Fiber Is Precoated Patents (Class 428/294.1)
  • Patent number: 11498877
    Abstract: A method of treating at least one silicon carbide fibre, the method including a) formation of a silica layer at the surface of a silicon carbide fibre having an oxygen content less than or equal to 1% in atomic percentage, the silica layer being formed by contacting this fibre with an oxidizing medium having a temperature greater than or equal to 50° C. and pressure greater than or equal to 1 MPa, and b) removal of the silica layer formed by hydrothermal treatment of the fibre obtained after implementation of step a) in which the fibre is treated with water at a pressure between saturating vapour pressure and 30 MPa and at a temperature less than or equal to 400° C.
    Type: Grant
    Filed: November 16, 2018
    Date of Patent: November 15, 2022
    Assignees: SAFRAN CERAMICS, CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE
    Inventors: Sylvie Loison, Lucile Henry, Cyril Aymonier, Chrystel Huguet
  • Patent number: 8940391
    Abstract: Methods of producing silicon carbide fibers. The method comprises reacting a continuous carbon fiber material and a silicon-containing gas in a reaction chamber at a temperature ranging from approximately 1500° C. to approximately 2000° C. A partial pressure of oxygen in the reaction chamber is maintained at less than approximately 1.01×102 Pascal to produce continuous alpha silicon carbide fibers. Continuous alpha silicon carbide fibers and articles formed from the continuous alpha silicon carbide fibers are also disclosed.
    Type: Grant
    Filed: October 8, 2010
    Date of Patent: January 27, 2015
    Assignee: Advanced Ceramic Fibers, LLC
    Inventors: John E. Garnier, George W. Griffith
  • Patent number: 8728513
    Abstract: A wound dressing having anti-microbial activity comprises a first fiber capable of bonding with silver (1) cations. The wound dressing comprises a blend of the first fiber to which silver (1) cations are bonded and a second fiber which is substantially free from silver. The wound dressing comprises from 0.01 to 5.0 percent by weight of silver (1) cations, based on the weight of fiber.
    Type: Grant
    Filed: February 14, 2013
    Date of Patent: May 20, 2014
    Assignee: Convatec Technologies Inc.
    Inventor: David Malcolm Woods
  • Patent number: 8236718
    Abstract: The application discloses and claims an oxidation resistant, continuous-fiber-reinforced ceramic composition, durable at temperatures above 1000° C., and capable of taking on any arbitrary near net shape formed without machining and tooling. The composition of the invention comprises a fine grained ceramic matrix which in turn comprises a mixture of a ZrB2 phase and a SiC phase with the matrix being reinforced with SiC or C or an oxide fiber, resulting in a fine grained ZrB2—SiC matrix with domain sizes ?0.5 ?m. The ZrB2 phase of the invention is capable of forming small microcrystalline domains ?0.5 ?m upon heat treatment. The composition the invention also comprises a fiber reinforced composite with a high degree of filling and densification of its preform resulting in a composition containing a low level of porosity and high fiber volume fraction.
    Type: Grant
    Filed: June 23, 2009
    Date of Patent: August 7, 2012
    Inventors: Larry J. Kepley, George M. Jacobsen
  • Patent number: 7704603
    Abstract: The present invention relates to a liquid resin intended more particularly for the sizing of mineral fibers which exhibits a dilutability in water at 20° C. at least equal to 1 000% and a level of free formaldehyde preferably of less than 0.4%, expressed as total weight of liquid, this resin being characterized in that it is composed essentially of condensates obtained from a phenolic compound, from formaldehyde and from an aminoalcohol according to the Mannich reaction. The invention also relates to a sizing composition including said resin, to the mineral fibers sized by means of this composition and to the products formed from the mineral fibers, in particular for thermal and/or sound insulation.
    Type: Grant
    Filed: July 23, 2003
    Date of Patent: April 27, 2010
    Assignee: Saint Gobain Isover
    Inventor: Serge Tetart
  • Patent number: 7674511
    Abstract: Closed reinforcement fiber package includes a material disintegratable in concrete, such as fiber concrete. Reinforcing fibers are present in a loose form in the package. The reinforcing fibers may be provided in a substantially mutually parallel position in the package. The reinforcement fiber package may be provided in a chain packing or package including a number of such closed reinforcement fiber packages. The reinforcing fibers may be made of steel.
    Type: Grant
    Filed: September 15, 2005
    Date of Patent: March 9, 2010
    Assignee: NV Bekaert SA
    Inventor: Ronny Dewinter
  • Patent number: 7597838
    Abstract: A ceramic matrix composite with a ceramic matrix and a gradient layering of coating on ceramic fibers. The coating typically improves the performance of the composite in one direction while degrading it in another direction. For a SiC-SiC ceramic matrix composite, a BN coating is layered in a gradient fashion or in a step-wise fashion in different regions of the article comprising the ceramic. The BN coating thickness is applied over the ceramic fibers to produce varying desired physical properties by varying the coating thickness within differing regions of the composite, thereby tailoring the strength of the composite in the different regions. The coating may be applied as a single layer as a multi-layer coating to enhance the performance of the coating as the ceramic matrix is formed or infiltrated from precursor materials into a preform of the ceramic fibers.
