated fiberboard comprising one or more corrugated plies, wherein at least one of the linerboard plies or corrugated plies is a paper-film assembly comprising: i) a 30 to 600 g/m2 grammage papery material of construction as outer layer, ii) a biodegradable polymeric coating from 1 to 100 ?m in thickness as interlayer, and iii) a 30 to 600 g/m2 grammage papery material of construction as inner layer. The present invention further relates to methods of producing this corrugated fiberboard.

Abstract: The invention relates to anti-ballistic articles comprising a stack of sheets, each sheet having one or more mono-layers of polyethylene anti-ballistic fibers and a thermoplastic binder, wherein the specific energy absorption (SEA) of the anti-ballistic article is greater than 145 J/kg/m2 and the maximum % thickness increase, measured at about 90° C., is less than 8% after storing the article for 160 hours at 90° C.

Abstract: Aerogel composites and bonded aerogel composites are described. The aerogel composites include monolithic aerogel material located in cavities between a base layer and a structured layer that is bonded to the base layer. Additional layers may be bonded to the base layer and/or the structured layer to form bonded aerogel composites.

Abstract: The inventive paper corrugated sheet is used to construct an improved modular corrugated crate that is reusable, recyclable, and biodegradable. The paper corrugated sheet is constructed from a laminated paper combination of aligned fluted paper and linerboard adhered together by adhesive. The sheet is constructed with a generally decreasing weight in laminated paper components from the outside of the paper corrugated sheet to the interior side, thereby improving strength and increasing the number of times that the crate can be reused.

Abstract: The present invention includes a high-strength, light-weight corrugated board. The board comprises a first sheet made of a soy protein based resin and one or more sheets of plant-based fibers. The first sheet is connected to a corrugated member. In one aspect of the present invention, there is a method of manufacturing a high-strength, corrugated board.

Abstract: An airflow pad is disclosed that includes first and second external facings of paper material extending between edge portions of the panel and having interior portions disposed remotely from the edge portions. A low-density core of paper material disposed between and associating the external facings to provide stiffness to the panel. The pad defines a network of channels open at least one of the edge portions and at the interior portion of the first facing allowing airflow therebetween.

Abstract: An adhesive composition comprising an amount of an adhesive, and an amount of an additive which is selected from the group of homopolymers of acrylic acid, copolymers of acrylic acid, and polyacrylates, polyurethanes, cellulose thickening agent, natural or synthetic gum, natural or synthetic resin, silica or an inorganic minerals having a layered structure.

Abstract: A composite material as a sheet material is described, being relatively cheap, most useful as a raw material of a sanitary product or the like, such as underwear, dust-proof mask or dispensable paper diaper, etc., and good in processability, stretchability, gas-permeability, softness, and touch. The composite material is formed by laminating a stretchable layer and a conjugate spunbonded nonwoven fabric including conjugate fibers including a low-melting-point component and a high-melting-point component. The conjugate fibers are partially bonded to each other by thermocompression, wherein each bonded portion has fine folded structures including alternate hill and valley regions in the CD, and the distance between neighboring hills is 100-400 ?m in average. The conjugate spunbonded nonwoven fabric exhibits stretchability through the spread of the fine folded structures, and has, at 5% elongation, a CD-strength of 0.1 N/5 cm or less and an MD/CD strength ratio of 200 or more.

Abstract: An Interactive Stance Mat designed for comfort or rhythmic physical activity short of exercise. Invention is interactive by means of user weight shifts ranging from nuanced to purposeful. Characteristic viscoelastic lag response in cycles provides more tactility to user than elastic force. Mat comprises top mounted flexible planar panel aligned with corrugated foamed polycarbonate-corrugation panel, where it is often unified with planar panel in sections. One or the other panel, but not both, may comprise sections. Attachment unifying the panels comprises a method where corrugation can expand freely and prevent material failure; the method comprises fixing attachment not restraining two or more of the corrugation panels expandable parts. User weight shifts are more interactive with gravity and its reaction forces than mats in the art. Modes of the invention reflect desired motion through selection of planar panel flexibility, and size, configuration of the corrugation panel.

