Abstract: Bilayer platelet fillers are employed to compensate for a positive coefficient of thermal expansion (CTE) of an embedding polymeric material, or even to provide a composite structure having a negative CTE to eliminate or alleviate thermomechanical stress and/or delamination during thermal cycling. A bilayer platelet includes two joined layers having different CTEs. The CTE mismatch induces bending of the bilayer platelets, thereby causing cavities at temperatures lower than the joining temperature at which the bilayers are joined. The decrease in the volume of the polymeric material and the bilayer platelets at low temperatures is compensated by an accompanying increase in the volume of the cavities so that the composite structure has a temperature independent volume, a low net CTE, or even a negative CTE.

Abstract: An insulating material for storing contents, such as ice. The material can be in a blanket form or can be formed into a container, such as a bag. The material comprises an inner layer of air cellular sheet material, an outer layer of air cellular sheet material, and a barrier sheet between the inner and outer layers of air cellular sheet material. A container can be provided with a sealable opening for inserting and removing contents from the container. The air cellular sheet material may comprise entrapped air cells or bubbles. The barrier sheet may be formed from paper such as “Kraft” paper. The sealable opening can comprise a closure or seal, such as a plastic zip fastener or a thistle cloth hook and loop fastener, where the opening may be resealed following removal of contents from the container.

Abstract: A layered insulation apparatus and method of making that contains a multiple layer insulation that has a top outside moisture barrier layer, followed by a first flame retardant layer, followed by a metal layer, followed by a second flame retardant layer, and finally followed by a bottom moisture barrier outside layer. A sound abatement layer may optionally be layered on top of the first moisture barrier layer.

Abstract: A sliding element having a sliding surface, wherein a substrate forming the sliding surface is formed with a resin layer, the resin layer has a plurality of porous parts on its surface, and the porous parts are impregnated with a fluorinated oil. Preferably, the resin layer contains a first resin and a second resin having a melting point higher than that of the first resin, and the porous parts of the resin layer are formed by heating the resin layer at a temperature of at least the melting point of the first resin and less than the melting point of the second resin, and exposed at the surface of the resin layer by grinding the resin layer.

Abstract: A coating system having two layers of porous coatings is provided. The layers include a tightly controlled and matched porosity. The layer system also includes a substrate with a bonding layer. The inner ceramic layer and the outer ceramic layer are formed on the bonding layer. The bonding layer may comprise a MCrAlX alloy.

Abstract: A fiber reinforced core panel is formed from strips of plastics foam helically wound with layers of rovings to form webs which may extend in a wave pattern or may intersect transverse webs. Hollow tubes may replace foam strips. Axial rovings cooperate with overlying helically wound rovings to form a beam or a column. Wound roving patterns may vary along strips for structural efficiency. Wound strips may alternate with spaced strips, and spacers between the strips enhance web buckling strength. Continuously wound rovings between spaced strips permit folding to form panels with reinforced edges. Continuously wound strips are helically wrapped to form annular structures, and composite panels may combine both thermoset and thermoplastic resins. Continuously wound strips or strip sections may be continuously fed either longitudinally or laterally into molding apparatus which may receive skin materials to form reinforced composite panels.

Abstract: Disclosed is a porous polyimide membrane of a three-layer structure having two surface layers (a) and (b) and a macrovoid layer interposed between the surface layers (a) and (b), wherein the macrovoid layer has a partition wall joined to the surface layers (a) and (b) and plural macrovoids surrounded by the partition wall and the surface layers (a) and (b), with an average void diameter in a membrane plane direction of from 10 to 500 ?m; each of the partition wall of the macrovoid layer and the surface layers (a) and (b) has a thickness of from 0.1 to 50 ?m and has plural pores having an average pore diameter of from 0.01 to 5 ?m, the pores being communicated with each other and also communicated with the macrovoids; and the membrane has a total membrane thickness of from 5 to 500 ?m and a porosity of from 70 to 95%.

Abstract: The present invention relates to a method for the production of thin film composite membranes by interfacial polymerisation, in particular through the reaction of polyfunctional acyl halides with polyfunctional amines where the polyfunctional acyl halide is applied first to the support medium.