    Type: Grant
    Filed: December 30, 2004
    Date of Patent: October 6, 2009
    Assignee: General Electric Company
    Inventors: Suresh Subramanian, James Dale Steibel, Douglas Melton Carper, Toby George Darkins, Jr.
  • Patent number: 7514135
    Abstract: A method for forming a pultruded part includes collating reinforcing fibers by providing a first layer of reinforcing rovings extending in the longitudinal pultrusion direction, applying onto the first layer an intermediate layer of reinforcing fibers at least some of which include at least portions thereof which extend in the transverse direction and covering the intermediate layer with a second layer of rovings extending in the longitudinal direction. Alternatively the transverse fiber layer is formed on the inside surface of a hollow part. To the collated fibers is applied a urethane resin so as to permeate through the layers and the materials are passed through a die to form a thermo-set cross-linked poly-urethane. The transverse layer or layers are relatively thin having a weight less than or equal to 0.5 ounces per square foot and more preferably as low as 0.25 ounces or 0.1 ounces.
    Type: Grant
    Filed: January 29, 2004
    Date of Patent: April 7, 2009
    Assignee: Omniglass Ltd.
    Inventors: Laurence W. Davies, Mark Robert Bamford, Rodney Herbert Isfeld
  • Patent number: 7470388
    Abstract: The method enables the series production of light structural components out of long-fiber thermoplastic material (LFT) with integrated continuous fiber (CF)-reinforcements in a single stage LFT-pressing step. In this, CF-tapes (5) are melted open and transferred into a profile tool (21) of a CF-profile forming station (20), there are pressed for a short time period and shaped into the required CF-profile (10). In doing so, by means of contact with the thermally conditioned profile tool (21) on the profile surface (11) a shock-cooled, dimensionally stable, thin casing layer (12) is formed and the inside of the CF-profile remains melted. Following a defined short shock-cooling period (ts), the CF-profile (10) is transferred into an LFT-tool (31) and pressed together with an introduced molten LFT-mass (6). In doing so, the casing layer (12) is melted open again on the surface (11) and is thermoplastically bonded together with the surrounding LFT-mass.
    Type: Grant
    Filed: September 15, 2003
    Date of Patent: December 30, 2008
    Assignee: Weber Technology AG
    Inventors: Daniel Hüsler, Andreas Rüegg
  • Patent number: 7378362
    Abstract: The present invention is a composite material, a process and a product formed by the process. The composite is formed by a process that includes forming a fibrous structure comprising fibers into a preform, coating the fibers of the fibrous structure preform with elemental carbon to impregnate that preform, infiltrating the preform with boron carbide to form an impregnated green body. The impregnated green body is infiltrated with liquid naphthalene or other carbon precursor, which is thereafter pyrolyzed to form a carbon char. Then, the char infiltrated green body is infiltrated with molten silicon to form a continuous matrix throughout the composite. The silicon in the continuous matrix is reacted with the carbon char to form silicon carbide.
    Type: Grant
    Filed: October 24, 2003
    Date of Patent: May 27, 2008
    Assignee: Goodrich Corporation
    Inventors: Thomas Dwayne Nixon, Sai-Kwing Lau, Edward R. Stover, Salvatore J. Calandra, Vijay V. Pujar, Lanny Ritz, Gary L. Clark, Steve T. Keller
  • Patent number: 7338702
    Abstract: A gypsum board having glass fiber reinforcement. The glass fiber has sizing promoting bonding with a gypsum matrix. The glass fibers are added to the gypsum matrix cia a non-woven glass fiber mat bonded initially with a dissolvable or reversible binder to maintain the three dimensional architecture of the non-woven glass fiber mat during handling and insertion into a cast wet gypsum slurry forming a gypsum board. Upon insertion in the wet gypsum slurry, the dissolvable bond between the glass fibers in the non-woven glass fiber mat dissolves and allows the sizing coating on the glass fibers to make intimate contact with the gypsum matrix. In case of the reversible bond, the bond adhesive hydrolyzes during the gypsum board drying cycle providing intimate contact between the sizing coated glass fibers and the gypsum matrix. The non-woven glass fiber mats bonded to the gypsum matrix provides improved strength and flexure resistance of the gypsum board.
    Type: Grant
    Filed: April 27, 2004
    Date of Patent: March 4, 2008
    Assignee: Johns Manville
    Inventors: Timothy G. Swales, Philippe M. Scheerlinck
  • Patent number: 7255915
    Abstract: The invention relates to a support element, especially for concrete constructions and concrete building components, comprising at least one supporting fiber system embedded in a binder. The aim of the invention is to provide a support element that comprises at least one supporting fiber system embedded in a binder and that is characterized by excellent vapor permeability and at the same time by high stability and good modulus E values. To this end, the binder contains at least one polymer component that has a specific water vapor diffusion resistance value ? of at least 20000, a modulus E of transverse elasticity G of at least 3000 N/mm2 and a tensile strength of at least 10 N/mm2. The binder further contains at least one granular component that extends at least through parts of the supporting fiber system and that forms together with the supporting fiber system, in the cured state of the binder/polymer component, a solid body dispersoid with a water vapor diffusion resistance value ? of not more than 10000.