Abstract: A packaging corrugated board having peripheral edges oblique to flute direction thereof is disclosed. A board body of the packaging corrugated board is formed of a first liner board, a second liner board, and a fluted medium sandwiched between the first and the second liner board. The fluted medium is a corrugated board having a plurality of flutes, and a direction in which the flutes extend is defined as a flute direction. The board body defines a plurality of peripheral edges, and most of the peripheral edges are neither parallel nor perpendicular to the flute direction.

Abstract: An adhesive article and a method of making the adhesive article are described. The adhesive article includes a facestock film having a first surface, a second surface and end edges wherein the second surface has a plurality of recesses formed therein that provide a path for fluid egress to at least one end edge; and a continuous layer of adhesive adhered to the second surface of the facestock film. The adhesive layer can compress, collapse or flex into the recesses of the embossed surface in response to a force to create a path for fluid egress.

Abstract: A corrugated paperboard is disclosed. The corrugated paperboard is based on a selection of a polymer blend (which may or may not include a color) for use as (a) as an extrusion layer which allows a layer of a water (and heat) resistant polymer (such as a PET, but which may also be a blend of polymers) and a paper liner to be laminated together and (b) can survive, i.e. be effective at, temperatures of at least 150° C. that are generated in a corrugator to facilitate manufacture of the corrugated paperboard.

Abstract: An absorbent structure having a longitudinal axis, a lateral axis, a z-direction axis normal to the longitudinal and lateral axes, longitudinally opposite ends and laterally opposite side edges. An upper surface of the absorbent structure has a three-dimensional topography relative to the longitudinal and lateral axes and defines a plurality of peaks and valleys of the upper surface relative to the z-direction. A lower surface of the absorbent structure has a three-dimensional topography relative to the longitudinal and lateral axes and defines a plurality of the peaks and valleys of the lower surface relative to the z-direction. The absorbent structure has a projected area as determined by a Topography Analysis Method, and the upper surface of the absorbent structure has a vertical area as determined by the Topography Analysis Method of at least about 0.1 cm2 per 1.0 cm2 projected area of the absorbent structure.

Abstract: A three-dimensional support structure is provided and includes a single sheet of material that is folded into a repeating pattern of cells. Each of the cells is formed by first and second spaced-apart endwalls and first and second sloped sidewalls spanning between the endwalls. Each endwall comprises two plies of material while each sidewall comprises a single ply of material. The first and second sidewalls are adjoined at a folded edge. The cells are aligned such that the first endwall of one cell from the repeating pattern abuts the second endwall of an adjacent cell of the repeating pattern to form a four-ply wall of the material. A first liner may be attached to a first side of the folded material and a second liner may be attached to a second side of the folded material.

Abstract: An adhesive composition which includes at least one adhesive composition and at least one rheology modifier, whereby as the rheology modifier use is made of a copolymer of which the monomers include an alkyl ester of an unsaturated monocarboxylic acid of the formula CH2?CR—COOH wherein R is a substituent selected from the group of H, a monovalent alkyl, aryl, or alkylaryl radical, a monovalent cyclo alkyl radical, and an alkoxy, haloalkyl or cyanoalkyl group, and a C5-C35 alkyl alkoxylated acrylate or methacrylate or of a mixture of two or more hereof.

Abstract: An adhesive composition comprising an amount of an adhesive, and an amount of an additive which is selected from the group of homopolymers of acrylic acid, copolymers of acrylic acid, and polyacrylates, polyurethanes, cellulose thickening agent, natural or synthetic gum, natural or synthetic resin, silica or an inorganic minerals having a layered structure.