Abstract: The present invention discloses a covering for placement on a surface, such as a wall on the inside of a house, for reduction or prevention of a singularity or a plurality of emissions, such as harmful emissions, released from the surface. The covering comprises a trapping agent and a carrier for retaining and supporting the trapping agent, such that the trapping agent can trap the singularity or plurality of emissions without being released from the carrier. The trapping agent is a substantially irreversible trapping agent independently selected from one or several of the group consisting of absorbing agents and adsorbing agents, such that the trapping agent is capable of fully or partly trapping the singularity or plurality of emissions substantially irreversibly by absorption or adsorption, or a combination of absorption and adsorption. The covering may further comprise a semi-permeable barrier. Methods for use and manufacturing of the covering are also disclosed.

Abstract: Embodiments of the present invention are directed to a cushioning mat with a porous backing. The cushioning mat may include a surface layer of face fabric, a layer of open-cell, viscoelastic foam, and a backing in the form of a porous underlay. The porous underlay may have openings through which water penetrating the cushioning mat can escape. The porous underlay may be PVC-coated polyester. Additionally, a layer of jersey knit cloth may be interposed between the porous underlay and the layer of open-cell, viscoelastic foam to promote bonding properties.

Abstract: The present invention provides a laminated sheet for interior materials of vehicles. The laminated sheet includes a surface layer and an inside layer combined with the surface layer and receiving an injection resin. In particular, the inside layer includes two or more types and foaming ratios of thermoplastic elastomer in a multi-layer.

Abstract: A non-aqueous electrolyte battery has a positive electrode, a negative electrode, an insulating layer present between the positive electrode and the negative electrode, and an electrolytic solution holding layer that composes the insulating layer and includes an electrolytic solution and a porous polymer compound, in which the electrolytic solution is held in the pores in the porous polymer compound and swells the porous polymer compound, the material of the porous polymer compound includes a vinylidene fluoride polymer, the vinylidene fluoride polymer is a vinylidene fluoride homopolymer or a copolymer including a vinylidene fluoride monomer unit and a hexafluoropropylene monomer unit, the mass composition ratio of the monomer units of the vinylidene fluoride polymer, or vinylidene fluoride monomer units:hexafluoropropylene monomer units, is 100:0 to 95:5, and the weight average molecular weight of the vinylidene fluoride polymer is 500,000 or more to less than 1.5 million.

Abstract: The invention disclosed herein relates to relates to foamed thermoplastic material objects and articles of manufacture having an internal layered cellular structure, as well as to methods of making the same. In one embodiment, the invention is directed to a multi-layer foamed polymeric article of manufacture, comprising: a non-laminated multi-layer thermoplastic material sheet, wherein the multi-layer thermoplastic material sheet has first and second discrete outer layers sandwiching a plurality of discrete inner foamed layers, and wherein the two outer layers and plurality discrete inner foamed layers are integral with one another. The thermoplastic material may be a semi-crystalline polymer such as, for example, PET (polyethylene terephthalate), PEEK (polyetheretherketone), PEN (polyethylene napthalate), PBT (polybutylene terephthalate), PMMA (polymethyl methacrylate), PLA (polyactide), polyhydroxy acid (PHA), thermoplastic urethane (TPU), or blends thereof.

Abstract: A foam product comprising a foam core having a first foam layer generally covering one side and a laminated board generally covering at least a portion of the generally opposing side, wherein the laminated board portion comprises a second foam layer, a first plastic film and a second plastic film, and wherein the first foam layer is attached to the top surface of the foam core, and the second foam layer of the laminated board is attached to the bottom surface of the foam core. In a preferred embodiment, the second plastic film is interposed between the second foam layer and the first plastic film by means of extrusion lamination to combine the second foam layer with the first plastic film.

Abstract: An object is to provide a sliding member having improved lubricant retention capacity without deteriorating the strength of a woven fabric. The sliding member includes: a fabric woven with a yarn containing a fiber bundle of fluororesin; and a lubricant attached to the fabric. In the sliding member, the fluororesin may be polytetrafluoroethylene (e.g., expanded polytetrafluoroethylene). An oil may be used as the lubricant. The sliding member can be used in an image-fixing device.

Abstract: A wood powder-containing resin molded article which can be reduced in weight by reducing an amount of thermoplastic resin, and also has excellent mechanical strength, and a method for producing the same are provided. A wood powder-containing resin molded article 1 is made of a thermoplastic resin containing wood powder, and includes a non-foamed layer 2 formed on a surface and a foamed layer 3 formed in an inner portion. The foamed layer 3 includes, in order from a side close to the surface, a first foamed layer 3a, a second foamed layer 3b having cells with a smaller average pore size than those of the first foamed layer 3a, and a third foamed layer 3c having cells with a larger average pore size than those of the first foamed layer 3a. The wood powder-containing resin molded article 1 contains a perfuming component.