    Type: Grant
    Filed: February 3, 2002
    Date of Patent: August 14, 2007
    Inventor: Josef Scherer
  • Patent number: 7235288
    Abstract: A bond is created between a gypsum matrix formed from an aqueous acidic gypsum slurry comprising a monomer mixture. The monomer mixture is composed of a monomer having acidic functionality and a monomer having hydroxyl or amine functionality. A silane-based sizing composition is coated onto glass fibers causing a cross-linking network of silane and monomer mixture to form during curing of the gypsum board. Hydrophilic water extraction at the gypsum matrix-sizing interface reduces void formation and promotes bonding with the crosslinked monomer mixture and growth of smaller gypsum crystals within larger crystals in microstructurally identifiable regions adjacent to the glass fiber. A bond is created between a gypsum matrix formed from an aqueous acidic gypsum slurry comprising a monomer mixture. The monomer mixture is composed of a monomer having acidic functionality and a monomer having hydroxyl or amine functionality.
    Type: Grant
    Filed: August 6, 2004
    Date of Patent: June 26, 2007
    Assignee: Johns Manville
    Inventors: Richard Emil Kajander, Lance Wang
  • Patent number: 7214847
    Abstract: A dressing for promoting healing and pain relief of the body of a living organism having a pathologic condition has at least one layer of conductive material having a resistance no greater than 1000 ?/cm2. When placed proximate a portion of the body of the living organism suffering from the pathologic condition, the dressing alters the electrodynamic processes occurring in conjunction with said pathologic condition to promote healing and pain relief in the living organism. When used as a wound dressing, the conductive material is placed in contact with tissue around the periphery of the wound and with the wound, lowering the electrical potential and resistance of the wound and increasing the wound current. In an exemplary embodiment, the conductive material is a multi-ply nylon fabric plated with silver by an autocatalytic electroless plating process and with the plies in electrical continuity. The dressing provides an antimicrobial and analgesic effect.
    Type: Grant
    Filed: July 11, 2000
    Date of Patent: May 8, 2007
    Assignee: Argentum Medical, L.L.C.
    Inventor: A. Bart Flick
  • Patent number: 7163736
    Abstract: Disclosed is a rubber reinforcing fiber cord in which an eco-friendly silk material is made usable for applications in an automobile pneumatic tire and the like acted upon by large loads. The rubber reinforcing fiber cord of the present invention is characterized in that: a multi-filament twisted cord formed of silk fibroin fibers having a total fineness of 1500 to 9000 dtex is covered with an adhesive agent formed of resorcin, formalin and rubber latex in order that a dip pickup thereof on the cord can become 4.0 to 8.0% per unit weight of the fibers; and the cord has an initial tensile strength not less than 3.5 cN/dtex, a high-temperature strength retention rate not less than 80%, and a post-moisture-absorption strength retention rate not less than 85%. The cord is usable in a belt reinforcing later and/or a carcass layer of a radial pneumatic tire for a passenger car.
    Type: Grant
    Filed: March 24, 2006
    Date of Patent: January 16, 2007
    Assignee: The Yokohama Rubber Co., Ltd.
    Inventor: Shuji Takahashi
  • Patent number: 7112547
    Abstract: Production processes of an inorganic fiber-bonded ceramic component comprising inorganic fibers mainly comprising Si, M, C and O, an inorganic substance mainly comprising Si and O and boundary layers comprising carbon as a main component; and an inorganic fiber-bonded ceramic component comprising inorganic fibers which are composed mainly of a sintered structure of SiC and contain specific metal atoms and boundary layers composed mainly of carbon, wherein a preliminary shaped material is set in a carbon die, covered with a carbon powder and then hot-pressed to load a pseudo-isotropic pressure on the preliminary shaped material; and a highly heat-resistant inorganic fiber-bonded ceramic component almost free from the occurrence of peelings of surface fibers or delamination, wherein fibers are aligned in a surface shape.
    Type: Grant
    Filed: August 6, 2003
    Date of Patent: September 26, 2006
    Assignee: UBE Industries, Ltd.
    Inventors: Shinji Kajii, Kenji Matsunaga, Toshihiko Hogami, Mitsuhiko Sato
  • Patent number: 7105224
    Abstract: The invention relates to oxide ceramic fiber composite materials that, e.g., according to the invention, are used in energy conversion installations. The present invention discloses a fundamentally new concept for the previously incompatible requirements of improved brittle fracture behavior to secure thermal shock stability and damage tolerance in the temperature range of <1000° C. and of mechanical high-temperature stability to guarantee long-term form stability (creep resistance) of components.
    Type: Grant
    Filed: May 21, 2004
    Date of Patent: September 12, 2006
    Assignee: Fraunhofer-Gesellschaft Zur Foerderung Der Angewandten Forschung E.V.