Abstract: A corrugated paperboard for the packaging industry comprising of five liners (1a, 1b, 1c, 1d, 1e) and four intermediate corrugating mediums (2a, 2b, 2c, 2d) with flute type combination of B-C-B-C; thereby providing robust, greater compression strength, yet capable of economically produce corrugated paperboard by utilizing the method of combining paperboard using corrugator to produce doublewall and sheet pasting machine to make the final combination of a quadruple-wall paperboard.

Abstract: The present invention relates to a flexible laminate of films of thermoplastic polymer material mainly for applications in which relatively high yield strength and ultimate tensile strength is required, and a method and apparatus for its manufacture. The laminate comprises a monofilm formed or multifilm-formed ply (A) and another monofilm-formed or multifilm formed ply (B) both mainly consisting of orientable thermoplastic polymer material, in which A has a fluted configuration and B on a first side is adhesively bonded in bonding zones to the crests on a first side of A, in which B also has a fluted configuration, the flute direction of B forming an angle from generally about 30° up to and including 90° to the flute direction of A and the said bonding zones being on the crests of the first side of B to produce spot bonding with the crests on the first side of A, the wavelengths of the flutes in A and/or B are no longer than 5 mm, and the wavelengths of the flutes in both A and B are less than 10 mm.

Abstract: The present invention provides a multi-layered corrugated cylindrical tubular structure formed from a strip (10) of material having one edge reduced in diameter by a step portion (16) and reduced in length by corrugations (18). The strip may be formed on a forming arrangement comprising confronting corrugating rollers (74, 76) having regions formed with corrugating undulations of differing height and an un-corrugated portion.

Abstract: A method of manufacturing a porous sintered body includes mixing first silicon carbide particles, second silicon carbide particles, and a pore forming material having an average particle diameter Y ?m to obtain a molding material. The first silicon carbide particles have an average particle diameter X ?m larger than an average particle diameter of the second silicon carbide particles. Relationships 15?X, 0.5·X?Z?0.9·X, and 0.8·Z?Y?1.8·Z are satisfied, wherein Z ?m is an average pore diameter of the porous sintered body no less than 10 ?m and no greater than 20 ?m. The molding material is molded into a molded body. The molded body is degreased to eliminate the pore forming material from the molded body.

Abstract: A light-weight mirror blank assembly, having at least one sheet of corrugated material; and at least one face sheet in intimate contact with a surface of the sheet of corrugated material forming the light-weight mirror blank assembly. The light-weight mirror blank assembly has an areal density less than an equivalent blank assembly having a solid support structure for supporting a mirrored surface.

Abstract: A thermal packing container that includes a plurality of walls formed from a single composite individual sheet. The composite sheet includes a corrugated substrate, a metalized barrier and an outer foam layer. The composite sheet can be transported in flat configuration and then formed into a container at a packing facility. The packing container is relatively impervious to fluids and has a high thermal impedance that minimizes heat flow into the contents of the container. The thermal packing container can be used to transport food items from the packing facility.

Abstract: A process of producing composite sheet is presented, and the process comprises the steps of: (a) providing a plurality of metallic sheets; (b) bonding the metallic sheets with one another; and(c) finishing the bonded composite sheet that has a plurality of metallic layers. In comparison to conventional single type/solid piece of building material, the present invention results in a dramatic cost reduction in various building industry. With the up-to-date technology, the strength of metallic composite sheet remains within structural grade parameter and meets related specifications. Manufacturers are benefited from the cheaper metallic sheet in the composition while enjoying the same quality look of the outer layer. Furthermore, a structure of the composite sheet is also presented in the present invention.

Abstract: A composite fabric panel comprising a substrate and a plurality of elongate operative members engaged directly with the substrate, wherein the elongate operative members perform a serviceable operation in response to a stimulus. In one embodiment, the substrate comprises a nonwoven and the elongate operative members include multifilament yarns. The serviceable operation performed by the elongate operative members may comprise a transformation and/or a selective dispersion of active agents in response to such stimuli as wetting, temperature change, change in pH or affects of concentrated chemical environment.