Abstract: A diffusively reflective paint composition is disclosed for use in reflectors in lighting fixtures. The paint is formed by blending macroporous polymeric particles with a paint carrier. The macroporous polymeric particles are formed by reducing a reflective macroporous sheet material. The paint can further comprise solid or hollow microspheres. The paint can be applied to a variety of substrates to form diffusely reflective articles.

Abstract: Included are elastic laminate articles that include multiple layers. This includes one stretch fabric comprising about 50% to 100% elastic fibers by weight of the fabric, including fabrics that include 100% elastic fibers and at least one adhesive.

Abstract: An expanded laminate includes a first plastic sheet, a first expanded sheet and a second expanded sheet. The first plastic sheet has a top surface and a bottom surface. The top surface of the first plastic sheet is bonded to a bottom surface of the first expanded sheet. The bottom surface of the first plastic sheet is bonded to a top surface of the second expanded sheet.

Abstract: The invention relates to a biaxially orientated, single or multi-layered porous film made of propylene homopolymer and/or propylene blockcopolymer and ss-nucleation agent. Said film has a Gurley value of between 50 to <400 s and shrinkage in the longitudinal direction of <5% at 100 DEG C./1 hour, and a transverse shrinkage of <10% at 100 DEG C./1 hour.

Abstract: A ceramic thermal barrier coating (TBC) (18) having first and second layers (20, 22), the second layer (22) having a lower thermal conductivity than the first layer for a given density. The second layer may be formed of a material with anisotropic crystal lattice structure. Voids (24) in at least the first layer (20) make the first layer less dense than the second layer. Grooves (28) are formed in the TBC (18) for thermal strain relief. The grooves may align with fluid streamlines over the TBC. Multiple layers (84, 86, 88) may have respective sets of grooves (90), Preferred failure planes parallel to the coating surface (30) may be formed at different depths (A1, A2, A3) in the thickness of the TBC to stimulate generation of a fresh surface when a portion of the coating fails by spalling. A dense top layer (92) may provide environmental and erosion resistance.

Abstract: As an object of the present invention, to provide a polyolefin resin porous film fulfilling high continuity, excellent dimensional stability and shutdown function which closes the pores sensitively and completely in a temperature range of 120 to 140° C. without closing the pores at less than 120° C. The present invention relates to a polyolefin resin porous film having at least one layer each of a layer comprising as the main component a polypropylene resin composition (A) and a layer comprising as the main component a polyethylene resin composition (B) fulfilling the condition (i) the melting point of the polyethylene resin composition (B) is 130° C. or higher, and the condition (ii) the melt flow rate (MFR) of the polyethylene resin composition (B) is 2.0 to 15 g/10 minutes.

Abstract: The present invention relates to an insulating and draining board with two opposing main side surfaces and a top side portion and a bottom side portion, said board being formed by bonded beads of foamed plastic, wherein pores are present between the beads forming a network for drainage of water, which bottom side portion of the board being tapered towards a first free end extending in the longitudinal direction of the board, the first free end being located between planes coinciding with the main side surfaces.

Abstract: A hot melt adhesive composition that includes a non functionalized metallocene catalyzed polymer and a second polymer selected from the group including amorphous poly alpha olefins, uni-modal metallocene catalyzed polymers, hydrogenated styrenic block copolymers and combinations thereof and nonwoven and packaging articles including the same.

Abstract: A composite surface material comprising a permeable substrate and a permeable surface layer bonded to the substrate so that the material is permeable.

Abstract: A layer system is provided. The layer system includes a substrate and a two layered ceramic layer with an inner ceramic layer and an outer ceramic layer. The ductility of the ceramic layer is improved by an inner ceramic layer with a nano structure. The layer system also may include a metallic bond coat.

Abstract: The invention relates to a highly flexible sheet composite material comprising a block flexible foam and a layer of whipped foam made of polyurethane-based dispersions two-dimensionally bonded thereto, a process for preparing such a composite material, and the use thereof.