    Inventors: Andreas Krell, Dieter Sporn, Paul Blank
  • Patent number: 7052763
    Abstract: An apparatus such as a connector or circuit includes a substrate having a plurality of conductive members and a plurality of non-conductive members. The conductive members include a plurality of conductive fibers in association with a polymer material. The conductive members and the non-conductive members are disposed in the substrate member and are selectively situated with respect to each other forming a modular matrix configuration of contacts suitable for an array or association with other circuitry.
    Type: Grant
    Filed: August 5, 2003
    Date of Patent: May 30, 2006
    Assignee: Xerox Corporation
    Inventors: Joseph A. Swift, Stanley J. Wallace
  • Patent number: 7001657
    Abstract: Closed reinforcement fiber package includes a material disintegratable in concrete, such as fiber concrete. Reinforcing fibers are present in a loose form in the package. The reinforcing fibers may be provided in a substantially mutually parallel position in the package. The reinforcement fiber package may be provided in a chain packing or package including a number of such closed reinforcement fiber packages. The reinforcing fibers may be made of steel.
    Type: Grant
    Filed: October 20, 2003
    Date of Patent: February 21, 2006
    Assignee: NV Bekaert SA
    Inventor: Ronny Dewinter
  • Patent number: 6979490
    Abstract: A fiber-reinforced ceramic matrix composite material exhibiting increased matrix cracking strength and fracture toughness is produced by sequentially depositing a plurality of 5-500 nanometer-thick layers of a primary ceramic matrix material phase periodically separated by 1-100 nanometer-thick intermediate layers of a secondary matrix material phase onto the reinforcing fibers upon their consolidation. The resultant nanolayered matrix enhances the resistance to the onset of matrix cracking, thus increasing the useful design strength of the ceramic matrix composite material. The nanolayered microstructure of the matrix constituent also provides a unique resistance to matrix crack propagation. Through extensive inter-layer matrix fracture, debonding and slip, internal matrix microcracks are effectively diverted and/or blunted prior to their approach towards the reinforcing fiber, thus increasing the apparent toughness of the matrix constituent.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: December 27, 2005
    Inventor: Wayne S. Steffier
  • Patent number: 6911251
    Abstract: An optically nonisotropic composite material. The composite material includes two materials, a transparent bulk optical material and radiation absorbing or reflecting fibers embedded within the bulk material. The fibers are substantially parallel to one another and tend to channel the radiation along the direction of the fibers. The bulk material may be a scintillator, in which case the fibers will tend to channel scintillating radiation along the direction of the fibers. The composite material may be used in a high spatial resolution x-ray device, such as a CT scanner. The composite material may also be used in an electromagnetic radiation detection device. Advantageously, the fibers tend to channel radiation along the fibers towards photodetector cells of the radiation detection device thereby increasing spatial resolution.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: June 28, 2005
    Assignee: General Electric Company
    Inventor: Steven Jude Duclos
  • Patent number: 6861570
    Abstract: A dressing for promoting healing and pain relief of the body of a living organism having a pathologic condition has at least one layer of conductive material having a resistance no greater than 1000 ?/cm2. When placed proximate a portion of the body of the living organism suffering from the pathologic condition, the dressing alters the electrodynamic processes occurring in conjunction with said pathologic condition to promote healing and pain relief in the living organism. When used as a wound dressing, the conductive material is placed in contact with tissue around the periphery of the wound and with the wound, lowering the electrical potential and resistance of the wound and increasing the wound current. In an exemplary embodiment, the conductive material is a multi-ply nylon fabric plated with silver by an autocatalytic electroless plating process and with the plies in electrical continuity. The dressing provides an antimicrobial and analgesic effect.
    Type: Grant
    Filed: March 21, 2000
    Date of Patent: March 1, 2005
    Inventor: A. Bart Flick
  • Patent number: 6855428
    Abstract: The present invention is a composite material and process to produce same. That material comprises a fibrous structure which is initially predominantly coated with elemental carbon; that fibrous structure is then subsequently predominantly coated with at least one ceramic material, e.g., boron carbide, which is non-reactive with silicon. The composite material also comprises a silicon matrix which is continuous and predominantly surrounds the fibrous structure, which has been initially predominantly coated with elemental carbon and subsequently predominantly coated with at least one ceramic material. The matrix which has a fine grain crystalline structure of predominantly 20 microns or less in size. The at least one ceramic material is discontinuous within that matrix. The fibrous material pulls out of the elemental carbon, which initially predominantly coats that fibrous structure, when the composite is subjected to fracture.
    Type: Grant
    Filed: June 2, 2003
    Date of Patent: February 15, 2005
    Assignee: B. F. Goodrich Company
    Inventors: Sai-Kwing Lau, Salvatore J. Calandra, Thomas D. Nixon, Edward R. Stover
  • Patent number: 6821613
    Abstract: A structural component of fiber-reinforced thermoplastic material has a shape-forming long-fiber-reinforced thermoplastic matrix and separate, single load-bearing plastified and consolidated continuous fiber strands with a thermoplastic matrix in a defined position within the structural component. The positions of the shape forming long-fiber-reinforced thermoplastic matrix and the separate, single load-bearing plastified and consolidated continuous fiber strands with a thermoplastic matrix define interfaces therebetween. The continuous fiber strands are interconnected and have at least one load-transmitting flat internal connecting area between two continuous fiber strands. The single continuous fiber strands form a load-bearing supporting structure which is integrated in and thermoplastically bonded to the long-fiber-reinforced thermoplastic matrix at the interfaces therebetween.