Abstract: A breathable waterproof structure, made from a waterproof layer, mounted on an exterior wall side, that is a composite of a spun bonded non-woven sheet material with a resin layer on an interior surface of the sheet material; and a vent layer-forming member that is a corrugated spun bonded non-woven sheet material that is integrally attached to the waterproof layer by being multiply spot-adhered via the valleys of the corrugations and thereby generating the vent layer with a designated gap with the waterproof layer.

Abstract: Present invention relates to a process of forming a multi-layer pad of a non-woven fiber batt and a foam layer having conforming convoluted surfaces and to a multi-layer pad incorporating a non-woven fiber batt and foam layer. The process of forming a non-woven batt layer and a foam layer having conforming convoluted surfaces comprises transporting each layer along its longitudinal dimension while compressing each layer along its lateral dimension. Concomitantly with compression, each layer is cut transversely along its lateral dimension to separate each layer into an upper segment and a lower segment and to provide conforming convoluted surfaces on the segments of each layer, the convoluted surfaces comprised of upstanding projections and depressions.

Abstract: A click-lock re-closable carton is provided that may be simply and securely re-closed. According to one embodiment, the click-lock re-closable carton includes a pair of opposing side panels, a back panel joined to the side panels, a cover pivotally attached to the back panel having a pair of opposing side flanges, and a pair of locking tabs. The locking tabs may be on opposite side panels of the carton and may be offset from one another with respect to the back panel. The carton may be formed from a blank made of low moisture vapor transmission rate corrugated board. One liner face of the corrugated board may include a moisture-resistant extrudate partially absorbed into a first side of a fiberboard substrate, which is bonded to the microflute tips of the corrugated board.

Abstract: A light-weight mirror blank assembly, having at least one sheet of corrugated material; and at least one face sheet in intimate contact with a surface of the sheet of corrugated material forming the light-weight mirror blank assembly. The light-weight mirror blank assembly has an areal density less than an equivalent blank assembly having a solid support structure for supporting a mirrored surface.

Abstract: A density baffle assembly for use in a water treatment system is disclosed. The density baffle assembly includes a plurality of density baffles where each density baffle comprises a corrugated panel member having an upper edge, a lower edge, a first lateral side, and a second lateral side, with a corrugated pattern running across the corrugated panel member. Each density baffle also comprises a support flange integrally connected to the upper edge of the corrugated panel member. The support flange may be affixed to a wall of the water treatment system using a fastening means. Adjacent corrugated panel members may be nested together at their lateral sides and secured to each other using a fastening means.

Abstract: A box for shipping temperature sensitive or perishable goods made from a double walled combined web having an inside barrier layer, a first paper liner bonded to the inside barrier layer, a first paper flute medium bonded to the first paper liner, an outside barrier layer, a second paper liner bonded to the outside barrier layer, a second paper flute medium bonded to the second paper liner, and a sandwich of a barrier layer bonded between third and fourth paper liners. The flute mediums are bonded, respectively, to the third and fourth paper liners.

Abstract: Apparatus for manufacturing multi-layer metal feedstock material for stamping shaped parts eliminates the need for rolls of metal at the stamping site. Multilayer metal feedstock material is assembled from multiple rolls of metal stock, then folded in a zig zag fashion, or “Z-fold” configuration, whereby the multilayer metal assembly is stacked vertically, usually on conventional pallets, for ease of moving with a forklift or otherwise. The multilayer metal z-fold stack of material is then transported to a parts stamping operation where the material is used as it unfolds as a continuous feed to machines to produce shaped multilayer metal parts. This invention is most useful in making multilayer metal foil z-fold feedstock material and using the z-fold material as continuous feed to processes for making shaped multilayer metal foil parts. The layers may have non-metal layers of material, such as fiber, between the metal layers or on the outside of the metal layers.