Abstract: The present invention relates to silo covers comprising at least two layers, wherein an inner first layer facing the silo is a single- or multi-ply plastic film having oxygen permeability according to DIN 53380-3 at 23° C. and 50% relative humidity of no more than 500 cm3/(m2 d bar) and a water vapor transmission rate according to ISO 15106-3 at 23 ° C. and 85% relative humidity of at least 5 g/(m2 d), and in at least one ply in total contains at least 50% by weight of one or more materials from the group comprising polyamide, copolyamide, polyester, copolyester, polyethylene vinyl alcohol, polyvinyl alcohol and mixtures thereof, and at least one second layer, which is located on top of the inner layer and is separate from the inner layer, or easy to separate therefrom, or self-separating on the silo, composed of at least 70% by weight of materials from the group comprising polyethylene, polypropylene, copolymers of ethylene and other vinyl monomers, and copolymers made of propylene and other vinyl monomers.

Abstract: A photocatalyst system for volatile organic compounds with two parts that include a photocatalyst layer on a substrate and a porous overlayer. The photocatalyst layer is reactive with volatile organic compounds when UV light is projected on it. The overlayer is situated on the photocatalyst layer. The overlayer is UV transparent and has an interconnected pore network that allows contaminated air to pass through the overlayer. The size and the shape of the interconnected pores acts to selectively exclude certain contaminants that can deactivate the photocatalyst.

Abstract: Disclosed is an assembly which can include a hardened outer shell and an inner surface comprising a polymeric gel. The polymeric gel is enclosed within an envelope having opposed layers and is attached to the outer hardened surface cover. The hardened outer surface cover may be comprised of most any material known within the art. The sporting or shooting vest comprises a garment including gel-filled pockets or envelopes whereby impact can be absorbed and dissipated. Additionally, the outer layer of the shooting vest may be comprised of a Kevlar material wherein the vest would become a ballistic vest.

Abstract: Methods and devices for enhanced energy storage in an electrochemical cell are provided. In some embodiments, an electrode for use in a metal-air electrochemical cell can include a plurality of nanofiber (NF) structures having high porosity, tunable mass, and tunable thickness. The NF structures are particularly suited for energy storage and can provide the electrode with exceptionally high gravimetric capacity and energy density when used in an electrochemical cell.

Abstract: The present invention provides a laminated film and a non-aqueous electrolyte secondary battery. The laminated film has a structure in which a porous film having a shutdown function, a heat resistant porous layer containing plate-like inorganic particles and a binder, and a protective porous layer are stacked on each other in this order. The non-aqueous electrolyte secondary battery comprises a positive electrode, a negative electrode, a separator located between the positive electrode and the negative electrode, and an electrolyte, wherein the separator is the above-mentioned laminated film.

Abstract: The present invention relates to a polyurethane composite system comprising a rigid polyurethane foam and a coating material composed of a compact polyurethane or a compact polyurea, wherein the rigid polyurethane foam comprises a porous three-dimensional reinforcing material which forms a network, where the network encloses at least 50% of the volume of the rigid polyurethane foam, or at least two layers of a porous, at least two-dimensional reinforcing material. The present invention further relates to a process for producing the polyurethane composite system and also a sports article, cladding part or furniture item comprising such a polyurethane composite system.

Abstract: Embodiments of a breathable multilayer microporous film comprise a first outer film layer, a second inner film layer, and a third outer film layer, wherein each film layer comprises at least one pore-forming filler and one thermoplastic polymer. Each film layer is rendered microporous and breathable by stretching each film layer having the pore-forming filler therein, wherein the first and third outer film layers have first and third maximum pore sizes, respectively, and the second inner film layer has a second maximum pore size different than the respective maximum pore sizes of the first and third outer film layers of the multilayer film. The multilayer microporous film passes ASTM F 1671-03 test.

Abstract: The present invention provides a laminated film and a non-aqueous electrolyte secondary battery. The laminated film is a laminated film in which a porous film having a shutdown function, a heat resistant porous layer consisting of an inorganic filler and a binder, and a protective porous layer are stacked on each other in this order. The non-aqueous electrolyte secondary battery is a non-aqueous electrolyte secondary battery comprising a positive electrode, a negative electrode, a separator located between the positive electrode and the negative electrode, and an electrolyte, wherein the separator is the above-mentioned laminated film.

Abstract: Roofing, waterproofing, geomembranes or other construction membranes are made by foaming agents to individual layers of TPO, PE, PP, EVA, other olefinics or PVC, etc. This new membrane offers lower weight, lower modulus, LEED certification, improved fire test performance, improved R value and sound deadening.