    Type: Grant
    Filed: October 14, 2000
    Date of Patent: November 23, 2004
    Assignee: RCC Regional Compact Car AG
    Inventors: Peter Kägi, Diego Jaggi
  • Patent number: 6815037
    Abstract: This invention provides a carrier member made of a UV resistant fiber-reinforced composite material where a UV resistant coating material is applied on the surface of the fiber-reinforced composite material and a process for producing thereof. A preferable fiber-reinforced composite material is a fiber-reinforced plastic or carbon fiber-reinforced carbon composite material. A UV resistant coating material is one or more selected from the group consisting of ceramics, cermets, metals and alloys. The carrier member is produced by coating the surface of the fiber-reinforced composite material with a UV resistant coating material by spraying. This carrier member is advantageous in that it can exhibit properties inherent to a fiber-reinforced composite material such as a light weight, higher rigidity and higher heat resistance and that it little contaminates a precision instrument material when being used in cleansing with UV.
    Type: Grant
    Filed: September 19, 2001
    Date of Patent: November 9, 2004
    Assignee: Nippon Mitsubishi Oil Corporation
    Inventors: Akio Ooshima, Takashi Kobayashi, Kenichi Aoyagi, Daisuke Uchida
  • Patent number: 6767625
    Abstract: A method for making moldable material comprises the initial step of providing a composite material comprised in part of an epoxy. A high performance strand is then distributed in the composite material to form a moldable material. Lastly, the moldable material is heated sufficiently to cause the composite material and the high performance strand to stick at least slightly together without melting the epoxy.
    Type: Grant
    Filed: December 30, 2002
    Date of Patent: July 27, 2004
    Assignee: Owens Corning Fiberglas Technology, Inc.
    Inventors: Leonard J. Adzima, Frederick H. Ponn, III
  • Patent number: 6753081
    Abstract: The present invention provides a synthetic fiber blend and methods for its use comprising a first fiber component formed of a homopolymer polypropylene fiber and a second fiber component being a copolymer formed of a polypropylene and a high density polyethylene. The first fiber component is fibrillated and the second fiber component is a twisted bundle comprised of multiple strands of a nonfibrillating monofilament. The synthetic fiber blend imparts improved reinforcement properties to the building materials to which they are added. In particular, the synthetic fiber blend when incorporated into a building material provides reduced permeability, increased fatigue strength, improved toughness, and reduced plastic shrinkage. The unique combination of the twisted second fiber component blended with the first fiber component provides improved mixability and uniform distribution of the synthetic fiber blend in cementitious materials.
    Type: Grant
    Filed: February 21, 2001
    Date of Patent: June 22, 2004
    Assignee: Forta Corporation
    Inventors: Jeffrey B. Lovett, Daniel T. Biddle, H. Charles Pitts, Jr.
  • Patent number: 6746747
    Abstract: A method for forming a pultruded part includes collating reinforcing fibers by providing a first layer of reinforcing rovings extending in the longitudinal pultrusion direction, applying onto the first layer an intermediate layer of reinforcing fibers at least some of which include at least portions thereof which extend in the transverse direction and covering the intermediate layer with a second layer of rovings extending in the longitudinal direction. To the collated fibers is applied a resin so as to permeate through the layers and the materials are passed through a die to set the resin. The first and second layers are arranged to form first and second opposed surfaces of the part with the intermediate layer therebetween.
    Type: Grant
    Filed: June 13, 2002
    Date of Patent: June 8, 2004
    Assignee: Omniglass Ltd.
    Inventors: Laurence W. Davies, Mark Robert Bamford, Rodfney Herbert Isfeld
  • Patent number: 6709736
    Abstract: Protection products and armored products made of a fiber-reinforced composite material with a ceramic matrix, include a protection element for partial or complete absorption of at least one impact-like load focussed at a point. The protection element has a body having at least one dimension at least equal to 3 cm, in a direction perpendicular to a load to be absorbed. The body includes a fiber-reinforced composite material having a ceramic matrix with at least 10% by weight of silicon carbide and having reinforcing fibers. At least 5% by weight of the reinforcing fibers are carbon fibers and/or graphite fibers.
    Type: Grant
    Filed: January 30, 2003
    Date of Patent: March 23, 2004
    Assignee: SGL Carbon AG
    Inventors: Udo Gruber, Michael Heine, Andreas Kienzle, Reinhard Nixdorf
  • Patent number: 6706401
    Abstract: This invention is a rapid low-cost technique for manufacturing thick high-performance carbon and ceramic composites in the form of uniformly densified near-net shaped structures. This is accomplished by impregnating composite preforms with low-viscosity wetting monomers which undergo polymerization followed by pyrolysis reactions in the preform ultimately creating ceramic and/or carbon matrices. Since the monomers possess low-molecular-weight they have low viscosities. Thus, if they wet the fiber and partially-densified preform they can easily impregnate even the smallest pores. Once inside the preforms, polymerization of the monomers is then initiated, resulting in a liquid matrix-precursor of the high molecular weight needed to produce a superior matrix (upon pyrolysis) with high efficiency.