Abstract: A composite reinforced plastic lumber article, having a generally rectangular cross-section, is formed by extruding a wood particle/polymer composition through an extrusion die which forms a corrugated or relatively thin sheet cross-section core part. The core part is compressed to push corrugations closer together and then cooled in a two-stage cooling process with water spray and submersion followed by vacuum and air blast drying of the article, followed by extruding an outer coating of the same composition over the core part. A continuous plank-like composite article is thus formed and is cooled after the outer coating is extruded over the core part. Opposed surfaces of the article may be embossed to provide a woodgrain appearance. The two-stage article forming process provides rapid cooling of the material to enhance the speed of production of reinforced plastic lumber articles.

Abstract: The invention relates to a rigid composite metal panel comprising at least two metal parallel plates and/or sheets secured to the peaks and troughs of a corrugated aluminium stiffener sheet arranged between the parallel plates and/or sheets, wherein the corrugated aluminium stiffener sheet is an aluminium brazing sheet product made from an aluminium brazing sheet product including a core sheet (1) made of an aluminium alloy having on at least one surface of the core sheet clad, and preferably on both sides, an aluminium clad layer (2), the aluminium clad layer being made of an aluminium alloy comprising silicon in an amount in the range of 2 to 18% by weight, preferably 5 to 14%, and a layer (3) comprising nickel on the outer surface of the aluminium clad layer. The invention further relates to a method of manufacturing thereof.

Abstract: The method and apparatus of the present invention prevents the formation of pin-holes during stretching of strip laminates in the cross machine direction. Pin-holes are prevented by creating slack areas along the length of the web where the edges of the non-woven strips meet with the polymer film, pressing the slack areas into the interdigital stretching rollers without stretching the slack areas, and stretching the remainder of the web in a typical manner. The slack regions are formed prior to interdigitation by, for example, formation of a furrow, a fold or a corrugation.

Abstract: A die-cut sheet having score lines and cutouts which in the form of a sheet of multilayered paperboard including at least two paper layers on the outer and inner sides that are made of different materials, that use a starch-based adhesive, preferably a cornstarch-based adhesive and that each have a basis weight of at least 150 g/m2 is shaped into a box. The die-cut sheet is preferably in the form of a sheet of double-faced or double-wall corrugated board including 30 to 55 flutes/30 cm at a height of 2.3 to 5 mm and a takeup ratio of 1.30 to 1.65, with the liner and the medium having basis weights of 150 to 350 g/m2 and 120 to 200 g/m2, respectively. The box can be used as a paper container for photo-sensitive materials.

Abstract: A container having walls made of a paper/plastic laminate having a cardboard core sandwiched between inner and outer face liners, wherein at least one of the face liners is comprised of a face liner laminate. The face liner laminate is composed of an exterior ply of oriented synthetic plastic film whose opposing surfaces are rendered wettable by corona-discharge treatment, and a base paper ply is cold-laminated to the film ply and adhered to the core of the board. The cardboard core may be a fluted medium of corrugated paper board, or it may be a planar stiff paper core. The invention is also directed to a structural member for use in making inexpensive furniture comprising a supporting member and a cardboard core laminated to a face liner laminate. The film ply of the laminate enhances the strength of the container or structural member and imparts water resistance thereto. Because the exposed surface of the film ply is printable, it may have decorative graphics or other printed matter applied thereto.

Abstract: The present invention relates to a self-sealing flexible plastic valve for a non-latex balloon, to a balloon incorporating such a valve, to a method of manufacturing such a valve, and to a method of manufacturing a balloon incorporating such a valve. The valve is made from two flexible plastic strips, bonded together along the side edges to define a valve passageway or tube, and having an open inlet end and an open outlet end. The inlet end of one or both valve strips flares or otherwise curls outwardly to facilitate opening of the valve to insert a gas supply mechanism to inflate the balloon.