Abstract: A cleaning implement comprises a modified open-cell foam with a density in the range from about 5 to about 1,000 kg/m3 and with an average pore diameter in the range from about 1 ?m to about 1 mm, comprising an amount in the range from about 1 to about 2,500% by weight, based on the weight of the unmodified open-cell foam, of at least about one water-insoluble polymer (b), selected from polystyrene, styrene copolymers, polybutadiene, butadiene copolymers, polyvinylesters, polyvinylethers, copolymers from (meth)acrylic acid with at least one (meth)acrylate, and polyurethanes, with the proviso that styrene-acrylonitrile-C1-C10-alkyl (meth)acrylate terpolymers, styrene-butadiene-n-butyl acrylate terpolymers, and styrene-maleic anhydride copolymers are excluded.

Abstract: A clay-aerogel composite including a plurality of clay flakes having a layered structure and an aerogel on a surface of the clay flakes, wherein the plurality of clay flakes are connected to each other to provide a three-dimensional network structure, and the aerogel includes a copolymer of a first compound selected from an aryl alcohol, an amino-substituted triazine, or a combination thereof, and a second compound, which is an aldehyde.

Abstract: Disclosed is a laminated porous film which has both gas permeability and heat resistance and can exhibit excellent smoothness and excellent pin extraction properties when used as a separator for a battery. The laminated porous film is characterized by having a heat-resistant layer laminated on at least one surface of a polyolefin resin porous film, wherein the heat-resistant layer comprises a filler and a resin binder, and wherein the surface of the heat-resistant layer has a static friction coefficient of 0.45 or less, a gas permeability degree of 2000 sec/100 ml or less and a tensile elastic modulus of 400 to 1000 MPa when the film is stretched in the lengthwise direction at a stretching rate of 3%.

Abstract: The invention relates to a process for the production of a foam composite element, comprising the steps of providing a facing, applying adhesion promoter, and applying a foam layer comprising polyurethane and/or polyisocyanurate to the adhesion promoter, characterised in that the adhesion promoter consists of at least one compound selected from the group consisting of polyether polyol (B.1), polymer polyol (B.2), polyurea dispersion (B.3), polyester polyol (B.4) and PIPA polyol (B.5). The invention relates further to the use of at least one compound selected from the group consisting of polyether polyol, polymer polyol and polyurea dispersion as adhesion promoter in the production of foam composite elements, as well as to foam composite elements produced by the process according to the invention.

Abstract: Methods of forming a polycrystalline element comprise disposing a first plurality of particles comprising a superabrasive material, a second plurality of particles comprising the superabrasive material, and a catalyst material in a mold. The first and second pluralities of particles are sintered to form a polycrystalline table comprising a first region having a first permeability and a second region having a second, greater permeability. Catalyst material is at least substantially removed from the polycrystalline table. The polycrystalline table is attached to an end of a substrate, the at least a second region being interposed between the first region and the substrate. Polycrystalline elements comprise a substrate. A polycrystalline table comprising a superabrasive material and having a first region exhibiting a first permeability and at least a second region exhibiting a second, greater permeability is attached to an end of the substrate.

Abstract: Polycrystalline elements comprise a substrate and a polycrystalline table attached to an end of the substrate. The polycrystalline table comprises a first region of superabrasive material having a first permeability and at least a second region of superabrasive material having a second, lesser permeability, the at least second region being interposed between the substrate and the first region. Methods of forming a polycrystalline element comprise attaching a polycrystalline table comprising a first region of superabrasive material having a first permeability and at least a second region of superabrasive material having a second, lesser permeability to an end of a substrate, the at least a second region being interposed between the first region and the substrate. Catalyst material is removed from at least the first region of the polycrystalline table.

Abstract: An apparatus and method for providing isolation between components in microfabricated devices is provided. In one embodiment, a microfabricated device comprises: a base layer; a microfabricated component; and a non-sacrificial aerogel layer in contact with the microfabricated component and supporting the microfabricated thermal component on the base layer. The non-sacrificial aerogel layer is positioned to provide at least one of thermal, electrical or acoustic isolation between the microfabricated thermal component and the base layer.

Abstract: Disclosed is a process for production of a colored polyimide molded article including the steps of molding a polyamic acid solution composition containing a polyamic acid solution obtained from at least a tetracarboxylic acid component and a diamine component and a coloring precursor, or a polyimide solution composition containing a polyimide solution and a coloring precursor; and then thermally treating a molded product at 250° C. or higher.