    Type: Grant
    Filed: September 10, 2001
    Date of Patent: March 16, 2004
    Assignee: The United States of America as represented by the Secretary of the Air Force
    Inventors: Phillip G. Wapner, Wesley P. Hoffman, Steven Jones
  • Patent number: 6703091
    Abstract: A structural lining system and a method of applying the system to the interior surface of a pipe. First, a layer of adhesive is sprayed onto the interior surface of a previously cleaned pipe. Next, strips of previously coiled unidirectional carbon fiber material are allowed to uncoil within the pipe so that side edges of the strips abut the side edges of adjacent strips and the junction where the ends of each strip come together are staggered around the pipe so that the junction for adjacent strips do not align longitudinally. If ends of the strips overlap, additional adhesive is applied between the overlapping portions. A final epoxy coating is sprayed over the strips, forming an internal liner for the pipe.
    Type: Grant
    Filed: February 28, 2002
    Date of Patent: March 9, 2004
    Inventor: Roger H. Walker
  • Patent number: 6703117
    Abstract: A friction or sliding body includes at least two composite materials reinforced with fiber bundles and containing a ceramics matrix. A first composite material forms the outside of the sliding body as a friction layer and a second composite material forms a supporting body joined areally to the friction layer. The fiber bundle lengths of the friction layer are significantly shorter than the fiber bundle lengths of the supporting body. The fiber bundles of the friction layer have a clear alignment perpendicular to the surface. The surface of the friction layer is formed substantially only of small regions of free carbon with a diameter of at most 1.2 mm, and a total fraction of the area of free carbon on the surface is at most 35%. The surface has an extremely fine crack structure and the friction layer exhibits virtually no stresses in the vicinity of the surface. A process for producing a friction or sliding body and a brake disc or brake lining are also provided.
    Type: Grant
    Filed: May 28, 2002
    Date of Patent: March 9, 2004
    Assignee: SGL Carbon AG
    Inventors: Udo Gruber, Michael Heine, Andreas Kienzle
  • Patent number: 6673431
    Abstract: The invention relates to a hand-rail that can be used for escalators, moving pavements. The inventive hand-rail has a C-shaped cross-section, outer layers in the form of a sliding layer and a rubber top layer for the user, a layer with tractive support elements, especially steel chords that are embedded in rubber and oriented in a longitudinal direction, and at least one respective reinforcing layer extending into the lip areas on both sides of the tractive support elements. At least one of the reinforcing layers consists of a rubber layer with homogeneously distributed short fibers with a preferred orientation, extending at an angle deviating from 0° in relation to the longitudinal direction of the hand-rail.
    Type: Grant
    Filed: March 7, 2001
    Date of Patent: January 6, 2004
    Assignee: Semperit Aktiengesellschaft Holding
    Inventor: Janusz Ledzinski
  • Patent number: 6670005
    Abstract: The disclosed method can manufacture a thick-walled cylindrical part of an excellent quality which is free from the interlayer separation, by using a fiber reinforced plastic composite material. The fiber reinforced plastic composite material having a small thermal expansion coefficient is laminated in the circumferential direction of a mandrel; the laminated fiber reinforced plastic composite material layer is heat-cured to form an auxiliary member of the mandrel; a plurality of sorts of fiber reinforced plastic composite materials having a different elastic modulus, respectively are laminated on the formed auxiliary member; and the laminated fiber reinforced plastic composite materials are all heat-cured.
    Type: Grant
    Filed: September 23, 1998
    Date of Patent: December 30, 2003
    Assignee: Fuji Jukogyo Kabushiki Kaisha
    Inventors: Minoru Kimura, Haruko Nagai, Yumi Ito, Naoya Takizawa, Takashi Nagumo
  • Publication number: 20030194543
    Abstract: The present invention relates to cement reinforcing thermoplastic resin reinforcement that is free from uneven stretch, excellent in pullout resistance, highly effective in anchoring concrete, and shows evidence of an excellent reinforcing effect; and reinforced cement mixtures using such thermoplastic resin reinforcement, the cement reinforcing thermoplastic resin reinforcement being produced by means of cutting into pieces of a predetermined length filamentary bodies provided with numerous bulges at intervals in the longitudinal direction, the filamentary bodies being formed by uniaxially stretching long bodies made of thermoplastic resin and having numerous irregularities in the longitudinal direction.
    Type: Application
    Filed: April 1, 2003
    Publication date: October 16, 2003
    Applicant: Diatexs Co., Ltd.
    Inventors: Hideaki Kawabata, Masaru Yoshii, Tadashi Yunoki
  • Patent number: 6528190
    Abstract: A composite (20) has a matrix (10), preferably of ceramic, interspersed with reinforcement structures (12), preferably ceramic fibers, coated with a material (14) selected from ZrGeO4, HfGeO4 and CeGeO4, where the composite can be used as a component in high temperature turbines.