Abstract: A web or film is electrostatically charged by sequentially subjecting the web or film to a series of electric fields such that adjacent electric fields have substantially opposite polarities. Both a method and apparatus are disclosed for charging the web or film.

Abstract: A display and panels include corrugated or fluted sheet material having display and support surfaces in which a plurality of cut-outs or slits are made in one or both surfaces so as to make the material rollable. The plurality of slits are in the same axis as the corrugations or flutes, and may be formed by means of a cutting tool adapted to slit or cut the corrugated or fluted sheet material. A guide can control the one or more blades of the cutting tool into contact with the one or more respective corrugations or flutes.

Abstract: A laminate suitable for use as the hook component of a hook-and-loop fastener. The laminate comprises a first extensible substantially non-elastic layer and a second layer comprising a nonwoven material. The nonwoven material is prebonded by a number of first spaced-apart bond sites to form first bonded and first unbonded areas. The second layer is attached to the first layer by a plurality of second spaced-apart bond sites to form a bulked laminate having a plurality of second bonded and second unbonded areas. The second bonded and second unbonded areas together define a surface area of said bulked laminate with said second bonded areas covering from about 5 to about 20 percent of the surface area. At least 50 percent of the second bonded areas have an area of less than about 4 square millimeters and have a density of greater than about 2 bonds per square centimeter.

Abstract: A base board for a layered corrugated fiberboard structure comprises a corrugated fiberboard material including a corrugating medium having flutes, first folds along which the corrugated fiberboard material is folded in the shape of the inverted letter V, and second folds along which the corrugated fiberboard material is folded in the shape of the letter V, and the first folds and the second folds are formed in the corrugated fiberboard material in parallel to each other and in an alternate arrangement so as to extend perpendicularly or at an angle other than a right angle to the flutes. The second folds are lines of perforations, and portions of the corrugated fiberboard material that forms an outer surface when folded are incised along the lines of perforations.

Abstract: A completely vented upholstered body of grid plates with a wave profile includes solid portions of the grid which pass through the wave extrema of its wave contour. Many of the solid portions of the grid preferably are disposed transversely to at least one wave propagation direction and, in each case, continuously over a large portion of a wavelength, at a distance from one another. There is only a limited, specified bending deformation, during which the solid portions of the grid can be deformed largely independently of one another as if they were individual spiral springs. As a result, the upholstered body has a high point elasticity despite the plate construction. By adroit dimensioning of the course of the wave thickness, an advantageous diffusion of stresses can be achieved without stress peaks. Moreover, the work of deformation is absorbed uniformly in the upholstered material. This results in a long service life of the upholstered body.

Abstract: A structural member formed from a billet, each member comprising a plurality of corrugated paperboard sheets bonded together with an adhesive and disposed between a core fiber layer, each core fiber layer comprising at least one ply of a fiberboard sheet, a pair of caps of a solid fiberboard sheet bonded to respective side faces of the paperboard sheet and to the respective edges of the core fiber layers. A method of manufacture is disclosed in which the billet is built up of corrugated paperboard sheets. The billet is then ripped into planks for use as a plank, board, or cleat, particularly as components for corrugated paperboard containers. A pallet made of planks and a pallet made of planar sheets cut from the billet are disclosed.

Abstract: This invention provides a structural laminate which includes thin outer layers of cellulose polymer material sandwiched about a corrugated cardboard core, where flutes of the corrugated extend perpendicularly between the outer layers of cellulose polymer material. More specifically, the outer layers of the composite are relatively thin sheets of a delignified cellulose polymer material, and the core comprises conventional corrugated cardboard with at least some, and preferably all of the flutes oriented on edge, i.e., extending perpendicularly between the outer layers. A related method comprises the steps of:a) forming a stack of corrugated cardboard sheets to a predetermined height, the sheets adhesively secured, one to the other;b) cutting a plurality of strips of predetermined width from the stack;c) turning one or more of the strips 90.degree.