Abstract: A structural reinforcement material is provided that includes a base material selected from thermosets, low viscosity thermoplastics with short transition phases and low viscosities, low melting point metallic alloys, and combinations thereof. At STP, the structural reinforcement material is a solid or a formable dough or a mixture thereof. When heated to an activation temperature, the structural reinforcement material becomes flowable into a cavity. Following cooling, the structural reinforcement material is a solid or a thermoset with a strength sufficient to reinforce the cavity. A structural reinforcement insert comprising the structural reinforcement material is also provided, as is a reinforced cavity of an automobile and a method of reinforcing a cavity.

Abstract: Provided are: a porous film for a heat-sealable bag-constituting member which has a high seal strength and is resistant to edge tear when heat-sealed to form a bag, and excels in workability (bag productivity); and a porous film for a heat-sealable bag-constituting member which enables the use of a polyolefinic nonwoven fabric to be laminated (combined) therewith. The porous film (11) for a heat-sealable bag-constituting member includes a porous film layer (layer A) (11a) and another porous film layer (layer B) (11b). Resinous component(s) constituting the layer A (11a) contains 50 percent by weight or more of at least one polyethylene (a) having a melting point of 90° C. or higher and lower than 110° C., and resinous component(s) constituting the layer B (11b) contains 50 percent by weight or more of at least one polyethylene (b) having a melting point of 110° C. or higher and 140° C. or lower.

Abstract: A refractory ceramic material possessing a solidus temperature between 2500° C. and 2800° C., having a compactness greater than 85%, and a microstructure such that the material is composite of: (a) hafnium dioxide HfO2 grains having a monoclinic structure (1); (b) hafnium dioxide HfO2 grains having a cubic structure (2) which is stabilized by yttrium oxide Y2O3, the yttrium oxide Y2O3 representing 0.5 mol % to 8 mol % relative to the total number of moles of hafnium dioxide HfO2; (c) closed pores (3); (d) non-interconnected open pores. The process of manufacturing the material and a structural part incorporating the material are also set forth.

Abstract: A strong, high density foam glass tile having a small pore size which can be used as a facade on both exterior and interior building walls. The foam glass tile of the present invention is strong enough that it can also be used as a structural member for a building. The foam glass tiles are very strong, and have a compression strength of 6000 psi (lb./sq. in.) or greater, and more particularly of 8000 lb./sq. in. or greater, and even more particularly of 10,000 lb./sq. in. or greater, and even more particularly of 12,000 lb./sq. in. or greater, and even more particularly of 14,000 lb./sq. in. or greater. These foam glass tiles will absorb more energy from an explosion, withstand higher heat and wind loading and other mechanical forces. The tiles of the present invention may have an average pore size of 1.0 mm or less, and preferably 0.7 mm or less, and more preferably 0.6 mm or less, and even more preferably 0.5 mm or less, and even more preferably 0.4 mm or less, and even more preferably 0.3 mm or less.

Abstract: An expanded laminate material includes a plastic sheet and two expanded layers. The plastic sheet has upper and lower surfaces and a thickness of between about 0.05 and 1 mm. The first expanded layer has upper and lower surfaces, a foam density of between about 1.2 and 8 pcf and a thickness of between about 1 and 8 mm. The lower surface of the first expanded layer is directly bonded to the upper surface of the plastic sheet. The a second expanded layer has upper and lower surfaces, a foam density of between about 1.2 and 8 pcf and a thickness of between about 1 and 8 mm. The upper surface of the second expanded layer is directly bonded to the lower surface of the plastic sheet. The first and second expanded layers comprise a material selected from the group consisting of expanded polyethylene and expanded polypropylene.

Abstract: A composite structure includes a substrate with pores of a first mean pore size and a coating on at least one surface of that substrate. This coating has pores of a second mean pore size where the first mean pore size is equal to or greater than said second mean pore size. When the pore size of the coating is effective to capture particulate greater than 0.2 micron, the composite may be formed into a filter effective to remove microbes from a fluid medium. One method to form the porous coating on the substrate includes: (1) forming a suspension of sinterable particles in a carrier fluid and containing the suspension in a reservoir; (2) maintaining the suspension by agitation; (3) transferring the suspension to an ultrasonic spray nozzle; (4) applying a first coating of the suspension to the substrate; and (5) sintering the sinterable particles to the substrate.