    Type: Grant
    Filed: August 2, 2000
    Date of Patent: March 4, 2003
    Assignee: Siemens Westinghouse Power Corporation
    Inventors: Christian X. Campbell, Jay E. Lane
  • Patent number: 6506483
    Abstract: Non-oxide debond coated reinforcing fibers that are resistant to oxidation at temperatures above about 1200° C. are described. The debond coatings are non-hygroscopic, and exhibit debond performance equal to or better than the prior art such coatings. The coated fibers of the present invention comprise a non-oxide fiber with or without a thin conventionally applied pyrolytic carbon layer overcoated with a non-hygroscopic silicon and titanium containing single or multi-layer structure that imparts all of the properties demanded of a debond coating while additionally providing exceptional oxidation resistance protection.
    Type: Grant
    Filed: April 28, 2000
    Date of Patent: January 14, 2003
    Assignee: Technology Assessment & Transfer, Inc.
    Inventors: Larry Lee Fehrenbacher, Mark Patterson, Dave McQuiston
  • Patent number: 6503613
    Abstract: A friction liner for a dry friction clutch for a motor vehicle comprises a friction material made by a method which includes the impregnation of a mineral fiber based yarn with an aqueous impregnating cement, which contains latex and a phenolic resin which is at least partly in the form of a phenolate.
    Type: Grant
    Filed: June 17, 1999
    Date of Patent: January 7, 2003
    Assignee: Valeo
    Inventor: Christian Biot
  • Patent number: 6472058
    Abstract: A fiber-composite material includes: 55-75 wt % of carbon, 1-10 wt % of silicon and 10-50 wt % of silicon carbide, and the matrices including Si—SiC-based materials formed integrally among assemblages of yarns include carbon fibers integrally formed and combined three-dimensionally so as not to separate from each other. The fiber-composite material has a coefficient of kinetic friction of 0.05-0.6 and a porosity of 0.5-10%.
    Type: Grant
    Filed: December 14, 1998
    Date of Patent: October 29, 2002
    Assignees: NGK Insulators, Ltd., Across Co., Ltd.
    Inventors: Shigeru Hanzawa, Tsuneo Komiyama, Takao Nakagawa, Mihoko Yamashita
  • Patent number: 6455143
    Abstract: A molding material comprises at least the following components A, B and C, with the component C arranged to contact a composite comprising the components A plus B. The components are elongated members identified as: A A continuous reinforcing fiber bundle, B A thermoplastic polymer or oligomer having a weight average molecular weight of 200 to 50,000 and a melt viscosity lower than that of the component C, and C A thermoplastic resin having a weight average molecular weight of 10,000 or more.
    Type: Grant
    Filed: July 15, 1998
    Date of Patent: September 24, 2002
    Assignee: Toray Industries Inc.
    Inventors: Soichi Ishibashi, Tetsuyuki Kyono
  • Patent number: 6447893
    Abstract: A fiber-composite material (7) is comprised of a yarn aggregate (6) in which yam (2A, 2B) including at least a bundle (3) of carbon fiber and a carbon component other than carbon fiber is three-dimensionally combined and integrally formed without separation from each other; and a matrix made of Si—SiC-based materials (4A, 4B, 5A, 5B) filled between the yarn (2A, 2B) adjacent to each other within the yarn aggregate (6).
    Type: Grant
    Filed: June 30, 1999
    Date of Patent: September 10, 2002
    Assignees: NGK Insulators, Ltd., Across Co., Ltd.
    Inventors: Shigeru Hanzawa, Takao Nakagawa
  • Patent number: 6440593
    Abstract: A molded plastic article having improved electromagnetic interference (EMI) shielding properties. The article includes a plastic layer and an outer film layer over the plastic layer. The outer film layer has an inner surface adjacent to and bonded to the plastic layer and an outer surface opposed to the inner surface. The plastic layer and outer layer are electrically conductive. Preferably the outer layer has higher conductivity than the plastic layer.
    Type: Grant
    Filed: February 1, 2001
    Date of Patent: August 27, 2002
    Assignee: The University of Massachusetts
    Inventors: Thomas M. Ellison, Arthur K. Delusky, Robert Lucke, Stephen P. McCarthy
  • Patent number: 6391434
    Abstract: An optically nonisotropic composite material. The composite material includes two materials, a transparent bulk optical material and radiation absorbing or reflecting fibers embedded within the bulk material. The fibers are substantially parallel to one another and tend to channel the radiation along the direction of the fibers. The bulk material may be a scintillator, in which case the fibers will tend to channel scintillating radiation along the direction of the fibers. The composite material may be used in a high spatial resolution x-ray device, such as a CT scanner. The composite material may also be used in an electromagnetic radiation detection device. Advantageously, the fibers tend to channel radiation along the fibers towards photodetector cells of the radiation detection device thereby increasing spatial resolution.
    Type: Grant
    Filed: May 6, 1999
    Date of Patent: May 21, 2002
    Assignee: General Electric Company
    Inventor: Steven Jude Duclos
  • Publication number: 20020006506
    Abstract: A fiber-composite material (7) is comprised of a yarn aggregate (6) in which yarn (2A, 2B) including at least a bundle (3) of carbon fiber and a carbon component other than carbon fiber is three-dimensionally combined and integrally formed without separation from each other; and a matrix made of Si—SiC-based materials (4A, 4B, 5A, 5B) filled between the yarn (2A, 2B) adjacent to each other within the yarn aggregate (6).
    Type: Application
    Filed: June 30, 1999
    Publication date: January 17, 2002
    Inventors: 1` SHIGERU HANZAWA, TAKAO NAKAGAWA
  • Publication number: 20010051258
    Abstract: A fiber-composite material includes: 55-75 wt % of carbon, 1-10 wt % of silicon and 10-50 wt % of silicon carbide, and the matrices comprising Si—SiC-based materials formed integrally among assemblages of yarns comprising carbon fibers integrally formed being combined three-dimensionally so as not to separate from each other. The fiber-composite material has a coefficient of kinetic friction of 0.05-0.6 and a porosity of 0.5-10%.
    Type: Application
    Filed: December 14, 1998
    Publication date: December 13, 2001
    Inventors: SHIGERU HANZAWA, TSUNEO KOMIYAMA, TAKAO NAKAGAWA, MIHOKO YAMASHITA
  • Publication number: 20010037035
    Abstract: The present invention relates to methods for producing suspensions and/or granular products of polyborates. Methods for making suspensions of both insoluble and soluble polyborates are also disclose. Additionally, uses for such polyborate suspensions and/or granular products are also disclosed.
    Type: Application
    Filed: March 2, 2001
    Publication date: November 1, 2001
    Inventor: Kevin Kutcel
  • Patent number: 6291058
    Abstract: The material comprises fiber reinforcement made of fibers that are essentially constituted by silicon carbide, and an interphase layer between the fibers of the reinforcement and the matrix. The reinforcing fibers are long fibers containing less than 5% atomic residual oxygen and they have a modulus greater than 250 GPa, and the interphase layer is strongly bonded to the fibers and to the matrix such that the shear breaking strengths within the interphase layer and at the fiber-interphase bonds and at the interphase-matrix bonds are greater than the shear breaking strengths encountered within the matrix.
    Type: Grant
    Filed: May 27, 1999
    Date of Patent: September 18, 2001
    Assignee: Societe Nationale d'Etude et de Construction de Moteurs d'Aviation S.N.E.C.M.A.
    Inventors: Stéphane Goujard, Alain Caillaud, Sébastien Bertrand, René Pailler, Jean-Luc Charvet
  • Patent number: 6235379
    Abstract: The ceramic matrix composite is constructed by a ceramic matrix containing SiC formed by a reaction sintering as a main phase and ceramic fibers comprising SiC compounded in this matrix. A coat layer that has been previously coated on the fibers is disposed between the fiber and the matrix. The layer is provided with a BN layer with a preset thickness covering on the surface of the fiber, a C layer with a preset thickness covering the BN layer, and a SiC layer with a preset thickness covering the C layer.
    Type: Grant
    Filed: August 19, 1997
    Date of Patent: May 22, 2001
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Tsuneji Kameda, Yoshinori Hayakawa
  • Patent number: 6217997
    Abstract: According to a ceramic fiber reinforced ceramic matrix composite material of the present invention, a ceramic fiber reinforced ceramic matrix composite material 1 comprises a composite ceramic matrix, and a preform 5 resulting from a fiber bundle 3 obtained by bundling a plurality of ceramic fibers 2 and disposed therein, and is characterized in that a first ceramic matrix M1 is formed in an inner space of the fiber bundle 3 and at a region adjacent to an outer periphery thereof, and a second ceramic matrix M2 is formed in an inner space of the preform 5 and at an outer peripheral region thereof, the space and region of the preform being defined except for those of the fiber bundle. Also characteristically, ceramic fibers are compositely disposed in a fiber volume fraction (Vf) of greater than 10% in a reaction-sintered ceramic matrix.
    Type: Grant
    Filed: March 11, 1997
    Date of Patent: April 17, 2001
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Shoko Suyama, Tsuneji Kameda, Masahiro Asayama, Nagatoshi Okabe, Hideyuki Hirata, Hiroshi Ichikawa, Yoshikazu Imai, Shiro Mitsuno, Satoshi Miyazaki
  • Patent number: 6210786
    Abstract: A fiber-reinforced ceramic matrix composite (FRCMC) structure exhibiting tailored characteristics such as ductility, hardness, and coefficient of friction. Generally, this tailoring involves incorporating fibers into the composite in sufficient quantities to produce a certain degree of ductility, and if desired, incorporating filler material into the composite in sufficient quantities to produce a desired degree of other characteristics such as hardness and coefficient of friction. In both cases, the degree to which these respective characteristics are exhibited varies with the percent by volume of fibers and filler materials incorporated into the structure. Additionally, the degree to which these respective characteristics are exhibited varies with the form of fibers used (i.e., continuous or non-continuous) and with type of filler material employed.
    Type: Grant
    Filed: October 14, 1998
    Date of Patent: April 3, 2001
    Assignee: Northrop Grumman Corporation
    Inventors: Steven Donald Atmur, Thomas Edward Strasser